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• Secure, cost-effective measurement and indication, even without power supply
• Modular, can be expanded up to FOUNDATIONTM
fieldbus
• A device that meets all global Ex requirements
• Sturdy, closed tube design for high resistance to pressure, temperature and medium
H250 M40
The modular variable area flowmeter
Welcome to KROHNE. As a leader in process measuring technology, we’re at home in a wide variety of industries
worldwide. The name KROHNE has stood for innovative and reliable solutions since 1921. The company now
offers a whole spectrum of instruments for flow, level, temperature and pressure measurement as well as
process analysis. Our portfolio is rounded out by comprehensive services and consulting.
Cost-effective and reliable variable area flowmeters are the first choice for the applications where a local
indication is required to guarantee the redundancy of a measurement and the safety of a plant. And it is
especially in industries with a safety as a key factor, e.g. nuclear sector – where our devices are put to the test
in comprehensive test programs in terms of capability and suitability, that this reliability has been appreciated
for over 30 years.
With H250 M40 we drive forward proven variable area technology to set the benchmark in the market.
KROHNE – Measure the facts
3
Proven quality from KROHNE
From universal to one-of-a-kind: KROHNE‘s H250 variable
area flowmeters cover the entire range of requirements in the
process industry.
At KROHNE, the modular device design of the H250 M40
combined with a flexible production structure form the basis
for application and customer specific versions.
As with every KROHNE variable area flowmeter, you can count
on reliability and repeatability. Each device is individually
calibrated for the respective application. And the robust metal
version – available in a variety of materials – provides a high
degree of resistance to pressure, temperature and medium.
Automated welding processes with radiographic inspection
and surface crack detection as well as other quality
assessments such as material certificates, pressure, leak and
hardness testing, all under the control of a seamless quality
management system, form the basis for the devices being
authorised for use in areas where safety is critical such as
chemical plants and nuclear power stations.
Introduction
Typical applications:
• Measurement of small amounts of
chemicals, additives or process gases
• Nitrogen inertisation
• Injection of corrosion and scale
inhibitors
• Sealing gas monitoring on compressors
• Coolant and lubricant supply
• Protection against dry running of
pumps
• Process water or air supply
4
intelligent Modularity
Modularity of electronics
The H250 M40 is purely mechanical in design and this
forms the basis for its flexible uses. Additional
electronic modules can be added or replaced at any
time, making it possible to scale the functionality at
will. This way the device adapts easily to any changing
requirements.
Anything is possible, from analogue flow measure-
ment without auxiliary power to digital integration
into a fieldbus system.
Simply screw off the cover, insert the module until it
clicks, screw the cover back on and that‘s it. There is
no need for tools or to interrupt the process for the
functionality to be scaled at will. It is just as easy to
replace the measuring scale in the event of a change
in application.
It couldn‘t be easier.
Application-oriented and always
ready for new tasks
5
Electrical options
Limit switches
3 versions:
• 2-wire NAMUR contact as per IEC 60947-5-6
• 3-wire transistor output 10-30 VDC
• Potential-free reed switch
2-wire sensor module with 4…20 mA current output
• 4…20 mA for 0…100% flow
• Can be combined with limit switches
• 14-30 VDC power supply
• HART®
certified communication
• Internal interface to extension modules
• Simple loop-check at push of button
Totaliser with pulse output, limit switches and LCD
• Counter module with graphic display to indicate flow, counter reading,
additional information and operating menu
• Power supply via sensor module
• Operation and parameter setting via internal microswitch or externally
using a bar magnet
Fieldbus communication
• PROFIBUS®
PA or FOUNDATIONTM
fieldbus
• Power supply for entire device from 2-wire bus
(16 mA current consumption)
• Direct bus communication without additional converter
intelligent Modularity
H250 M40 from KROHNE offers a universal Ex-design across a wide range of usage zones and
protection types.
All electronic components are designed intrinsically safe and non-sparking and can be used in
areas that are explosive due to the presence of gas or dust. As an option, the same components,
featuring a safety housing, can be installed as explosion proof devices. One device can thus
accommodate the different regional explosion protection strategies.
