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Centre Especial de Recerca Planta de Tecnologia dels Aliments



                                                          AB Biotics
                                                          Felnuti
                                                          Ypsicon



                         CERPTA


                                                www.cerpta.com
AB-BIOTICS



üProject Management R&D projects for companies.
                                                      üIn company R&D for development of functional
Main clients belong to the Food Functional and Food
                                                      ingredients, mainly probiotics for application in
supplements.
                                                      functional foods and food supplements.
üHistoric 5 years in operation and constant growth.




üCompany subsidiary dedicated to the development of   üSubsidiary dedicated to developing a braking approach
advanced genetic tools for Medical Diagnosis (SNP,    in oncology: membrane-lipid therapy.
CNV)                                                  üPartnerships with laboratories at Drug Discovery to
üThe company has appropriate human and technical      ensure the inclusion of new molecules in the future.
resources to conducting genetic analysis.
YPSICON
Process-Plant Design, Installation &
          Maintenance
CERPTA
The main research area at CERPTA
is   the    application   of   new
technologies,     nanotechnologies
and technofunctionality for the
improvement of food safety, food
nutritional value and the design
and production of functional foods.
Centre Especial de Recerca Planta de Tecnologia dels Aliments




                  Fundamentos de alta
           pressäo:aplicaçöes e equipamento
              para a indústria de alimentos



                                                www.cerpta.com
Origin of European Projects of HP


-La Grande-Motte Congress Montpellier- France

September of 1992
High Pressures


• Hydrostatic High
  Pressures

• Dynamic High
  Pressures (UHPH)
Hydrostatic High Pressures




                           Abismo Challenger 120 MPa




11   MPa = 9,869 atm = 10 bar = 10,197 kg/cm2
Hydrostatic High Pressures



11   MPa = 9,869 atm = 10 bar = 10,197 kg/cm2




                                                Paul Regnard 1891
HISTORY


* Hite y col. (1899), Bacterial inactivation in foods
(milk, meat products and fruit juices).

* Giddings y col. (1929), Viruses inactivation.

* Timson y Short (1965), raw milk bacteria
inactivation.

* Inorganic materials (ceramics, metals, steels,
sintetics mat.) 70th.
HHP Biochemical and Biophysical.
               Conclusions

• HP induces changes in the size, number, hydration,
  composition and light-scattering properties of casein
  micelles in HP-treated milk.

• Dairy whey hydrolysates obtained by pepsin and trypsin in
  combination with HP treatment could be used as a source of
  peptides in hypo-allergenic infant formulae.

• HP induces the association of whey proteins with casein
  micelles which positively affects rennet properties of milk
HHP Biochemical and Biophysical.
                 Conclusions
• The amount of milk protein associated with the milk fat globules was
  increased by HP treatment. HP-induced aggregation and denaturation of
  agglutinins and lipoproteins are likely to have significant effects on HP-
  induced changes in the creaming characteristics of milk

• High pressure treatment induces tertiary structural changes of BSA, but no
  effect the secondary structure. We concluded that the pressure-induced
  elimination of BSA allergenicity seemed to be related to the tertiary
  structural change of BSA.

• The pressure-induced solubilisation of αS1- and αS2-caseins, essentially
  located in the core of the micelles, suggests that high pressure
  destabilised micelles including their internal structure.
• Unfolding of myosin and actin could be induced in extracted myofibrillar
  protein with simultaneous treatment at 200 MPa and 40°C.
HHP Biochemical and Biophysical.
                 Conclusions

• Treatments of 500 MPa combined with storage at 4 ± 1 °C produce high
  stability of lycopene when tomato puree was pressurized.

• In egg white proteins, pressure induces an increase in turbidity, surface
  hydrophobicity, exposed SH content and susceptibility to enzymatic
  hydrolysis, while it results in a decrease in protein solubility, total SH
  content, denaturation enthalpy and trypsin inhibitory activity.

•    Pressures of 300 MPa and above cause denaturation of β-conglycinin
    (7S) and glycinin (11S) in soy milk. High pressure induces the formation
    of tofu gels that have gel strength and a cross-linked network
    microstructure.
HHP Biochemical and Biophysical.
                 Conclusions


• The solubility of dietary fibre in white cabbage can be
  affected by high pressure temperature treatment, which may
  be of importance when producing foods with specific health
  effects.

•   The effect of high-pressure processing (HPP) on cell wall
    polysaccharides in berries was investigated.

•   Compared to treatment at atmospheric pressure, pectic
    polysaccharides were degraded to a larger extent when
    HPP was used.
HHP Enzyme Conclusions
• Carrot PME is much more thermostable and pressure-stable in carrot
  pieces than in carrot juice or purified form

• The catalytic activity of carrot PME was highly dependent on the
  temperature and pressure applied. In model and food systems
  (shredded carrots), optimal PME activity was registered at 50 °C in
  combination with pressures of about 300–500 MPa

• Soybean whey proteins hydrolysed at high pressure could be used as
  sources of peptides with low antigenicity when incorporated as food
  ingredients.

