OEE (Overall Equipment Effectiveness) is calculated by multiplying Availability, Performance, and Quality percentages. It is used to measure manufacturing equipment productivity. The document discusses how to calculate OEE for a single machine and a group of plants. It also outlines the six major types of losses that reduce OEE (Breakdowns, Setups, Small Stops, Reduced Speeds, Startup Rejects, Production Rejects) and methods to address them such as root cause analysis, SMED, and Six Sigma. World class OEE levels are listed as 85% which requires 90% Availability, 95% Performance, and 99.9% Quality.
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
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Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...Dr.Costas Sachpazis
Terzaghi's soil bearing capacity theory, developed by Karl Terzaghi, is a fundamental principle in geotechnical engineering used to determine the bearing capacity of shallow foundations. This theory provides a method to calculate the ultimate bearing capacity of soil, which is the maximum load per unit area that the soil can support without undergoing shear failure. The Calculation HTML Code included.
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The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
The Critical KPI to drive Manufacturing ProductivityJason Corder
A net reduction in cost of operations directly and positively affects the bottom line. Companies can boost revenue without sacrificing profitability by factoring in long-term debt-to capital ratio. Since finance puts a premium on a company’s ability to maximize productivity and use existing assets, you have to continually measure, analyze, and adjust your processes. This is accomplished by a rigorous practice of productivity gains, cost cutting with increased efficiencies, and maximizing returns on fixed assets.
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...Dr.Costas Sachpazis
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The College Bus Management system is completely developed by Visual Basic .NET Version. The application is connect with most secured database language MS SQL Server. The application is develop by using best combination of front-end and back-end languages. The application is totally design like flat user interface. This flat user interface is more attractive user interface in 2017. The application is gives more important to the system functionality. The application is to manage the student’s details, driver’s details, bus details, bus route details, bus fees details and more. The application has only one unit for admin. The admin can manage the entire application. The admin can login into the application by using username and password of the admin. The application is develop for big and small colleges. It is more user friendly for non-computer person. Even they can easily learn how to manage the application within hours. The application is more secure by the admin. The system will give an effective output for the VB.Net and SQL Server given as input to the system. The compiled java program given as input to the system, after scanning the program will generate different reports. The application generates the report for users. The admin can view and download the report of the data. The application deliver the excel format reports. Because, excel formatted reports is very easy to understand the income and expense of the college bus. This application is mainly develop for windows operating system users. In 2017, 73% of people enterprises are using windows operating system. So the application will easily install for all the windows operating system users. The application-developed size is very low. The application consumes very low space in disk. Therefore, the user can allocate very minimum local disk space for this application.
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About
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Technical Specifications
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
Key Features
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface
• Compatible with MAFI CCR system
• Copatiable with IDM8000 CCR
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
Application
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptxR&R Consult
CFD analysis is incredibly effective at solving mysteries and improving the performance of complex systems!
Here's a great example: At a large natural gas-fired power plant, where they use waste heat to generate steam and energy, they were puzzled that their boiler wasn't producing as much steam as expected.
R&R and Tetra Engineering Group Inc. were asked to solve the issue with reduced steam production.
An inspection had shown that a significant amount of hot flue gas was bypassing the boiler tubes, where the heat was supposed to be transferred.
R&R Consult conducted a CFD analysis, which revealed that 6.3% of the flue gas was bypassing the boiler tubes without transferring heat. The analysis also showed that the flue gas was instead being directed along the sides of the boiler and between the modules that were supposed to capture the heat. This was the cause of the reduced performance.
Based on our results, Tetra Engineering installed covering plates to reduce the bypass flow. This improved the boiler's performance and increased electricity production.
It is always satisfying when we can help solve complex challenges like this. Do your systems also need a check-up or optimization? Give us a call!
Work done in cooperation with James Malloy and David Moelling from Tetra Engineering.
More examples of our work https://www.r-r-consult.dk/en/cases-en/
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In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
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Author: Robbie Edward Sayers
Collaborators and co editors: Charlie Sims and Connor Healey.
