“STUDY AND FABRICATION OF OUTDOOR MIST/FOG COOLING SYSTEM THROUGH HIGH PRESSU...SHAILESH SHUKLA
This document presents a project on misting technology. It discusses how misting systems work using evaporative cooling to lower air temperatures by up to 15°C. Misting nozzles atomize water into micron-sized droplets to maximize evaporative cooling effect. The project describes system components like high pressure pumps, mist lines, and nozzles. It provides various misting application areas and benefits. Performance parameters, equations, and sample data from a test installation are also included to evaluate system efficiency.
This document provides an overview of dust collection and maintenance from Kice Industries. It discusses what dust is, why it is a problem, and where it occurs in facilities. It then covers dry-type collectors like cyclones and baghouse filters, explaining factors that affect their efficiency. The document emphasizes proper installation and maintenance, describing different baghouse configurations and cleaning systems. Formulas are presented for measuring air velocity, volume, and calculating ratios like air to cloth for baghouse design. Overall it aims to educate on best practices for dust control system design and operation.
This document discusses optimization of raw mills and coal mills in cement manufacturing. It covers topics like drying air requirements, velocity profiling, pressure profiling, mill inspection methodology, false air calculations, energy saving opportunities, and case studies. Grinding is the largest energy consumer in cement plants. Various grinding systems are discussed along with components of vertical roller mills commonly used for raw material grinding. Formulas and steps are provided for calculations related to nozzle ring velocity, false air, heat requirements, and more. Case studies demonstrate analyzing mill performance parameters like pressures.
An engineering overview on industrial fans and blowers. it contains types and applications of different types. and it provide the most common ways we use to control the flow rate and power. this slides contain also an excellent images to illustrate the case and the type .
The document discusses steam and condensate systems used in paper mills. It describes different types of paper mills based on raw materials and classifications. It also defines key terminology used in paper mills like GSM, draw rate, drying rate and specific steam consumption. The document discusses three main types of condensate evacuation systems - conventional trap based, cascade and thermocompressor based blow-through systems. It also describes rotary joints, syphons and factors in selecting appropriate steam and condensate systems based on machine speed.
The document provides information about the KHD PYRO-JET burner, a reliable kiln burner made by Prism Johnson Cement. The PYRO-JET burner aims to cut costs through reducing fuel, primary air, and electrical costs. It uses jet air at supersonic speeds and high pressure to mix fuel and secondary air, accelerating combustion. The burner can use various fuels and has components like the burner tube, tip, swirler, and telescopic pipe. It provides advantages like high efficiency, low NOx emissions, and an adjustable flame.
The document provides details of a cooling tower renovation project at a fertilizer plant. Key points:
- The existing cooling tower packing, drift eliminators, and nozzles needed replacement as their working life had expired after 7-10 years.
- Modifications included installing new packing, drift eliminators, dynamic Ecojet nozzles, and a vibration monitoring system.
- The project was completed on time and under budget using mostly local labor. It is expected to improve cooling tower performance and reliability.
- Lessons learned include using local labor for most tasks and marking scaffolding pipes to streamline future work. The renovation reduced circulating water temperature ranges and approach.
It is the device that utilize specific configuration of N number of cyclones (diameter equal or greater than 300 mm) to treat higher volume of gas efficiently.
“STUDY AND FABRICATION OF OUTDOOR MIST/FOG COOLING SYSTEM THROUGH HIGH PRESSU...SHAILESH SHUKLA
This document presents a project on misting technology. It discusses how misting systems work using evaporative cooling to lower air temperatures by up to 15°C. Misting nozzles atomize water into micron-sized droplets to maximize evaporative cooling effect. The project describes system components like high pressure pumps, mist lines, and nozzles. It provides various misting application areas and benefits. Performance parameters, equations, and sample data from a test installation are also included to evaluate system efficiency.
This document provides an overview of dust collection and maintenance from Kice Industries. It discusses what dust is, why it is a problem, and where it occurs in facilities. It then covers dry-type collectors like cyclones and baghouse filters, explaining factors that affect their efficiency. The document emphasizes proper installation and maintenance, describing different baghouse configurations and cleaning systems. Formulas are presented for measuring air velocity, volume, and calculating ratios like air to cloth for baghouse design. Overall it aims to educate on best practices for dust control system design and operation.
