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a Nexans company

Medium voltage symmetrical
separable connectors
- Interface C -

Catalogue 2011
Tel: +44 (0)191 490 1547
Fax: +44 (0)191 477 5371
Email: northernsales@thorneandderrick.co.uk
Website: www.cablejoints.co.uk
www.thorneanderrick.co.uk
Nexans Network Solutions
Div. Euromold
COMPANY PRESENTATION

EUROMOLD

International standards

Euromold is the leading
European specialised designer,
manufacturer and distributor
of prefabricated cable
accessories for medium voltage
energy distribution. Euromold
provides a complete range of
accessories for underground
cables: premoulded EPDM
rubber connectors for cables
and epoxy bushings for
transformers and switchgear, as
well as a large range of coldshrinkable terminations and
joints from 12 to 42 kV.
Euromold is also the
manufacturer of electrical
components for the high
voltage accessories of the
Nexans group.

All our products meet the
International standards like
CENELEC HD 629.1, CENELEC
EN 50180, IEC 60137, IEC
60502-4… or country specifications. Official certificates,
CESI, KEMA, ATEX… prove the
conformity of our products.
Long duration tests of existing
or new products are continuously performed in our test
fields.

ISO 9001 Certificate
Since 1992, Euromold’s
commitment to quality is
demonstrated by its ISO 9001
certification.

Laboratory accreditation
Since June 2000, Euromold’s
independent ELAB laboratory
obtained the BELAC
accreditation no.144-TEST
conform with the European
standards for laboratories ISO
17025 for electrical testing
of low and medium voltage
cable accessories according
to the international standards
EN 50393, IEC 60502-4, IEC
61442 and HD 629.

08/2011

While every care is taken to ensure that the information contained
in this publication is correct, no legal responsibility can be accepted
for any inaccuracy. Nexans Network Solutions N.V. - Div. Euromold
reserves the right to alter or modify the characteristics of its products
described in this catalogue as standards and technology evolve.

1
SEPARABLE CONNECTORS

INTERFACE C

Table of contents

Interface C1 & C2

400LB - elbow connector
400TB - tee connector
440TB - tee connector
440PB - coupling connector
400PB - XSA - surge arrester
400TR and 400TR-LB - test rods
400TK and 400SW installation tools
Accessories
Possible arrangements

Dimensions according to
European CENELEC EN 50180
and 50181 (in mm).

Dia. 56±0.2
Dia. 46±0.2
Dia. 22 min for C1
Dia. 32 nominal for C2
M16 x 2 - 6H

0

1.5 -0.5

29
min.

90±0.2

11
min.

08/2011

Dia. 70±0.2

2
Connecting possibilities
BUSHINGS /
ACCESSORIES

CONNECTION

Equipment
interface

dead-ending
of equipment

CONNECTORS /
ACCESSORIES

(K)(M)400DR-B

Dead-end receptacle

(K)(M)400AR-3

Equipment bushing

(K)(M)400AR-4

Equipment bushing

(K)(M)400AR-5

cable to
equipment

Equipment bushing

(K)400LB/G

Elbow connector

(K)(M)400AR-6

Equipment bushing

(K)(M)400SFR-B

(K)(M)440PB/G

Equipment bushing

(K)(M)(P)400TB/G

Coupling connector

Tee connector

400A-24B

In-air bushing

(K)(M)400SOP-B

cable
isolation

400GP-B

cable
earthing

Stand-off plug

(K)(M)(P)440TB/G
Tee connector

400PB-XSA

Surge arrester

Earthing plug

(K)400RTPA

tap-off
630/250A

Reducing tap plug

(K)(M)400CP-SC

in-line
junction

Connecting plug

(K)(M)440CP

in-line
junction

Connecting plug

08/2011

For information on our
bushings please refer to
our bushing catalogue.

3
400LB

INTERFACE C
ELBOW CONNECTOR

Application
Separable elbow connector
designed to connect polymeric
insulated cable to equipment
(transformers, switchgear,
motors...).
Also connects cable to cable,
using the appropriate mating
part.

Up to 24 kV - 630 A

Technical characteristics
•	The thick conductive EPDM
jacket provides a total safe to
touch screen which ensures
safety for personnel.
•	Each separable connector is
tested for AC withstand and
partial discharge prior to
leaving the factory.

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV

Design

205 mm

Separable connector
comprising:
1. Conductive EPDM insert.
2.	Conductive EPDM jacket.
3.	Insulating EPDM layer 	
	 moulded between the insert 	
	 and the jacket.
4.	Type C - 630 A interface 	
	 as described by CENELEC 	
	 EN 50180 and 50181.
5.	Conductor connector (not 	
	 included in the standard kit).
6. Insulating plug.
7. Cable reducer.
8. Earthing lead.
9. Transition contact M10/M16.

9
4

6
5
1
2

330 mm

8

The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.

Specifications and
standards

3

7

The 400LB separable connector
meets the requirements of
CENELEC HD 629.1.

08/2011

Separable
connector
type

Voltage
Um
(kV)

Current
Ir
(A)

min

max

400LB/G
K400LB/G

12
24

630
630

25
25

300
300

Conductor sizes (mm2)

4
Kit contents
The complete (K)400LB/G
elbow connector kit comprises
3 x the following components:

The kit also comprises silicone grease, field
control mastic and installation instructions.

3 x (K)400LB/G-W(-X)
connector kit

Transition
contact +
screw assembly
400LTS

Connector housing
(K)400BLB

Ordering instructions

Cable reducer
411CA-W

Table W

Select the part number
which gives the best centring
to the cable core insulation
diameter.
Add a 'K' for use up to 24 kV.

Example:
The copper wire screened
cables are 24 kV, 240 mm2
stranded aluminium with a
diameter over core insulation
of 32.2 mm.
Order 3 x K400LB/G-27 elbow
connector kit.

Insulating
plug
400LBP

Dia. over core insulation (mm)

Ordering
part number

min
12.0
16.0
20.0
23.5
26.5
28.5

3 x 400LB/G-11
3 x 400LB/G-15
3 x 400LB/G-19
3 x 400LB/G-22
3 x 400LB/G-25
3 x 400LB/G-27

Dia. 10.2 or 13
10
max

Dia. 36
max
24 max

2 max

38
max

max
17.5
22.0
26.5
31.0
32.5
37.5

Notes:
We do not supply the compression
lugs in the standard kit. All types
of cable lugs can be used. The
lugs must be within the dimensions
specified and the palm of the lug
must be copper or any equivalent
alloy.

112 max
135 max

For use with
copper tape
screened cables.

Order: Kit MT.

For use with Alupe or
C 33-226 cables.

Please contact our
representative.

For use with fabric tape
(graphite) screened cables.

Order additional
semi-conductive tape
(type TSC).

Can be supplied
with cable lugs.

For applications
outdoors and in
humid climate.

Components can be
ordered individually.

Order: +MWS.

5
400TB

INTERFACE C
TEE CONNECTOR

Application

Technical characteristics

Separable tee shape
connector (bolted type)
designed to connect polymeric
insulated cable to equipment
(transformers, switchgear,
motors, ...).
Also connects cable to cable
when using the appropriate
mating parts.

•	The thick conductive EPDM
jacket provides a total safe to
touch screen which ensures
safety for personnel.
•	Each separable connector is
tested for AC withstand and
partial discharge prior to
leaving the factory.

