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Catalogue 2014
a Nexans company
Medium voltage symmetrical
separable connectors
- Interface C -
Tel: +44 (0)191 490 1547
Fax: +44 (0)191 477 5371
Email: northernsales@thorneandderrick.co.uk
Website: www.cablejoints.co.uk
www.thorneanderrick.co.uk
1
08/2014
While every care is taken to ensure that the information contained
in this publication is correct, no legal responsibility can be accepted
for any inaccuracy. Nexans Network Solutions N.V. - Div. Euromold
reserves the right to alter or modify the characteristics of its products
described in this catalogue as standards and technology evolve.
EUROMOLD
Euromold is the leading
European specialised designer,
manufacturer and distributor
of prefabricated cable
accessories for medium voltage
energy distribution. Euromold
provides a complete range of
accessories for underground
cables: premoulded EPDM
rubber connectors for cables
and epoxy bushings for
transformers and switchgear, as
well as a large range of cold-
shrinkable terminations and
joints from 12 to 42 kV.
Euromold is also the
manufacturer of electrical
components for the high
voltage accessories of the
Nexans group.
ISO 9001 Certificate
Since 1992, Euromold’s
commitment to quality is
demonstrated by its ISO 9001
certification.
Laboratory accreditation
Since June 2000, Euromold’s
independent ELAB laboratory
obtained the BELAC
accreditation no.144-TEST
conform with the European
standards for laboratories ISO
17025 for electrical testing
of low and medium voltage
cable accessories according
to the international standards
EN 50393, IEC 60502-4, IEC
61442 and HD 629.
International standards
All our products meet the
International standards like
CENELEC HD 629.1, CENELEC
EN 50180, IEC 60137, IEC
60502-4… or country speci-
fications. Official certificates,
CESI, KEMA, ATEX… prove the
conformity of our products.
Long duration tests of existing
or new products are con-
tinuously performed in our test
fields.
Nexans Network Solutions
Div. Euromold
COMPANY PRESENTATION
2
08/2014
SEPARABLE CONNECTORS
INTERFACE C
Interface C1 & C2
Dimensions according to
European CENELEC EN 50180
and 50181 (in mm).
Table of contents
400LB - elbow connector
400TB - tee connector
440TB - tee connector
440PB - coupling connector
400PB - XSA - surge arrester
400TR and 400TR-LB - test rods
400TK and 400SW installation tools
Accessories
Possible arrangements
90±0.2
0
-0.51.5
Dia. 22 min for C1
Dia. 32 nominal for C2
Dia. 46±0.2
Dia. 56±0.2
Dia. 70±0.2
M16 x 2 - 6H
29
min.
11
min.
In mm.
06/2014
3
08/2014
Connecting possibilities
CONNECTIONBUSHINGS /
ACCESSORIES
CONNECTORS /
ACCESSORIES
dead-ending
of equipment (K)(M)400DR-B
Dead-end receptacle
cable
earthing
tap-off
630/250A
in-line
junction
in-line
junction
(K)400LB/G
Elbow connector
(K)(M)(P)400TB/G
Tee connector
(K)(M)(P)440TB/G
Tee connector
Equipment
interface
(K)(M)400AR-3
Equipment bushing
400A-24B
In-air bushing
(K)(M)400SOP-B
Stand-off plug
400GP-B
Earthing plug
(K)400RTPA
Reducing tap plug
(K)(M)440CP
Connecting plug
(K)(M)400CP-SC
Connecting plug
(K)(M)400SFR-B
Equipment bushing
(K)(M)400AR-6
Equipment bushing
(K)(M)400AR-4
Equipment bushing
(K)(M)400AR-5
Equipment bushing
cable to
equipment
cable
isolation
400PB-XSA
Surge arrester
(K)(M)440PB/G
Coupling connector
For information on our
bushings please refer to
our bushing catalogue.
4
08/2014
Specifications and
standards
The 400LB separable connector
meets the requirements of
CENELEC HD 629.1.
Up to 24 kV - 630 A
Separable
connector
type
Voltage
Um
(kV)
Current
Ir
(A)
Conductor sizes (mm2)
min max
400LB/G
K400LB/G
12
24
630
630
25
25
300
300
Design
Separable connector
comprising:
1. Conductive EPDM insert.
2.	Conductive EPDM jacket.
3.	Insulating EPDM layer 	
	 moulded between the insert 	
	 and the jacket.
4.	Type C - 630 A interface 	
	 as described by CENELEC 	
	 EN 50180 and 50181.
5.	Conductor connector (not 	
	 included in the standard kit).
6. Insulating plug.
7. Cable reducer.
8. Earthing lead.
9. Transition contact M10/M16.
The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.
400LB
INTERFACE C
ELBOW CONNECTOR
Application
Separable elbow connector
designed to connect polymeric
insulated cable to equipment
(transformers, switchgear,
motors...).
Also connects cable to cable,
using the appropriate mating
part.
6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
Technical characteristics
•	The thick conductive EPDM
jacket provides a total safe to
touch screen which ensures
safety for personnel.
•	Each separable connector is
tested for AC withstand and
partial discharge prior to
leaving the factory.
330 mm
205 mm
9
4
1
5
2
3
8
7
6
5
Kit contents
The complete (K)400LB/G
elbow connector kit comprises
3 x the following components:
Ordering instructions
Select the part number
which gives the best centring
to the cable core insulation
diameter.
Add a 'K' for use up to 24 kV.
Ordering
part number
Dia. over core insulation (mm)
min max
3 x 400LB/G-11
3 x 400LB/G-15
3 x 400LB/G-19
3 x 400LB/G-22
3 x 400LB/G-25
3 x 400LB/G-27
12.0
16.0
20.0
23.5
26.5
28.5
17.5
22.0
26.5
31.0
32.5
37.5
Example:
The copper wire screened
cables are 24 kV, 240 mm2
stranded aluminium with a
diameter over core insulation
of 32.2 mm.
Order 3 x K400LB/G-27 elbow
connector kit.
Can be supplied
with cable lugs.
For applications
outdoors and in
humid climate.
Order: +MWS.
Components can be
ordered individually.
For use with
copper tape
screened cables.
Order: Kit MT.
For use with Alupe or
C 33-226 cables.
Please contact our
representative.
For use with fabric tape
(graphite) screened cables.
Order additional
semi-conductive tape
(type TSC).
3 x (K)400LB/G-W(-X)
connector kit
Table W
Notes:
We do not supply the compression
lugs in the standard kit. All types
of cable lugs can be used. The
lugs must be within the dimensions
specified and the palm of the lug
must be copper or any equivalent
alloy.
Transition
contact +
screw assembly
400LTS
Insulating
plug
400LBP
Cable reducer
411CA-W
Connector housing
(K)400BLB
2 max
Dia. 10.2 or 13
24 max
112 max
135 max
38
max
Dia. 36
max
10
max
The kit also comprises silicone grease, field
control mastic and installation instructions.
In mm.
6
08/2014
Up to 42 kV
630 A (800 A)
400TB
INTERFACE C
TEE CONNECTOR
6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
20.8/36 (42) kV
Technical characteristics
•	The thick conductive EPDM
jacket provides a total safe to
touch screen which ensures
safety for personnel.
•	Each separable connector is
tested for AC withstand and
partial discharge prior to
leaving the factory.
Application
Separable tee shape
connector (bolted type)
designed to connect polymeric
insulated cable to equipment
(transformers, switchgear,
motors, ...).
Also connects cable to cable
when using the appropriate
mating parts.
Design
Separable connector
comprising:
	 1.	Conductive EPDM insert.
	 2.	Conductive EPDM jacket.
	 3.	Insulating EPDM layer.
	 4.	Type C - 630 A interface 	
		as described by CENELEC 	
		EN 50180 and 50181.