H250 M40 is ATEX-, IECEx- and FM-approved for the USA and Canada and also according to
NEPSI for China. In addition, the measuring device also features other local approvals such as
INMETRO, CCOE/PESO, KGS and EAC.
Whether it‘s intrinsically safe or explosion proof – the devices are designed as IP66/IP68 or
NEMA 4X/6 as standard. An IP69K version is also available on request.
6
The package for hazardous areas
superior Performance
7
Intrinsically safe electronics
Explosion proof housing
superior Performance
8
The measuring principle allows for a robust, closed
tube design without sensor feedthrough, as the
height of the float is transferred to the indicator by
way of a magnetic coupling. This enables high
pressure versions that can withstand up to 900 barg /
13,000 psig.
All wetted, pressurised parts are made as standard
of 1.4404/316L stainless steel and meet the require-
ments of the NACE MR0175/MR0103 standard. To
guarantee the longevity of the device even with
chemically harsh products, it is possible to use special
materials such as Hastelloy®
, titanium, Monel®
, 6Mo,
Inconel®
etc. in production.
In addition, the H250 C M40 is also availble with a
PTFE liner for applications involving aggressive acids
and bases.
superior Performance
H250 M40 R
Robust design for harsh
process conditions
9
With the indicator housing made of stainless steel,
the H250 M40 R withstands attacks from salt fogs and
contaminated precipitates. It can be reliably used in
corrosive atmospheres and is perfectly suited for use
in spray water zones, such as in the food and beverage
industries.
Unique to date: The indestructible stainless steel
housing is also available on request in an explosion
Special indicator variants for extreme
operating conditions
proof version for use in hazardous areas.
As a high-temperature variant, the H250 M40 HT
measuring device is suitable both for very high
product temperatures up to +400 °C/+752 °F as well as
cryogenic applications down to -200 °C/-328 °F.
The increased distance between the measuring tube
and the display makes it easier to insulate the
measuring tube.
superior Performance
10
The H250 F M40 is the only variable area flowmeter
with EHEDG approval for food and pharmaceutical
applications. FDA-compliant materials meet strict
hygienic and legal regulations. A design with no dead
spaces or stagnation zones as well as the electro-
polished surface of the wetted parts with a surface
roughness Ra <0.8 µm make it difficult for deposits to
settle and facilitate proper cleaning.
The outstanding properties of the H250 F M40 are
used in the pharmaceutical industry in areas such
as ultrapure water plants and in the food industry e.g.
for cream measurement.
EHEDG certification for use in the
food and pharma industries
superior Performance
The expanded measuring
range provides more process
information
Depending on the technology, the
standard measuring range span of the
H250 M40 is 10:1. As an option, it is
possible to refine the measuring range
span – and this is worldwide unique for
measuring devices in this category – to
100:1. This way the otherwise necessary
additional measuring devices for small
quantities are no longer necessary.
11
1 %
10 %
100 %
Standard
measuring
range
Expanded
measuring
range
superior Performance
12
Typically, variable area flowmeters are installed vertically in rising pipes and the
product must flow through them from bottom to top. This can lead to considerable
expense.
The H250 M40 measuring device on the other hand offers you freedom in terms of
design as unique versions can be used for horizontal or even descending pipes.
The right solution for
any installation direction
H250 H M40 H250 U M40
easy Handling
13
Thanks to a wide variety of process connections – common flange
connections in accordance with DIN, ASME and JIS, male and female
threads as well as clamp connections – this device is available to all
sectors of industry.
Free choice of process connections
Flange
Clamp Male thread
Female thread
easy Handling
14
Like all members of the H250 product family, the
H250 M40 features the advantages of variable area
technology. It guarantees reliable and precise flow
measurement and provides a high degree of applica-
tion reliability, even with very low flow rates. This is
maintained through excellent long-term stability.
