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& 
Peruplast 
ENVASES PARA EL MUNDO
Founded in 1962, we have the wisdom and experience to be your trusted supplier. However, you will quickly find out that we are not your typical Converting Company.
Peruplast is owned by two of the most prestigious and financially sound financial groups in South America. The Intercorp Group in Peru and the Madeco Group in Chile. 
Alusa is a wholly-owned subsidiary of Madeco and runs their flexible packaging operations
In 2013 we completed the 
construction of a new 15 acre production facility in the coastal town of Lurin, Peru, which is 25 miles south of Lima, the Capitol of Peru
OUR NEW PLANT
Cafeteria, Recreation and Conference Center on Site
When we started the new plant, we purchased new equipment to begin the move from our two existing plants in Lima. We bought 2 high-output state-of-the-art three-layer extruding machines, and ……
1 seven-layer extruder, and…
3 Laminati ng machines, and…
2 Flexographic press, and…
2 nine-color rotogravure presses, and …
1 Mamata pouch making machine, and a Totani pouching machine is due to arrive Sept 2014
ACTUAL: 3,000 MT/month (6.6 millions lbs./month) 
- Flexo: 1,800 MT/month 
- Gravure: 1,200 MT/month 
IN 2015: 3,400 TM/month (7.5 million lbs./month) 
- Flexo: 2,200 MT/month 
- Gravure: 1,200 MT/month 
and through continuous equipment upgrades we can achieve : 
More than 4,000 TM/month (8.8 million lbs./month) 
- Flexo: 2,500 MT/month 
- Gravure: 1,500 MT/month 
OUR PRODUCTION CAPACITY
Installed Equipment and 
Capabilities
$ 
Peruplast 
PACKAGI NG FOR THE WORLD 
STATE OF THE A RT IN-HOUSE DIGITA L PREPRESS
13 FLEXOGRAPHIC PRESSES 
(Digital plate technology)
4 GRAVURE PRESSES 
(Up to 9 colors)
20 EXTRUSION LINES 
(INCLUDING TWO 7-LAYER COEXTRUSION MACHINES CAPABLE OF EXTRUDING – EVOH & POLYAMIDE ¨Nylon” Films)
10 LAMINATING MACHINES 
(Solventless and Solvent based)
Over 30 SLITTING & REWINDING MACHINES 
(two with Laser scoring capabilities)
Over 20 SEALING MACHINES 
(Bags and pouches)
OUR KEY STRATEGY 
To be BETTER & FASTER 
with 
MORE INNOVATION
BETTER: BE RECOGNIZED IN THE WORLD AS THE BEST 
LATIN AMERICAN FLEXIBLE PACKAGING MANUFACTURER 
FASTER: OFFER OUR CUSTOMERS THE LOWEST LEAD- TIME IN THE MARKET LOCALLY AND TO BE FASTER THAN OTHER IMPORTERS FOR OUR FOREIGN CLIENTS 
MORE INNOVATION: DIVERSE PRODUCT 
OFFERING WITH CREATIVE PACKAGING SOLUTIONS
DIFFERENTIATION FACTORS 
1. QUALITY 
2. LEAD TIME 
3. FLEXIBILITY 
4. GRAPHIC ASSISTANCE 
5. TECHNICAL & COMMERCIAL SERVICE 
6. KNOW-HOW 
7. SOCIAL RESPONSIBILITY
Initiatives 
- Gauge reduction on single pack film (30 24 19 17 microns) 
- Gauge reduction on diaper bags (50 47 microns) 
- Wicket bags for new automatic machinery 
- 1,800 and 2,000 mm wide LDPE film with perforations for over-packs 
Peruplast initiatives 
- Gauge reduction on LDPE film for toilet paper: 30 25 microns 
- Combined Matte and Shiny effects in bags 
- Metallic effect 
Investments 
-Prepress 
-Rotogravure Machines 
-Triplex laminating Machines 
-Pouching and sealing machines 
VALUE ADDED
INTERNATIONAL PRESENCE 
22 COUNTRIES IN THE AMERICAS 
- Colombia 
- Bolivia 
- Ecuador 
- Venezuela 
- Chile 
- Guyana 
- Trinidad & Tobago 
- República Dominicana 
- Argentina 
- Antigua y Barbuda 
- Barbados 
- El Salvador 
- Guatemala 
- Nicaragua 
- Honduras 
- Panamá 
- Puerto Rico 
- Costa Rica 
- United States 
- Canada 
- Cuba 
- Jamaica
NO GEOGRAPHICAL LIMITS 
We have exported to Africa (Madagascar), Oceania (New aledonia) and we can export to you!