	 5.	Conductor connector.
	 6.	Basic insulating plug (with 	
		VD point).
	 7.	Cable reducer.
	 8.	Conductive rubber cap.
	 9.	Clamping screw.
	10.	 Earthing lead.
The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.
Specifications and
standards
The 400TB separable connector
meets the requirements of
CENELEC HD 629.1 S1.
220 mm
350 mm
8
4 9
1
2
3
10
7
6
255 mm
5
Separable
connector
type
Voltage
Um
(kV)
Current
Ir
(A)
Current Ir (A)
Conductor sizes (mm2)
When installed on an appropriate equipment
bushing and when using a copper (-11-2) or a
bolted (-12-5 or -14-5) conductor contact min max
400TB/G
K400TB/G
M400TB/G
P400TB/G
12
24
36
42
630
630
630
630
800
800
800
800
35
35
35
35
300
300
240
240
7
For use with
copper tape
screened cables.
Order: Kit MT.
For use in potentially
explosive atmospheres
(for 12 kV max).
Add -/ATEX to part number.
Kit contents
The complete (K)(M)(P)400TB/G
tee connector kit comprises the
following components:
Ordering instructions
To order the tee connector,
select the ordering part number
which gives you the best
centring of your core insula-
tion diameter and substitute X
using table X, according to your
conductor size and type.
Add a 'K' for use up to 24 kV,
add an 'M' for use up to 36 kV,
add a 'P' for use up to 42 kV.
Ordering
part number
Dia. over core insulation (mm)
min max
400TB/G-11-X
400TB/G-15-X
400TB/G-19-X
400TB/G-22-X
400TB/G-25-X
400TB/G-27-X
12.0
16.0
20.0
23.5
26.5
28.5
17.5
22.0
26.5
31.0
32.5
37.5
Example:
The copper wire screened cable
is 36 kV, 150 mm2 stranded
copper with a diameter over
core insulation of 32.5 mm.
Order a M400TB/G-27-150(K)
M-11-2 tee connector kit.
Table W
Table X
(K)(M)(P)400TB/G-W-X
connector kit
Connector housing
(K)(M)(P)400BT/G
Clamping
screw
400TCS
Basic insulating
plug
(K)(M)(P)400BIPA
+ rubber cap
Cable reducer
411CA-W
Conductor
contact TMBC-X
Conductor
contact TBC-X
For use with
other cable types.
Please contact our
representative.
Components can be
ordered individually.
For applications
outdoors and in
humid climate.
Order: +MWS.
When installed on an
appropriate equipment
bushing:
800 A continuously
The kit also comprises silicone grease, field
control mastic, installation instructions and
crimp chart.
Conductor
sizes (mm2)
Aluminium conductor
Aluminium and
copper conductor
Copper
conductor
DIN
hexagonal
Deep
indent
Bolted
DIN
hexagonal
35 35(K)M-10-2 35KM-10-1 35(K)M-11-2
50 50(K)M-10-2 50(K)M-10-1 50(K)M-11-2
70 70(K)M-10-2 70(K)M-10-1 70(K)M-11-2
95 95(K)M-10-2 95(K)M-10-1 95(K)M-11-2
120 120(K)M-10-2 120(K)M-10-1 120(K)M-11-2
150 150(K)M-10-2 150(K)M-10-1 150(K)M-11-2
185 185(K)M-10-2 185(K)M-10-1 185(K)M-11-2
240 240(K)M-10-2 240(K)M-10-1 240(K)M-11-2
300 300(K)M-10-2 – 300(K)M-11-2
16.95-14-5
50.150-14-5
95.240-14-5
120.300-14-5
8
08/2014
6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
20.8/36 (42) kV
Up to 42 kV
630 A (1250 A)
440TB
INTERFACE C
TEE CONNECTOR
Technical characteristics
•	The thick conductive EPDM
jacket provides a total safe to
touch screen which ensures
safety for personnel.
•	Each separable connector is
tested for AC withstand and
partial discharge prior to
leaving the factory.
Application
Separable tee shape
connector (bolted type)
designed to connect polymeric
insulated cable to equipment
(transformers, switchgear,
motors, ...).
Also connects cable to cable
when using the appropriate
mating parts.
Design
Separable connector
comprising:
	 1.	Conductive EPDM insert.
	 2.	Conductive EPDM jacket.
	 3.	Insulating EPDM layer 	
		moulded between the insert 	
		and the jacket.
	 4.	Type C - 630 A interface 	
		as described by CENELEC 	
		EN 50180 and 50181.
	 5.	Conductor connector.
	 6.	Basic insulating plug (with 	
		VD point).
	 7.	Cable reducer.
	 8.	Conductive rubber cap.
	 9.	Clamping screw.
	10.	 Earthing lead.
The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.
Specifications and
standards
The 440TB separable connector
meets the requirements of
CENELEC HD 629.1.
Separable
connector
type
Voltage
Um
(kV)
Current
Ir
(A)
Current
Ir (A)
When installed on an
appropriate equipment bushing
Conductor sizes (mm2)
min max
440TB/G
K440TB/G
M440TB/G
P440TB/G
12
24
36
42
630
630
630
630
1250
1250
1250
1250
185
185
185
185
630
630
630
630
4 9
1
2
3
10
7
8
255 mm
220 mm
355 mm
65
9
Ordering instructions
To order the tee connector,
select the ordering part number
which gives you the best
centring of your core insula-
tion diameter and substitute X
using table X, according to your
conductor size and type.
Add a 'K' for use up to 24 kV,
add an 'M' for use up to 36 kV,
add a 'P' for use up to 42 kV.
Example:
The copper wire screened cable
is 36 kV, 240 mm2 stranded
aluminium with a diameter over
core insulation of 37.0 mm.
Order a M440TB/G-32-240(K)
M-12-2 tee connector kit.
Ordering
part number
Dia. over core insulation (mm)
min max
440TB/G-22-X
440TB/G-27-X
440TB/G-32-X
440TB/G-37-X
440TB/G-43-X
23.5
28.5
34.0
39.0
45.5
31.0
37.5
42.5
48.5
56.0
When installed on an
appropriate equipment
bushing:
1250 A continuously
Table W
Table X
Components can be
ordered individually.
Kit contents
The complete (K)(M)(P)440TB/G
tee connector kit comprises the
following components:
The kit also comprises silicone grease, field
control mastic, installation instructions and
crimp chart.
(K)(M)(P)440TB/G-W-X
connector kit
Connector housing
(K)(M)(P)440BT/G
Clamping
screw
400TCS
Cable reducer
611CA-W
Conductor
contact TMBC-X
Conductor
contact TBC-X
Basic insulating
plug
(K)(M)(P)400BIPA
+ rubber cap
For use with
copper tape
screened cables.
Order: Kit MT.
For use in potentially
explosive atmospheres
(for 12 kV max).
Add -/ATEX to part number.
For use with
other cable types.
Please contact our
representative.
For applications
outdoors and in
humid climate.
Order: +MWS.
Conduc-
tor sizes
(mm2)
Aluminium conductor
Aluminium and copper
conductor
Copper
conductor
DIN
hexagonal
Deep
indent
Bolted
DIN
hexagonal
185
240
300
400
500
630
185(K)M-12-2
240(K)M-12-2
300(K)M-12-2
400(K)M-12-2
500(K)M-12-2
–
185KM-12-1
240KM-12-1
300KM-12-1
400KM-12-1
500KM-12-1
630KM-12-1
185(K)M-11-2
240(K)M-11-2
300(K)M-11-2
400(K)M-11-2
500(K)M-11-2
630(K)M-11-2
10
08/2014
Application
Separable coupling connector
(bolted type) for dual cable
arrangement. It has been
designed to be used with
400TB and 440TB separable
tee connector.