(C) 2024 Robbie E. Sayers
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1. OEE ( Overall Equipment Effectiveness) manoji@yahoo.com
OEE : [Availability % ] X [Performance %] X [ Quality %]
a b c
Down Time Loss
A) How to calculate OEE ? Speed Loss
Quality Loss
a) Machine Availability
TYPES OF LOSSES ( Part of Six big Losses) - Read below for six big losses
Breakdowns : 1. Tooling Failures
2. Unplanned Maintenance
3. General Breakdowns
4. Equipment Failures
Setup & Adjustments: 1. Setup / Changeover This should address under
2.Materail Shortage setup time reduction
3.Operator Shortage programs
4.Major Adjustments
5.Warm-Up Time
b) Machine Performance%
Let's assume machine makes 1000 PCS during 5.00Hours of Work
Please note that we consider the production only during up-time
Machine Standard rate ( PCS) : 300PCS/HOUR
Current Performance ( PCS) : 1000PCS/5 HOURS
200PCS/HOUR
Machine Performance % : (200/300)X100 %
66.7%
2. TYPES OF LOSSES ( Part of Six big Losses)
Small Stops 1. Obstructed Product Flow
2. Components Jams
3. Misdeeds This includes stops that are
4. Sensor Blocks under five minutes and not
5. Delivery Blocked require maintence
6. Cleaning / Checking personal for recitification
Reduced Speed or 1. Rough Running
Slow Cycles 2.Below nameplate capacity
3.Under design capacity
4.Equipment Wear
5.Operator Inefficiency
c) Quality %
Let's assume machine makes 1000 PCS during 5.00Hours of Work
and 200 PCS are rejected by QAD.
Total Produced during 5.00 Hours ( PCS) : 1000
Quality Rejected ( PCS) : 200
Quality % : accepted products /total products
80.0%
TYPES OF LOSSES ( Part of Six big Losses)
Porduction Rejects 1. Scrap
2. Rework
3. In-process damage Rejctions during Steady
4. In-process expiration state production
5. Incorrect assembly
Startup Rejects 1. Scrap Rejects during worm-up
2.Rework start-up, other early
3. In-process damage production , may be improper
4. In-process expiration set-up…..etc
5. Incorrect assembly
OEE : [Availability % ] X [Perfomance %] X [ Quality %]
0.794X0.667X0.800
42.4%
3. B) Six Big Losses
http://www.oee.com/images/pt-oee-six-big-losses.png
C) How to Address SIX Big Losses ?
Breakdowns : Eliminating unplanned down-time is important in improving OEE.
You can use Pareto Charts to prioratize the severe losees and Root Cause Analysis for
solutions.
Setup and Adjustments:
This is measured between last good part produced before setup to first good part
produced after setup. Tracking setup time is important to reduce this loss togather with
an active program to reduce this time such as SMED ( Single Minute Exchange of Dies)
( Eg : Use of prefabricated setups , Magnetic clamps on Injection modling MC)
Small Stops ad Reduced Speeds :
This is very difficut to record and monitor . Comparing completed cycle times and
ideal cycle time , errant cycles can be spotted. Then , RCA ,PDCA , DMAIC , 8D
problem solving can be used.
Startup Rejects and Production Rejects: Startup Rejects and Production Rejects are two different things
root causes are also different between startup and steady-state production. Parts require
any kind of reworks are rejects . Often a six sigma program can be used to bring the
quality to near perfect level.
D) How to calculate OEE in plant ?
Let's say a plant can have few machines,
OEE: [Available Time MC1+Available Time MC2….]/[Scheduled Time MC1+Scheduled Time MC1…..]
X[Current Performance MC1+MC2…]/[Rated Performance MC1+MC2..]X[Approved Quantity MC1+
MC2…]/[Total Quantity MC1+MC2..]
E) How to calculate OEE in a Group of Plants?
Let's say a group of companes has three plant assets,
OEE : [OEE1+OEE2+OEE3]/3
F) What is world class OEE Levels ?
Availability 90%
Performance 95%
Quality 99.9%
OEE 85%
4. G) Visual OEE
Plant floor real time display of live OEE data for maximum team involvement.
http://www.vorne.com/
Reference
http://www.smartandon.com/files/OEE.jpg
http://www.oee.com/images/pt-oee-six-big-losses.png
http://www.vorne.com/