WE ARE READY TO BE A 
STRATEGIC GLOBAL PARTNER 
WITH YOU
PRODUCTS 
AND 
APPLICATIONS
SNACKS COOKIES & CANDIES 
PASTA - RICE 
POWDER BEVERAGES 
CEREALS 
COFFEE 
DAIRY PRODUCTS 
DRIED SOUPS
JAMS & JELLIES BEVERAGES SAUCES & SEASONINGS CHEESE & MEATS 
PET FOOD
FROZEN MEAT 
FROZEN FRUIT 
FRUITS & VEGETABLES 
PROCESSED FOOD 
ROLL FED LABELS 
OVER WRAP
DIAPERS SANITARY TOWELS TISSUES & NAPKINS SHAMPOO & CREAMS 
DETERGENT WAX SOAP CLEANERS
PHARMACEUTICAL PRODUCTS 
CHEMICAL PRODUCTS
STAND UP POUCHES 4 SEAL POUCHES PILLOW PACK ZIPPER OPTIONS 
SPOUT OPTIONS 
DEGASSING VALVE OPTIONS 
OPTIONAL 
(handle, euro punch, pre cut, round corners)
QUALITY SYSTEM
OUR MAIN LOCAL AND REGIONAL CUSTOMERS 
- ALICORP 
- UNILEVER 
- KIMBERLY CLARK 
- PROCTER & GAMBLE 
- NESTLÉ 
- KRAFT FOODS 
- PEPSICO 
- GLORIA 
- MOLITALIA 
- GEA 
- AJE GROUP
TECHNICAL & COMMERCIAL SERVICES
INTERNATIONAL 
RECOGNITION
11 
Peruplast 
ENVASES PARA EL MUNDO 
FLEXOGRAPHIC TECHNICAL 
1l ASSOCIATION 
PREMIO A LA EXCELENCIA EN 
FLEXOGRAFIA 2010
AWA 
Peruplast 
ENVASES PARA ElMUNDO 
- ,:RD -- 
PROCESS,FILM 
Silver 
Kerocopy Plus - A4 - 75 q Wrapper PERUPLAST
Xvi I 
Empaques Ganadores Edici6n 201O 
Peruplast 
ENVASES PARA EL MUNDO 
CONCURSO LATINOAMsRICANO 
DE PRODUCTOS GRAFICOS 
THEOBALDO 
DENIGRIS 
C9 CONlATINGHAF 
:iti.t.t«. .t.Jlllllu ....... 
Trabajamos con pasi6n para contribuir al exito de las marcas de nuestros cfientes
& 
Peruplast 
ENV/SES PAR/ El MUNDO 
•Hl(IATIVAS. SOLUOONlS 'Y t((fltOt.OGlA PAltA CONV(ltfrOOlt .lS (N AM(ltl(A t.ATtNA 
- c , 
. ....... 
Pen1plast 
enelsa1611ilelafama 
"rt le>sa cv• 1C del PA 
C.ontlc c' ' Yb 
c.nuio dt p;..... Mi 
fin M'tdpwa ad,.t ob 
DlreCIOl1o de dlsti1buldotts 
- l u a p e t y c a
& 
Peruplast 
ENVASES PARA El MUNDO
INTERNATIONAL PRINTING 
AWARD: “BENNY”
AWARD “CREATIVIDAD EMPRESARIAL”
OUR MAIN 
INNOVATIONS 
CREATING NEW MARKET CATEGORIES
200,000 
TM POUCHES (lbs.) 
(385,000 lbs) Our Engineers designed a Pouch 
180,000 
160,000 
140,000 
120,000 
100,000 
80,000 
60,000 
40,000 
20,000 
- 
(4,400 lbs) (11,000 lbs) 
2,000 5,000 
(205,000lbs) 
93,000 
175,000 
to replace the cardboard box this product was sold in. Now it has become the standard package for this bread in Peru and has increased shelf life, opened up the export market and reduced cost for the CPC´s. IN 2009 Peruplast 
was presented with the Innovation 
2007 2008 2009 2010 
Award of the year.
CHICKEN PACK
Environment 
1. ENERGY 
2. WATER 
3. TREE PLANTING 
4. THE 4 Rs
ENERGY 
We are very energy conscious. We maintain a Green House Gas Calculator and submit CO2 equivalency reports to the our clients who request it. Some of our projects are designed to use the heat we generate in our processes 
to preheat the thermal oil we use in our printing presses. We designed our plant to reduce our energy consumption.
