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Building Outside-in
Processes
Supply Chain Insights LLC Copyright © 2022
LORA CECERE, FOUNDER | lora.cecere@supplychaininsights.com
Supply Chain Insights LLC. Copyright © 2022
Biggest Impact? Redefining Time
4
Supply Chain Insights LLC. Copyright © 2022
• Market Latency: The translation of a market signal to a buying pattern to a
visible order pattern.
• Demand Latency: The time to translate channel purchase data pattern to an
order through replenishment processes.
• Process Latency: The time for the organization to make a decision.
Market Latency: 3-6 months
Demand
Latency: 2-
12 weeks
Process
Latency: 2-
6 weeks
Potential for Nine New Advanced Planning Applications
5
Supply Chain Insights LLC. Copyright © 2022
1. Market-driven Demand Management
2. Demand Visibility
3. Procurement Buyer Workbench
4. Planning Master Data
5. Unified Planning Data Model
6. Form and Function of Inventory
7. Revenue Management Effectiveness (Test & Learn):
Demand Shifting Versus Shaping/ Balanced Scorecard
Impact
8. Bi-directional Orchestration
9. S&OP Playbook Execution
Bi-directional Orchestration
Orchestration
Channel Sensing
Sensing Supply Sensing
Variability: Cycles, conversions, and grades
Growth
Customer
Service
Margin
Inventory
Turns
Safety
Return on
Invested
Capital
Balanced Scorecard
Listening Post
Pattern
Recognition of
Channel Data
Interest Social
Graph Mining
Contract
Manufacturing
Alternate
Sourcing
Alternate Bill of
Materials
Bi-Directional Orchestration
Architect/Design
Planning Master Data
Baseline Demand Plan Feasibility
Events
Risk Sensing
Demand
Shaping
Portfolio Shifts
Quality
Sensing
Logistics
Sensing
Leadtime
Variability
Commodity
Price Shifts
Platform
Changes
Social
Sentiment
Weather
Conversion
Rates
Yield
Maintenance
Schedules
Reverse Bill of
Materials
Alternate
Routing
Factory
Reliability/Capabilities
Alternate
Distribution
Alternate
Channel
Images Market
Shifts
Weather
Pattern
Recognition
Images
Postponement
Calendar(s)
Replenishment
Policies
Allocation
Unified Data Model
BSH Case Study
BSH Latency
Distortion Market
Latency
Demand
Latency
Process
Latency
49% 7 months 2 weeks 4 weeks
•About LKQ
LKQ Corporation is an eCommerce
provider of alternative and specialty parts
to repair and accessorize automobiles and
other vehicles.
The Company is global, with operations in
North America, Europe, and Taiwan. LKQ
offers its customers a broad range of
Original Equipment (OE) recycled and
aftermarket parts, replacement systems,
components, equipment, and services to
repair and accessorize automobiles, trucks,
and recreational and performance vehicles.
Currently, the Company has 44,000
Employees and 1,600 Locations in 31
Countries.
The Problem
Orchestration
Channel Sensing
Sensing Supply Sensing
Variability: Cycles, conversions, and grades
Growth
Customer
Service
Margin
Inventory
Turns
Safety
Return on
Invested
Capital
Balanced Scorecard
Listening
Post
Pattern
Recognition
of Channel
Data
Interest
Social
Graph Mining
Contract
Manufacturing
Alternate
Sourcing
Alternate Bill
of Materials
Unified Data Model
Planning Master Data
Baseline Demand Plan Feasibility
Events
Risk Sensing
Demand
Shaping
Portfolio
Shifts
Quality
Sensing
Logistics
Sensing
Leadtime
Variability
Commodity
Price Shifts
Platform
Changes
Social
Sentiment
Weather
Conversion
Rates
Yield
Maintenance
Schedules
Reverse Bill
of Materials
Alternate
Routing
Factory
Reliability/Capabilitie
s
Alternate
Distribution
Alternate
Channel
Images Market
Shifts
Weather
Pattern
Recognition
Images
Postponement
Calendar(s)
Replenishment
Policies
Allocation
The goal was to build an “inventory buy
plan” in each S&OP cycle with a playbook
based on inflation, supply-side variation
and risk, and changes in demand.