Technical characteristics
•	A thick conductive EPDM
jacket provides a total safe to
touch screen.
•	Each separable connector is
tested for AC withstand and
partial discharge prior to
leaving the factory.
Up to 42 kV
800 A
440PB
COUPLING CONNECTOR
FOR 400TB AND 440TB
Specifications and
standards
The 440PB coupling connector
meets the requirements of
CENELEC HD 629.1.
Design
	 1. 	Interface designed to fit 	
		400TB/440TB connector.
	 2.	Bus for 440PB.
	 3.	Conductive EPDM insert.
	 4.	Insulating EPDM layer 	
		moulded between the 	
		insert and the jacket.
	 5.	Conductive EPDM jacket.
	 6.	Conductive EPDM cap.
	 7.	Basic insulating plug.
	 8.	Conductor connector 	
		(hexagonal crimping, deep 	
		indent crimping or bolted).
	 9.	Cable reducer.
	10.	 Earthing lead.
	11.	Threaded M16 stud for the 	
		equipment bushing.
The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.
6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
20.8/36 (42) kV
Separable
connector
type
Voltage
Um
(kV)
Current
Ir
(A)
Conductor sizes (mm2)
min max
440PB/G
K440PB/G
M440PB/G
P440PB/G
12
24
36
42
800
800
800
800
185
185
185
185
630
630
630
630
355 mm
155 mm
400TB or
440TB
connector
410 mm
440PB
coupling
connector
1
2
8
3
4
5
9
7
6
10
11
11
Kit contents
The complete
(K)(M)(P)440PB/G coupling
connector kit comprises 3 x the
following components:
The kit also comprises silicone grease, field
control mastic, installation rod, installation
instructions and crimp chart.
For use with
copper tape
screened cables.
Order: Kit MT.
For use with
easy strip semi-conductive
screened cables. Order:
Field control mastic
(type MFC).
For use with copper
wire screened cables.
No earthing
device is
necessary.
For use with
other cable types.
Please contact our
representative.
For outdoor
applications.
Order: +MWS.
Connector housing
(K)(M)(P)440BP/G
For use with fabric tape
(graphite) screened cables.
Order additional
semi-conductive tape
(type TSC).
3 x (K)(M)(P)440PB/G-W-X
coupling connector kit
Conductor
contact TMBC-X
Conductor
contact TBC-X
Ordering instructions
To order the coupling connector,
select the ordering part number
which gives you the best
centring of your core insula-
tion diameter and substitute X
using table X, according to your
conductor size and type.
Add a 'K' for use up to 24 kV,
add an 'M' for use up to 36 kV,
add a 'P' for use up to 42 kV.
Example:
The copper wire screened cable
is 36 kV, 240 mm2 stranded
aluminium with a diameter over
core insulation of 37.0 mm.
Order 3 x M440PB/G-32-
240(K)M-12-2 coupling
connector kit.
Ordering
part number
Dia. over core insulation (mm)
min max
3 x 440PB/G-22-X
3 x 440PB/G-27-X
3 x 440PB/G-32-X
3 x 440PB/G-37-X
3 x 440PB/G-43-X
23.5
28.5
34.0
39.0
45.5
31.0
37.5
42.5
48.5
56.0
Table W
Contact rod
440PB-CR
+ M16 stud
Cable reducer
611CA-W
Table X
Conduc-
tor sizes
(mm2)
Aluminium conductor
Aluminium and copper
conductor
Copper
conductor
DIN
hexagonal
Deep
indent
Bolted
DIN
hexagonal
185
240
300
400
500
630
185(K)M-12-2
240(K)M-12-2
300(K)M-12-2
400(K)M-12-2
500(K)M-12-2
–
185KM-12-1
240KM-12-1
300KM-12-1
400KM-12-1
500KM-12-1
630KM-12-1
185(K)M-11-2
240(K)M-11-2
300(K)M-11-2
400(K)M-11-2
500(K)M-11-2
630(K)M-11-2
12
04/2015
Application
Surge arrester designed
to protect medium voltage
components, including
transformers, equipment, cable
and accessories from high
voltage surges resulting from
lightning or switching.
Up to 36 kV
400PB-XSA
INTERFACE C
SURGE ARRESTER
6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
20.8/36 (42) kV
Technical characteristics
•	This surge arrester is a metal
oxide varistor surge arrester in
an elbow configuration.
•	Each arrester is tested for AC
withstand, partial discharge
and critical voltage prior to
leaving the factory.
4
1
2
3
8
7
6
5
9
247 mm
145 mm
Dia.
80 mm
L2
L1
Dia.
70 mm
Design
Surge arrester comprising:
1. Conductive EPDM insert.
2. Conductive EPDM jacket.
3.	Insulating EPDM layer 	
	 moulded between the insert 	
	 and the jacket.
4. Contact rod.
5. Earthing lead.
6. Earth connection.
7. Steel cap.
8. Metal oxide valve elements.
9. Type C - 630 A interface 	
	 as described by CENELEC 	
	 EN 50180 and 50181.
Specifications and
standards
The 400PB-XSA surge arresters
meet the test requirements of
IEC 60099-4.
Surge
arrester
type
Nominal
discharge
current
In (kA)
Rated
voltage
Ur (kV)
Max. continuous
operating
voltage
Uc (kV)
Dimensions
(mm)
L1 L2
400PB-5SA-15L
400PB-5SA-18L
400PB-5SA-22L
400PB-5SA-24L
400PB-5SA-30L
400PB-10SA-6N
400PB-10SA-9N
400PB-10SA-12N
400PB-10SA-15N
400PB-10SA-18N
400PB-10SA-22N
400PB-10SA-24N
400PB-10SA-30N
400PB-10SA-33N
400PB-10SA-36N
400PB-10SA-45N
400PB-10SA-51N
5
5
5
5
5
10
10
10
10
10
10
10
10
10
10
10
10
15
18
22
24
30
6
9
12
15
18
22
24
30
33
36
45
51
12.0
14.4
17.6
19.2
24.0
4.8
7.2
9.6
12.0
14.4
17.6
19.2
24.0
26.4
28.8
36.0
40.8
260
260
360
360
360
260
260
260
260
260
260
360
360
360
360
460
460
300
300
400
400
400
300
300
300
300
300
300
400
400
400
400
500
500
13
Typical applications and
dimensions
Ordering instructions
To order the surge arrester,
specify the surge arrester type,
as described on previous page.
Example:
For a maximum continuous
operating voltage (r.m.s.) of
24 kV and a nominal discharge
current of 10 kA.
Order a 400PB-10SA-30N
surge arrester.
Technical data
185 mm
410 mm
220 mm
Type
400TB
or 440TB
tee connector
Type 400PB-5SA
or 400PB-10SA
surge arrester
Surge
arrester
type
Steep current
residual
voltage @ 10 kA
[1/20 µs] (kV)
Lightning current
residual voltage
[8/20 µs] (kV)
Switching impulse
residual voltage
[36/90 µs] (kV)
High current
impulse
withstand
(kA)
@ 5 kA @ 10 kA @ 20 kA @ 125 A @ 500 A
400PB-5SA-15L
400PB-5SA-18L
400PB-5SA-22L
400PB-5SA-24L
400PB-5SA-30L
400PB-10SA-6N
400PB-10SA-9N
400PB-10SA-12N
400PB-10SA-15N
400PB-10SA-18N
400PB-10SA-22N
400PB-10SA-24N
400PB-10SA-30N
400PB-10SA-33N
400PB-10SA-36N
400PB-10SA-45N
400PB-10SA-51N
47.1
56.5
69.2
75.2
94.0
20.4
28.5
38.0
48.1
58.1
70.1
77.0
97.0
103.4
115.9
144.1
166.0
38.9
46.7
57.1
62.1
77.6
16.8
23.5
31.4
39.7
48.0
57.9
63.6
80.1
85.4
95.7
119.0
137.1
42.3
50.8
62.2
67.6
84.5
18.3
25.6
34.2
43.2
52.2
63.0
69.2
87.2
93.0
104.2
129.5
149.2
47.4
56.9
69.7
75.8
94.7
20.5
28.7
38.3
48.4
58.5
70.6
77.6
97.7
104.2
116.8
145.1
167.2
29.8
35.8
43.8
47.7
59.6
12.9
18.0
24.1
30.5
36.8
44.4
48.8
61.5
65.6
73.5
91.3
105.2
31.8
38.2
46.7
50.8
63.5
13.7
19.2
25.7
32.5
39.2
47.3
52.0
65.5
69.9
78.3
97.3
112.1
65
65
65
65
65
100
100
100
100
100
100
100
100
100
100
100
100
Note: the surge arrester body needs to
be positioned vertically after installation.