ENERGY 
2015 
We have an Energy Cogeneration Project that will allow us to generate our own 
power, operate a cooling tower, and 
preheat our thermal oil. In addition, it will supply enough power to operate our our Solvent Recovery System
WATER 
In our new plant we treat our own waste 
water and reuse it for irrigation and 
flush
4-R´s 
We Recycle, Reuse, and Recover 86% of all 
of our waste and continually Reduce our footprint through continuous improvement and Scrap reduction projects

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Peruplast presentation_for_north_america_2014_final

  • 1. & Peruplast ENVASES PARA EL MUNDO
  • 2. Founded in 1962, we have the wisdom and experience to be your trusted supplier. However, you will quickly find out that we are not your typical Converting Company.
  • 3. Peruplast is owned by two of the most prestigious and financially sound financial groups in South America. The Intercorp Group in Peru and the Madeco Group in Chile. Alusa is a wholly-owned subsidiary of Madeco and runs their flexible packaging operations
  • 4. In 2013 we completed the construction of a new 15 acre production facility in the coastal town of Lurin, Peru, which is 25 miles south of Lima, the Capitol of Peru
  • 6.
  • 7. Cafeteria, Recreation and Conference Center on Site
  • 8. When we started the new plant, we purchased new equipment to begin the move from our two existing plants in Lima. We bought 2 high-output state-of-the-art three-layer extruding machines, and ……
  • 10. 3 Laminati ng machines, and…
  • 12. 2 nine-color rotogravure presses, and …
  • 13. 1 Mamata pouch making machine, and a Totani pouching machine is due to arrive Sept 2014
  • 14. ACTUAL: 3,000 MT/month (6.6 millions lbs./month) - Flexo: 1,800 MT/month - Gravure: 1,200 MT/month IN 2015: 3,400 TM/month (7.5 million lbs./month) - Flexo: 2,200 MT/month - Gravure: 1,200 MT/month and through continuous equipment upgrades we can achieve : More than 4,000 TM/month (8.8 million lbs./month) - Flexo: 2,500 MT/month - Gravure: 1,500 MT/month OUR PRODUCTION CAPACITY
  • 15. Installed Equipment and Capabilities
  • 16. $ Peruplast PACKAGI NG FOR THE WORLD STATE OF THE A RT IN-HOUSE DIGITA L PREPRESS
  • 17. 13 FLEXOGRAPHIC PRESSES (Digital plate technology)
  • 18. 4 GRAVURE PRESSES (Up to 9 colors)
  • 19. 20 EXTRUSION LINES (INCLUDING TWO 7-LAYER COEXTRUSION MACHINES CAPABLE OF EXTRUDING – EVOH & POLYAMIDE ¨Nylon” Films)
  • 20. 10 LAMINATING MACHINES (Solventless and Solvent based)
  • 21. Over 30 SLITTING & REWINDING MACHINES (two with Laser scoring capabilities)
  • 22. Over 20 SEALING MACHINES (Bags and pouches)
  • 23. OUR KEY STRATEGY To be BETTER & FASTER with MORE INNOVATION
  • 24. BETTER: BE RECOGNIZED IN THE WORLD AS THE BEST LATIN AMERICAN FLEXIBLE PACKAGING MANUFACTURER FASTER: OFFER OUR CUSTOMERS THE LOWEST LEAD- TIME IN THE MARKET LOCALLY AND TO BE FASTER THAN OTHER IMPORTERS FOR OUR FOREIGN CLIENTS MORE INNOVATION: DIVERSE PRODUCT OFFERING WITH CREATIVE PACKAGING SOLUTIONS
  • 25. DIFFERENTIATION FACTORS 1. QUALITY 2. LEAD TIME 3. FLEXIBILITY 4. GRAPHIC ASSISTANCE 5. TECHNICAL & COMMERCIAL SERVICE 6. KNOW-HOW 7. SOCIAL RESPONSIBILITY
  • 26. Initiatives - Gauge reduction on single pack film (30 24 19 17 microns) - Gauge reduction on diaper bags (50 47 microns) - Wicket bags for new automatic machinery - 1,800 and 2,000 mm wide LDPE film with perforations for over-packs Peruplast initiatives - Gauge reduction on LDPE film for toilet paper: 30 25 microns - Combined Matte and Shiny effects in bags - Metallic effect Investments -Prepress -Rotogravure Machines -Triplex laminating Machines -Pouching and sealing machines VALUE ADDED
  • 27. INTERNATIONAL PRESENCE 22 COUNTRIES IN THE AMERICAS - Colombia - Bolivia - Ecuador - Venezuela - Chile - Guyana - Trinidad & Tobago - República Dominicana - Argentina - Antigua y Barbuda - Barbados - El Salvador - Guatemala - Nicaragua - Honduras - Panamá - Puerto Rico - Costa Rica - United States - Canada - Cuba - Jamaica
  • 28. NO GEOGRAPHICAL LIMITS We have exported to Africa (Madagascar), Oceania (New aledonia) and we can export to you!