Pilot Scope
SKU Number SKU Description
1343305 BREMSSCHEIBE HA FUER AUDI
1343349 BREMSSCHEIBE HA FUER
1343696 BREMSSCHEIBE HA FUER
2215644 BREMSSCHEIBE 2-TEILIG HA
2256825 BREMSSCHEIBE HA FUER
3124261 BREMSSCHEIBE HA FUER ALFA
3281997 BREMSSCHEIBE HA FUER AUDI
3285253 BREMSSCHEIBE HA FUER AUDI
3521850 BREMSSCHEIBE HA FUER
3573804 BREMSSCHEIBE HA FUER
3681698 BREMSSCHEIBE HA FUER
4607865 BREMSSCHEIBE HA FUER
4625360 BREMSSCHEIBE HA FUER AUDI
4628860 BREMSSCHEIBE HA FUER AUDI
4630096 BREMSSCHEIBE HA FUER AUDI
5271371 BREMSSCHEIBE HA FUER
5271372 BREMSSCHEIBE HA FUER
5415080 BREMSSCHEIBE 2-TEILIG VA
7327083 BREMSSCHEIBE HA FUER
1. No of SKUs- 19
2. Distribution Network - 1 CDC, 150+ Branches (Germany
and Austria)
3. Location are grouped under the following:
• Garage, E-Commerce, Wholesale
• Garage, E-Commerce
• Garage, Wholesale, E-Commerce, Key Account
• Garage
• Garage, Wholesale
4. Sales Region – Austria, Germany, Slovenia
FVA Analysis
Forecast Value Add (FVA) analysis by comparing the
accuracy against the shipment (at CDC level for all items)
data. The analysis includes the forecast generated by LKQ,
o9 Stat model and o9 machine learning model by
comparing against the naive method (moving average of 5
months) as base forecast. The period of validation is
between M01-2022 to M05-2022
Insights
▪ LKQ branch and CDC replenishment were out of sync. Neither was right. The branch
demand plan is structurally too low, whereas the CDC forecast is too high.
▪ The COV at a branch level was too high to forecast.
▪ Before the pilot, the organization was unaware of the issues.
▪ Thirteen market factors tested. Four were selected—COVID levels, GDP, car registrations,
and inflation.
Leadtime Variability
LKQ Demand Insights
LKQ O9 Statistical
Enterprise
o9 Market Driven
Inputs Shipments Sales Invoices Sales Invoices +
Market Signals
Demand
Latency
Unknown Unknown ~ 6 weeks
Forecast Value
Added (FVA)
8% 9.9% 17.3%
Forecast Bias Positive Negative /
Balanced
Balanced
Bullwhip
Amplification
48% 52% 37%
COV Analysis Insights:
● Item/Branch locations
are not forecastable
● o9 enterprise forecast
slightly improves FVA
● Market driven
forecast significantly
improves FVA
Scenario overview
SCOPE: Modeling of 2022 Data | Jan thru’ Jun | Weekly Buckets
Data inputs 1.
Enterprise Sync
LKQ Forecast
2.
Enterprise Sync
o9 Statistic Model
3.