Up to 42 kV
630 A (800 A)

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
20.8/36 (42) kV
255 mm
220 mm

Design
Separable connector
comprising:
	 1.	Conductive EPDM insert.
	 2.	Conductive EPDM jacket.
	 3.	Insulating EPDM layer.
	 4.	Type C - 630 A interface 	
		as described by CENELEC 	
		EN 50180 and 50181.
	 5.	Conductor connector.
	 6.	Basic insulating plug (with 	
		VD point).
	 7.	Cable reducer.
	 8.	Conductive rubber cap.
	 9.	Clamping screw.
	 0.	Earthing lead.
1

4

9

5

6

8

1
2
350 mm

The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.

3
10

Specifications and
standards
The 400TB separable connector
meets the requirements of
CENELEC HD 629.1 S1.

7

Current Ir (A)

08/2011

Separable
connector
type

Voltage
Um
(kV)

Current
Ir
(A)

When installed on an appropriate equipment
bushing and when using a copper (-11-2) or a
bolted (-12-5 or -14-5) conductor contact

400TB/G
K400TB/G
M400TB/G
P400TB/G

12
24
36
42

630
630
630
630

800
800
800
800

Conductor sizes (mm2)
min

max

35
35
35
35

300
300
240
240

6
Kit contents
The complete (K)(M)(P)400TB/G
tee connector kit comprises the
following components:

The kit also comprises silicone grease, field
control mastic, installation instructions and
crimp chart.

Conductor
contact TMBC-X

For use with
copper tape
screened cables.

Order: Kit MT.

For use with
other cable types.

Please contact our
representative.

Dia. over core insulation (mm)

Ordering
part number

min
12.0
16.0
20.0
23.5
26.5
28.5

400TB/G-11-X
400TB/G-15-X
400TB/G-19-X
400TB/G-22-X
400TB/G-25-X
400TB/G-27-X

max
17.5
22.0
26.5
31.0
32.5
37.5

Table X

Conductor
sizes (mm2)
35
50
70
95
120
150
185
240
300

For applications
outdoors and in
humid climate.

Order: +MWS.

Aluminium and
copper conductor

DIN
hexagonal

35KM-10-1
50(K)M-10-1
70(K)M-10-1
95(K)M-10-1
120(K)M-10-1
150(K)M-10-1
185(K)M-10-1
240(K)M-10-1
–

DIN
hexagonal

Deep
indent

35(K)M-10-2
50(K)M-10-2
70(K)M-10-2
95(K)M-10-2
120(K)M-10-2
150(K)M-10-2
185(K)M-10-2
240(K)M-10-2
300(K)M-10-2

Copper
conductor

Bolted

Aluminium conductor

For use in potentially
explosive atmospheres
(for 12 kV max).

Add -/ATEX to part number.

Components can be
ordered individually.

120.300-12-5

Example:
The copper wire screened cable
is 36 kV, 150 mm2 stranded
copper with a diameter over
core insulation of 32.5 mm.
Order a M400TB/G-27-150(K)
M-11-2 tee connector kit.

Table W

95.240-14-5

To order the tee connector,
select the ordering part number
which gives you the best
centring of your core insulation diameter and substitute X
using table X, according to your
conductor size and type.
Add a 'K' for use up to 24 kV,
add an 'M' for use up to 36 kV,
add a 'P' for use up to 42 kV.

Cable reducer
411CA-W

50.150-14-5

Ordering instructions

Conductor
contact TBC-X

Basic insulating
plug
(K)(M)(P)400BIPA
+ rubber cap

16.95-14-5

Connector housing
(K)(M)(P)400BT/G

Clamping
screw
400TCS

(K)(M)(P)400TB/G-W-X
connector kit

35(K)M-11-2
50(K)M-11-2
70(K)M-11-2
95(K)M-11-2
120(K)M-11-2
150(K)M-11-2
185(K)M-11-2
240(K)M-11-2
300(K)M-11-2

When installed on an
appropriate equipment
bushing:

800 A continuously

7
440TB

INTERFACE C
TEE CONNECTOR

Application
Separable tee shape
connector (bolted type)
designed to connect polymeric
insulated cable to equipment
(transformers, switchgear,
motors, ...).
Also connects cable to cable
when using the appropriate
mating parts.

Up to 42 kV
630 A (1250 A)

Technical characteristics
•	The thick conductive EPDM
jacket provides a total safe to
touch screen which ensures
safety for personnel.
•	Each separable connector is
tested for AC withstand and
partial discharge prior to
leaving the factory.

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
20.8/36 (42) kV

Design

Separable connector
comprising:
	 1.	Conductive EPDM insert.
	 2.	Conductive EPDM jacket.
	 3.	Insulating EPDM layer 	
		moulded between the insert 	
		and the jacket.
	 4.	Type C - 630 A interface 	
		as described by CENELEC 	
		EN 50180 and 50181.
	 5.	Conductor connector.
	 6.	Basic insulating plug (with 	
		VD point).
	 7.	Cable reducer.
	 8.	Conductive rubber cap.
	 9.	Clamping screw.
	 0.	Earthing lead.
1

255 mm
220 mm

4

9
6

5

8

1
2
355 mm

The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.

3

10

Specifications and
standards

7

The 440TB separable connector
meets the requirements of
CENELEC HD 629.1.

Current
Ir (A)

08/2011

Separable
connector
type

Voltage
Um
(kV)

Current
Ir
(A)

When installed on an
appropriate equipment bushing

min

max

440TB/G
K440TB/G
M440TB/G
P440TB/G

12
24
36
42

630
630
630
630

1250
1250
1250
1250

185
185
185
185

630
630
630
630

Conductor sizes (mm2)

8
Kit contents
The complete (K)(M)(P)440TB/G
tee connector kit comprises the
following components:

The kit also comprises silicone grease, field
control mastic, installation instructions and
crimp chart.

Conductor
contact TMBC-X

Connector housing
(K)(M)(P)440BT/G

Clamping
screw
430TCS

Ordering instructions
To order the tee connector,
select the ordering part number
which gives you the best
centring of your core insulation diameter and substitute X
using table X, according to your
conductor size and type.
Add a 'K' for use up to 24 kV,
add an 'M' for use up to 36 kV,
add a 'P' for use up to 42 kV.
Example:
The copper wire screened cable
is 36 kV, 240 mm2 stranded
aluminium with a diameter over
core insulation of 37.0 mm.
Order a M440TB/G-32-240(K)
M-12-2 tee connector kit.

(K)(M)(P)440TB/G-W-X
connector kit

Basic insulating
plug
(K)(M)(P)400BIPA
+ rubber cap

Conductor
contact TBC-X

Cable reducer
611CA-W

Table W
Dia. over core insulation (mm)

Ordering
part number

min
23.5
28.5
34.0
39.0
45.5

440TB/G-22-X
440TB/G-27-X
440TB/G-32-X
440TB/G-37-X
440TB/G-43-X

max
31.0
37.5
42.5
48.5
56.0

Table X
Conductor sizes
(mm2)

Aluminium conductor

Aluminium and copper
conductor

Copper
conductor

Bolted

DIN
hexagonal

Please contact our
representative.

185(K)M-12-2

185KM-12-1

185(K)M-11-2

240

240(K)M-12-2

240KM-12-1

240(K)M-11-2

300

300(K)M-12-2

300KM-12-1

300(K)M-11-2

400(K)M-12-2

400KM-12-1

400(K)M-11-2

500(K)M-12-2

500KM-12-1

500(K)M-11-2

630

Order: Kit MT.

