Optimization of Layout and Material Handling of Porsche Lahore was analysed as a semester project of Industrial Safety point of view by few students of UET Lahore.

1. OPTIMIZATION OF LAYOUT &
MACHINE HANDLING.
24-D, Bahar Shah
r Road, Lahore.

2. GROUP MEMBERS
- Muhammad Umar Farooq 2015-IM-07
- Muhammad Yasir Ilyas 2015-IM-08
- Zaib Hassan 2015-IM-25
- Akash Gill 2015-IM-41
- Muhammad Usman 2015-IM-42
- Hamza Anwar 2015-IM-49
- Muhammad Shoaib Khurshid 2015-IM-50

3. INTRODUCTION
• Ferdinand Porsche, founder of Porsche car company.
• It is a German automobile brand.
• Specialized in high-performance sports cars, SUVs and hybrids.
• Porsche AG is headquartered, in Stuttgart.
• It is owned by Volkswagen AG.

4. “In the beginning, I looked around and could not find the car I'd been
dreaming of: a small, lightweight sports car that uses energy
efficiently. So I decided to build it myself.”
Ferry Porsche

5. MODELS
- Panamera - Cayenne - Macan
- Cayman - Targa - Spider
- 718 - 993 - 911

7. AFTER-SALES DEPARTMENT
IN PAKISTAN.
• Lahore.
• Islamabad.
• Karachi.

8. AFTER-SALES IN LAHORE.
• Import cars
• Import parts
• Provide maintenance

9. Reserved
ParkingParkingPrayer
area
Body repair shop
storage
Mechanical
area
Common
area
Admin.
office
Advisor
office
Reserved
Parking
Washingarea
Bahar-ShahroadnearGarrisonsGolfclub,Lahore
INH

10. Client – Advisor
meeting
QC 1
Fast track body
repair
Body repair shop
Classic body
repair
Light weight body
repair
Mechanical work
QC 2
Client

11. “Lets keep #PORSCHE, a #PORSCHE.”

12. BODY REPAIR SHOP
B1
B1
B4
B6B5
B2
B3
B1
Bc4 Bc3
Bc2Bc1
Bl1
Bl2 Bl3
Paint booth
Paint lab GM office
Common Room
Sandingarea
Light weight
Body repair
Classic body repair Fast track body Repair
Entrance
/Exit
Entrance / Exit
For Cars

13. BAY SIZE

15. • Light weight body repair
1- fixed layout (BL1, BL2 & BL3) 2- For heavy damage
• Classic body repair
1- fixed layout (Bc1, Bc2 Bc3 & Bc4) 2- For classic cars
• Fast track body repair
1- process layout (B1 B2 B3 B4 B5 B6 & B7) 2- For regular cars
3- 12 hours per car 4- 5 cars per day
• Paint booth
1- up-to 3 hours 2- Need proper maintenance
3- Paint matching 4- QC 2

16. PROCESSESS
DISMENATLLING
DENTING
BASE MAKING
SANDING 1
PRIMER
SANDING 2
MASKING
PAINT
POLISH
1
2
3
9
8
7
6
5
4

17. MATERIAL HANDLING
1. Tools and equipments.
2. Body parts (bumper, bonnets ).
3. Dismantled parts of car.
4. Car
5. Wastages (metals or composite parts, wires ).

18. SAFETY SYMBOLS

19. Thanks for your Attention!