Market Signal
Sensing
Market Driven
4
Market Signal
Sensing
& Supply lead time
o9 Machine Learning
5
Bi-directional:
Market Driven
Demand & Supply
lead time & price
Forecast LKQ Stat Fcst
sales history
o9 Stat Fcst
sales history
o9
Order + Market
Signals
o9 ML Fcst
(Order Invoices +
Market Signals)
o9 ML Fcst
(Order Invoices +
Market Signals)
Supply Lead Time Lead Time
Purchase Price
Safety Stock
calculation
Using Actual lead time from 2021 and variability Assumptions on
improved supplier
reliability
Assumptions on
improved supplier
reliability
Purchase
price
Increase by 30% from
Feb
Scenario Comparison
Scenario
1. LKQ
Forecast
2. o9 Statistic Model 3. o9 Market-driven
4. o9 Market-Driven
(MD) + Stable Lead
Times (LT)
5. o9 ML + Stable LT
+ Buy ahead
Demand Quantity
Baseline
(-40%) (-21%) (-21%) (21%)
Gross Revenue (€) (-38%) (-20%) (-20%) (-20%)
Gross Margin% 17% (-3%) 5% 47%
COGS (€) (-39%) (-19%) (-20%) (-24%)
COGS % (-2%) 0.3% (-1%) (-6%)
Inventory Holding cost (€) (-35%) (-21%) (-48%) (-7%)
Turns (-3%) 6% 61% 61%
© 2022 Corning Incorporated
OPTICAL
COMMUNICATIONS
CORNING’S LARGEST SEGMENT
• Over 25,000 Employees
• Over $4 billion in Revenue
• Key Segments: Fiber to the home, Wireless
technologies, Hyper Scale Data Centers
Corning Demand Insights
Corning o9 Statistical
Enterprise
o9 Market Driven
Inputs Customer
Orders
Customer
Orders
Customer orders
+ Market Signals
Market Driver
Lags
Unknown Unknown ~ 3-4 Months
Forecast Value
Added (FVA)
-4.16% 0.55% 5.43%
Forecast Bias Negative Negative /
Balanced
Balanced
Pilot Insights:
● Outside-In forecasts consistently outperform inside-out statistical forecasting approaches
● Correlation does not equal causality – but can be helpful in the model (Temperature)
● COV analysis confirmed forecastability at the product family level
Corning - Summary Observations
• The division has a negative FVA (~4.2%). The FVA technique is new for the group.
• ML Drivers that showed strong correlation and ability to enhance FVA by ~+10%
• Selling Price
• Temperature
• GDP
• Covid
• The organization looks at price management and demand in disconnected processes.
• There is a need to enhance insights on pricing communication lead times, and effective
dates
• Inflation Rate
• Housing Starts
• 5G Subscriptions
• 5G Sites
Supply Chain Insights LLC. Copyright © 2022
Founded in February 2012 by Lora Cecere, Supply Chain
Insights LLC is in its eighth year of operation. The
Company's mission is to deliver independent, actionable,
and objective advice for supply chain leaders. Our goal is to
help leaders understand supply chain trends, evolving
technologies, and which metrics matter.
21

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Pilot Results from Outside-in Planning Testing

  • 1. Building Outside-in Processes Supply Chain Insights LLC Copyright © 2022 LORA CECERE, FOUNDER | lora.cecere@supplychaininsights.com
  • 2. Supply Chain Insights LLC. Copyright © 2022
  • 3.
  • 4. Biggest Impact? Redefining Time 4 Supply Chain Insights LLC. Copyright © 2022 • Market Latency: The translation of a market signal to a buying pattern to a visible order pattern. • Demand Latency: The time to translate channel purchase data pattern to an order through replenishment processes. • Process Latency: The time for the organization to make a decision. Market Latency: 3-6 months Demand Latency: 2- 12 weeks Process Latency: 2- 6 weeks
  • 5. Potential for Nine New Advanced Planning Applications 5 Supply Chain Insights LLC. Copyright © 2022 1. Market-driven Demand Management 2. Demand Visibility 3. Procurement Buyer Workbench 4. Planning Master Data 5. Unified Planning Data Model 6. Form and Function of Inventory 7. Revenue Management Effectiveness (Test & Learn): Demand Shifting Versus Shaping/ Balanced Scorecard Impact 8. Bi-directional Orchestration 9. S&OP Playbook Execution
  • 6. Bi-directional Orchestration Orchestration Channel Sensing Sensing Supply Sensing Variability: Cycles, conversions, and grades Growth Customer Service Margin Inventory Turns Safety Return on Invested Capital Balanced Scorecard Listening Post Pattern Recognition of Channel Data Interest Social Graph Mining Contract Manufacturing Alternate Sourcing Alternate Bill of Materials Bi-Directional Orchestration Architect/Design Planning Master Data Baseline Demand Plan Feasibility Events Risk Sensing Demand Shaping Portfolio Shifts Quality Sensing Logistics Sensing Leadtime Variability Commodity Price Shifts Platform Changes Social Sentiment Weather Conversion Rates Yield Maintenance Schedules Reverse Bill of Materials Alternate Routing Factory Reliability/Capabilities Alternate Distribution Alternate Channel Images Market Shifts Weather Pattern Recognition Images Postponement Calendar(s) Replenishment Policies Allocation Unified Data Model
  • 9. •About LKQ LKQ Corporation is an eCommerce provider of alternative and specialty parts to repair and accessorize automobiles and other vehicles. The Company is global, with operations in North America, Europe, and Taiwan. LKQ offers its customers a broad range of Original Equipment (OE) recycled and aftermarket parts, replacement systems, components, equipment, and services to repair and accessorize automobiles, trucks, and recreational and performance vehicles. Currently, the Company has 44,000 Employees and 1,600 Locations in 31 Countries.