This document discusses optimization of raw mills and coal mills in cement manufacturing. It covers topics like drying air requirements, velocity profiling, pressure profiling, mill inspection methodology, false air calculations, energy saving opportunities, and case studies. Grinding is the largest energy consumer in cement plants. Various grinding systems are discussed along with components of vertical roller mills commonly used for raw material grinding. Formulas and steps are provided for calculations related to nozzle ring velocity, false air, heat requirements, and more. Case studies demonstrate analyzing mill performance parameters like pressures.
An engineering overview on industrial fans and blowers. it contains types and applications of different types. and it provide the most common ways we use to control the flow rate and power. this slides contain also an excellent images to illustrate the case and the type .
The document discusses steam and condensate systems used in paper mills. It describes different types of paper mills based on raw materials and classifications. It also defines key terminology used in paper mills like GSM, draw rate, drying rate and specific steam consumption. The document discusses three main types of condensate evacuation systems - conventional trap based, cascade and thermocompressor based blow-through systems. It also describes rotary joints, syphons and factors in selecting appropriate steam and condensate systems based on machine speed.
The document provides information about the KHD PYRO-JET burner, a reliable kiln burner made by Prism Johnson Cement. The PYRO-JET burner aims to cut costs through reducing fuel, primary air, and electrical costs. It uses jet air at supersonic speeds and high pressure to mix fuel and secondary air, accelerating combustion. The burner can use various fuels and has components like the burner tube, tip, swirler, and telescopic pipe. It provides advantages like high efficiency, low NOx emissions, and an adjustable flame.
The document provides details of a cooling tower renovation project at a fertilizer plant. Key points:
- The existing cooling tower packing, drift eliminators, and nozzles needed replacement as their working life had expired after 7-10 years.
- Modifications included installing new packing, drift eliminators, dynamic Ecojet nozzles, and a vibration monitoring system.
- The project was completed on time and under budget using mostly local labor. It is expected to improve cooling tower performance and reliability.
- Lessons learned include using local labor for most tasks and marking scaffolding pipes to streamline future work. The renovation reduced circulating water temperature ranges and approach.
It is the device that utilize specific configuration of N number of cyclones (diameter equal or greater than 300 mm) to treat higher volume of gas efficiently.
The document describes the design and fabrication of a portable paper recycling machine for educational institutions. The machine was designed to convert waste paper into recycled products on site to reduce paper waste and costs for schools and colleges. Key components included a frame, motor, belt drive, pulleys, pneumatic cylinder and heater. Calculations were provided for components like the motor, belt drive, pulley sizing, pneumatic cylinder and heater energy. The machine aims to
Microsoft power point dip tube failurepradeepdeepi
The document discusses causes of dip tube failure in the 5th stage cyclone of a cement plant. Heavy carbon monoxide formation can corrode iron and activate volatile sulfur and alkali cycles. Sulfur then attacks nickel while alkalis attack chromium. Alkalis from raw materials can also attack chromium in high-temperature conditions. Embrittlement and wear may be caused by sigma phase formation, requiring modified metallurgy. The solution involves avoiding CO formation, frequent shut downs, modifying nickel-chromium ratios based on raw material and fuel chemistry to prevent corrosion, and identifying sigma formation temperatures for metallurgical improvements.
Compressors complete description and a well arranged slides for the topic. That's too the point and relevant slide share you are looking for! Hope you will find it easy to understand
Thank you!
In Thermal Power Plant’s coal is generally used as fuel and hence the ash is produced as the byproduct of Combustion. Ash generated in power plant is about 30-40% of total coal consumption and hence the system is required to handle Ash for its proper utilization or disposal.
- The document discusses sizing pressure safety valves (PSVs) for oil and gas facilities.
- It covers PSV types, causes of chattering, and outlines the step-by-step process for sizing calculations including developing relief scenarios, determining required relief areas, and selecting valve sizes.
- Relief scenarios considered include blocked outlets, thermal expansion, tube rupture, gas blow-by, inlet valve failure, and exterior fires. Relief calculations involve assessing single-phase, two-phase, and transient relief situations.
