The document provides information about Pack Less, a flexible pallet system that is an alternative to traditional wood pallets. It is made from 100% polypropylene using a mechanical process without molds or steam. Key points include:
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- It uses less energy and resources compared to wood pallets and reduces greenhouse gas emissions
- Pack Less is waterproof, inert and recyclable
- The company has established several international licensing partners and produced over 500,000 units by 2012
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2. What is the Pack Less?
How to Pack Less is manufactured??
New concept of unitised moving loads to
replace the use of wood pallets in the
supply chain aligned with sustainable
actions.
The process is mechanical, versatile,
eliminating the use of molds and steamfree solid, liquid and gas.
High productivity: 55 packs / hour / 18 m2.
It's a “Flexible
Pallet”
3. What are the
Pack Less Components?
The Pack Less has the raw material 100%
Polypropylene: raffia fabric, sewing thread and hollow
sheet.
What are the main characteristics of
Pack Less?
Different design: flexible, resistant, small apparent
volume without fixing elements, without sharp, dirt-free,
lightweight and versatile (designed for each application).
Petrochemicals Polypropylene: waterproof, nonhygroscopic, inert, non-combustible and recyclable.
Sustainability: compared to the life cycle of wood pallet:
70% less energy consumption, 15% less resource
consumption and 76% less risk factor, 88% less land use,
90% less emissions of greenhouse gases (ECO Space
Foundation study - BASF)
4. Conceito do Pack Less Concept
The product concept is based on sharing the
load with the ground which allows the tunnels
arc-shaped, having sufficient strength to support
the same at reduced pressure.
The geometrical shape of
the arch, causes the
received load is
distributed into two forces
of equal intensity.
5. Systemic benefits
SUSTAINABILITY
OPERATIONAL and ECONOMIC
Provides reevaluate reverse logistics process x one way.
Every 10 Pack Less inserted in Supply Chain equivalent
to preserve a tree Pinnus 21 years of age.
Gains storage in supplies area.
70% less energy consumed
Reduction of 500 kg per truck.
15% less consumption of natural resources
Operation Receiving new Pallet - 80% reduction in the number of
freight.
76% less operational risks
Strategically - allows “in house” production for
replacement of wood pallet.
90% less emission of greenhouse gases
Eliminates potential source of contamination and damage
in the process
88% less land use
Secondary Revenue = material for recycling.
Cost reduction - elimação the fumigation of pallets for
export.
The PackLess reduces the volume 81% to 90% by weight
of the solid residue.
10. PLDI Chronology (creating manufacturing). – PLDI is Pack Less Company
2004 - the beginning of the Pack Less Project Development, with research and development of
technology.
2008 - Launch of Pack Less, with implementation of the first pilot project and inauguration of the São
Paulo Plant.
2009 - start of industrial scale production and increase production capacity.
2010 - establishment of international licensing agreements and joint venture, with start of production
in South America
2011 - expanding global technology licensing to partners in Asia, Europe, Middle East and North
America.
2012 –
Patent
already granted in
more than 20
countries;
Sales: 500,000
units and over 2.5
of MIO
movements.
11. Pack Less Desenvolvimento & Inovação Ltda.
FlexPallet LLC (Licenciada)
Email: info@packless.us
Website: www.packless.com.br
Service Area: USA, Canada, Mexico
Address 12218 Longs Peak Lane, Humble,
TX 77346 ; Tel: +1 (281) 459-0073
JPC SRL (Licenciada)
Email: info@jpc.com.ar
Website: www.packless.com.br
Service Area: Argentina and Paraguay
Address Panamericana km 43,5
Edificio SkyGlass – Of. 302
Del Viso (1667)
Tel: +54 2320 300 650
INOPACK LTD. (Joint Venture)
Email: info@inopack.info
Website: www.packless.com.br
Service Area : Europe, Middle East, India,
Southeast Asia and Africa
Address 13 Karaiskakis Street, CY 3020
Limassol,3728 Limassol – CYPRUS
Pallets Asia S/A (Licenciada)
Email: enquiry@palletsasia.com
Website: www.palletsasia.com
Service Area : Singapore, Malaysia,
Vietnam, Indonesia, Taiwan,
Thailand, South Korea
Address 5 Toh Guan Road East,
Singapore 608831
Tel: (65) 6465 8336 / Fax: (65) 6795
8556
COMPAÑÍA DE EMPAQUES S.A.
(Licenciada)
Website: http://www.epq.com.co
Email: info@ciaempaques.com.co
Service Area : Colombia, Panamá,
Venezuela, Peru, Bolívia, Equador
Address CR 42 86-25 Itagüí –
Antioquia COLOMBIA
Tel: (574) 365 8888 / Fax: (574)
365 8877
MATRIZ : PACK LESS DESENVOLVIMENTO & INOVAÇÃO LTDA.
CNPJ: 09.526.491/0001-83 IE: 278.175.886.119
Filial: PACK LESS – RS Ltda.
CNPJ: 09.526.491/0003-45
Filial: PACK LESS – BA Ltda.
Em processo de abertura
12. Pack Less Desenvolvimento & Inovação Ltda.
Premios, Awards and Partnerships.
The PLDI, in four years of existence, has been honored with two awards:
1.Embalagem Marca : Innovation Award 2011 from a selection of 400 candidate companies.
2. Exports São Paulo: Award given by the Confederation of Industry and Commerce of the State of
São Paulo regarding exports in the period with a focus on innovation in 2009.
The PLDI, established strategic partnerships that ensure the supply and performance of
their products.
1. On the issue of basic inputs (Polypropylene resin), the Pack Less has established formal
partnership with the largest Latin American Petrochemical - Braskem.
The Product Pack Less, has technical reports of performance and sustainability issued by
the following institutions:
1. Performance, the product was analyzed by IPT (Institute for Research and Technology) which
includes: dynamic compression tests, tensile and plastic deformation.
2. Sustainability, the Pack Less was analyzed by Fundação Espaço ECO, maintained by BASF,
which attests, very favorably in all quantities of Sustainability, the Pack Less significant advantages
compared to conventional wooden pallet.