PCIC Europe 2017 Tutorial Industrie 4.0 architecture update in respect with international standards May 16th 2017

INDUSTRIE 4.0 ARCHITECTURE UPDATE IN RESPECT WITH
INTERNATIONAL STANDARDS
Prof. Dr. Dieter Wegener
Sprecher ZVEI-Führungskreis Industrie 4.0
Jean-Charles Guilhem
Chairman of the GA Board PCIC Europe
VIENNA 2017 – TUTORIAL EUR17_65

ZVEI – German Electrical and Electronic Manufacturers’ Association
PCIC Europe – 14th Annual European Conference - Vienna, 16th May 2017

Führungskreis Industrie 4.0
Overview
„Industrie 4.0“ vision
„Industrie 4.0“ initiative
Standardisation 4.0
Slide 3
1
2
3
4 „Industrie 4.0“ operates in 3 dimensions
What you should do5

The evolution of „Industrie 4.0“ in manufacturing
From „Industrie 1.0“ to „Industrie 4.0“
1800 1900 2000 Time
Level of
complexity
First
industrial
revolution
follows the introduction
of water- and steam-
powered mechanical
manufacturing facilities
Second
industrial
revolution
follows the introduction
of electrically-powered
mass production based on
the division of labor
Third
industrial
revolution
uses electronics and IT
to achieve further
automation of
manufacturing
Fourth
industrial
revolution
based on cyber-
physical systems
First mechanical
loom, 1784
First assembly line,
Cincinnati slaughter-
houses, 1870
First programmable
logic controller
(PLC)
Modicon 084, 1969
Today
Source: DFKI (2011), Siemens AG
Slide 4

Cyber-physical system (CPS)
The digital model is always up-to-date and is expanded over the course of the
entire lifecycle
• software / IT
• mechanics
• electrics, electronics
• automation, HMI
• safety, security
• maintenance
Physical
production facility Digital model
• location,
identity
• status
• SW version
• interfaces
• …
Contains all the information about…
Services
Production
execution
Production
planning
Product
design
Production
engineering
+
Source: Siemens AG
Slide 5

Overview
Standardisation 4.0
Slide 6
1
2
3
What you should do5

Digitization of the economy:
the physical world and the cyber world fuse
ConsumersCulture
Wohnen
CPS Szenario
Smart Home
Industry 4.0
CPS scenario
Smart Factory
Energy
CPS scenario
Smart Grid
Mobility
CPS scenario
Smart Mobility
Health
CPS scenario
Smart Health
Home
CPS scenario
Smart Home
Business
THE INTERNET OF SERVICES
THE INTERNET OF THINGS
The wind turbine The electric car The patient The resident
Batch
size of 1
Cross-cutting themes which apply to all areas of demand
Semantic technologies, operator models, cloud computing, operator platform for services
Cross-cutting themes in cyber-physical systems which apply to all areas of demand
Security, standards & norms, engineering, microelectronics & embedded software, training and continuing education
Slide 7
Source: Acatech / ZVEI
IoS:
Internet of
Services
IoT:
Internet of
Things

ZVEI-management-team ”Industrie 4.0”
Exchange with the political ”Industrie 4.0 platform”
AG: Arbeitsgruppe – Working Group
SG: Spiegelgremium – Mirror Group
Project
Office
(GS)
(Ifok, VDI
Technology
Center)
Strategy
Committee
(SK)
Steering Committee (LK)
AG 3
Security of
interconnected
systems
AG 4
Legal
framework
AG 2
Research
and
innovation
AG 1
Reference
architectures,
norms and
standardization
AG 5
Employment,
training/
continuing
education
ZVEI-management-team „Industrie 4.0“
SG
Strategy &
use cases
SG
Models &
standards
SG
Research
SG
Security
Contract law/
Industrial
property rights
committees
Vocational
training
committee
Slide 8
German Federal
Ministry for
Economic Affairs
and Technology
German Federal
Ministry for
Education and
Research

ZVEI-management-team defines areas of activity for
“Industrie 4.0”, viewed from the technical perspective
Production
Product
development
ServiceInter-
operability
Inter-
operability
"Office floor"
(machine-to-
business)
"Shop floor"
(machine-to-
machine)
MES
ERP
Control
PLM
Logistics
Value-added chain
Source: Siemens AG
Slide 9