The H250 M40 measuring device is all-purpose,
especially for applications with low flow rates. It is
suitable for the measurement of gases as well as con-
ducting and non-conducting liquids, even those that
are highly viscous. Thanks to the modular design of
the indicator, it can even be used where there is no
connection to the power supply, or where this is
difficult but it can also be integrated into any type of
process control or monitoring system. It can be
upgraded at a later date simply by adding modules
and there is no need to replace the existing measuring
devices.
User-friendliness was the top priority for KROHNE
when developing the H250 M40. Following simple
mechanical installation and start-up with a electrical
connection if applicable, the device is immediately
ready to use and it is good for long-term mainte-
nance-free operation.
Economical all the way: High flexibility as well as low
purchase and operating costs make the H250 M40
variable area flowmeter a cost-effective all-rounder!
ultimate Efficiency
The cost-effective and reliable all-rounder
16
Metal devices
• For extreme process conditions
- High/low temperatures
- High pressures
- Aggressive products
• Limit switches, current output, counters and communication possible
Variable area measuring device family
from KROHNE at a glance
DK32, 34, 37
With mechanical or electronic display
and dosing valve for precise adjustment
of small flow rates
With mechanical or electronic display
DK32, 34, 37
With mechanical or electronic display
DK32, 34, 37
With mechanical or electronic display
H250 M40
The standard device for the process
industry, explosion proof or
intrinsically safe
product Family
17
VA40, 45
All-purpose flowmeters with various
process connections
DK46, 47, 48, 800
Small, compact purge meters with valve
Glass devices
• Very reasonably priced
• Product visible
• Up to max. 10 barg / 145 psig and +100 °C / +212 °F
• Change of glass possible
• Optional: limit switches
product Family
Technical data
Standard Option
Wetted material 1.4404/316L stainless steel
(NACE MR0175/MR0103-compliant)
Stainless steel electropolished for food and
pharmaceutical industry, Hastelloy®
, titanium, Monel®
,
6Mo, Inconel®
, PTFE liner
Process connections EN/ASME/JIS flange DN15-DN150 Screw connection, clamp, welding ends,
threaded connection, aseptic connections
Display housing Aluminium die casting, coated Stainless steel
Ex-design Intrinsically safe: Ex-i (IS)
Non-sparking: Ex-nA (NI)
Explosion proof: Ex-d (XP)
Dust ignition proof: Ex-t (DIP)
Electronics features Measurement and indication without
power supply
Modular:
• Limit switches (NAMUR, transistor, reed)
• 2-wire current output 4…20 mA HART®
• FOUNDATIONTM
fieldbus/PROFIBUS®
PA
• Totalizer with digital display and pulse output
Mounting position/direction of flow Vertical/from bottom to top Horizontal/from left to right or right to left
Vertical/from top to bottom
Error limit according to
VDI/VDE3513-2 (qG=50%)
1.6% Precision calibration on request
Measuring span 10:1 100:1
Accessoires • Magnetic filter, if the medium contains particles which can be magnetically influenced
• Float damping, for pulsating flows or low operating pressures (particularly when measuring gases)
• Pointer damping for easy reading of measured value
• Heating jacket for measuring cone
Operating conditions
Products Clean, non-abrasive liquids and gases as well as liquefied gases, e. g. water,
chemicals, oils, lubricants and corrosion inhibitors, distillates, air, process gases,
purge gases
Measuring ranges liquids 10 l/h-120 m3
/h; 5-32,000 GPH
Measuring range gases (referenced
to atmospheric operating pressure)
500 l/h-2800 m3
/h; 25-100,000 SCFH
Process temperature -200…+400°C; -328…+752°F
Process pressure Up to 900 barg; 13,000 psig, higher pressures on request
Ambient temperature -40…+120°C; -40…+248°F (+70°C; +158°F for electronic modules)
Housing protection IP66/68 or NEMA 4X/6, IP69K on request
Installation recommendations In accordance with VDI/VDE 3513 sheet 3
©KROHNE05/2016-4003112602BRH250M40R02en
Subjecttochangewithoutpriornotice.