The document discusses condensate, its formation and effects in steam systems used in pulp and paper mills. It notes that condensate forms due to unavoidable heat losses during steam distribution and heat transfer. Left in the system, condensate can reduce equipment capacity and efficiency. Air and carbon dioxide must also be removed from condensate. The document then focuses on paper drying, describing the basic drying process and factors that influence drying efficiency like condensate removal, furnish properties, and dryer design elements. It provides typical energy consumption figures for dryer sections and discusses steam and condensate systems as well as devices used for condensate removal from dryers.
The document discusses fluidized bed combustion boilers. It describes the introduction and history of FBC boilers, their mechanism and characteristics, types including atmospheric fluidized bed combustion, circulating fluidized bed combustion, and pressurized fluidized bed combustion. It provides details on the components of FBC boilers like fuel and air distribution systems, heat transfer surfaces, and ash handling. It compares the advantages of FBC boilers to conventional boilers such as higher efficiency, fuel flexibility, lower emissions, and easier ash removal. The only disadvantage mentioned is the higher power requirement for the forced draft fan.
The document provides information about pumps, including:
1) Pumps are mechanical devices that use rotation or reciprocation to move fluid from one place to another by converting energy into hydraulic energy.
2) The main purposes of pumps are to transfer fluid from low to high pressure areas, from low to high elevations, and from local to distant locations.
3) There are two main types of pumps - positive displacement pumps which move a fixed volume of fluid with each cycle, and centrifugal pumps which use centrifugal force to move fluid by spinning an impeller.
The document discusses different types of suction rolls used in papermaking, how they function to remove water from sheets and transfer sheets between felts. It explains that seal strips are important for defining the vacuum area and can wear out over time due to factors like overloading pressure. Proper operation of suction rolls through techniques like adjusting air pressure, cleaning showers, and box attitude optimization is important to maximize efficiency and minimize costs.
Steam traps are automatic valves that drain condensate from steam systems while preventing steam loss. There are three main types: mechanical traps use floats or buckets, thermostatic traps detect temperature changes, and thermodynamic traps use pressure differences. Mechanical traps continuously operate but are prone to damage from freezing. Thermostatic traps open and close intermittently and resist freezing but conserve energy poorly. Thermodynamic traps excel at purging air but waste energy and wear down quickly. Proper steam trap selection depends on system properties and load conditions.
This article helps you understand the term NPSH, how it is calculated and its importance when selecting a centrifugal pump. This basic knowledge of NPSH will help you go a long way in identifying potential problems in your pump even before they occur.
An evaporative cooler uses the principle of evaporative cooling to lower air temperature by passing air through a wet membrane. This causes the evaporation of water into the air, using the latent heat of vaporization to reduce the air's temperature. Evaporative coolers differ from air conditioners which use vapor-compression or absorption refrigeration cycles. Direct evaporative cooling lowers temperature and increases humidity by changing liquid water to vapor, while indirect cooling cools and dehumidifies supply air through heat exchange with cooled humid air. Evaporative cooling is less expensive to install and operate than air conditioning but provides less temperature reduction and requires clean water.
This document discusses performing a heat and mass balance (HMB) study on a cement plant. The objectives are to assess energy consumption, improve thermal efficiency, and identify areas of thermal losses. The study involves defining system boundaries, inputs, outputs, and performing mass balances. A case study on an ABC plant is presented where the overall mass balance was calculated based on measured input and output streams like kiln feed, fuel consumption, cooler vent air, and clinker production. The results can be used to optimize the pyroprocess and thermal energy usage.
Bag filter optimization in Cement IndustryNITIN ASNANI
This document provides guidance on designing and optimizing bag filter systems used for dedusting applications. It discusses key components of a dedusting system and factors to consider in the design such as equipment to be dedusted, air flow calculations, auxiliary equipment selection, and physical site parameters. The document outlines design guidelines for aspects like venting air volume, velocity norms, and insulation requirements. It also provides information on bag filter material selection, air to cloth ratios, and troubleshooting common issues.
