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MODERN COACH FACTORY ,
MODERN COACH FACTORY ,
MODERN COACH FACTORY ,
MODERN COACH FACTORY ,
LALGANJ (RAEBARELI
LALGANJ (RAEBARELI
LALGANJ (RAEBARELI
LALGANJ (RAEBARELI)
)
)
)
PRESENTATION ON :THE VARIOUS TYPES OF
WELDING USED IN SHELL SHOP
SUBMITTED BY : MAYANK YADAV
B.TECH, 6th SEMESTER, I.I.T(ISM)
DHANBAD
Classification of Welding Processes
Definition of Welding:-
• Welding is a process of joining similar and dissimilar
metals or other material by application of heat with or
without application of pressure and addition of filler
material.
• It is used as permanent joints.
• Weldability-The weldability has been defined as the
capacity of being welded into inseparable joints
having specified properties such as definite weld
strength proper structure
The weldability of any metal depends on five
five
five
five
major factors--
• melting point
• thermal conductivity
• thermal expansion
• surface condition
• change in microstructure.
FLUX
FLUX
FLUX
FLUX-
-
-
-
• Flux is a cleaning agent used to avoid the contamination of
welded joint by impurities like oxides, by oxygen combined
with metal during welding.
• Flux dissolve oxide,trapped gases and slag(impurities) from
base metal
TYPES OF JOINTS IN WELDING:
TYPES OF JOINTS IN WELDING:
TYPES OF JOINTS IN WELDING:
TYPES OF JOINTS IN WELDING:-
-
-
-
Another Classification of Welding
Another Classification of Welding
Another Classification of Welding
Another Classification of Welding:
:
:
:-
-
-
-
Autogenous welding
Autogenous welding
Autogenous welding
Autogenous welding:
:
:
:-
-
-
-
• Autogenous welding is one way of performing fusion welding
without the application of external filler material.
• •Solid state welding processes are usually autogenous as they
don’t use any filler during welding
• Plasma Arc Welding (PAW), Laser Beam Welding (LBW), Electron
Beam Welding (EBW), etc. are mostly autogenous.
Advantages of autogenous welding
Advantages of autogenous welding
Advantages of autogenous welding
Advantages of autogenous welding:
:
:
:-
-
-
-
• Fusion welding of thin sheets is possible only in autogenous way.
• No extra cost for filler material.
•Weld appearance is good.
•Processes can be easily automated.
•No post-grinding is required to remove reinforced parts.
Disadvantages of autogenous welding
• Strength of the joint is not good—it is less than the strength of base
plates.
• These joints are crack-sensitive due to lack of molten metal supply
during solidification.
• Only butt joint is possible and that too maintaining no root gap
between parent parts.
Heterogeneous welding:-
• Heterogeneous welding is one way of performing
fusion welding with the application of external filler
whose metallurgical composition is substantially
different from that of the base metals.
• So if filler material is applied during joining and the metallurgical
composition of filler is different from that of the base metal then it is
termed as heterogeneous welding.
• Brazing and soldering are common examples of heterogeneous
joining.
Disadvantages of heterogeneous welding:-
• Filler material is usually costlier and it also requires proper
maintenance.
• Application of excess filer material causes high
reinforcement on weld bead, which are required to remove
after welding by grinding.
• Appearance of weld bead is not good.
Advantages of heterogeneous welding:-
• Thick plates can be welded efficiently with proper edge
preparation.
• Strength of the joint is excellent—better than autogenous
welding.
homogeneous welding:-
• The process of joining similar metals with the help of a filler rod of
the same metal is known as homogeneous welding.
• Examples of homogeneous welding are Gas Metal Arc Welding,
Electroslag Welding, Submerged Arc Welding.
Advantages of homogeneous welding
Advantages of homogeneous welding
Advantages of homogeneous welding
Advantages of homogeneous welding:
:
:
:-
-
-
-
• Thick plates can be welded efficiently with proper edge
preparation.
• Strength of the joint is excellent—better than autogenous
welding.
• Due to sufficient supply of molten metal, tendency of crack
formation during solidification reduces.
•Disadvantages of homogeneous welding:-
•Not possible for joining of very thin sheets (causes
distortion).
• Excess filler material causes reinforcement on weld bead,
which are required to remove after welding by grinding
(mandatory post-processing).
• Appearance of weld bead is not good.
