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Necking & Fracture Behaviour of Ductile Metals
Mr. MANICKAVASAHAM G, B.E., M.E., (Ph.D.)
Assistant Professor,
Department of Mechanical Engineering,
Mookambigai College of Engineering,
Pudukkottai-622502, Tamil Nadu, India.
Email:mv8128351@gmail.com
Dr. R.Narayanasamy, B.E., M.Tech., M.Engg., Ph.D., (D.Sc.)
Retired Professor (HAG),
Department of Production Engineering,
National Institute of Technology,
Tiruchirappalli-620015, Tamil Nadu, India.
Email: narayan19355@gmail.com
Engineering Stress – Engineering Strain Curve for Ductile Metal
 Beyond yield stress, plastic deformation takes place.
 Beyond ultimate strength, necking starts.
 Beyond ultimate strength stress decreases with
increasing amount of strain.
Contd.
1. Voids are nucleated.
2. Void growth takes place.
3. Void becomes bigger.
4. One void join with another void.
5. Fracture
Void Coalescence During Necking
Sequence of Operation which Takes Place During Necking
 Voids are nucleated around the second phase particles.
 Void growth takes place.
 One void may join with another void.
 Finally load carrying ability of the metal is lost.
 Then fracture takes place.
Fracture Under Tensile Load
Fracture Under Shear Stress
Sequence of Operation which Takes Place During Necking
 Voids are nucleated around the second phase particles.
 Void growth takes place.
 One void may join with another void.
 Finally load carrying ability of the metal is lost.
 Then fracture takes place.
Void Growth
Effect of Average (or) Mean (or) Hydrostatic Stress on Fracture Strain
Contd.
Effect of Hydrostatic stress
 Under tensile hydrostatic stress, cracks will be opened.
 Under compressive hydrostatic stress, cracks will be closed.
Hydrostatic Stress Under Tension Hydrostatic Stress Under Compression
Fractrography SEM Image of Fractured IF Steel
Ligament Thickness (Space
between two consecutive
Dimples)
Void
Typical Ductile Fracture
Dimple
Void
Dimple
Fractrography SEM Image of Fractured IF Steel
Typical Ductile Fracture
SEM Image of HSLA Steel
Ligament
Thickness
Dimple
Void
References:
Authors of Technical articles and Scopus Journals are
Acknowledged.
Thank You

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Necking & Fracture Behaviour of Ductile Metals.pptx

  • 1. Necking & Fracture Behaviour of Ductile Metals Mr. MANICKAVASAHAM G, B.E., M.E., (Ph.D.) Assistant Professor, Department of Mechanical Engineering, Mookambigai College of Engineering, Pudukkottai-622502, Tamil Nadu, India. Email:mv8128351@gmail.com Dr. R.Narayanasamy, B.E., M.Tech., M.Engg., Ph.D., (D.Sc.) Retired Professor (HAG), Department of Production Engineering, National Institute of Technology, Tiruchirappalli-620015, Tamil Nadu, India. Email: narayan19355@gmail.com
  • 2. Engineering Stress – Engineering Strain Curve for Ductile Metal  Beyond yield stress, plastic deformation takes place.  Beyond ultimate strength, necking starts.  Beyond ultimate strength stress decreases with increasing amount of strain.
  • 3. Contd. 1. Voids are nucleated. 2. Void growth takes place. 3. Void becomes bigger. 4. One void join with another void. 5. Fracture
  • 5. Sequence of Operation which Takes Place During Necking  Voids are nucleated around the second phase particles.  Void growth takes place.  One void may join with another void.  Finally load carrying ability of the metal is lost.  Then fracture takes place. Fracture Under Tensile Load
  • 6. Fracture Under Shear Stress Sequence of Operation which Takes Place During Necking  Voids are nucleated around the second phase particles.  Void growth takes place.  One void may join with another void.  Finally load carrying ability of the metal is lost.  Then fracture takes place.
  • 8. Effect of Average (or) Mean (or) Hydrostatic Stress on Fracture Strain
  • 9. Contd. Effect of Hydrostatic stress  Under tensile hydrostatic stress, cracks will be opened.  Under compressive hydrostatic stress, cracks will be closed. Hydrostatic Stress Under Tension Hydrostatic Stress Under Compression
  • 10. Fractrography SEM Image of Fractured IF Steel Ligament Thickness (Space between two consecutive Dimples) Void Typical Ductile Fracture Dimple
  • 11. Void Dimple Fractrography SEM Image of Fractured IF Steel Typical Ductile Fracture
  • 12. SEM Image of HSLA Steel Ligament Thickness Dimple Void
  • 13. References: Authors of Technical articles and Scopus Journals are Acknowledged.