• High pressure combined with suitable enzymatic activity could be a
  useful tool for obtaining hydrolysates with low immunoreactivity to be
  used in special foods (hypoallergenic foods).
HHP Enzyme Conclusions
• High pressure-induced inactivation of the indigenous milk enzymes
  alkaline phosphatase (ALP), γ-glutamyltransferase (GGT) and
  phosphohexoseisomerase (PHI) was studied in the pressure range 400-
  800 MPa at temperatures between 5 and 40°C. With respect to pressure
  stability the following ranking was observed: ALP>GGT>PHI.

• Combined thermal and high pressure inactivation of tomato
  lipoxygenase occurs at pressures in the range of 100-650MPa combined
  with temperatures from 10-60°C, and followed first-order kinetics. In the
  high-temperature/low-pressure range, (T50°C and P300MPa) an
  antagonistic effect is observed

• Individual and total carotenoids, and provitamin A carotenoids, were
  significantly higher in HP tomato      e than in the untreated and other
  treated tomato        es

• High pressure processing constitutes an effective technology to
  inactivate the enzymes in fruit juices. Pressures higher than 400 MPa
  can be combined with mild heat (<50 °C) to accelerate enzyme
  inactivation.
Microorganisms
B. cereus ATCC 9139


Tratamientos AP                               Código


300 MPa / 15 min / 30ºC
       300
400 MPa / 15 min / 30ºC
       400
60 MPa / 210 min / 30ºC
   G
60 MPa / 210 min / 30ºC + 300 MPa / 15 min / 30ºC      G+300
60 MPa / 210 min / 30ºC + 400 MPa / 15 min / 30ºC      G+400
B. cereus ATCC 9139

                       3

                      2,5
Reducción Log(No/N)




                       2
                                                                  Sin aditivos
                      1,5                                         Nisina 1
                                                                  Nisina 2
                       1                                          Lisozima

                      0,5

                       0
                            300   400     G     G+300     G+400


                                        Tratamientos AP
Evolución de recuentos de B. Cereus, 15 días a 8ºC.

                                                   Serie N2
                                       7
                                                                             C
Recuentos de B. Cereus




                                       6                                     300
                         (log ufc/g)




                                                                             400
                                       5
                                                                             G

                                       4                                     G+300

                                                                             G+400
                                       3
                                           0   5              10       15
                                                     días
Lethality in CIN of three strains of Y. enterocolitica inoculated
              in model cheese and pressurized at 20ºC for 10 min at day 0.
                              Treatment                 Lethality (log No – log N)
               Serotype
                                (MPa)          Mean†                                  CI‡
                                 0               -                                    -
                                300            ³3.36b                                ±0.41
                O:1
                                400            ³3.36b                                ±0.41
                                500            ³3.36b                                ±0.41
Log (No/N)




                                 0               -                                    -
                                300             1.94c                                ±0.45
                 O:3
                                400            ³5.03a                                ±0.17
                                500            ³5.03a                                ±0.17




                                 0               -                                    -
                                300             3.48b                                ±0.17
                 O:8
                                400            ³4.28a                                ±0.40
                                500            ³4.28a                                ±0.40
Behaviour of Y. enterocolitica in model cheese after high
hydrostatic treatment (a) serotype O:1, (b) serotype O:3 and (c)
                         serotype O:8.
       a
                     10
                              CIN Control
                              TALControl
                      9       CIN 300 MPa
                              TAL 300 MPa
                      8       CIN 400 and 500 MPa
                              TAL 400 and 500 MPa

                      7
       log (CFU/g)




                      6

                      5

                      4

                      3

                      2

                      1

                      0
                          0   1     2     3         4   5   6   7   8   9   10 11 12 13 14 15
                                                    Time (Days) of storage at 8ºC
Behaviour of Y. enterocolitica in model cheese after high
hydrostatic treatment (a) serotype O:1, (b) serotype O:3 and (c)
                         serotype O:8.
      b
                     10
                              CIN Control
                              TAL Control
                      9       CIN 300 MPa
                              TAL 300 MPa
                      8       CIN 400 and 500 MPa
                              TAL 400 and 500 MPa

                      7
       log (CFU/g)