This document provides guidance on boiler maintenance activities. It discusses the importance of maintenance for ensuring safe and reliable boiler operation. It outlines the objectives of a boiler maintenance program and types of maintenance. The document describes general maintenance checks and inspection activities. It provides guidelines for specific maintenance activities for different boiler components, such as the furnace, superheaters, drums, headers, and fans. It also discusses operating checks that are related to maintenance. The overall summary is:
A boiler maintenance program involves regular inspection, testing, and repair of boiler components to ensure safe and efficient operation. The program includes procedures, scheduling, record keeping, training, and improvement planning. Maintenance activities involve inspection and cleaning of various parts, including the furn
Flash steam and condensate recovery system Salman Jailani
Flash steam is formed when high pressure condensate experiences a rapid drop in pressure, causing some of the condensate to flash into steam. Flash vessels are used to separate flash steam from condensate. They allow condensate to fall to the bottom where it drains out, while flash steam collects at the top and is piped to low pressure steam equipment. Recovering flash steam improves boiler efficiency and increases steam generation. It also provides economic benefits through reduced fuel costs and lower water-related expenses.
There are three main types of steam traps: mechanical, thermostatic, and thermodynamic. Mechanical traps include ball float and bucket traps, which operate using the density difference between steam and condensate. Thermostatic traps sense the temperature difference, while thermodynamic traps use the difference in thermodynamic energy. Each trap type has advantages like continuous discharge or high pressures, and limitations such as steam loss or inability to remove condensate quickly. Proper trap selection depends on the application and conditions.
This document provides information about steam generating units and boiler systems. It defines steam and describes the main uses of steam. It then discusses what a boiler is and how it works to generate steam. The document classifies boilers based on their tube configuration, furnace position, circulation method, and pressure. It proceeds to describe different types of boilers in detail, including fire tube boilers, water tube boilers, packaged boilers, fluidized bed boilers, stoker fired boilers, pulverized fuel boilers, waste heat boilers, and nuclear steam generating systems. It also discusses boiler drum components and functions.
Difference between Pipe and Tube are sometimes confusing, go through this slideshow to understand some basic features of pipes and tubes that make them different from each other
Preservation of machinery in storage is a critical maintenance item often overlooked. Oil Mist provides a cost effective option which can save tens of thousands.
The document describes the design and fabrication of a portable paper recycling machine for educational institutions. The machine was designed to convert waste paper into recycled products on site to reduce paper waste and costs for schools and colleges. Key components included a frame, motor, belt drive, pulleys, pneumatic cylinder and heater. Calculations were provided for components like the motor, belt drive, pulley sizing, pneumatic cylinder and heater energy. The machine aims to
Microsoft power point dip tube failurepradeepdeepi
The document discusses causes of dip tube failure in the 5th stage cyclone of a cement plant. Heavy carbon monoxide formation can corrode iron and activate volatile sulfur and alkali cycles. Sulfur then attacks nickel while alkalis attack chromium. Alkalis from raw materials can also attack chromium in high-temperature conditions. Embrittlement and wear may be caused by sigma phase formation, requiring modified metallurgy. The solution involves avoiding CO formation, frequent shut downs, modifying nickel-chromium ratios based on raw material and fuel chemistry to prevent corrosion, and identifying sigma formation temperatures for metallurgical improvements.
Compressors complete description and a well arranged slides for the topic. That's too the point and relevant slide share you are looking for! Hope you will find it easy to understand
Thank you!
In Thermal Power Plant’s coal is generally used as fuel and hence the ash is produced as the byproduct of Combustion. Ash generated in power plant is about 30-40% of total coal consumption and hence the system is required to handle Ash for its proper utilization or disposal.
- The document discusses sizing pressure safety valves (PSVs) for oil and gas facilities.
- It covers PSV types, causes of chattering, and outlines the step-by-step process for sizing calculations including developing relief scenarios, determining required relief areas, and selecting valve sizes.
- Relief scenarios considered include blocked outlets, thermal expansion, tube rupture, gas blow-by, inlet valve failure, and exterior fires. Relief calculations involve assessing single-phase, two-phase, and transient relief situations.