Energy
Water&wastewater
Chemicals
Oil&gas
Pulp&paper
Metals&mining
Pharmaceutical
SolarGlass&solar
Food&beverage
Consumerproducts
Marine
Automotive
Aerospace
Machinery
Electronics
Process DiscreteHybrid
At the shop floor level take note of:
• High level of branch dependencies,
detailed in norms & standards
• Reference architecture dependent
on use case
ProductionProdukt Development ServiceInter-
operability
Inter-
operability
"Office Floor"
(Machine-to-
Business)
"Shop Floor"
(Machine-to-
Machine)
ERP
Control
PLM
Logistics
Value-added Chain
1
2
MES
Different Use Cases
„Industrie 4.0“-Component
= Cyber-physical system (CPS)
ZVEI-management-team defines
„Industrie 4.0“-Component for different branches
Source: Siemens AG
Slide 10

The concept of the “Industrie 4.0”-Component
verified in real use cases
Important machine parts become “Industrie 4.0”- Components
Thing
Unkown/ anonymous / individually known
Entity
Administration
Shell ²
Administration
Shell ²
“Industrie 4.0”- compliant communication ²
² = Interfaces/ data formats I4.0-compliant designed
Thing provides access
to Administration Shell
Super ordinated system provides
access to Administration Shell
e.g. Machine ² e.g.
Position Sensor ²
Slide 11

Every „Industrie 4.0“-Component will be developed based
on the Reference-Architecture-Model “RAMI 4.0“
Verwaltungs-
schale ²
„Industrie 4.0“- compatible
Communication ²
z.B. Maschine ²
„Industrie 4.0“-Component RAMI 4.0
Reference-Architecture-Model „Industrie 4.0“
Slide 12

Industrie 4.0 Technological Concepts
Industrie 4.0
Component
ex: Sensors
Administration
Shell ²
e.g. Machine ²
Administration
Shell ²
e.g.
Position Sensor ²
RAMI 4.0 to enable connectivity between Industrie 4.0 Components
Industrie 4.0
Component
ex: System
Reference Architecture Model
Industrie 4.0 (RAMI 4.0)

Communication Layer
Possible standards
Communication
Ethernet, WiFi, GSM/4G
Wired & Wireless
Develop. Usage UsageProduction
IP, IPsec
Connected
World
Enterprise
Station
Control Device
Field Device
Product
Work Center
UDP, TCP
7 Application
6 Presentation
5 Session
4 Transport
3 Network
2 Data Link
1 Physical
TSN, 5G
OSI Layers OPC-UA
DDS, LWM2M, …
openAAS project:
Implementation of
the administration
shell using OPC UA
Slide 14

Administration
Shell ²
Distribution along the life cycle: Administration
Shells (data + functions) can be hosted centralized
Tool support during life cycle
IT-server landscape
Components from various
sources
Thing, e.g.
Machine ²
Administration
Shell ²
Thing, e.g.
Position Sensor ²
Shop Floor
Repository
Thing, e.g.
Terminal Block
Zugriff auf Daten
und Funktionen
Identification
Life cycle of the factory
Type
Design Usage /
Maintenance
Instance
Production Usage /
Maintenance
Administration
Shell ²
Slide 15

Overview
Standardisation 4.0
Slide 16
1
2
3
What you should do5

Slide 17
"Industrie 4.0" must fit in with the other application
scenarios in the "Internet of Things and Services"

Quelle: Bosch Rexroth AG
Slide 18
Close Cooperation between „Plattform I4.0“ and
„Industrial Internet Consortium (IIC)“ has been started

Normungslandschaft (Standardization Bodies)
Folie 19
Quelle: DIN und eigene Grafik
bitkom
VDMA
ZVEI

Digitalisierung der Wirtschaft
(Digitalization of the Economy):
Der Standardisierungs-Zoo (The Zoo Standards)
Folie 20
ConsumerKultur
Wohnen
CPS Szenario
Smart Home
Industrie
CPS-Szenario
Smart Factory
Energie
CPS-Szenario
Smart Grid
Mobilität
CPS-Szenario
Smart Mobility
Gesundheit
CPS-Szenario
Smart Health
Wohnen
CPS-Szenario
Smart Home
Business
DAS INTERNET DER DIENSTE
DAS INTERNET DER DINGE
Das Windrad Das E-Auto Der Patient Der BewohnerLosgröße 1
Querschnittsthemen, die für alle Bedarfsfelder gelten
Semantische Technologien, Betreibermodelle, Cloud Computing, Betreiberplattform für Dienste
Querschnittsthemen Cyber Physical Systems, die für alle Bedarfsfelder gelten
Sicherheit, Standards & Normen, Engineering, Mikroelektronik & Embedded Software, Aus- und Weiterbildung
Quelle: Acatech / ZVEI
IoT:
Internet
of Things
Industrie 4.0 WohnenGesundheitMobilitätEnergie
IoS:
Internet
of
Services