14
08/2014
400TR and 400TR-LB
INTERFACE C
TEST RODS
Application
•	The test rod can be used for:
	 -	cable fault location
	 -	cable testing
	 -	phasing checks, etc.
•	Connections may be made
with a cable lug, a 4 mm
plug or spring clips.
Installation
The test rod is mounted on
to the clamping screw in
the type C interface tee and
coupling connectors. The
test cable is connected to
the threaded stem and the
insulating shroud moved to its
final position over the end of
the test rod.
Design
1. 	Insulating shroud.
2.	Threaded rod for test 		
	connection.
3.	Two nuts M12.
4.	Insulation.
5.	Copper test rod stem.
6. Wing nut.
An insulating shroud is
provided to allow the
application of test voltages
when bushings are closely
spaced.
Test rod
type
Maximum A.C.
test voltage
(50 Hz - 1 min)
Maximum D.C.
test voltage
(8 x U0 - 30 min)
Impulse voltage
(1.2 x 50 µs)
min
400TR
400TR-LB
36 kV
36 kV
96 kV
96 kV
95 kV
95 kV
Technical characteristics
•	The 400TR test rod can be
used with 400TE, 400TB and
440TB connectors.
•	The 400TR-LB is for use with
the 400LB connector.
In mm.
400TR 400TR-LB
Ordering instructions
Simply specify:
400TR or 400TR-LB test rod.
465
310
M10
Dia.
25
60
1
2
6
4
5
1
2
4 288
480
403
5
M12
15
400TK and 400SW
INSTALLATION TOOLS
Application
•	The box spanner and box
spanner key are designed
to facilitate assembly of
400TE, 400TB and 440TB
connectors.
•	The 400TK box spanner is
used to install the 400TEF
clamping pin contact or
400TCS clamping screw.
Ordering instructions
Simply specify:
- 400TK box spanner
- 400SW box spanner key
•	The 400SW box spanner
key fits on the hex nut of the
400BIPA basic insulating
plug.
400TK
400SW
16
08/2014
ACCESSORIES
INTERFACE C
Up to 36 kVApplication
For use with connectors and
bushings with an interface C
as described by CENELEC EN
50180 and 50181.
Technical characteristics
All these products, except the
earthing plugs, are tested for
AC withstand and partial
discharge prior to leaving
the factory.
400SOP-B
Stand-off plug
Is designed to support and
'dead-end' connectors with a
type C interface when removed
from equipment.
Ordering instructions
Order
400SOP-B for 12 kV,
K400SOP-B for 24 kV,
M400SOP-B for 36 kV or
P400SOP-B for 42 kV
applications.
400GP-B
Earthing plug
Is designed to support and
earth connectors with a type C
interface when removed from
equipment.
Ordering instructions
Order
400GP-B for 12, 24, 36 or
42 kV applications.
400DR-B/G
Dead-end receptacle
Fits over a bushing with a type
C interface to provide 'dead-
end' facility. The dead-end
receptacle is supplied with an
earth lead.
Ordering instructions
Order
400DR-B/G for 12 kV,
K400DR-B/G for 24 kV or
M400DR-B/G for 36 kV
applications.
6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
20.8/36 (42) kV
17
Kit MT
Earthing kit for copper
tape screened cables
Contains a tinned copper braid
(25 mm² - L = 500 mm), a
tinned copper wire for cleating
and some water sealing mastic.
Ordering instructions
Order
Kit MT for 12 kV, 24 kV
36 kV or 42 kV applications.
400RTPA
Reducing tap plug
Provides a type A interface
to connectors with a type C
interface.
A 'C' spanner, 600SW, is used
to tighten the reducing tap plug
on to its mating part.
Ordering instructions
Order
400RTPA for 12 kV or
K400RTPA for 24 kV
applications.
Order 600SW for the 'C'
spanner.
400CP-SC
Connecting plug
For connecting two or more
connectors with a type C
interface together, thus creating
a separable cable joint or a
multiple cable connection to
equipment.
Ordering instructions
Order
400CP-SC for 12 kV,
K400CP-SC for 24 kV or
M400CP-SC for 36 kV
applications.
440CP
Connecting plug
For connecting two or more
440TB connectors, thus creating
a separable cable joint or a
multiple cable connection to
equipment.
For use up to 1250 A.
Only for use with 440TB.
Ordering instructions
Order
440CP for 12 kV,
K440CP for 24 kV or
M440CP for 36 kV
applications.
Order (K)(M)440CP + 676SA
for connection to an already
installed 440TB connector.
400BIPA
Basic insulating plug
Acts as a tightening nut for
the 400TB and 440TB tee
connector kits.
The plug contains a voltage
detection point.
The conductive rubber
protection cap is included.
Ordering instructions
Order
400BIPA for 12 kV,
K400BIPA for 24 kV
M400BIPA for 36 kV or
P400BIPA for 42 kV
applications.
400BE/G
Bushing extender
Provides an extension piece
to allow cables to stand away
from equipment.
Is used in conjunction with the
400CP, 440CP or 440PB. The
bushing extender is supplied
with an earth lead.
Ordering instructions
Order 400BE/G for 12 kV,
K400BE/G for 24 kV,
M400BE/G for 36 kV or
P400BE/G for 42 kV
applications.
18
08/2014
400TB/G
Single cable arrangement.
Order 400TB/G for 12 kV,
K400TB/G for 24 kV,
M400TB/G for 36 kV
or P400TB/G for 42 kV
applications.
400TB/G-P2
Dual cable arrangement.
Order 400TB/G-P2 for 12 kV,
K400TB/G-P2 for 24 kV or
M400TB/G-P2 for 36 kV
applications.
400TB/G-L2
2-way connection.
Order 400TB/G-L2 for 12 kV,
K400TB/G-L2 for 24 kV or
M400TB/G-L2 for 36 kV
applications.
400BE+440PB
Connector standing away from
equipment.
Order 400BE+440PB for 12 kV,
K400BE+440PB for 24 kV,
M400BE+440PB for 36 kV or
P400BE+440PB for 42 kV
applications.
250
tee
connector
basic
insulating
plug
110
500
110 245
basic
insulating
plug
connecting
plug
POSSIBLE ARRANGEMENTS
INTERFACE C
In mm.
400
410
400BE
bushing extender
265
19
In mm.
400TB/G-L4
Disconnectable tap-off.
Order 400TB/G-L4 for 12 kV,
K400TB/G-L4 for 24 kV or
M400TB/G-L4 for 36 kV
applications.
400TB/G-L5
2-way connection with tap-off.
Order 400TB/G-L5 for 12 kV
or K400TB/G-L5 for 24 kV
applications.
505
400TB/G-L3
3-way connection.