  • 10. The Problem Orchestration Channel Sensing Sensing Supply Sensing Variability: Cycles, conversions, and grades Growth Customer Service Margin Inventory Turns Safety Return on Invested Capital Balanced Scorecard Listening Post Pattern Recognition of Channel Data Interest Social Graph Mining Contract Manufacturing Alternate Sourcing Alternate Bill of Materials Unified Data Model Planning Master Data Baseline Demand Plan Feasibility Events Risk Sensing Demand Shaping Portfolio Shifts Quality Sensing Logistics Sensing Leadtime Variability Commodity Price Shifts Platform Changes Social Sentiment Weather Conversion Rates Yield Maintenance Schedules Reverse Bill of Materials Alternate Routing Factory Reliability/Capabilitie s Alternate Distribution Alternate Channel Images Market Shifts Weather Pattern Recognition Images Postponement Calendar(s) Replenishment Policies Allocation The goal was to build an “inventory buy plan” in each S&OP cycle with a playbook based on inflation, supply-side variation and risk, and changes in demand.
  • 11. Pilot Scope SKU Number SKU Description 1343305 BREMSSCHEIBE HA FUER AUDI 1343349 BREMSSCHEIBE HA FUER 1343696 BREMSSCHEIBE HA FUER 2215644 BREMSSCHEIBE 2-TEILIG HA 2256825 BREMSSCHEIBE HA FUER 3124261 BREMSSCHEIBE HA FUER ALFA 3281997 BREMSSCHEIBE HA FUER AUDI 3285253 BREMSSCHEIBE HA FUER AUDI 3521850 BREMSSCHEIBE HA FUER 3573804 BREMSSCHEIBE HA FUER 3681698 BREMSSCHEIBE HA FUER 4607865 BREMSSCHEIBE HA FUER 4625360 BREMSSCHEIBE HA FUER AUDI 4628860 BREMSSCHEIBE HA FUER AUDI 4630096 BREMSSCHEIBE HA FUER AUDI 5271371 BREMSSCHEIBE HA FUER 5271372 BREMSSCHEIBE HA FUER 5415080 BREMSSCHEIBE 2-TEILIG VA 7327083 BREMSSCHEIBE HA FUER 1. No of SKUs- 19 2. Distribution Network - 1 CDC, 150+ Branches (Germany and Austria) 3. Location are grouped under the following: • Garage, E-Commerce, Wholesale • Garage, E-Commerce • Garage, Wholesale, E-Commerce, Key Account • Garage • Garage, Wholesale 4. Sales Region – Austria, Germany, Slovenia
  • 12. FVA Analysis Forecast Value Add (FVA) analysis by comparing the accuracy against the shipment (at CDC level for all items) data. The analysis includes the forecast generated by LKQ, o9 Stat model and o9 machine learning model by comparing against the naive method (moving average of 5 months) as base forecast. The period of validation is between M01-2022 to M05-2022
  • 13. Insights ▪ LKQ branch and CDC replenishment were out of sync. Neither was right. The branch demand plan is structurally too low, whereas the CDC forecast is too high. ▪ The COV at a branch level was too high to forecast. ▪ Before the pilot, the organization was unaware of the issues. ▪ Thirteen market factors tested. Four were selected—COVID levels, GDP, car registrations, and inflation.