185

500

For use with
other cable types.

Deep
indent

400

For use with
copper tape
screened cables.

DIN
hexagonal

–

630KM-12-1

630(K)M-11-2

For applications
outdoors and in
humid climate.

Order: +MWS.

For use in potentially
explosive atmospheres
(for 12 kV max).

Add -/ATEX to part number.

Components can be
ordered individually.

When installed on an
appropriate equipment
bushing:

1250 A continuously

9
440PB

COUPLING CONNECTOR
FOR 400TB AND 440TB

Application

Technical characteristics

Separable coupling connector
(bolted type) for dual cable
arrangement. It has been
designed to be used with
400TB and 440TB separable
Tee connector.

•	 A thick conductive EPDM
jacket provides a total safe to
touch screen.
•	Each separable connector is
tested for AC withstand and
partial discharge prior to
leaving the factory.

Design

Up to 42 kV
630 A (1250 A)

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
20.8/36 (42) kV
410 mm

	 1. 	Interface designed to fit 	
		 400TB/440TB connector.
	 2.	 Bus for 440PB.
	 3.	 Conductive EPDM insert.
	 4.	 Insulating EPDM layer 	
		 moulded between the 	
		 insert and the jacket.
	 5.	 Conductive EPDM jacket.
	 6.	 Conductive EPDM cap.
	 7.	 Basic insulating plug.
	 8.	 Conductor connector 	
		 (hexagonal crimping, deep 	
		 indent crimping or bolted).
	 9.	 Cable reducer.
	10.	 Earthing lead.
	11.	 Threaded M16 stud for the 	
		 equipment bushing.

11

2
1
400TB or
440TB
connector
400 mm

6

8

7

3

440PB
coupling
connector

4
5

10

The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.

9

155 mm

Specifications and
standards
The 440PB coupling connector
meets the requirements of
CENELEC HD 629.1.

Current
Ir (A)

08/2011

Separable
connector
type

Voltage
Um
(kV)

Current
Ir
(A)

When installed on an
appropriate equipment bushing

min

max

440PB/G
K440PB/G
M440PB/G
P440PB/G

12
24
36
42

630
630
630
630

1250
1250
1250
1250

185
185
185
185

630
630
630
630

Conductor sizes (mm2)

10
Kit contents
The complete
(K)(M)440PB/G coupling
connector kit comprises 3 x the
following components:

The kit also comprises silicone grease, field
control mastic, installation rod, installation
instructions and crimp chart.

Conductor
contact TMBC-X

Contact rod
440PB-CR
+ M16 stud

Connector housing
(K)(M)440BP/G

Ordering instructions
To order the coupling connector,
select the ordering part number
which gives you the best
centring of your core insulation diameter and substitute X
using table X, according to your
conductor size and type.
Add a 'K' for use up to 24 kV,
add an 'M' for use up to 36 kV,
add a 'P' for use up to 42 kV.
Example:
The copper wire screened cable
is 36 kV, 240 mm2 stranded
aluminium with a diameter over
core insulation of 37.0 mm.
Order 3 x M440PB/G-32240(K)M-12-2 coupling
connector kit.

3 x (K)(M)440PB/G-W-X
coupling connector kit

Conductor
contact TBC-X

Cable reducer
611CA-W

Table W
Dia. over core insulation (mm)

Ordering
part number

min
23.5
28.5
34.0
39.0
45.5

3 x 440PB/G-22-X
3 x 440PB/G-27-X
3 x 440PB/G-32-X
3 x 440PB/G-37-X
3 x 440PB/G-43-X

max
31.0
37.5
42.5
48.5
56.0

Table X

Conductor sizes
(mm2)

Aluminium conductor

Aluminium and copper
conductor

Copper
conductor

Bolted

DIN
hexagonal

Order: Kit MT.

Order additional
semi-conductive tape
(type TSC).

185

185(K)M-12-2

185KM-12-1

185(K)M-11-2

240

240(K)M-12-2

240KM-12-1

240(K)M-11-2

300

300(K)M-12-2

300KM-12-1

300(K)M-11-2

400

400(K)M-12-2

400KM-12-1

400(K)M-11-2

500(K)M-12-2

500KM-12-1

500(K)M-11-2

630

For use with fabric tape
(graphite) screened cables.

Deep
indent

500

For use with
copper tape
screened cables.

DIN
hexagonal

–

630KM-12-1

630(K)M-11-2

For use with
easy strip semi-conductive
screened cables. Order:

Field control mastic
(type MFC).

For use with copper
wire screened cables.

No earthing
device is
necessary.

For use with
other cable types.

Please contact our
representative.

For outdoor
applications.

Order: +MWS.

11
400PB-XSA

INTERFACE C
SURGE ARRESTER

Application

Technical characteristics

Surge arrester designed
to protect medium voltage
components, including
transformers, equipment, cable
and accessories from high
voltage surges resulting from
lightning or switching.

•	This surge arrester is a metal
oxide varistor surge arrester in
an elbow configuration.
•	Each arrester is tested for AC
withstand, partial discharge
and critical voltage prior to
leaving the factory.

Design

Up to 36 kV

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
252 mm

Surge arrester comprising:
1. Conductive EPDM insert.
2. Conductive EPDM jacket.
3.	Insulating EPDM layer 	
	 moulded between the insert 	
	 and the jacket.
4. Contact rod.
5. Earthing lead.
6. Earth connection.
7. Steel cap.
8. Metal oxide valve elements.
9. Type C - 630 A interface 	
	 as described by CENELEC 	
	 EN 50180 and 50181.

150 mm

Dia.
80 mm

4
1

9

2
5

3

L2
L1

8

Specifications and
standards

Dia.
70 mm

The 400PB-XSA surge arresters
meet the test requirements of
IEC 60099-4.

7
6

08/2011

Surge
arrester
type

Nominal
discharge
current
In (kA)

Rated
voltage
Ur (kV)

Max. continuous
operating
voltage
Uc (kV)

L1

L2

400PB-5SA-15L
400PB-5SA-18L
400PB-5SA-22L
400PB-5SA-24L
400PB-5SA-30L
400PB-10SA-15N
400PB-10SA-18N
400PB-10SA-22N
400PB-10SA-24N
400PB-10SA-30N
400PB-10SA-36N
400PB-10SA-45N

5
5
5
5
5
10
10
10
10
10
10
10

15
18
22
24
30
15
18
22
24
30
36
45

12.0
14.4
17.6
19.2
24.0
12.0
14.0
17.6
19.2
24.0
28.8
36.0

250
250
250
350
350
250
250
250
350
350
350
450

290
290
290
390
390
290
290
290
390
390
390
490

Dimensions
(mm)

12
Typical applications and
dimensions

Ordering instructions

To order the surge arrester,
specify the surge arrester type,
as described on previous page.
410 mm

220 mm

Example:
For a maximum continuous
operating voltage (r.m.s.) of
24 kV and a nominal discharge
current of 10 kA.
Order a 400PB-10SA-30N
surge arrester.