Digital
Transformation
Plattform I4.0 is extended by SCI4.0 and LNI4.0
Slide 21

Strong partners form a broad basis.
”SCI4.0” - the initiators
STANDARDIZATION
COUNCIL
INDUSTRIE 4.0
Slide 22

DIN, DKE
IEC, ISO
Standardization
Strategy
Standardization
Process-Support
Coordination
Recommendations
Support
Standardization
Implementation
CEN/CENELEC, ETSI
Advisory Board
Int. standardization
organizations
(with mandate)
Office DKE
Use Cases
Test
Validation
Expert Panel
Proposals
for
international
Standards
Steering Committee Roadmap
de facto standard , open source
(consortial-consensus)
STANDARDIZATION
COUNCIL
INDUSTRIE 4.0
AG1
International standard
(full consensus)
Slide 23

Digital
Transformation
Plattform I4.0 is extended by SCI4.0 and LNI4.0
Slide 24

„bottom up“ requests
Validation
of test
results
SME companies and
test centers
Standardization bodies
„top down“ identification
Strategic
coordination
Industrie
4.0
Standards
Consolidation
Standardization
requirements and
coordination
Slide 27

Overview
Standardisation 4.0
Slide 28
1
2
3
What you should do5

Slide 29
„Industrie 4.0“ impacts on every company
in 3 dimensions
Source: ZVEI following PwC
Smart factory
Smart plant
Smart products
Smart services

Slide 30
„Industrie 4.0“ vision of „Smart Factory“ or „Smart Plant“
Smart Factory
Smart Plant

„Industrie 4.0“ vision of a „Smart Factory“
Production
Self-optimization
Self-healing
Market
Satisfied
customers
Engineering
Autonomous components
Start-up
Self-configuration
Market
Dynamic
requirements
Information
Up-to-date
Design
Holistic modeling
Source: Siemens AG
Slide 31

Slide 32
in 3 dimensions
Smart products

A Cyber-physical system (CPS) is a „Digital Twin“ and
is the conceptual base to develop „Smart Products“
The digital model is always up-to-date and is expanded over the course of the
entire lifecycle
• software / IT
• mechanics
• electrics, electronics
• automation, HMI
• safety, security
• maintenance
Physical
production facility Digital model
• location,
identity
• status
• SW version
• interfaces
• …
Contains all the information about…
Services
Production
execution
Production
planning
Product
design
Production
engineering
+
Source: Siemens AG
Slide 33

Slide 34
in 3 dimensions
Smart services

The world is going digital – new innovative business
models are bringing about a change in user behavior
From taxis to ride-sharing
From record stores to streamingFrom bookstores to eBooks
From Yellow Pages to marketplaces
Source: Siemens
Slide 35

Smart services: New business models are enabled
by standardized Administration Shells
Quelle: ZVEI nach PwC
Smart Services
Slide 36

Industrie 4.0-demonstrator:
Production cell with transportation system
Real production cell and its components Structure of the production cell in the digital world
Production cell
Filling station
Seaming station
Labeling
Transport system
Carrier 18
…
Drive flexband
Drive 1
Drive 15
…
Carrier 1
Slide 37

Industrie 4.0-demonstrator:
Several I4.0-components are connected via
Administration Shells
Real production cell and its components Structure of the production cell in the digital world
Production cell
Filling station
Seaming station
Labeling
Transport system
Carrier 18
…
Drive flexband
Drive 1
Drive 15
…
Carrier 1
Slide 38

Smart services using the example of a
transportation system…from the operators‘ view
Operator of transportation system
• Increase of efficiency, e.g. by early fault
detection, longer warranty periods, etc.
Slide 39

Smart services using the example of a
transportation system…from the suppliers‘ view
Supplier of transportation system and
provider of data-driven services
• New offerings, e.g. condition monitoring
services, benchmarking of machines, etc.
Operator of transportation system
• Increase of efficiency, e.g. by early fault
detection, longer warranty periods, etc.
Slide 40

...
Administration Shells of the transportation system
Assets
complex object: asset composed of
other assets with own asset
administration shells
Asset Administration Shells
carrier
transportation system
carrier 1
carrier 2
operator of
carrier 18
Slide 41

Administration Shells of the transportation system
are supplemented by the Adminstration Shells of
the plug/socket and the sensor
Assets
intelligent object: asset administration
shell deployed on asset
passive objects: asset administration
shell not deployed on asset
Asset Administration Shells
socket
sensor with plug
operator of
...
carrier 1
carrier 2
carrier 18
carrier
provider of plug/socket
connection
provider of sensor
Slide 42