The document discusses condensate, its formation and effects in steam systems used in pulp and paper mills. It notes that condensate forms due to unavoidable heat losses during steam distribution and heat transfer. Left in the system, condensate can reduce equipment capacity and efficiency. Air and carbon dioxide must also be removed from condensate. The document then focuses on paper drying, describing the basic drying process and factors that influence drying efficiency like condensate removal, furnish properties, and dryer design elements. It provides typical energy consumption figures for dryer sections and discusses steam and condensate systems as well as devices used for condensate removal from dryers.
The document discusses fluidized bed combustion boilers. It describes the introduction and history of FBC boilers, their mechanism and characteristics, types including atmospheric fluidized bed combustion, circulating fluidized bed combustion, and pressurized fluidized bed combustion. It provides details on the components of FBC boilers like fuel and air distribution systems, heat transfer surfaces, and ash handling. It compares the advantages of FBC boilers to conventional boilers such as higher efficiency, fuel flexibility, lower emissions, and easier ash removal. The only disadvantage mentioned is the higher power requirement for the forced draft fan.
The document provides information about pumps, including:
1) Pumps are mechanical devices that use rotation or reciprocation to move fluid from one place to another by converting energy into hydraulic energy.
2) The main purposes of pumps are to transfer fluid from low to high pressure areas, from low to high elevations, and from local to distant locations.
3) There are two main types of pumps - positive displacement pumps which move a fixed volume of fluid with each cycle, and centrifugal pumps which use centrifugal force to move fluid by spinning an impeller.
The document discusses different types of suction rolls used in papermaking, how they function to remove water from sheets and transfer sheets between felts. It explains that seal strips are important for defining the vacuum area and can wear out over time due to factors like overloading pressure. Proper operation of suction rolls through techniques like adjusting air pressure, cleaning showers, and box attitude optimization is important to maximize efficiency and minimize costs.
Steam traps are automatic valves that drain condensate from steam systems while preventing steam loss. There are three main types: mechanical traps use floats or buckets, thermostatic traps detect temperature changes, and thermodynamic traps use pressure differences. Mechanical traps continuously operate but are prone to damage from freezing. Thermostatic traps open and close intermittently and resist freezing but conserve energy poorly. Thermodynamic traps excel at purging air but waste energy and wear down quickly. Proper steam trap selection depends on system properties and load conditions.
This article helps you understand the term NPSH, how it is calculated and its importance when selecting a centrifugal pump. This basic knowledge of NPSH will help you go a long way in identifying potential problems in your pump even before they occur.
An evaporative cooler uses the principle of evaporative cooling to lower air temperature by passing air through a wet membrane. This causes the evaporation of water into the air, using the latent heat of vaporization to reduce the air's temperature. Evaporative coolers differ from air conditioners which use vapor-compression or absorption refrigeration cycles. Direct evaporative cooling lowers temperature and increases humidity by changing liquid water to vapor, while indirect cooling cools and dehumidifies supply air through heat exchange with cooled humid air. Evaporative cooling is less expensive to install and operate than air conditioning but provides less temperature reduction and requires clean water.
This document discusses performing a heat and mass balance (HMB) study on a cement plant. The objectives are to assess energy consumption, improve thermal efficiency, and identify areas of thermal losses. The study involves defining system boundaries, inputs, outputs, and performing mass balances. A case study on an ABC plant is presented where the overall mass balance was calculated based on measured input and output streams like kiln feed, fuel consumption, cooler vent air, and clinker production. The results can be used to optimize the pyroprocess and thermal energy usage.
Bag filter optimization in Cement IndustryNITIN ASNANI
This document provides guidance on designing and optimizing bag filter systems used for dedusting applications. It discusses key components of a dedusting system and factors to consider in the design such as equipment to be dedusted, air flow calculations, auxiliary equipment selection, and physical site parameters. The document outlines design guidelines for aspects like venting air volume, velocity norms, and insulation requirements. It also provides information on bag filter material selection, air to cloth ratios, and troubleshooting common issues.