185 mm

Type
400TB
or 440TB
tee connector

Type 400PB-5SA
or 400PB-10SA
surge arrester

Technical data
Surge
arrester
type

Steep current
residual
voltage @ 10 kA
[1/20 µs] (kV)

400PB-5SA-15L
400PB-5SA-18L
400PB-5SA-22L
400PB-5SA-24L
400PB-5SA-30L
400PB-10SA-15N
400PB-10SA-18N
400PB-10SA-22N
400PB-10SA-24N
400PB-10SA-30N
400PB-10SA-36N
400PB-10SA-45N

47.1
56.5
69.2
75.2
94.0
48.1
58.1
70.1
77.0
97.0
115.9
144.1

Lightning current
residual voltage
[8/20 µs] (kV)

Switching impulse
residual voltage
[36/90 µs] (kV)

@ 5 kA

@ 10 kA

@ 20 kA

@ 125 A

@ 500 A

38.9
46.7
57.1
62.1
77.6
39.7
48.0
57.9
63.6
80.1
95.7
119.0

42.3
50.8
62.2
67.6
84.5
43.2
52.2
63.0
69.2
87.2
104.2
129.5

47.4
56.9
69.7
75.8
94.7
48.4
58.5
70.6
77.6
97.7
116.8
145.1

29.8
35.8
43.8
47.7
59.6
30.5
36.8
44.4
48.8
61.5
73.5
91.3

31.8
38.2
46.7
50.8
63.5
32.5
39.2
47.3
52.0
65.5
78.3
97.3

High current
impulse
withstand
(kA)
65
65
65
65
65
100
100
100
100
100
100
100

13
400TR and 400TR-LB

INTERFACE C
TEST RODS

Application
•	 The test rod can be used for:
	 -	cable fault location
	 -	cable testing
	 -	phasing checks, etc.
•	 Connections may be made
with a cable lug, a 4 mm
plug or spring clips.

Technical characteristics
•	 The 400TR test rod can be
used with 400TE, 400TB and
440TB connectors.
•	 The 400TR-LB is for use with
the 400LB connector.

400TR

Design
1. 	nsulating shroud.
I
2.	Threaded rod for test 		
	 connection.
3.	Two nuts M12.
4.	Insulation.
5.	Copper test rod stem.
6. Wing nut.
An insulating shroud is
provided to allow the
application of test voltages
when bushings are closely
spaced.

1
M10

1

2
M12

3

60

6

2
40

480

Installation
The test rod is mounted on
to the clamping screw in
the type C interface tee and
coupling connectors. The
test cable is connected to
the threaded stem and the
insulating shroud moved to its
final position over the end of
the test rod.

400TR-LB

465

4
310

4

288

Dia.
25

5

5

Ordering instructions
Simply specify:
400TR or 400TR-LB test rod.

In mm.

08/2011

Test rod
type

Maximum A.C.
test voltage
(50 Hz - 1 min)

Maximum D.C.
test voltage
(8 x U0 - 30 min)

Impulse voltage
(1.2 x 50 µs)
min

400TR
400TR-LB

36 kV
36 kV

96 kV
96 kV

95 kV
95 kV

14
400TK and 400SW

INSTALLATION TOOLS

Application

•	 The 400SW box spanner
key fits on the hex nut of the
400BIPA basic insulating
plug.

•	 The box spanner and box
spanner key are designed
to facilitate assembly of
400TE, 400TB and 440TB
connectors.
•	 The 400TK box spanner is
used to install the 400TEF
clamping pin contact or
400TCS clamping screw.

400SW
400TK

Ordering instructions
Simply specify:
- 400TK box spanner
- 400SW box spanner key

15
ACCESSORIES
INTERFACE C

Application
For use with connectors and
bushings with an interface C
as described by CENELEC EN
50180 and 50181.

400DR-B
Dead-end receptacle
Fits over a bushing with a type
C interface to provide 'deadend' facility.

400SOP-B
Stand-off plug
Is designed to support and
'dead-end' connectors with a
type C interface when removed
from equipment.

400GP-B
Earthing plug

All these products, except the
earthing plugs, are tested for
AC withstand and partial
discharge prior to leaving
the factory.

Up to 36 kV

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
20.8/36 (42) kV
Ordering instructions
Order
400DR-B for 12 kV,
K400DR-B for 24 kV or
M400DR-B for 36 kV
applications.
The dead-end receptacle can
be supplied with an earth lead.
Order with suffix -/G.
E.g. K400DR-B/G.

Ordering instructions
Order
400SOP-B for 12 kV,
K400SOP-B for 24 kV,
M400SOP-B for 36 kV or
P400SOP-B for 42 kV
applications.

Ordering instructions
Order
400GP-B for 12, 24, 36 or
42 kV applications.

08/2011

Is designed to support and
earth connectors with a type C
interface when removed from
equipment.

Technical characteristics

16
400BIPA
Basic insulating plug
Acts as a tightening nut for
the 400TB and 440TB tee
connector kits.
The plug contains a voltage
detection point.
The conductive rubber
protection cap is included.

400CP-SC
Connecting plug
For connecting two or more
connectors with a type C
interface together, thus creating
a separable cable joint or a
multiple cable connection to
equipment.

440CP
Connecting plug
For connecting two or more
440TB connectors, thus creating
a separable cable joint or a
multiple cable connection to
equipment.
For use up to 1250 A.
Only for use with 440TB.

400RTPA
Reducing tap plug
Provides a type A interface
to connectors with a type C
interface.
A 'C' spanner, 600SW, is used
to tighten the reducing tap plug
on to its mating part.

Kit MT
Earthing kit for copper
tape screened cables
Contains a tinned copper braid
(25 mm² - L = 500 mm), a
tinned copper wire for cleating
and some water sealing mastic.

Ordering instructions
Order
400BIPA for 12 kV,
K400BIPA for 24 kV
M400BIPA for 36 kV or
P400BIPA for 42 kV
applications.

Ordering instructions
Order
400CP-SC for 12 kV,
K400CP-SC for 24 kV or
M400CP-SC for 36 kV
applications.

Ordering instructions
Order
440CP for 12 kV,
K440CP for 24 kV or
M440CP for 36 kV
applications.
Order (K)(M)440CP + 676SA
for connection to an already
installed 440TB connector.

Ordering instructions
Order
400RTPA for 12 kV or
K400RTPA for 24 kV
applications.
Order 600SW for the 'C'
spanner.

Ordering instructions
Order
Kit MT for 12 kV, 24 kV
36 kV or 42 kV applications.

17
POSSIBLE ARRANGEMENTS

INTERFACE C

400TB/G

400TB/G-P2

Single cable arrangement.
Order 400TB/G for 12 kV,
K400TB/G for 24 kV,
M400TB/G for 36 kV
or P400TB/G for 42 kV
applications.

Dual cable arrangement.
Order 400TB/G-P2 for 12 kV,
K400TB/G-P2 for 24 kV or
M400TB/G-P2 for 36 kV
applications.

250

500

basic
insulating
plug
tee
connector

110

connecting
plug

110

basic
insulating
plug

245

400TB/G-L2
2-way connection.
Order 400TB/G-L2 for 12 kV,
K400TB/G-L2 for 24 kV or
M400TB/G-L2 for 36 kV
applications.

08/2011

In mm.

18
400TB/G-L3
3-way connection.
Order 400TB/G-L3 for 12 kV,
K400TB/G-L3 for 24 kV or
M400TB/G-L3 for 36 kV
applications.

400TB/G-L4
Disconnectable tap-off.
Order 400TB/G-L4 for 12 kV,
K400TB/G-L4 for 24 kV or
M400TB/G-L4 for 36 kV
applications.