Order 400TB/G-L3 for 12 kV,
K400TB/G-L3 for 24 kV or
M400TB/G-L3 for 36 kV
applications.
20
In mm.
Cable and equipment
testing
Connector on earthing
plug
Order 400GP-B for 12 kV,
24 kV and 36 kV applications.
Connector on stand-off
plug
Order 400SOP-B for 12 kV,
K400SOP-B for 24 kV or
M400SOP-B for 36 kV
applications.
400TB/G tee
connectorstand-off
plug
400BIPA
basic
insulating
plug
400
155
410
440TB+440PB-P2
Dual cable arrangement.
Order 440TB/G+440PB/G-P2
for 12 kV, K400TB/G+K440PB/
G-P2 for 24 kV, M400TB/
G+M440PB/G-P2 for 36 kV,
P400TB/G+P440PB/G-P2 for
41,5 kV.
08/2014
Additional catalogue information on power cable accessories
is available by contacting us at the address below:
Distributed by:
a Nexans company
Nexans Network Solutions N.V. - Div. Euromold
Zuid III, Industrielaan 12, B-9320 Erembodegem
Tel.: +32 (0)53 85 02 11 • sales.euromold@nexans.com • www.euromold.be
Catalogue also available on CD-ROM, Website and Mobile Apps
Tel: +44 (0)191 490 1547
Fax: +44 (0)191 477 5371
Email: northernsales@thorneandderrick.co.uk
Website: www.cablejoints.co.uk
www.thorneanderrick.co.uk

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Nexans Euromold 430TB Screened Separable Connectors 400 Series, up to 630A 33kV - Interface C

  • 1. Catalogue 2014 a Nexans company Medium voltage symmetrical separable connectors - Interface C - Tel: +44 (0)191 490 1547 Fax: +44 (0)191 477 5371 Email: northernsales@thorneandderrick.co.uk Website: www.cablejoints.co.uk www.thorneanderrick.co.uk
  • 2.
  • 3. 1 08/2014 While every care is taken to ensure that the information contained in this publication is correct, no legal responsibility can be accepted for any inaccuracy. Nexans Network Solutions N.V. - Div. Euromold reserves the right to alter or modify the characteristics of its products described in this catalogue as standards and technology evolve. EUROMOLD Euromold is the leading European specialised designer, manufacturer and distributor of prefabricated cable accessories for medium voltage energy distribution. Euromold provides a complete range of accessories for underground cables: premoulded EPDM rubber connectors for cables and epoxy bushings for transformers and switchgear, as well as a large range of cold- shrinkable terminations and joints from 12 to 42 kV. Euromold is also the manufacturer of electrical components for the high voltage accessories of the Nexans group. ISO 9001 Certificate Since 1992, Euromold’s commitment to quality is demonstrated by its ISO 9001 certification. Laboratory accreditation Since June 2000, Euromold’s independent ELAB laboratory obtained the BELAC accreditation no.144-TEST conform with the European standards for laboratories ISO 17025 for electrical testing of low and medium voltage cable accessories according to the international standards EN 50393, IEC 60502-4, IEC 61442 and HD 629. International standards All our products meet the International standards like CENELEC HD 629.1, CENELEC EN 50180, IEC 60137, IEC 60502-4… or country speci- fications. Official certificates, CESI, KEMA, ATEX… prove the conformity of our products. Long duration tests of existing or new products are con- tinuously performed in our test fields. Nexans Network Solutions Div. Euromold COMPANY PRESENTATION
  • 4. 2 08/2014 SEPARABLE CONNECTORS INTERFACE C Interface C1 & C2 Dimensions according to European CENELEC EN 50180 and 50181 (in mm). Table of contents 400LB - elbow connector 400TB - tee connector 440TB - tee connector 440PB - coupling connector 400PB - XSA - surge arrester 400TR and 400TR-LB - test rods 400TK and 400SW installation tools Accessories Possible arrangements 90±0.2 0 -0.51.5 Dia. 22 min for C1 Dia. 32 nominal for C2 Dia. 46±0.2 Dia. 56±0.2 Dia. 70±0.2 M16 x 2 - 6H 29 min. 11 min. In mm. 06/2014
  • 5. 3 08/2014 Connecting possibilities CONNECTIONBUSHINGS / ACCESSORIES CONNECTORS / ACCESSORIES dead-ending of equipment (K)(M)400DR-B Dead-end receptacle cable earthing tap-off 630/250A in-line junction in-line junction (K)400LB/G Elbow connector (K)(M)(P)400TB/G Tee connector (K)(M)(P)440TB/G Tee connector Equipment interface (K)(M)400AR-3 Equipment bushing 400A-24B In-air bushing (K)(M)400SOP-B Stand-off plug 400GP-B Earthing plug (K)400RTPA Reducing tap plug (K)(M)440CP Connecting plug (K)(M)400CP-SC Connecting plug (K)(M)400SFR-B Equipment bushing (K)(M)400AR-6 Equipment bushing (K)(M)400AR-4 Equipment bushing (K)(M)400AR-5 Equipment bushing cable to equipment cable isolation 400PB-XSA Surge arrester (K)(M)440PB/G Coupling connector For information on our bushings please refer to our bushing catalogue.
  • 6. 4 08/2014 Specifications and standards The 400LB separable connector meets the requirements of CENELEC HD 629.1. Up to 24 kV - 630 A Separable connector type Voltage Um (kV) Current Ir (A) Conductor sizes (mm2) min max 400LB/G K400LB/G 12 24 630 630 25 25 300 300 Design Separable connector comprising: 1. Conductive EPDM insert. 2. Conductive EPDM jacket. 3. Insulating EPDM layer moulded between the insert and the jacket. 4. Type C - 630 A interface as described by CENELEC EN 50180 and 50181. 5. Conductor connector (not included in the standard kit). 6. Insulating plug. 7. Cable reducer. 8. Earthing lead. 9. Transition contact M10/M16. The screen break design enables cable outer sheath testing without removing or dismantling the connector. 400LB INTERFACE C ELBOW CONNECTOR Application Separable elbow connector designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors...). Also connects cable to cable, using the appropriate mating part. 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV Technical characteristics • The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. 330 mm 205 mm 9 4 1 5 2 3 8 7 6
  • 7. 5 Kit contents The complete (K)400LB/G elbow connector kit comprises 3 x the following components: Ordering instructions Select the part number which gives the best centring to the cable core insulation diameter. Add a 'K' for use up to 24 kV. Ordering part number Dia. over core insulation (mm) min max 3 x 400LB/G-11 3 x 400LB/G-15 3 x 400LB/G-19 3 x 400LB/G-22 3 x 400LB/G-25 3 x 400LB/G-27 12.0 16.0 20.0 23.5 26.5 28.5 17.5 22.0 26.5 31.0 32.5 37.5 Example: The copper wire screened cables are 24 kV, 240 mm2 stranded aluminium with a diameter over core insulation of 32.2 mm. Order 3 x K400LB/G-27 elbow connector kit. Can be supplied with cable lugs. For applications outdoors and in humid climate. Order: +MWS. Components can be ordered individually. For use with copper tape screened cables. Order: Kit MT. For use with Alupe or C 33-226 cables. Please contact our representative. For use with fabric tape (graphite) screened cables. Order additional semi-conductive tape (type TSC). 3 x (K)400LB/G-W(-X) connector kit Table W Notes: We do not supply the compression lugs in the standard kit. All types of cable lugs can be used. The lugs must be within the dimensions specified and the palm of the lug must be copper or any equivalent alloy. Transition contact + screw assembly 400LTS Insulating plug 400LBP Cable reducer 411CA-W Connector housing (K)400BLB 2 max Dia. 10.2 or 13 24 max 112 max 135 max 38 max Dia. 36 max 10 max The kit also comprises silicone grease, field control mastic and installation instructions. In mm.