KROHNE Messtechnik GmbH
Ludwig-Krohne-Str. 5
47058 Duisburg
Germany
Tel.: +49 203 301 0
Fax: +49 203 301 103 89
info@krohne.com
www.krohne.com
KROHNE – Process instrumentation
and Measurement solutions
• Flow
• Level
• Temperature
• Pressure
• Process analysis
• Services

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Modular Variable Area Flow Meter for Industrial Process Measurement

  • 1. • Secure, cost-effective measurement and indication, even without power supply • Modular, can be expanded up to FOUNDATIONTM fieldbus • A device that meets all global Ex requirements • Sturdy, closed tube design for high resistance to pressure, temperature and medium H250 M40 The modular variable area flowmeter
  • 2. Welcome to KROHNE. As a leader in process measuring technology, we’re at home in a wide variety of industries worldwide. The name KROHNE has stood for innovative and reliable solutions since 1921. The company now offers a whole spectrum of instruments for flow, level, temperature and pressure measurement as well as process analysis. Our portfolio is rounded out by comprehensive services and consulting. Cost-effective and reliable variable area flowmeters are the first choice for the applications where a local indication is required to guarantee the redundancy of a measurement and the safety of a plant. And it is especially in industries with a safety as a key factor, e.g. nuclear sector – where our devices are put to the test in comprehensive test programs in terms of capability and suitability, that this reliability has been appreciated for over 30 years. With H250 M40 we drive forward proven variable area technology to set the benchmark in the market. KROHNE – Measure the facts
  • 3. 3 Proven quality from KROHNE From universal to one-of-a-kind: KROHNE‘s H250 variable area flowmeters cover the entire range of requirements in the process industry. At KROHNE, the modular device design of the H250 M40 combined with a flexible production structure form the basis for application and customer specific versions. As with every KROHNE variable area flowmeter, you can count on reliability and repeatability. Each device is individually calibrated for the respective application. And the robust metal version – available in a variety of materials – provides a high degree of resistance to pressure, temperature and medium. Automated welding processes with radiographic inspection and surface crack detection as well as other quality assessments such as material certificates, pressure, leak and hardness testing, all under the control of a seamless quality management system, form the basis for the devices being authorised for use in areas where safety is critical such as chemical plants and nuclear power stations. Introduction Typical applications: • Measurement of small amounts of chemicals, additives or process gases • Nitrogen inertisation • Injection of corrosion and scale inhibitors • Sealing gas monitoring on compressors • Coolant and lubricant supply • Protection against dry running of pumps • Process water or air supply
  • 4. 4 intelligent Modularity Modularity of electronics The H250 M40 is purely mechanical in design and this forms the basis for its flexible uses. Additional electronic modules can be added or replaced at any time, making it possible to scale the functionality at will. This way the device adapts easily to any changing requirements. Anything is possible, from analogue flow measure- ment without auxiliary power to digital integration into a fieldbus system. Simply screw off the cover, insert the module until it clicks, screw the cover back on and that‘s it. There is no need for tools or to interrupt the process for the functionality to be scaled at will. It is just as easy to replace the measuring scale in the event of a change in application. It couldn‘t be easier. Application-oriented and always ready for new tasks
  • 5. 5 Electrical options Limit switches 3 versions: • 2-wire NAMUR contact as per IEC 60947-5-6 • 3-wire transistor output 10-30 VDC • Potential-free reed switch 2-wire sensor module with 4…20 mA current output • 4…20 mA for 0…100% flow • Can be combined with limit switches • 14-30 VDC power supply • HART® certified communication • Internal interface to extension modules • Simple loop-check at push of button Totaliser with pulse output, limit switches and LCD • Counter module with graphic display to indicate flow, counter reading, additional information and operating menu • Power supply via sensor module • Operation and parameter setting via internal microswitch or externally using a bar magnet Fieldbus communication • PROFIBUS® PA or FOUNDATIONTM fieldbus • Power supply for entire device from 2-wire bus (16 mA current consumption) • Direct bus communication without additional converter intelligent Modularity
  • 6. H250 M40 from KROHNE offers a universal Ex-design across a wide range of usage zones and protection types. All electronic components are designed intrinsically safe and non-sparking and can be used in areas that are explosive due to the presence of gas or dust. As an option, the same components, featuring a safety housing, can be installed as explosion proof devices. One device can thus accommodate the different regional explosion protection strategies. H250 M40 is ATEX-, IECEx- and FM-approved for the USA and Canada and also according to NEPSI for China. In addition, the measuring device also features other local approvals such as INMETRO, CCOE/PESO, KGS and EAC. Whether it‘s intrinsically safe or explosion proof – the devices are designed as IP66/IP68 or NEMA 4X/6 as standard. An IP69K version is also available on request. 6 The package for hazardous areas superior Performance