400TB/G-L5

505

2-way connection with tap-off.
Order 400TB/G-L5 for 12 kV
or K400TB/G-L5 for 24 kV
applications.

In mm.

19
440TB+440PB-P2
Dual cable arrangement.
Order 440TB/G+440PB/G-P2
for 12 kV, K400TB/G+K440PB/
G-P2 for 24 kV, M400TB/
G+M440PB/G-P2 for 36 kV,
P400TB/G+P440PB/G-P2 for
41,5 kV.

410

400

155

Connector on stand-off
plug

Connector on earthing
plug

Order 400SOP-B for 12 kV,
K400SOP-B for 24 kV or
M400SOP-B for 36 kV
applications.

Order 400GP-B for 12 kV,
24 kV and 36 kV applications.

400BIPA
basic
insulating
plug
stand-off
plug

400TB/G tee
connector

Cable and equipment
testing

In mm.

20
Additional catalogue information on power cable accessories
is available by contacting us at the address below:

Distributed by:

a Nexans company
08/2011

Tel: +44 (0)191 490 1547

Nexans Network Solutions N.V. - Div. Euromold • Zuid III, Industrielaan 12, B-9320 Erembodegem
Fax: +44 (0)191 477 5371
Tel.: +32 (0)53 85 02 11 • Fax: +32 (0)53 83 10 13 • www.nexans.com • info.euromold@nexans.com

Email: northernsales@thorneandderrick.co.uk
Catalogue also available on CD-ROM Website: www.cablejoints.co.uk
www.thorneanderrick.co.uk

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Nexans Euromold Connectors - 400LB Elbow, 400TB & 440TB Tee Connectors (Interface C)