  • 8. 6 08/2014 Up to 42 kV 630 A (800 A) 400TB INTERFACE C TEE CONNECTOR 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 20.8/36 (42) kV Technical characteristics • The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Application Separable tee shape connector (bolted type) designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors, ...). Also connects cable to cable when using the appropriate mating parts. Design Separable connector comprising: 1. Conductive EPDM insert. 2. Conductive EPDM jacket. 3. Insulating EPDM layer. 4. Type C - 630 A interface as described by CENELEC EN 50180 and 50181. 5. Conductor connector. 6. Basic insulating plug (with VD point). 7. Cable reducer. 8. Conductive rubber cap. 9. Clamping screw. 10. Earthing lead. The screen break design enables cable outer sheath testing without removing or dismantling the connector. Specifications and standards The 400TB separable connector meets the requirements of CENELEC HD 629.1 S1. 220 mm 350 mm 8 4 9 1 2 3 10 7 6 255 mm 5 Separable connector type Voltage Um (kV) Current Ir (A) Current Ir (A) Conductor sizes (mm2) When installed on an appropriate equipment bushing and when using a copper (-11-2) or a bolted (-12-5 or -14-5) conductor contact min max 400TB/G K400TB/G M400TB/G P400TB/G 12 24 36 42 630 630 630 630 800 800 800 800 35 35 35 35 300 300 240 240
  • 9. 7 For use with copper tape screened cables. Order: Kit MT. For use in potentially explosive atmospheres (for 12 kV max). Add -/ATEX to part number. Kit contents The complete (K)(M)(P)400TB/G tee connector kit comprises the following components: Ordering instructions To order the tee connector, select the ordering part number which gives you the best centring of your core insula- tion diameter and substitute X using table X, according to your conductor size and type. Add a 'K' for use up to 24 kV, add an 'M' for use up to 36 kV, add a 'P' for use up to 42 kV. Ordering part number Dia. over core insulation (mm) min max 400TB/G-11-X 400TB/G-15-X 400TB/G-19-X 400TB/G-22-X 400TB/G-25-X 400TB/G-27-X 12.0 16.0 20.0 23.5 26.5 28.5 17.5 22.0 26.5 31.0 32.5 37.5 Example: The copper wire screened cable is 36 kV, 150 mm2 stranded copper with a diameter over core insulation of 32.5 mm. Order a M400TB/G-27-150(K) M-11-2 tee connector kit. Table W Table X (K)(M)(P)400TB/G-W-X connector kit Connector housing (K)(M)(P)400BT/G Clamping screw 400TCS Basic insulating plug (K)(M)(P)400BIPA + rubber cap Cable reducer 411CA-W Conductor contact TMBC-X Conductor contact TBC-X For use with other cable types. Please contact our representative. Components can be ordered individually. For applications outdoors and in humid climate. Order: +MWS. When installed on an appropriate equipment bushing: 800 A continuously The kit also comprises silicone grease, field control mastic, installation instructions and crimp chart. Conductor sizes (mm2) Aluminium conductor Aluminium and copper conductor Copper conductor DIN hexagonal Deep indent Bolted DIN hexagonal 35 35(K)M-10-2 35KM-10-1 35(K)M-11-2 50 50(K)M-10-2 50(K)M-10-1 50(K)M-11-2 70 70(K)M-10-2 70(K)M-10-1 70(K)M-11-2 95 95(K)M-10-2 95(K)M-10-1 95(K)M-11-2 120 120(K)M-10-2 120(K)M-10-1 120(K)M-11-2 150 150(K)M-10-2 150(K)M-10-1 150(K)M-11-2 185 185(K)M-10-2 185(K)M-10-1 185(K)M-11-2 240 240(K)M-10-2 240(K)M-10-1 240(K)M-11-2 300 300(K)M-10-2 – 300(K)M-11-2 16.95-14-5 50.150-14-5 95.240-14-5 120.300-14-5
  • 10. 8 08/2014 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 20.8/36 (42) kV Up to 42 kV 630 A (1250 A) 440TB INTERFACE C TEE CONNECTOR Technical characteristics • The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Application Separable tee shape connector (bolted type) designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors, ...). Also connects cable to cable when using the appropriate mating parts. Design Separable connector comprising: 1. Conductive EPDM insert. 2. Conductive EPDM jacket. 3. Insulating EPDM layer moulded between the insert and the jacket. 4. Type C - 630 A interface as described by CENELEC EN 50180 and 50181. 5. Conductor connector. 6. Basic insulating plug (with VD point). 7. Cable reducer. 8. Conductive rubber cap. 9. Clamping screw. 10. Earthing lead. The screen break design enables cable outer sheath testing without removing or dismantling the connector. Specifications and standards The 440TB separable connector meets the requirements of CENELEC HD 629.1. Separable connector type Voltage Um (kV) Current Ir (A) Current Ir (A) When installed on an appropriate equipment bushing Conductor sizes (mm2) min max 440TB/G K440TB/G M440TB/G P440TB/G 12 24 36 42 630 630 630 630 1250 1250 1250 1250 185 185 185 185 630 630 630 630 4 9 1 2 3 10 7 8 255 mm 220 mm 355 mm 65
  • 11. 9 Ordering instructions To order the tee connector, select the ordering part number which gives you the best centring of your core insula- tion diameter and substitute X using table X, according to your conductor size and type. Add a 'K' for use up to 24 kV, add an 'M' for use up to 36 kV, add a 'P' for use up to 42 kV. Example: The copper wire screened cable is 36 kV, 240 mm2 stranded aluminium with a diameter over core insulation of 37.0 mm. Order a M440TB/G-32-240(K) M-12-2 tee connector kit. Ordering part number Dia. over core insulation (mm) min max 440TB/G-22-X 440TB/G-27-X 440TB/G-32-X 440TB/G-37-X 440TB/G-43-X 23.5 28.5 34.0 39.0 45.5 31.0 37.5 42.5 48.5 56.0 When installed on an appropriate equipment bushing: 1250 A continuously Table W Table X Components can be ordered individually. Kit contents The complete (K)(M)(P)440TB/G tee connector kit comprises the following components: The kit also comprises silicone grease, field control mastic, installation instructions and crimp chart. (K)(M)(P)440TB/G-W-X connector kit Connector housing (K)(M)(P)440BT/G Clamping screw 400TCS Cable reducer 611CA-W Conductor contact TMBC-X Conductor contact TBC-X Basic insulating plug (K)(M)(P)400BIPA + rubber cap For use with copper tape screened cables. Order: Kit MT. For use in potentially explosive atmospheres (for 12 kV max). Add -/ATEX to part number. For use with other cable types. Please contact our representative. For applications outdoors and in humid climate. Order: +MWS. Conduc- tor sizes (mm2) Aluminium conductor Aluminium and copper conductor Copper conductor DIN hexagonal Deep indent Bolted DIN hexagonal 185 240 300 400 500 630 185(K)M-12-2 240(K)M-12-2 300(K)M-12-2 400(K)M-12-2 500(K)M-12-2 – 185KM-12-1 240KM-12-1 300KM-12-1 400KM-12-1 500KM-12-1 630KM-12-1 185(K)M-11-2 240(K)M-11-2 300(K)M-11-2 400(K)M-11-2 500(K)M-11-2 630(K)M-11-2
