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Mathematics and
Science in Schools in
Sub-Saharan Africa
Composites
The Designer Material
What is a Composite?
Mixture
Compound
Composites
When two or more materials with very different properties
are combined together they form a composite material.
Lab: Making a Simple Composite
Lab: Making a Simple Composite
Data Chart
MATERIAL PHYSICAL PROPERTIES
String
Glue
Composite
Composite Composition
One material is the MATRIX or binder that surrounds and
bonds together a much stronger material called the
REINFORCEMENT.
Natural Composites
Wood is an example of a natural composite material.
Natural Composites
Besides wood, bone is an example of a natural
composite material.
Examples
WOOD
CARBON FIBER FIBERGLASS
CONCRETE
Composite Advantages
Lightness
Composite Advantages
Reduced Maintenance
Composite Advantages
Freedom of Shape-Easy Design
Composite Advantages
Mechanical & Chemical Strength
Composite Advantages
In a composite, the crack has to travel around the
reinforcements using much more energy.
Modulus of the Entire Composite
E(composite) = Ef Vf + Em Vm
Types of Composites
FIBER REINFORCED
Types of Fibers
The choice of fiber will influence the composite’s
Strength & Stiffness
Thermal Expansion
Electrical & Thermal Conductivity
Cost
Types of Fibers
Fiberglass Belted Tires
Steel Belted Tires
Kevlar Belted Tires
Manufacturing Fiber-
Reinforced Composites
Types of Composites
PARTICLE REINFORCED
Types of Composites
Types of Composites
Lab: What the Puck?
Pykrete
Pykrete is a composite material made of
approximately 14 percent sawdust and 86 percent
ice by weight.
Before After
Types of Composites
Structural Composites
Laminar
Types of Composites
Structural Composites
Sandwich Panels
Types of Composites
Structural Composites
History of Composites
Early Composites
3000 B.C.
1200 B.C.
Composite Bow
1200 B.C.
Achieved greater range while being smaller and
lighter than wooden simple bows.
1824
Joseph
Aspdin
Obtained a patent for a cement he
produced in his kitchen.
He heated a mixture of finely ground limestone and
clay in his kitchen and ground the mixture into a
powder creating a hydraulic cement – one that
hardens with the addition of water.
Aspdin named his product PORTLAND CEMENT.
Cement is something of a paradox.
It requires just the right amount of water to
form properly.
Technically cement is held together by a gel, a
complex network of nanoparticles called calcium
silicate hydrate (C-S-H) that binds a significant
amount of water within its structure.
Solid red areas are calcium silicate, pebbled areas in
between show the water physically bound between
the layers to form solid C-S-H. Dark blue halos
around the C-S-H particles are water adsorbed on
the surface; pale blue areas represent liquid water
caught in nanopores.
Rebar
Plywood
John K. Mayo of New York City was issued first
patent in December 26,1865.
Plywood
In 1905, Gustav Carlson decided to laminate wood
panels from a variety of Pacific Northwest
softwoods. Using paint brushes as glue spreaders
and house jacks as presses, several panels were
laid up for display. He called his product "3-ply
veneer work."
Plywood
By 1907, Portland Manufacturing had installed an
automatic glue spreader and a sectional hand
press. Production soared to 420 panels a day.
And the plywood industry was born.
Fiberglass
Fiberglass was developed in the late 1940s.
Fiberglass
GRP or glass fiber reinforced plastic consists
of two distinct materials, a fibers of glass
(ceramic), which is the reinforcement and a
polymer resin called polyester, which serves as
the matrix.
It was the first modern composite and is still
the most common. It makes up about 65 %of
all the composite materials produced today.
Metal Matrix Composites
(MMC’s)
Aluminum-SiC
These
composites use
a metal such as
aluminium as
the matrix, and
reinforce it with
fibres such as
silicon carbide.
Increasingly
found in the
automotive
industry.
Ceramic Matrix Composites
(CMC’s)
These composites use a ceramic as the matrix and
reinforce it with short fibres, or whiskers such as
those made from silicon carbide and boron nitride.
Ceramic Matrix Composites
(CMC’s)
CMC’s are used in very
high temperature
environments (1600 C).
Polymer Matrix Composites
(PMC’s)
Also known as FRP - Fibre Reinforced Polymers (or
Plastics) – these composites are the most common
and use a polymer-based resin as the matrix, and a
variety of fibres such as glass, carbon and Aramid
as the reinforcement.
Amazing Composites
Carbon Fiber
Stronger than
steel, as light as
plastic!
Clay-Plastic Composite?
Clay-Plastic Composite?
Anticancer Agent
Nanocomposite particles 1/5,000 the diameter of a
human hair kill human melanoma and drug-resistant
breast cancer cells growing in laboratory cultures.
Self-Healing Concrete
University of Michigan
Longer Life Concrete
A new nano-sized additive can double the service
life of concrete!
Slows down penetration of chloride and sulfate ions
from road salt, sea water and soils into the concrete.
“Salt & Vinegar"
Sodium acetate, gives "salt & vinegar" potato
chips that tangy snap, is the key to a new
waterproof coating for protecting concrete from
water damage.
Concrete is so porous that water soaks in, corroding
steel reinforcing bars and meshes that strengthen
concrete roads and buildings and causing cracks as
water expands and contracts during freeze-thaw
cycles.
Fiber-Reinforced Concrete
Fiber-reinforced concrete was found to absorb a
thousand times more energy than plain concrete.
Waterless Concrete
Dr. Houssam Toutanji-University of Alabama
Flame Resistant Composites
FyreRoc
Goodrich EPP has developed a new
inorganic resin called FyreRoc Fireproof
Composite Material System.
FyreRoc
Originally developed for the US Navy, this
remarkable material is based on a patented resin
system that will not burn, produce smoke, toxic
fumes, or generate heat when exposed to fire or
extreme temperatures.
Stealth Technology
Invisibility Cloak
A team from Berkeley Lab’s Materials
Sciences Division has created a “carpet
cloak” from nanostructured silicon that
conceals the presence of objects placed
under it from optical detection.
Invisibility Cloak
While the carpet itself can still be seen, the bulge
of the object underneath it disappears from view.
Shining a beam of light on the bulge shows a
reflection identical to that of a beam reflected from
a flat surface, meaning the object itself has
essentially been rendered invisible.
Composite Substitute Bone
β-Tricalcium Phosphate
(Ca3(PO4)2 )
Composite Substitute Bone
Micro-Electronics
Titanium-Glass Composites
Toughest engineering materials that currently exist.
Nature Creates What Man Can’t
Lab: Making the Strongest Beam
Lab: Making the Strongest
Beam
Data Chart 1
Beam
Height
Beam
Mass
Beam
Length
Beam
Width
Beam Length
The amount of your beam that
overhangs over the edge of the table
Lab: Making the Strongest
Beam
Data Chart 2
Added
Mass
(g)
Beam
Height
(initial)
Beam
Height
(final)
Beam
Deflection
(cm)
Lab: Making the Strongest
Beam
Calculation Chart 1
Young’s Modulus
4 x 98 x Added Mass x Beam Length x Beam Length x Beam Length
Beam Deflection x Beam Width X Beam Height
E =
Lab: Making the Strongest
Beam
Calculation Chart 2
Young’s Modulus
Beam Mass
Specific Stiffness =
Beam Specific Stiffness

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MS4SSA-Intro-Composites.ppt