This document provides guidance on boiler maintenance activities. It discusses the importance of maintenance for ensuring safe and reliable boiler operation. It outlines the objectives of a boiler maintenance program and types of maintenance. The document describes general maintenance checks and inspection activities. It provides guidelines for specific maintenance activities for different boiler components, such as the furnace, superheaters, drums, headers, and fans. It also discusses operating checks that are related to maintenance. The overall summary is:
A boiler maintenance program involves regular inspection, testing, and repair of boiler components to ensure safe and efficient operation. The program includes procedures, scheduling, record keeping, training, and improvement planning. Maintenance activities involve inspection and cleaning of various parts, including the furn
Flash steam and condensate recovery system Salman Jailani
Flash steam is formed when high pressure condensate experiences a rapid drop in pressure, causing some of the condensate to flash into steam. Flash vessels are used to separate flash steam from condensate. They allow condensate to fall to the bottom where it drains out, while flash steam collects at the top and is piped to low pressure steam equipment. Recovering flash steam improves boiler efficiency and increases steam generation. It also provides economic benefits through reduced fuel costs and lower water-related expenses.
There are three main types of steam traps: mechanical, thermostatic, and thermodynamic. Mechanical traps include ball float and bucket traps, which operate using the density difference between steam and condensate. Thermostatic traps sense the temperature difference, while thermodynamic traps use the difference in thermodynamic energy. Each trap type has advantages like continuous discharge or high pressures, and limitations such as steam loss or inability to remove condensate quickly. Proper trap selection depends on the application and conditions.
This document provides information about steam generating units and boiler systems. It defines steam and describes the main uses of steam. It then discusses what a boiler is and how it works to generate steam. The document classifies boilers based on their tube configuration, furnace position, circulation method, and pressure. It proceeds to describe different types of boilers in detail, including fire tube boilers, water tube boilers, packaged boilers, fluidized bed boilers, stoker fired boilers, pulverized fuel boilers, waste heat boilers, and nuclear steam generating systems. It also discusses boiler drum components and functions.
Difference between Pipe and Tube are sometimes confusing, go through this slideshow to understand some basic features of pipes and tubes that make them different from each other
Preservation of machinery in storage is a critical maintenance item often overlooked. Oil Mist provides a cost effective option which can save tens of thousands.
Kitjuk Harijanto is an Indonesian electrical engineer with over 23 years of experience in mechanical, electrical, instrumentation, and piping projects. He held various roles such as material control coordinator, logistic manager, and supervisor. His experience includes projects in Indonesia, Malaysia, and Algeria. He is proficient in Microsoft Office and seeks new opportunities.
Sample collection, Preservation and its EstimationMD Abdul Haleem
This document provides information and guidelines for collecting, preserving, and estimating various types of biological samples for laboratory testing. It discusses the proper collection and handling of blood, urine, tissue, and other samples. Specific details are provided on collecting blood in tubes with different anticoagulants, obtaining urine through timed or random collection, and storing samples at appropriate temperatures. The document also notes important considerations for shipping samples, such as maintaining proper temperatures and documenting collection details.
The document discusses SAP materials, specifically standard materials and NLAG (non-stock) materials. It defines NLAG materials as consumable materials that are procured directly for use rather than inventory management. The document provides examples of NLAG materials and explains that while inventory management is not possible for NLAG materials, the system still allows storing purchase information to create purchase documents for frequently needed consumables. Screenshots show the different material creation and procurement processes in SAP for standard versus NLAG materials.
The document discusses the procurement process for consumable materials in SAP. It can be initiated through a purchase requisition created manually or automatically through systems like MRP. Consumable materials are generally not subject to inventory management but a vendor acknowledgement of the purchase order is important to ensure timely delivery. The material master record is not essential but the material group and unit of measurement need to be entered. There are three types of procurement - without a master record using a material group, with a master record not subject to inventory management, and with a master record subject to inventory management only for quantity.
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15. Misting Nozzles
High quality misting nozzles for all misting
systems, mosquito misting systems, from
standard misting nozzles, to Atomizing spray
nozzles, stainless steel nozzles and nozzles
with anti-drip.
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18. Misting Parts Accessories
We have all parts for misting systems, fogging
systems, greenhouse humidification, and
irrigation systems.
high quality misting pumps, UV treated flexible
tubing, Stainless Steel Tubing, Brass and
Stainless Steel Fittings.
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23. Use Our Mist Cooling System For Application:
Residential
Commercial Restaurants
Industrial
Sports Misting
Mosquito Insects Control
Ac Pre Cooling
Livestock Cooling
Garage Mister
Green House
Special Effect
Dust and Odor Control
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