  • 12. 10 08/2014 Application Separable coupling connector (bolted type) for dual cable arrangement. It has been designed to be used with 400TB and 440TB separable tee connector. Technical characteristics • A thick conductive EPDM jacket provides a total safe to touch screen. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Up to 42 kV 800 A 440PB COUPLING CONNECTOR FOR 400TB AND 440TB Specifications and standards The 440PB coupling connector meets the requirements of CENELEC HD 629.1. Design 1. Interface designed to fit 400TB/440TB connector. 2. Bus for 440PB. 3. Conductive EPDM insert. 4. Insulating EPDM layer moulded between the insert and the jacket. 5. Conductive EPDM jacket. 6. Conductive EPDM cap. 7. Basic insulating plug. 8. Conductor connector (hexagonal crimping, deep indent crimping or bolted). 9. Cable reducer. 10. Earthing lead. 11. Threaded M16 stud for the equipment bushing. The screen break design enables cable outer sheath testing without removing or dismantling the connector. 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 20.8/36 (42) kV Separable connector type Voltage Um (kV) Current Ir (A) Conductor sizes (mm2) min max 440PB/G K440PB/G M440PB/G P440PB/G 12 24 36 42 800 800 800 800 185 185 185 185 630 630 630 630 355 mm 155 mm 400TB or 440TB connector 410 mm 440PB coupling connector 1 2 8 3 4 5 9 7 6 10 11
  • 13. 11 Kit contents The complete (K)(M)(P)440PB/G coupling connector kit comprises 3 x the following components: The kit also comprises silicone grease, field control mastic, installation rod, installation instructions and crimp chart. For use with copper tape screened cables. Order: Kit MT. For use with easy strip semi-conductive screened cables. Order: Field control mastic (type MFC). For use with copper wire screened cables. No earthing device is necessary. For use with other cable types. Please contact our representative. For outdoor applications. Order: +MWS. Connector housing (K)(M)(P)440BP/G For use with fabric tape (graphite) screened cables. Order additional semi-conductive tape (type TSC). 3 x (K)(M)(P)440PB/G-W-X coupling connector kit Conductor contact TMBC-X Conductor contact TBC-X Ordering instructions To order the coupling connector, select the ordering part number which gives you the best centring of your core insula- tion diameter and substitute X using table X, according to your conductor size and type. Add a 'K' for use up to 24 kV, add an 'M' for use up to 36 kV, add a 'P' for use up to 42 kV. Example: The copper wire screened cable is 36 kV, 240 mm2 stranded aluminium with a diameter over core insulation of 37.0 mm. Order 3 x M440PB/G-32- 240(K)M-12-2 coupling connector kit. Ordering part number Dia. over core insulation (mm) min max 3 x 440PB/G-22-X 3 x 440PB/G-27-X 3 x 440PB/G-32-X 3 x 440PB/G-37-X 3 x 440PB/G-43-X 23.5 28.5 34.0 39.0 45.5 31.0 37.5 42.5 48.5 56.0 Table W Contact rod 440PB-CR + M16 stud Cable reducer 611CA-W Table X Conduc- tor sizes (mm2) Aluminium conductor Aluminium and copper conductor Copper conductor DIN hexagonal Deep indent Bolted DIN hexagonal 185 240 300 400 500 630 185(K)M-12-2 240(K)M-12-2 300(K)M-12-2 400(K)M-12-2 500(K)M-12-2 – 185KM-12-1 240KM-12-1 300KM-12-1 400KM-12-1 500KM-12-1 630KM-12-1 185(K)M-11-2 240(K)M-11-2 300(K)M-11-2 400(K)M-11-2 500(K)M-11-2 630(K)M-11-2
  • 14. 12 04/2015 Application Surge arrester designed to protect medium voltage components, including transformers, equipment, cable and accessories from high voltage surges resulting from lightning or switching. Up to 36 kV 400PB-XSA INTERFACE C SURGE ARRESTER 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 20.8/36 (42) kV Technical characteristics • This surge arrester is a metal oxide varistor surge arrester in an elbow configuration. • Each arrester is tested for AC withstand, partial discharge and critical voltage prior to leaving the factory. 4 1 2 3 8 7 6 5 9 247 mm 145 mm Dia. 80 mm L2 L1 Dia. 70 mm Design Surge arrester comprising: 1. Conductive EPDM insert. 2. Conductive EPDM jacket. 3. Insulating EPDM layer moulded between the insert and the jacket. 4. Contact rod. 5. Earthing lead. 6. Earth connection. 7. Steel cap. 8. Metal oxide valve elements. 9. Type C - 630 A interface as described by CENELEC EN 50180 and 50181. Specifications and standards The 400PB-XSA surge arresters meet the test requirements of IEC 60099-4. Surge arrester type Nominal discharge current In (kA) Rated voltage Ur (kV) Max. continuous operating voltage Uc (kV) Dimensions (mm) L1 L2 400PB-5SA-15L 400PB-5SA-18L 400PB-5SA-22L 400PB-5SA-24L 400PB-5SA-30L 400PB-10SA-6N 400PB-10SA-9N 400PB-10SA-12N 400PB-10SA-15N 400PB-10SA-18N 400PB-10SA-22N 400PB-10SA-24N 400PB-10SA-30N 400PB-10SA-33N 400PB-10SA-36N 400PB-10SA-45N 400PB-10SA-51N 5 5 5 5 5 10 10 10 10 10 10 10 10 10 10 10 10 15 18 22 24 30 6 9 12 15 18 22 24 30 33 36 45 51 12.0 14.4 17.6 19.2 24.0 4.8 7.2 9.6 12.0 14.4 17.6 19.2 24.0 26.4 28.8 36.0 40.8 260 260 360 360 360 260 260 260 260 260 260 360 360 360 360 460 460 300 300 400 400 400 300 300 300 300 300 300 400 400 400 400 500 500
  • 15. 13 Typical applications and dimensions Ordering instructions To order the surge arrester, specify the surge arrester type, as described on previous page. Example: For a maximum continuous operating voltage (r.m.s.) of 24 kV and a nominal discharge current of 10 kA. Order a 400PB-10SA-30N surge arrester. Technical data 185 mm 410 mm 220 mm Type 400TB or 440TB tee connector Type 400PB-5SA or 400PB-10SA surge arrester Surge arrester type Steep current residual voltage @ 10 kA [1/20 µs] (kV) Lightning current residual voltage [8/20 µs] (kV) Switching impulse residual voltage [36/90 µs] (kV) High current impulse withstand (kA) @ 5 kA @ 10 kA @ 20 kA @ 125 A @ 500 A 400PB-5SA-15L 400PB-5SA-18L 400PB-5SA-22L 400PB-5SA-24L 400PB-5SA-30L 400PB-10SA-6N 400PB-10SA-9N 400PB-10SA-12N 400PB-10SA-15N 400PB-10SA-18N 400PB-10SA-22N 400PB-10SA-24N 400PB-10SA-30N 400PB-10SA-33N 400PB-10SA-36N 400PB-10SA-45N 400PB-10SA-51N 47.1 56.5 69.2 75.2 94.0 20.4 28.5 38.0 48.1 58.1 70.1 77.0 97.0 103.4 115.9 144.1 166.0 38.9 46.7 57.1 62.1 77.6 16.8 23.5 31.4 39.7 48.0 57.9 63.6 80.1 85.4 95.7 119.0 137.1 42.3 50.8 62.2 67.6 84.5 18.3 25.6 34.2 43.2 52.2 63.0 69.2 87.2 93.0 104.2 129.5 149.2 47.4 56.9 69.7 75.8 94.7 20.5 28.7 38.3 48.4 58.5 70.6 77.6 97.7 104.2 116.8 145.1 167.2 29.8 35.8 43.8 47.7 59.6 12.9 18.0 24.1 30.5 36.8 44.4 48.8 61.5 65.6 73.5 91.3 105.2 31.8 38.2 46.7 50.8 63.5 13.7 19.2 25.7 32.5 39.2 47.3 52.0 65.5 69.9 78.3 97.3 112.1 65 65 65 65 65 100 100 100 100 100 100 100 100 100 100 100 100 Note: the surge arrester body needs to be positioned vertically after installation.