  • 15. LKQ Demand Insights LKQ O9 Statistical Enterprise o9 Market Driven Inputs Shipments Sales Invoices Sales Invoices + Market Signals Demand Latency Unknown Unknown ~ 6 weeks Forecast Value Added (FVA) 8% 9.9% 17.3% Forecast Bias Positive Negative / Balanced Balanced Bullwhip Amplification 48% 52% 37% COV Analysis Insights: ● Item/Branch locations are not forecastable ● o9 enterprise forecast slightly improves FVA ● Market driven forecast significantly improves FVA
  • 16. Scenario overview SCOPE: Modeling of 2022 Data | Jan thru’ Jun | Weekly Buckets Data inputs 1. Enterprise Sync LKQ Forecast 2. Enterprise Sync o9 Statistic Model 3. Market Signal Sensing Market Driven 4 Market Signal Sensing & Supply lead time o9 Machine Learning 5 Bi-directional: Market Driven Demand & Supply lead time & price Forecast LKQ Stat Fcst sales history o9 Stat Fcst sales history o9 Order + Market Signals o9 ML Fcst (Order Invoices + Market Signals) o9 ML Fcst (Order Invoices + Market Signals) Supply Lead Time Lead Time Purchase Price Safety Stock calculation Using Actual lead time from 2021 and variability Assumptions on improved supplier reliability Assumptions on improved supplier reliability Purchase price Increase by 30% from Feb
  • 17. Scenario Comparison Scenario 1. LKQ Forecast 2. o9 Statistic Model 3. o9 Market-driven 4. o9 Market-Driven (MD) + Stable Lead Times (LT) 5. o9 ML + Stable LT + Buy ahead Demand Quantity Baseline (-40%) (-21%) (-21%) (21%) Gross Revenue (€) (-38%) (-20%) (-20%) (-20%) Gross Margin% 17% (-3%) 5% 47% COGS (€) (-39%) (-19%) (-20%) (-24%) COGS % (-2%) 0.3% (-1%) (-6%) Inventory Holding cost (€) (-35%) (-21%) (-48%) (-7%) Turns (-3%) 6% 61% 61%
  • 18. © 2022 Corning Incorporated OPTICAL COMMUNICATIONS CORNING’S LARGEST SEGMENT • Over 25,000 Employees • Over $4 billion in Revenue • Key Segments: Fiber to the home, Wireless technologies, Hyper Scale Data Centers
  • 19. Corning Demand Insights Corning o9 Statistical Enterprise o9 Market Driven Inputs Customer Orders Customer Orders Customer orders + Market Signals Market Driver Lags Unknown Unknown ~ 3-4 Months Forecast Value Added (FVA) -4.16% 0.55% 5.43% Forecast Bias Negative Negative / Balanced Balanced Pilot Insights: ● Outside-In forecasts consistently outperform inside-out statistical forecasting approaches ● Correlation does not equal causality – but can be helpful in the model (Temperature) ● COV analysis confirmed forecastability at the product family level
  • 20. Corning - Summary Observations • The division has a negative FVA (~4.2%). The FVA technique is new for the group. • ML Drivers that showed strong correlation and ability to enhance FVA by ~+10% • Selling Price • Temperature • GDP • Covid • The organization looks at price management and demand in disconnected processes. • There is a need to enhance insights on pricing communication lead times, and effective dates • Inflation Rate • Housing Starts • 5G Subscriptions • 5G Sites
  • 21. Supply Chain Insights LLC. Copyright © 2022 Founded in February 2012 by Lora Cecere, Supply Chain Insights LLC is in its eighth year of operation. The Company's mission is to deliver independent, actionable, and objective advice for supply chain leaders. Our goal is to help leaders understand supply chain trends, evolving technologies, and which metrics matter. 21