                      6

                      5

                      4

                      3

                      2

                      1

                      0
                          0   1     2     3         4   5   6   7   8   9   10 11 12 13 14 15
                                                    Time (Days) of storage at 8ºC
Behaviour of Y. enterocolitica in model cheese after high
hydrostatic treatment (a) serotype O:1, (b) serotype O:3 and (c)
                         serotype O:8.
      c
                     10
                              CIN Control
                              TAL + CIN
                     9        CIN 300 MPa
                              TAL 300 MPa
                     8        CIN 400 and 500 MPa
                              TAL 400 and 500 MPa

                     7
       log (CFU/g)




                     6

                     5

                     4

                     3

                     2

                     1

                     0
                          0   1     2      3        4   5   6   7   8   9   10 11 12 13 14 15
                                                    Time (Days) of storage at 8ºC
Lethality and counts in Sorbitol Mac Conkey agar of E. coli
O157:H7 inoculated in model cheese and pressurized at 12ºC
                    for 10 min at day 0.
                    Counts log (CFU/g)


                                                    Lethality (log No – log N)
    Treatment
      (MPa)


                Mean†               CI‡    Mean†                                 CI‡


                 7.30
        0                           0.22     -                                   -



       300       3.71               0.88   3.59a                                 1.08



       400       n.d                 -     ³6.30b                                0.22



       500       n.d                 -     ³6.30b                                0.22
Behaviour of E. coli O157:H7 inoculated in model cheese after
         HHP treatments at 300, 400 and 500 MPa.

                      10
                                                                 Control TAL
                                                                 Control Sorbitol
                      9                                          300 MPa TAL
                                                                 300 MPa Sorbitol
                      8                                          400 MPa TAL
                                                                 500 MPa TAL
                      7                                          400 and 500 MPa Sorbitol
        Log (CFU/g)




                      6
                      5
                      4
                      3
                      2
                      1
                      0
                           0   1   2   3   4   5   6 7 8 9 10 11 12 13 14 15
                                                   Time (Days)
HHP Effects on Microorganisms
                     Conclusions

•   For the inactivation of spores of B. subtilis and Clostridium sporogenes,, the
    addition of nisin to the plating medium appeared to be synergistic in some
    instances when combined with pressurization at elevated temperatures and
    reduced pH. The adition of 0.1% sucrose laurate, may be dramatic synergistic
    effects.

•   HHP treatments at 5 degrees C induced more E. coli inactivations than those at
    25 degrees C in liquid whole egg, from results of approximately 3 log reductions
    of E. coli and over 5 log reductions of Pseudomonas and Paenibacillus, HHP
    treatment of LWE (liquid whole egg) at 5 degrees C is regarded to be as
    effective as conventional thermal pasteurization

•   In skim milk suplemented with the lactoperoxidase-hydrogen peroxide-
    thiocianate (LP) system considerable further inactivation of food borne bacteria
    occurred in the first hours after pressure treatment.
HHP Effects on Microorganisms
                    Conclusions

• In minced chicken, vacuum packaging favour the growth of lactic acid
  bacteria allowing the generation of desirable organisms as well as the
  growth of spoilage indicators. High pressure treatment combined with
  vacuum packaging and effective cold storage proved to be a very
  effective tool for enhancing the microbial quality.

• Reduction of microorganisms increase when the rate of pressurization
  and depressurization is increased.

•    The high pressure pasteurisation processes are capable to inactivate
    more than 5 log decades of the viable microorganisms present originally
    in raw juice and product is free of coli-form bacteria, yeast, moulds and
    salmonella during 30 days of storage at the chilled room temperature
    conditions (temperature up to 5 °C). The high-pressure treated broccoli
    juices are comparable in sulforaphane content and anti-mutagenic
    activity with frozen version.
HHP Effects on Microorganisms
                   Conclusions


• The addition of nisin to cell suspensions after HP treatment, produce
  irreversible effects in sublethal damages.

• Pressure inactivation of L. lactis is strongly temperature dependent,
  baroprotection by sucrose occurs at any temperature but the
  baroprotective effects of NaCl is temperature dependent.

• Whit combination of PEF and HHP processes, the non-treated spores
  gradually turned into phase-dark spores and finally germinated and
  changed into vegetative cells, while the spores subjected to PEF/HHP
  treatment did not transfer to the phase-dark stage, meaning no
  germination
HHP Effects on Microorganisms
                 Conclusions

• As expected, the rate of spore inactivation increased with
  increasing pressure and temperature.