  • 1. a Nexans company Medium voltage symmetrical separable connectors - Interface C - Catalogue 2011 Tel: +44 (0)191 490 1547 Fax: +44 (0)191 477 5371 Email: northernsales@thorneandderrick.co.uk Website: www.cablejoints.co.uk www.thorneanderrick.co.uk
  • 2.
  • 3. Nexans Network Solutions Div. Euromold COMPANY PRESENTATION EUROMOLD International standards Euromold is the leading European specialised designer, manufacturer and distributor of prefabricated cable accessories for medium voltage energy distribution. Euromold provides a complete range of accessories for underground cables: premoulded EPDM rubber connectors for cables and epoxy bushings for transformers and switchgear, as well as a large range of coldshrinkable terminations and joints from 12 to 42 kV. Euromold is also the manufacturer of electrical components for the high voltage accessories of the Nexans group. All our products meet the International standards like CENELEC HD 629.1, CENELEC EN 50180, IEC 60137, IEC 60502-4… or country specifications. Official certificates, CESI, KEMA, ATEX… prove the conformity of our products. Long duration tests of existing or new products are continuously performed in our test fields. ISO 9001 Certificate Since 1992, Euromold’s commitment to quality is demonstrated by its ISO 9001 certification. Laboratory accreditation Since June 2000, Euromold’s independent ELAB laboratory obtained the BELAC accreditation no.144-TEST conform with the European standards for laboratories ISO 17025 for electrical testing of low and medium voltage cable accessories according to the international standards EN 50393, IEC 60502-4, IEC 61442 and HD 629. 08/2011 While every care is taken to ensure that the information contained in this publication is correct, no legal responsibility can be accepted for any inaccuracy. Nexans Network Solutions N.V. - Div. Euromold reserves the right to alter or modify the characteristics of its products described in this catalogue as standards and technology evolve. 1
  • 4. SEPARABLE CONNECTORS INTERFACE C Table of contents Interface C1 & C2 400LB - elbow connector 400TB - tee connector 440TB - tee connector 440PB - coupling connector 400PB - XSA - surge arrester 400TR and 400TR-LB - test rods 400TK and 400SW installation tools Accessories Possible arrangements Dimensions according to European CENELEC EN 50180 and 50181 (in mm). Dia. 56±0.2 Dia. 46±0.2 Dia. 22 min for C1 Dia. 32 nominal for C2 M16 x 2 - 6H 0 1.5 -0.5 29 min. 90±0.2 11 min. 08/2011 Dia. 70±0.2 2
  • 5. Connecting possibilities BUSHINGS / ACCESSORIES CONNECTION Equipment interface dead-ending of equipment CONNECTORS / ACCESSORIES (K)(M)400DR-B Dead-end receptacle (K)(M)400AR-3 Equipment bushing (K)(M)400AR-4 Equipment bushing (K)(M)400AR-5 cable to equipment Equipment bushing (K)400LB/G Elbow connector (K)(M)400AR-6 Equipment bushing (K)(M)400SFR-B (K)(M)440PB/G Equipment bushing (K)(M)(P)400TB/G Coupling connector Tee connector 400A-24B In-air bushing (K)(M)400SOP-B cable isolation 400GP-B cable earthing Stand-off plug (K)(M)(P)440TB/G Tee connector 400PB-XSA Surge arrester Earthing plug (K)400RTPA tap-off 630/250A Reducing tap plug (K)(M)400CP-SC in-line junction Connecting plug (K)(M)440CP in-line junction Connecting plug 08/2011 For information on our bushings please refer to our bushing catalogue. 3
  • 6. 400LB INTERFACE C ELBOW CONNECTOR Application Separable elbow connector designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors...). Also connects cable to cable, using the appropriate mating part. Up to 24 kV - 630 A Technical characteristics • The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV Design 205 mm Separable connector comprising: 1. Conductive EPDM insert. 2. Conductive EPDM jacket. 3. Insulating EPDM layer moulded between the insert and the jacket. 4. Type C - 630 A interface as described by CENELEC EN 50180 and 50181. 5. Conductor connector (not included in the standard kit). 6. Insulating plug. 7. Cable reducer. 8. Earthing lead. 9. Transition contact M10/M16. 9 4 6 5 1 2 330 mm 8 The screen break design enables cable outer sheath testing without removing or dismantling the connector. Specifications and standards 3 7 The 400LB separable connector meets the requirements of CENELEC HD 629.1. 08/2011 Separable connector type Voltage Um (kV) Current Ir (A) min max 400LB/G K400LB/G 12 24 630 630 25 25 300 300 Conductor sizes (mm2) 4
  • 7. Kit contents The complete (K)400LB/G elbow connector kit comprises 3 x the following components: The kit also comprises silicone grease, field control mastic and installation instructions. 3 x (K)400LB/G-W(-X) connector kit Transition contact + screw assembly 400LTS Connector housing (K)400BLB Ordering instructions Cable reducer 411CA-W Table W Select the part number which gives the best centring to the cable core insulation diameter. Add a 'K' for use up to 24 kV. Example: The copper wire screened cables are 24 kV, 240 mm2 stranded aluminium with a diameter over core insulation of 32.2 mm. Order 3 x K400LB/G-27 elbow connector kit. Insulating plug 400LBP Dia. over core insulation (mm) Ordering part number min 12.0 16.0 20.0 23.5 26.5 28.5 3 x 400LB/G-11 3 x 400LB/G-15 3 x 400LB/G-19 3 x 400LB/G-22 3 x 400LB/G-25 3 x 400LB/G-27 Dia. 10.2 or 13 10 max Dia. 36 max 24 max 2 max 38 max max 17.5 22.0 26.5 31.0 32.5 37.5 Notes: We do not supply the compression lugs in the standard kit. All types of cable lugs can be used. The lugs must be within the dimensions specified and the palm of the lug must be copper or any equivalent alloy. 112 max 135 max For use with copper tape screened cables. Order: Kit MT. For use with Alupe or C 33-226 cables. Please contact our representative. For use with fabric tape (graphite) screened cables. Order additional semi-conductive tape (type TSC). Can be supplied with cable lugs. For applications outdoors and in humid climate. Components can be ordered individually. Order: +MWS. 5
  • 8. 400TB INTERFACE C TEE CONNECTOR Application Technical characteristics Separable tee shape connector (bolted type) designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors, ...). Also connects cable to cable when using the appropriate mating parts. • The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Up to 42 kV 630 A (800 A) 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 20.8/36 (42) kV 255 mm 220 mm Design Separable connector comprising: 1. Conductive EPDM insert. 2. Conductive EPDM jacket. 3. Insulating EPDM layer. 4. Type C - 630 A interface as described by CENELEC EN 50180 and 50181. 5. Conductor connector. 6. Basic insulating plug (with VD point). 7. Cable reducer. 8. Conductive rubber cap. 9. Clamping screw. 0. Earthing lead. 1 4 9 5 6 8 1 2 350 mm The screen break design enables cable outer sheath testing without removing or dismantling the connector. 3 10 Specifications and standards The 400TB separable connector meets the requirements of CENELEC HD 629.1 S1. 7 Current Ir (A) 08/2011 Separable connector type Voltage Um (kV) Current Ir (A) When installed on an appropriate equipment bushing and when using a copper (-11-2) or a bolted (-12-5 or -14-5) conductor contact 400TB/G K400TB/G M400TB/G P400TB/G 12 24 36 42 630 630 630 630 800 800 800 800 Conductor sizes (mm2) min max 35 35 35 35 300 300 240 240 6