Additional Administration Shells by the provider of
„smart services“ as an „add-on“
Assets Asset Administration Shells
socket
sensor with plug
operator of
Additional smart service offerings für the supplier of components, here plugs/sockets and sensors.
...
carrier 1
carrier 2
carrier 18
provider of data-driven
services
provider of plug/socket
connection
provider of sensor
intelligent object: asset administration
shell deployed on asset
passive objects: asset administration
shell not deployed on asset
carrier
Slide 43

Industrie 4.0-demonstrator as a proof of concept
for the Administration Shell
OpenAAS project
§ Open source software
§ Asset Administration Shell
Contents
§ Exemplary implementation
of the Administration Shell
using OPC UA
§ Open Administration Shell
as a starting point for future
standardization activities
for all parties
Slide 44

Overview
Standardisation 4.0
Slide 45
1
2
3
Digitalization around the World and
Conclusion
5

Digitalization Programs around the World
• China: “Smart Automation 2.0” è Industrie 4.0
• In 2016 “World factory” acquires German Kuka robots to take a leap into Industrie 4.0
• India: “Make it in India”
• The “software office” to deploy internet corridors across the country
• Japan “IVI” è Industrie 4.0
• Develop the Industry Value Chain Initiative (IVI) aligned with German Industrie 4.0 architecture
• South Korea : “Creative Economy”
• To finance start up ecosystem to develop the future South Korean “Engine”
• USA : “Industry Renaissance” è Internet of Things (IoT)
• Shale gas to change game from well to wheel across process and manufacturing industries
• UK: “Future of Manufacturing“ è ??
• To re-balance economy between financial economy and real economy
• Germany (2010): “Industry 4.0”
• To keep world leadership in manufacturing and exporting funded by €20 billion from public
• France (2014): “Usine du Futur” è “Industrie du Futur” (Industrie 3.0) è…. Industrie 4.0
• Robotization program presented in September 2013 moving toward digitalization, thus Industrie 4.0
• Europe Community (2014 – 2017): “Horizon 2020” è “Horizon 2030”
• To secure Europe global competitiveness with €80 funding. New call for Industrial Dynamics

International collaboration
Bilateral work with other countries
STANDARDIZATION
COUNCIL
INDUSTRIE 4.0
§ Connecting of the industry community
§ Defining joint working items
§ Setting up co-partnerships
§ Setting up working groups
§ Closer international cooperation
…for Standardization
Source: DKE
Source: AIF&PI4.0
Slide 47

Japan Digitalization Program
Industrial Value Chain Initiative (IVI)
with Courtesy of Yasuyuki Nishioka, Prof. Dr. Hosei University

Digitalization around the World
Japan Model (IVRA) vs German Model (RAMI 4.0)
with Courtesy of Yasuyuki Nishioka, Prof. Dr. Hosei University

15.10.2015 - Page 50
Digitalization Guidances at European Level
• June 2016 – Intellectual Property (IP)
− Directive (EU) 2016/943 of the European Parliament and of the Council of 8 June
2016 on the protection of undisclosed know-how and business information (trade
secrets) against their unlawful acquisition, use and disclosure.
− The Directive harmonizes the definition of trade secrets in accordance with
existing internationally binding standards. It also defines the relevant forms of
misappropriation and clarifies that reverse engineering and parallel innovation
must be guaranteed
• September 2016 – Creating a Digital Single Market by 2025
− Publication of the EU Guidelines for Creating a Digital Single Market
The European Commission proposes to create a gigabit society by 2025.
− We (read EU) encourage investment in high capacity networks with a new
regulatory framework, the European Electronic Communications Code, and a 5G
Action Plan.

15.10.2015 - Page 51
Digitalization Initiative at Global Level
G20 Initiative
• April 2017 – Digital Ministers Meeting – Düsseldorf – Germany
− The G20 Digital Ministers’ meeting in Düsseldorf agreed on a roadmap for joint
policies for a digital future.
− Preparatory meeting to Hamburg G20 Summit
• July 2017 – G20 Summit – Hamburg – Germany
− High-speed Internet access for all by 2025
− Digitalization requires international standards

Slide 52
”Industrie 4.0” affects the entire economy:
3 questions every company has to ask itself
02
Which products
or services
should be
digitized?
01
How can I digitilize
my value-added
chain?
03
What are the new
business models
that I can offer my
customers?

Thank you very much
for your attention!
Any questions?
Slide 53

Slide 54

PCIC Europe 2017 Tutorial Industrie 4.0 architecture update in respect with international standards May 16th 2017

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