  • 16. 14 08/2014 400TR and 400TR-LB INTERFACE C TEST RODS Application • The test rod can be used for: - cable fault location - cable testing - phasing checks, etc. • Connections may be made with a cable lug, a 4 mm plug or spring clips. Installation The test rod is mounted on to the clamping screw in the type C interface tee and coupling connectors. The test cable is connected to the threaded stem and the insulating shroud moved to its final position over the end of the test rod. Design 1. Insulating shroud. 2. Threaded rod for test connection. 3. Two nuts M12. 4. Insulation. 5. Copper test rod stem. 6. Wing nut. An insulating shroud is provided to allow the application of test voltages when bushings are closely spaced. Test rod type Maximum A.C. test voltage (50 Hz - 1 min) Maximum D.C. test voltage (8 x U0 - 30 min) Impulse voltage (1.2 x 50 µs) min 400TR 400TR-LB 36 kV 36 kV 96 kV 96 kV 95 kV 95 kV Technical characteristics • The 400TR test rod can be used with 400TE, 400TB and 440TB connectors. • The 400TR-LB is for use with the 400LB connector. In mm. 400TR 400TR-LB Ordering instructions Simply specify: 400TR or 400TR-LB test rod. 465 310 M10 Dia. 25 60 1 2 6 4 5 1 2 4 288 480 403 5 M12
  • 17. 15 400TK and 400SW INSTALLATION TOOLS Application • The box spanner and box spanner key are designed to facilitate assembly of 400TE, 400TB and 440TB connectors. • The 400TK box spanner is used to install the 400TEF clamping pin contact or 400TCS clamping screw. Ordering instructions Simply specify: - 400TK box spanner - 400SW box spanner key • The 400SW box spanner key fits on the hex nut of the 400BIPA basic insulating plug. 400TK 400SW
  • 18. 16 08/2014 ACCESSORIES INTERFACE C Up to 36 kVApplication For use with connectors and bushings with an interface C as described by CENELEC EN 50180 and 50181. Technical characteristics All these products, except the earthing plugs, are tested for AC withstand and partial discharge prior to leaving the factory. 400SOP-B Stand-off plug Is designed to support and 'dead-end' connectors with a type C interface when removed from equipment. Ordering instructions Order 400SOP-B for 12 kV, K400SOP-B for 24 kV, M400SOP-B for 36 kV or P400SOP-B for 42 kV applications. 400GP-B Earthing plug Is designed to support and earth connectors with a type C interface when removed from equipment. Ordering instructions Order 400GP-B for 12, 24, 36 or 42 kV applications. 400DR-B/G Dead-end receptacle Fits over a bushing with a type C interface to provide 'dead- end' facility. The dead-end receptacle is supplied with an earth lead. Ordering instructions Order 400DR-B/G for 12 kV, K400DR-B/G for 24 kV or M400DR-B/G for 36 kV applications. 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 20.8/36 (42) kV
  • 19. 17 Kit MT Earthing kit for copper tape screened cables Contains a tinned copper braid (25 mm² - L = 500 mm), a tinned copper wire for cleating and some water sealing mastic. Ordering instructions Order Kit MT for 12 kV, 24 kV 36 kV or 42 kV applications. 400RTPA Reducing tap plug Provides a type A interface to connectors with a type C interface. A 'C' spanner, 600SW, is used to tighten the reducing tap plug on to its mating part. Ordering instructions Order 400RTPA for 12 kV or K400RTPA for 24 kV applications. Order 600SW for the 'C' spanner. 400CP-SC Connecting plug For connecting two or more connectors with a type C interface together, thus creating a separable cable joint or a multiple cable connection to equipment. Ordering instructions Order 400CP-SC for 12 kV, K400CP-SC for 24 kV or M400CP-SC for 36 kV applications. 440CP Connecting plug For connecting two or more 440TB connectors, thus creating a separable cable joint or a multiple cable connection to equipment. For use up to 1250 A. Only for use with 440TB. Ordering instructions Order 440CP for 12 kV, K440CP for 24 kV or M440CP for 36 kV applications. Order (K)(M)440CP + 676SA for connection to an already installed 440TB connector. 400BIPA Basic insulating plug Acts as a tightening nut for the 400TB and 440TB tee connector kits. The plug contains a voltage detection point. The conductive rubber protection cap is included. Ordering instructions Order 400BIPA for 12 kV, K400BIPA for 24 kV M400BIPA for 36 kV or P400BIPA for 42 kV applications. 400BE/G Bushing extender Provides an extension piece to allow cables to stand away from equipment. Is used in conjunction with the 400CP, 440CP or 440PB. The bushing extender is supplied with an earth lead. Ordering instructions Order 400BE/G for 12 kV, K400BE/G for 24 kV, M400BE/G for 36 kV or P400BE/G for 42 kV applications.
  • 20. 18 08/2014 400TB/G Single cable arrangement. Order 400TB/G for 12 kV, K400TB/G for 24 kV, M400TB/G for 36 kV or P400TB/G for 42 kV applications. 400TB/G-P2 Dual cable arrangement. Order 400TB/G-P2 for 12 kV, K400TB/G-P2 for 24 kV or M400TB/G-P2 for 36 kV applications. 400TB/G-L2 2-way connection. Order 400TB/G-L2 for 12 kV, K400TB/G-L2 for 24 kV or M400TB/G-L2 for 36 kV applications. 400BE+440PB Connector standing away from equipment. Order 400BE+440PB for 12 kV, K400BE+440PB for 24 kV, M400BE+440PB for 36 kV or P400BE+440PB for 42 kV applications. 250 tee connector basic insulating plug 110 500 110 245 basic insulating plug connecting plug POSSIBLE ARRANGEMENTS INTERFACE C In mm. 400 410 400BE bushing extender 265
  • 21. 19 In mm. 400TB/G-L4 Disconnectable tap-off. Order 400TB/G-L4 for 12 kV, K400TB/G-L4 for 24 kV or M400TB/G-L4 for 36 kV applications. 400TB/G-L5 2-way connection with tap-off. Order 400TB/G-L5 for 12 kV or K400TB/G-L5 for 24 kV applications. 505 400TB/G-L3 3-way connection. Order 400TB/G-L3 for 12 kV, K400TB/G-L3 for 24 kV or M400TB/G-L3 for 36 kV applications.
  • 22. 20 In mm. Cable and equipment testing Connector on earthing plug Order 400GP-B for 12 kV, 24 kV and 36 kV applications. Connector on stand-off plug Order 400SOP-B for 12 kV, K400SOP-B for 24 kV or M400SOP-B for 36 kV applications. 400TB/G tee connectorstand-off plug 400BIPA basic insulating plug 400 155 410 440TB+440PB-P2 Dual cable arrangement. Order 440TB/G+440PB/G-P2 for 12 kV, K400TB/G+K440PB/ G-P2 for 24 kV, M400TB/ G+M440PB/G-P2 for 36 kV, P400TB/G+P440PB/G-P2 for 41,5 kV.
  • 23.
  • 24. 08/2014 Additional catalogue information on power cable accessories is available by contacting us at the address below: Distributed by: a Nexans company Nexans Network Solutions N.V. - Div. Euromold Zuid III, Industrielaan 12, B-9320 Erembodegem Tel.: +32 (0)53 85 02 11 • sales.euromold@nexans.com • www.euromold.be Catalogue also available on CD-ROM, Website and Mobile Apps Tel: +44 (0)191 490 1547 Fax: +44 (0)191 477 5371 Email: northernsales@thorneandderrick.co.uk Website: www.cablejoints.co.uk www.thorneanderrick.co.uk