  • 9. Kit contents The complete (K)(M)(P)400TB/G tee connector kit comprises the following components: The kit also comprises silicone grease, field control mastic, installation instructions and crimp chart. Conductor contact TMBC-X For use with copper tape screened cables. Order: Kit MT. For use with other cable types. Please contact our representative. Dia. over core insulation (mm) Ordering part number min 12.0 16.0 20.0 23.5 26.5 28.5 400TB/G-11-X 400TB/G-15-X 400TB/G-19-X 400TB/G-22-X 400TB/G-25-X 400TB/G-27-X max 17.5 22.0 26.5 31.0 32.5 37.5 Table X Conductor sizes (mm2) 35 50 70 95 120 150 185 240 300 For applications outdoors and in humid climate. Order: +MWS. Aluminium and copper conductor DIN hexagonal 35KM-10-1 50(K)M-10-1 70(K)M-10-1 95(K)M-10-1 120(K)M-10-1 150(K)M-10-1 185(K)M-10-1 240(K)M-10-1 – DIN hexagonal Deep indent 35(K)M-10-2 50(K)M-10-2 70(K)M-10-2 95(K)M-10-2 120(K)M-10-2 150(K)M-10-2 185(K)M-10-2 240(K)M-10-2 300(K)M-10-2 Copper conductor Bolted Aluminium conductor For use in potentially explosive atmospheres (for 12 kV max). Add -/ATEX to part number. Components can be ordered individually. 120.300-12-5 Example: The copper wire screened cable is 36 kV, 150 mm2 stranded copper with a diameter over core insulation of 32.5 mm. Order a M400TB/G-27-150(K) M-11-2 tee connector kit. Table W 95.240-14-5 To order the tee connector, select the ordering part number which gives you the best centring of your core insulation diameter and substitute X using table X, according to your conductor size and type. Add a 'K' for use up to 24 kV, add an 'M' for use up to 36 kV, add a 'P' for use up to 42 kV. Cable reducer 411CA-W 50.150-14-5 Ordering instructions Conductor contact TBC-X Basic insulating plug (K)(M)(P)400BIPA + rubber cap 16.95-14-5 Connector housing (K)(M)(P)400BT/G Clamping screw 400TCS (K)(M)(P)400TB/G-W-X connector kit 35(K)M-11-2 50(K)M-11-2 70(K)M-11-2 95(K)M-11-2 120(K)M-11-2 150(K)M-11-2 185(K)M-11-2 240(K)M-11-2 300(K)M-11-2 When installed on an appropriate equipment bushing: 800 A continuously 7
  • 10. 440TB INTERFACE C TEE CONNECTOR Application Separable tee shape connector (bolted type) designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors, ...). Also connects cable to cable when using the appropriate mating parts. Up to 42 kV 630 A (1250 A) Technical characteristics • The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 20.8/36 (42) kV Design Separable connector comprising: 1. Conductive EPDM insert. 2. Conductive EPDM jacket. 3. Insulating EPDM layer moulded between the insert and the jacket. 4. Type C - 630 A interface as described by CENELEC EN 50180 and 50181. 5. Conductor connector. 6. Basic insulating plug (with VD point). 7. Cable reducer. 8. Conductive rubber cap. 9. Clamping screw. 0. Earthing lead. 1 255 mm 220 mm 4 9 6 5 8 1 2 355 mm The screen break design enables cable outer sheath testing without removing or dismantling the connector. 3 10 Specifications and standards 7 The 440TB separable connector meets the requirements of CENELEC HD 629.1. Current Ir (A) 08/2011 Separable connector type Voltage Um (kV) Current Ir (A) When installed on an appropriate equipment bushing min max 440TB/G K440TB/G M440TB/G P440TB/G 12 24 36 42 630 630 630 630 1250 1250 1250 1250 185 185 185 185 630 630 630 630 Conductor sizes (mm2) 8
  • 11. Kit contents The complete (K)(M)(P)440TB/G tee connector kit comprises the following components: The kit also comprises silicone grease, field control mastic, installation instructions and crimp chart. Conductor contact TMBC-X Connector housing (K)(M)(P)440BT/G Clamping screw 430TCS Ordering instructions To order the tee connector, select the ordering part number which gives you the best centring of your core insulation diameter and substitute X using table X, according to your conductor size and type. Add a 'K' for use up to 24 kV, add an 'M' for use up to 36 kV, add a 'P' for use up to 42 kV. Example: The copper wire screened cable is 36 kV, 240 mm2 stranded aluminium with a diameter over core insulation of 37.0 mm. Order a M440TB/G-32-240(K) M-12-2 tee connector kit. (K)(M)(P)440TB/G-W-X connector kit Basic insulating plug (K)(M)(P)400BIPA + rubber cap Conductor contact TBC-X Cable reducer 611CA-W Table W Dia. over core insulation (mm) Ordering part number min 23.5 28.5 34.0 39.0 45.5 440TB/G-22-X 440TB/G-27-X 440TB/G-32-X 440TB/G-37-X 440TB/G-43-X max 31.0 37.5 42.5 48.5 56.0 Table X Conductor sizes (mm2) Aluminium conductor Aluminium and copper conductor Copper conductor Bolted DIN hexagonal Please contact our representative. 185(K)M-12-2 185KM-12-1 185(K)M-11-2 240 240(K)M-12-2 240KM-12-1 240(K)M-11-2 300 300(K)M-12-2 300KM-12-1 300(K)M-11-2 400(K)M-12-2 400KM-12-1 400(K)M-11-2 500(K)M-12-2 500KM-12-1 500(K)M-11-2 630 Order: Kit MT. 185 500 For use with other cable types. Deep indent 400 For use with copper tape screened cables. DIN hexagonal – 630KM-12-1 630(K)M-11-2 For applications outdoors and in humid climate. Order: +MWS. For use in potentially explosive atmospheres (for 12 kV max). Add -/ATEX to part number. Components can be ordered individually. When installed on an appropriate equipment bushing: 1250 A continuously 9
  • 12. 440PB COUPLING CONNECTOR FOR 400TB AND 440TB Application Technical characteristics Separable coupling connector (bolted type) for dual cable arrangement. It has been designed to be used with 400TB and 440TB separable Tee connector. • A thick conductive EPDM jacket provides a total safe to touch screen. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Design Up to 42 kV 630 A (1250 A) 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 20.8/36 (42) kV 410 mm 1. Interface designed to fit 400TB/440TB connector. 2. Bus for 440PB. 3. Conductive EPDM insert. 4. Insulating EPDM layer moulded between the insert and the jacket. 5. Conductive EPDM jacket. 6. Conductive EPDM cap. 7. Basic insulating plug. 8. Conductor connector (hexagonal crimping, deep indent crimping or bolted). 9. Cable reducer. 10. Earthing lead. 11. Threaded M16 stud for the equipment bushing. 11 2 1 400TB or 440TB connector 400 mm 6 8 7 3 440PB coupling connector 4 5 10 The screen break design enables cable outer sheath testing without removing or dismantling the connector. 9 155 mm Specifications and standards The 440PB coupling connector meets the requirements of CENELEC HD 629.1. Current Ir (A) 08/2011 Separable connector type Voltage Um (kV) Current Ir (A) When installed on an appropriate equipment bushing min max 440PB/G K440PB/G M440PB/G P440PB/G 12 24 36 42 630 630 630 630 1250 1250 1250 1250 185 185 185 185 630 630 630 630 Conductor sizes (mm2) 10
  • 13. Kit contents The complete (K)(M)440PB/G coupling connector kit comprises 3 x the following components: The kit also comprises silicone grease, field control mastic, installation rod, installation instructions and crimp chart. Conductor contact TMBC-X Contact rod 440PB-CR + M16 stud Connector housing (K)(M)440BP/G Ordering instructions To order the coupling connector, select the ordering part number which gives you the best centring of your core insulation diameter and substitute X using table X, according to your conductor size and type. Add a 'K' for use up to 24 kV, add an 'M' for use up to 36 kV, add a 'P' for use up to 42 kV. Example: The copper wire screened cable is 36 kV, 240 mm2 stranded aluminium with a diameter over core insulation of 37.0 mm. Order 3 x M440PB/G-32240(K)M-12-2 coupling connector kit. 3 x (K)(M)440PB/G-W-X coupling connector kit Conductor contact TBC-X Cable reducer 611CA-W Table W Dia. over core insulation (mm) Ordering part number min 23.5 28.5 34.0 39.0 45.5 3 x 440PB/G-22-X 3 x 440PB/G-27-X 3 x 440PB/G-32-X 3 x 440PB/G-37-X 3 x 440PB/G-43-X max 31.0 37.5 42.5 48.5 56.0 Table X Conductor sizes (mm2) Aluminium conductor Aluminium and copper conductor Copper conductor Bolted DIN hexagonal Order: Kit MT. Order additional semi-conductive tape (type TSC). 185 185(K)M-12-2 185KM-12-1 185(K)M-11-2 240 240(K)M-12-2 240KM-12-1 240(K)M-11-2 300 300(K)M-12-2 300KM-12-1 300(K)M-11-2 400 400(K)M-12-2 400KM-12-1 400(K)M-11-2 500(K)M-12-2 500KM-12-1 500(K)M-11-2 630 For use with fabric tape (graphite) screened cables. Deep indent 500 For use with copper tape screened cables. DIN hexagonal – 630KM-12-1 630(K)M-11-2 For use with easy strip semi-conductive screened cables. Order: Field control mastic (type MFC). For use with copper wire screened cables. No earthing device is necessary. For use with other cable types. Please contact our representative. For outdoor applications. Order: +MWS. 11