  • 7. 7 Intrinsically safe electronics Explosion proof housing superior Performance
  • 8. 8 The measuring principle allows for a robust, closed tube design without sensor feedthrough, as the height of the float is transferred to the indicator by way of a magnetic coupling. This enables high pressure versions that can withstand up to 900 barg / 13,000 psig. All wetted, pressurised parts are made as standard of 1.4404/316L stainless steel and meet the require- ments of the NACE MR0175/MR0103 standard. To guarantee the longevity of the device even with chemically harsh products, it is possible to use special materials such as Hastelloy® , titanium, Monel® , 6Mo, Inconel® etc. in production. In addition, the H250 C M40 is also availble with a PTFE liner for applications involving aggressive acids and bases. superior Performance H250 M40 R Robust design for harsh process conditions
  • 9. 9 With the indicator housing made of stainless steel, the H250 M40 R withstands attacks from salt fogs and contaminated precipitates. It can be reliably used in corrosive atmospheres and is perfectly suited for use in spray water zones, such as in the food and beverage industries. Unique to date: The indestructible stainless steel housing is also available on request in an explosion Special indicator variants for extreme operating conditions proof version for use in hazardous areas. As a high-temperature variant, the H250 M40 HT measuring device is suitable both for very high product temperatures up to +400 °C/+752 °F as well as cryogenic applications down to -200 °C/-328 °F. The increased distance between the measuring tube and the display makes it easier to insulate the measuring tube. superior Performance
  • 10. 10 The H250 F M40 is the only variable area flowmeter with EHEDG approval for food and pharmaceutical applications. FDA-compliant materials meet strict hygienic and legal regulations. A design with no dead spaces or stagnation zones as well as the electro- polished surface of the wetted parts with a surface roughness Ra <0.8 µm make it difficult for deposits to settle and facilitate proper cleaning. The outstanding properties of the H250 F M40 are used in the pharmaceutical industry in areas such as ultrapure water plants and in the food industry e.g. for cream measurement. EHEDG certification for use in the food and pharma industries superior Performance
  • 11. The expanded measuring range provides more process information Depending on the technology, the standard measuring range span of the H250 M40 is 10:1. As an option, it is possible to refine the measuring range span – and this is worldwide unique for measuring devices in this category – to 100:1. This way the otherwise necessary additional measuring devices for small quantities are no longer necessary. 11 1 % 10 % 100 % Standard measuring range Expanded measuring range superior Performance
  • 12. 12 Typically, variable area flowmeters are installed vertically in rising pipes and the product must flow through them from bottom to top. This can lead to considerable expense. The H250 M40 measuring device on the other hand offers you freedom in terms of design as unique versions can be used for horizontal or even descending pipes. The right solution for any installation direction H250 H M40 H250 U M40 easy Handling
  • 13. 13 Thanks to a wide variety of process connections – common flange connections in accordance with DIN, ASME and JIS, male and female threads as well as clamp connections – this device is available to all sectors of industry. Free choice of process connections Flange Clamp Male thread Female thread easy Handling
  • 14. 14 Like all members of the H250 product family, the H250 M40 features the advantages of variable area technology. It guarantees reliable and precise flow measurement and provides a high degree of applica- tion reliability, even with very low flow rates. This is maintained through excellent long-term stability. The H250 M40 measuring device is all-purpose, especially for applications with low flow rates. It is suitable for the measurement of gases as well as con- ducting and non-conducting liquids, even those that are highly viscous. Thanks to the modular design of the indicator, it can even be used where there is no connection to the power supply, or where this is difficult but it can also be integrated into any type of process control or monitoring system. It can be upgraded at a later date simply by adding modules and there is no need to replace the existing measuring devices. User-friendliness was the top priority for KROHNE when developing the H250 M40. Following simple mechanical installation and start-up with a electrical connection if applicable, the device is immediately ready to use and it is good for long-term mainte- nance-free operation. Economical all the way: High flexibility as well as low purchase and operating costs make the H250 M40 variable area flowmeter a cost-effective all-rounder! ultimate Efficiency The cost-effective and reliable all-rounder
  • 15.