• Presence of filler sometime causes sputter.
• Extra cost for filler material and also its maintenance.

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MODERN COACH FACTORY ,.pdf

  • 1. MODERN COACH FACTORY , MODERN COACH FACTORY , MODERN COACH FACTORY , MODERN COACH FACTORY , LALGANJ (RAEBARELI LALGANJ (RAEBARELI LALGANJ (RAEBARELI LALGANJ (RAEBARELI) ) ) ) PRESENTATION ON :THE VARIOUS TYPES OF WELDING USED IN SHELL SHOP SUBMITTED BY : MAYANK YADAV B.TECH, 6th SEMESTER, I.I.T(ISM) DHANBAD
  • 3. Definition of Welding:- • Welding is a process of joining similar and dissimilar metals or other material by application of heat with or without application of pressure and addition of filler material. • It is used as permanent joints. • Weldability-The weldability has been defined as the capacity of being welded into inseparable joints having specified properties such as definite weld strength proper structure
  • 4. The weldability of any metal depends on five five five five major factors-- • melting point • thermal conductivity • thermal expansion • surface condition • change in microstructure.
  • 5. FLUX FLUX FLUX FLUX- - - - • Flux is a cleaning agent used to avoid the contamination of welded joint by impurities like oxides, by oxygen combined with metal during welding. • Flux dissolve oxide,trapped gases and slag(impurities) from base metal
  • 6. TYPES OF JOINTS IN WELDING: TYPES OF JOINTS IN WELDING: TYPES OF JOINTS IN WELDING: TYPES OF JOINTS IN WELDING:- - - -
  • 7. Another Classification of Welding Another Classification of Welding Another Classification of Welding Another Classification of Welding: : : :- - - -
  • 8. Autogenous welding Autogenous welding Autogenous welding Autogenous welding: : : :- - - - • Autogenous welding is one way of performing fusion welding without the application of external filler material. • •Solid state welding processes are usually autogenous as they don’t use any filler during welding • Plasma Arc Welding (PAW), Laser Beam Welding (LBW), Electron Beam Welding (EBW), etc. are mostly autogenous.
  • 9. Advantages of autogenous welding Advantages of autogenous welding Advantages of autogenous welding Advantages of autogenous welding: : : :- - - - • Fusion welding of thin sheets is possible only in autogenous way. • No extra cost for filler material. •Weld appearance is good. •Processes can be easily automated. •No post-grinding is required to remove reinforced parts. Disadvantages of autogenous welding • Strength of the joint is not good—it is less than the strength of base plates.
  • 10. • These joints are crack-sensitive due to lack of molten metal supply during solidification. • Only butt joint is possible and that too maintaining no root gap between parent parts. Heterogeneous welding:- • Heterogeneous welding is one way of performing fusion welding with the application of external filler whose metallurgical composition is substantially different from that of the base metals.
  • 11. • So if filler material is applied during joining and the metallurgical composition of filler is different from that of the base metal then it is termed as heterogeneous welding. • Brazing and soldering are common examples of heterogeneous joining. Disadvantages of heterogeneous welding:- • Filler material is usually costlier and it also requires proper maintenance. • Application of excess filer material causes high reinforcement on weld bead, which are required to remove after welding by grinding.
  • 12. • Appearance of weld bead is not good. Advantages of heterogeneous welding:- • Thick plates can be welded efficiently with proper edge preparation. • Strength of the joint is excellent—better than autogenous welding. homogeneous welding:-
  • 13. • The process of joining similar metals with the help of a filler rod of the same metal is known as homogeneous welding. • Examples of homogeneous welding are Gas Metal Arc Welding, Electroslag Welding, Submerged Arc Welding.
  • 14. Advantages of homogeneous welding Advantages of homogeneous welding Advantages of homogeneous welding Advantages of homogeneous welding: : : :- - - - • Thick plates can be welded efficiently with proper edge preparation. • Strength of the joint is excellent—better than autogenous welding. • Due to sufficient supply of molten metal, tendency of crack formation during solidification reduces. •Disadvantages of homogeneous welding:-
  • 15. •Not possible for joining of very thin sheets (causes distortion). • Excess filler material causes reinforcement on weld bead, which are required to remove after welding by grinding (mandatory post-processing). • Appearance of weld bead is not good. • Presence of filler sometime causes sputter. • Extra cost for filler material and also its maintenance.