  • 29. WE ARE READY TO BE A STRATEGIC GLOBAL PARTNER WITH YOU
  • 31. SNACKS COOKIES & CANDIES PASTA - RICE POWDER BEVERAGES CEREALS COFFEE DAIRY PRODUCTS DRIED SOUPS
  • 32. JAMS & JELLIES BEVERAGES SAUCES & SEASONINGS CHEESE & MEATS PET FOOD
  • 33. FROZEN MEAT FROZEN FRUIT FRUITS & VEGETABLES PROCESSED FOOD ROLL FED LABELS OVER WRAP
  • 34. DIAPERS SANITARY TOWELS TISSUES & NAPKINS SHAMPOO & CREAMS DETERGENT WAX SOAP CLEANERS
  • 36. STAND UP POUCHES 4 SEAL POUCHES PILLOW PACK ZIPPER OPTIONS SPOUT OPTIONS DEGASSING VALVE OPTIONS OPTIONAL (handle, euro punch, pre cut, round corners)
  • 38. OUR MAIN LOCAL AND REGIONAL CUSTOMERS - ALICORP - UNILEVER - KIMBERLY CLARK - PROCTER & GAMBLE - NESTLÉ - KRAFT FOODS - PEPSICO - GLORIA - MOLITALIA - GEA - AJE GROUP
  • 41. 11 Peruplast ENVASES PARA EL MUNDO FLEXOGRAPHIC TECHNICAL 1l ASSOCIATION PREMIO A LA EXCELENCIA EN FLEXOGRAFIA 2010
  • 42. AWA Peruplast ENVASES PARA ElMUNDO - ,:RD -- PROCESS,FILM Silver Kerocopy Plus - A4 - 75 q Wrapper PERUPLAST
  • 43. Xvi I Empaques Ganadores Edici6n 201O Peruplast ENVASES PARA EL MUNDO CONCURSO LATINOAMsRICANO DE PRODUCTOS GRAFICOS THEOBALDO DENIGRIS C9 CONlATINGHAF :iti.t.t«. .t.Jlllllu ....... Trabajamos con pasi6n para contribuir al exito de las marcas de nuestros cfientes
  • 44. & Peruplast ENV/SES PAR/ El MUNDO •Hl(IATIVAS. SOLUOONlS 'Y t((fltOt.OGlA PAltA CONV(ltfrOOlt .lS (N AM(ltl(A t.ATtNA - c , . ....... Pen1plast enelsa1611ilelafama "rt le>sa cv• 1C del PA C.ontlc c' ' Yb c.nuio dt p;..... Mi fin M'tdpwa ad,.t ob DlreCIOl1o de dlsti1buldotts - l u a p e t y c a
  • 45. & Peruplast ENVASES PARA El MUNDO
  • 48. OUR MAIN INNOVATIONS CREATING NEW MARKET CATEGORIES
  • 49. 200,000 TM POUCHES (lbs.) (385,000 lbs) Our Engineers designed a Pouch 180,000 160,000 140,000 120,000 100,000 80,000 60,000 40,000 20,000 - (4,400 lbs) (11,000 lbs) 2,000 5,000 (205,000lbs) 93,000 175,000 to replace the cardboard box this product was sold in. Now it has become the standard package for this bread in Peru and has increased shelf life, opened up the export market and reduced cost for the CPC´s. IN 2009 Peruplast was presented with the Innovation 2007 2008 2009 2010 Award of the year.
  • 51. Environment 1. ENERGY 2. WATER 3. TREE PLANTING 4. THE 4 Rs
  • 52. ENERGY We are very energy conscious. We maintain a Green House Gas Calculator and submit CO2 equivalency reports to the our clients who request it. Some of our projects are designed to use the heat we generate in our processes to preheat the thermal oil we use in our printing presses. We designed our plant to reduce our energy consumption.
  • 53. ENERGY 2015 We have an Energy Cogeneration Project that will allow us to generate our own power, operate a cooling tower, and preheat our thermal oil. In addition, it will supply enough power to operate our our Solvent Recovery System
  • 54. WATER In our new plant we treat our own waste water and reuse it for irrigation and flush
  • 55. 4-R´s We Recycle, Reuse, and Recover 86% of all of our waste and continually Reduce our footprint through continuous improvement and Scrap reduction projects