  • 14. 400PB-XSA INTERFACE C SURGE ARRESTER Application Technical characteristics Surge arrester designed to protect medium voltage components, including transformers, equipment, cable and accessories from high voltage surges resulting from lightning or switching. • This surge arrester is a metal oxide varistor surge arrester in an elbow configuration. • Each arrester is tested for AC withstand, partial discharge and critical voltage prior to leaving the factory. Design Up to 36 kV 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 252 mm Surge arrester comprising: 1. Conductive EPDM insert. 2. Conductive EPDM jacket. 3. Insulating EPDM layer moulded between the insert and the jacket. 4. Contact rod. 5. Earthing lead. 6. Earth connection. 7. Steel cap. 8. Metal oxide valve elements. 9. Type C - 630 A interface as described by CENELEC EN 50180 and 50181. 150 mm Dia. 80 mm 4 1 9 2 5 3 L2 L1 8 Specifications and standards Dia. 70 mm The 400PB-XSA surge arresters meet the test requirements of IEC 60099-4. 7 6 08/2011 Surge arrester type Nominal discharge current In (kA) Rated voltage Ur (kV) Max. continuous operating voltage Uc (kV) L1 L2 400PB-5SA-15L 400PB-5SA-18L 400PB-5SA-22L 400PB-5SA-24L 400PB-5SA-30L 400PB-10SA-15N 400PB-10SA-18N 400PB-10SA-22N 400PB-10SA-24N 400PB-10SA-30N 400PB-10SA-36N 400PB-10SA-45N 5 5 5 5 5 10 10 10 10 10 10 10 15 18 22 24 30 15 18 22 24 30 36 45 12.0 14.4 17.6 19.2 24.0 12.0 14.0 17.6 19.2 24.0 28.8 36.0 250 250 250 350 350 250 250 250 350 350 350 450 290 290 290 390 390 290 290 290 390 390 390 490 Dimensions (mm) 12
  • 15. Typical applications and dimensions Ordering instructions To order the surge arrester, specify the surge arrester type, as described on previous page. 410 mm 220 mm Example: For a maximum continuous operating voltage (r.m.s.) of 24 kV and a nominal discharge current of 10 kA. Order a 400PB-10SA-30N surge arrester. 185 mm Type 400TB or 440TB tee connector Type 400PB-5SA or 400PB-10SA surge arrester Technical data Surge arrester type Steep current residual voltage @ 10 kA [1/20 µs] (kV) 400PB-5SA-15L 400PB-5SA-18L 400PB-5SA-22L 400PB-5SA-24L 400PB-5SA-30L 400PB-10SA-15N 400PB-10SA-18N 400PB-10SA-22N 400PB-10SA-24N 400PB-10SA-30N 400PB-10SA-36N 400PB-10SA-45N 47.1 56.5 69.2 75.2 94.0 48.1 58.1 70.1 77.0 97.0 115.9 144.1 Lightning current residual voltage [8/20 µs] (kV) Switching impulse residual voltage [36/90 µs] (kV) @ 5 kA @ 10 kA @ 20 kA @ 125 A @ 500 A 38.9 46.7 57.1 62.1 77.6 39.7 48.0 57.9 63.6 80.1 95.7 119.0 42.3 50.8 62.2 67.6 84.5 43.2 52.2 63.0 69.2 87.2 104.2 129.5 47.4 56.9 69.7 75.8 94.7 48.4 58.5 70.6 77.6 97.7 116.8 145.1 29.8 35.8 43.8 47.7 59.6 30.5 36.8 44.4 48.8 61.5 73.5 91.3 31.8 38.2 46.7 50.8 63.5 32.5 39.2 47.3 52.0 65.5 78.3 97.3 High current impulse withstand (kA) 65 65 65 65 65 100 100 100 100 100 100 100 13
  • 16. 400TR and 400TR-LB INTERFACE C TEST RODS Application • The test rod can be used for: - cable fault location - cable testing - phasing checks, etc. • Connections may be made with a cable lug, a 4 mm plug or spring clips. Technical characteristics • The 400TR test rod can be used with 400TE, 400TB and 440TB connectors. • The 400TR-LB is for use with the 400LB connector. 400TR Design 1. nsulating shroud. I 2. Threaded rod for test connection. 3. Two nuts M12. 4. Insulation. 5. Copper test rod stem. 6. Wing nut. An insulating shroud is provided to allow the application of test voltages when bushings are closely spaced. 1 M10 1 2 M12 3 60 6 2 40 480 Installation The test rod is mounted on to the clamping screw in the type C interface tee and coupling connectors. The test cable is connected to the threaded stem and the insulating shroud moved to its final position over the end of the test rod. 400TR-LB 465 4 310 4 288 Dia. 25 5 5 Ordering instructions Simply specify: 400TR or 400TR-LB test rod. In mm. 08/2011 Test rod type Maximum A.C. test voltage (50 Hz - 1 min) Maximum D.C. test voltage (8 x U0 - 30 min) Impulse voltage (1.2 x 50 µs) min 400TR 400TR-LB 36 kV 36 kV 96 kV 96 kV 95 kV 95 kV 14
  • 17. 400TK and 400SW INSTALLATION TOOLS Application • The 400SW box spanner key fits on the hex nut of the 400BIPA basic insulating plug. • The box spanner and box spanner key are designed to facilitate assembly of 400TE, 400TB and 440TB connectors. • The 400TK box spanner is used to install the 400TEF clamping pin contact or 400TCS clamping screw. 400SW 400TK Ordering instructions Simply specify: - 400TK box spanner - 400SW box spanner key 15
  • 18. ACCESSORIES INTERFACE C Application For use with connectors and bushings with an interface C as described by CENELEC EN 50180 and 50181. 400DR-B Dead-end receptacle Fits over a bushing with a type C interface to provide 'deadend' facility. 400SOP-B Stand-off plug Is designed to support and 'dead-end' connectors with a type C interface when removed from equipment. 400GP-B Earthing plug All these products, except the earthing plugs, are tested for AC withstand and partial discharge prior to leaving the factory. Up to 36 kV 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 20.8/36 (42) kV Ordering instructions Order 400DR-B for 12 kV, K400DR-B for 24 kV or M400DR-B for 36 kV applications. The dead-end receptacle can be supplied with an earth lead. Order with suffix -/G. E.g. K400DR-B/G. Ordering instructions Order 400SOP-B for 12 kV, K400SOP-B for 24 kV, M400SOP-B for 36 kV or P400SOP-B for 42 kV applications. Ordering instructions Order 400GP-B for 12, 24, 36 or 42 kV applications. 08/2011 Is designed to support and earth connectors with a type C interface when removed from equipment. Technical characteristics 16
  • 19. 400BIPA Basic insulating plug Acts as a tightening nut for the 400TB and 440TB tee connector kits. The plug contains a voltage detection point. The conductive rubber protection cap is included. 400CP-SC Connecting plug For connecting two or more connectors with a type C interface together, thus creating a separable cable joint or a multiple cable connection to equipment. 440CP Connecting plug For connecting two or more 440TB connectors, thus creating a separable cable joint or a multiple cable connection to equipment. For use up to 1250 A. Only for use with 440TB. 400RTPA Reducing tap plug Provides a type A interface to connectors with a type C interface. A 'C' spanner, 600SW, is used to tighten the reducing tap plug on to its mating part. Kit MT Earthing kit for copper tape screened cables Contains a tinned copper braid (25 mm² - L = 500 mm), a tinned copper wire for cleating and some water sealing mastic. Ordering instructions Order 400BIPA for 12 kV, K400BIPA for 24 kV M400BIPA for 36 kV or P400BIPA for 42 kV applications. Ordering instructions Order 400CP-SC for 12 kV, K400CP-SC for 24 kV or M400CP-SC for 36 kV applications. Ordering instructions Order 440CP for 12 kV, K440CP for 24 kV or M440CP for 36 kV applications. Order (K)(M)440CP + 676SA for connection to an already installed 440TB connector. Ordering instructions Order 400RTPA for 12 kV or K400RTPA for 24 kV applications. Order 600SW for the 'C' spanner. Ordering instructions Order Kit MT for 12 kV, 24 kV 36 kV or 42 kV applications. 17
  • 20. POSSIBLE ARRANGEMENTS INTERFACE C 400TB/G 400TB/G-P2 Single cable arrangement. Order 400TB/G for 12 kV, K400TB/G for 24 kV, M400TB/G for 36 kV or P400TB/G for 42 kV applications. Dual cable arrangement. Order 400TB/G-P2 for 12 kV, K400TB/G-P2 for 24 kV or M400TB/G-P2 for 36 kV applications. 250 500 basic insulating plug tee connector 110 connecting plug 110 basic insulating plug 245 400TB/G-L2 2-way connection. Order 400TB/G-L2 for 12 kV, K400TB/G-L2 for 24 kV or M400TB/G-L2 for 36 kV applications. 08/2011 In mm. 18
  • 21. 400TB/G-L3 3-way connection. Order 400TB/G-L3 for 12 kV, K400TB/G-L3 for 24 kV or M400TB/G-L3 for 36 kV applications. 400TB/G-L4 Disconnectable tap-off. Order 400TB/G-L4 for 12 kV, K400TB/G-L4 for 24 kV or M400TB/G-L4 for 36 kV applications. 400TB/G-L5 505 2-way connection with tap-off. Order 400TB/G-L5 for 12 kV or K400TB/G-L5 for 24 kV applications. In mm. 19
  • 22. 440TB+440PB-P2 Dual cable arrangement. Order 440TB/G+440PB/G-P2 for 12 kV, K400TB/G+K440PB/ G-P2 for 24 kV, M400TB/ G+M440PB/G-P2 for 36 kV, P400TB/G+P440PB/G-P2 for 41,5 kV. 410 400 155 Connector on stand-off plug Connector on earthing plug Order 400SOP-B for 12 kV, K400SOP-B for 24 kV or M400SOP-B for 36 kV applications. Order 400GP-B for 12 kV, 24 kV and 36 kV applications. 400BIPA basic insulating plug stand-off plug 400TB/G tee connector Cable and equipment testing In mm. 20
  • 23.
  • 24. Additional catalogue information on power cable accessories is available by contacting us at the address below: Distributed by: a Nexans company 08/2011 Tel: +44 (0)191 490 1547 Nexans Network Solutions N.V. - Div. Euromold • Zuid III, Industrielaan 12, B-9320 Erembodegem Fax: +44 (0)191 477 5371 Tel.: +32 (0)53 85 02 11 • Fax: +32 (0)53 83 10 13 • www.nexans.com • info.euromold@nexans.com Email: northernsales@thorneandderrick.co.uk Catalogue also available on CD-ROM Website: www.cablejoints.co.uk www.thorneanderrick.co.uk