  • 16. 16 Metal devices • For extreme process conditions - High/low temperatures - High pressures - Aggressive products • Limit switches, current output, counters and communication possible Variable area measuring device family from KROHNE at a glance DK32, 34, 37 With mechanical or electronic display and dosing valve for precise adjustment of small flow rates With mechanical or electronic display DK32, 34, 37 With mechanical or electronic display DK32, 34, 37 With mechanical or electronic display H250 M40 The standard device for the process industry, explosion proof or intrinsically safe product Family
  • 17. 17 VA40, 45 All-purpose flowmeters with various process connections DK46, 47, 48, 800 Small, compact purge meters with valve Glass devices • Very reasonably priced • Product visible • Up to max. 10 barg / 145 psig and +100 °C / +212 °F • Change of glass possible • Optional: limit switches product Family
  • 18. Technical data Standard Option Wetted material 1.4404/316L stainless steel (NACE MR0175/MR0103-compliant) Stainless steel electropolished for food and pharmaceutical industry, Hastelloy® , titanium, Monel® , 6Mo, Inconel® , PTFE liner Process connections EN/ASME/JIS flange DN15-DN150 Screw connection, clamp, welding ends, threaded connection, aseptic connections Display housing Aluminium die casting, coated Stainless steel Ex-design Intrinsically safe: Ex-i (IS) Non-sparking: Ex-nA (NI) Explosion proof: Ex-d (XP) Dust ignition proof: Ex-t (DIP) Electronics features Measurement and indication without power supply Modular: • Limit switches (NAMUR, transistor, reed) • 2-wire current output 4…20 mA HART® • FOUNDATIONTM fieldbus/PROFIBUS® PA • Totalizer with digital display and pulse output Mounting position/direction of flow Vertical/from bottom to top Horizontal/from left to right or right to left Vertical/from top to bottom Error limit according to VDI/VDE3513-2 (qG=50%) 1.6% Precision calibration on request Measuring span 10:1 100:1 Accessoires • Magnetic filter, if the medium contains particles which can be magnetically influenced • Float damping, for pulsating flows or low operating pressures (particularly when measuring gases) • Pointer damping for easy reading of measured value • Heating jacket for measuring cone
  • 19. Operating conditions Products Clean, non-abrasive liquids and gases as well as liquefied gases, e. g. water, chemicals, oils, lubricants and corrosion inhibitors, distillates, air, process gases, purge gases Measuring ranges liquids 10 l/h-120 m3 /h; 5-32,000 GPH Measuring range gases (referenced to atmospheric operating pressure) 500 l/h-2800 m3 /h; 25-100,000 SCFH Process temperature -200…+400°C; -328…+752°F Process pressure Up to 900 barg; 13,000 psig, higher pressures on request Ambient temperature -40…+120°C; -40…+248°F (+70°C; +158°F for electronic modules) Housing protection IP66/68 or NEMA 4X/6, IP69K on request Installation recommendations In accordance with VDI/VDE 3513 sheet 3
  • 20. ©KROHNE05/2016-4003112602BRH250M40R02en Subjecttochangewithoutpriornotice. KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg Germany Tel.: +49 203 301 0 Fax: +49 203 301 103 89 info@krohne.com www.krohne.com KROHNE – Process instrumentation and Measurement solutions • Flow • Level • Temperature • Pressure • Process analysis • Services