• A small fraction of the spore populations survives conditions
  of up to 120°C and 1.4 GPa in isothermal treatments.
  Because of this tailing and the fact that pressure-
  temperature combinations stabilizing bacterial endospores
  vary from strain to strain, food safety must be ensured in
  case-by-case studies demonstrating inactivation or non
  growth of C. botulinum with realistic contamination rates in
  the respective pressurized food and equipment
Hydrostatic High Pressure Machinery

                      HP Cylinder
                      Heating/Cooling circuit
                      Product



Water exit                      Pressure intensifier


Decompression valve
                         Water entry

                                         Low
                                       pressure
                                        pump
STANSTED-INMAPA
STANSTED
Industrial Machinery




Discontinuous Industrial Machine from EMBUTIDOS ESPUÑA (OLOT,
                              GIRONA)
AVURE
Hyperbaric
Semi-continuous Equipment
Treatment Cost of HHP

â Se debe considerar
    – Costes amortización (relacionado con Pmáx del equipo)
    – Mantenimiento y personal
    – Consumo energía



   Coste de inversión equipo AP para alimentos a 600 MPa
        0,6-3 millones €
   Tratamiento de 6000 L/h a 600 MPa, con un factor de eficiencia de
   volumen del 50%, puede costar entre =0,0 5-0,25 €/L según sea la
   productividad. El coste estimado está basado en una amortización a 5
   años, con un 15% de interés, e incluye costes de tratamiento y
   mantenimiento del equipo.
ESPUÑA (Spain): El pionero


•   Primer producto cárnico HPP en el mundo.
•   Lanzó en 1998 el primer jamón cocido loncheado
    tratado por HPP.
MARTIKO (España)
    Wave 6000/55
para productos de pato
ABRAHAM - ALEMANIA

           Hiperbaric 150
Proscuitto alemán exportado a USA
KRAFT FOODS (Ameriqual) - USA
       Wave 6000/300
      Loncheado Natural
MAPLE LEAF (Canadá)

Wave 6000/300 para platos precocinados
Hiperbaric 55

  MRM (España)
Moira Macs (Australia)

 Hiperbaric 135
Vegetable products
•   Higienización y aumento de la vida útil
•   Conservación del color, sabor y vitaminas.
•   Reducción de la actividad de la PPO
•   Reducción de la retrogradación del arroz
                 Pa is       Año    Producto
                 Japan       1990   Mermeladas y salsas de frutas y verduras.
                 Japan       1994   Arroz pre-cocido e hipoalergénico.
                 USA         1997   Productos derivados del aguacate: guacamole
                                    y salsas.
                 Italy       2001   Mermeladas de frutas.
                 USA         2002   Productos derivados del aguacate.
                 Mexico      2003   Productos derivados del aguacate..
                 Mexico      2003   Productos derivados del aguacate.
                 Mexico      2003   Productos derivados del aguacate.
                 USA         2003   Aros de cebolla.
                 Canada      2003   Productos a base de manzana: mermeladas y
                                    salsas.
                 USA         2004   Tofu.
                 Spain       2005   Productos vegetales RTE.
                 USA         2006   Salsa de tomate.
                 USA         2007   Ensaladas
                 Australia   2008   Puré de frutas
Guacamole HPP
VERFRUCO (Mexico)

         Hiperbaric 55
Guacamole y productos de aguacate
Hiperbaric 420




Sandridge (USA)

Para “wet salads” - PP
SANDRIDGE FOODS (USA)

Nuevo producto “premium” en 2011
SimplyFresco (USA)
     Salsas




                     Stand Up Resealable Doy pack
CHIC FOODS

Hiperbaric 55 - PP
LEAHY ORCHARD: CANADA



    • Puré de frutas
• Estable a temperatura
       ambiente


http://www.hc-sc.gc.ca/fn-an/gmf-agm/appro/nf-
            an108decdoc-eng.php
Drink and Juices
•   Higienización y aumento de la vida útil
•   Conservación del color, sabor y vitaminas.
•   Reducción del amargor en el zumo de pomelo.

            Compañia       País             Año    Producto
            Pokka          Japan            1991   Zumo de uva.
            Wakayama       Japan            1992   Zumo de mandarina
            Ulti           France           1994   Zumos de cítricos.
            Jumex          Mexico           2000   Zumos de cítricos y smoothies
            Ksun           Lebanon          2001   Zumo s de frutas.
            Lovitt Farms   USA              2001   Zumo de manzana.
            Frubaça        Portugal         2001   Mezcla de zumos de manzana y cítricos.
            Ata            Italy            2001   Zumos de frutas y vegetales.
            Avomex         USA              2002   Zumos de naranja y limón y smoothies
            Beskyd         Czech Republic   2004   Zumos de remolacha, broccoli,
                                                   manzana y zanahoria.
Preshafruit – Donny Boy (Australia) con sus zumos HPP
      ganó:
-     Premio al mejor zumo
-     Premio a mejor concepto de bebidas
At Beverage Innovation Awards ceremony, Drinktec 2009
Preshafruit – Donny Boy (Australia)
Coldpress (England) - PET
PET


                  Felixia-PET




      FRUBAÇA (Portugal) –
           PET/HDPE
Macè (Italy)

Hiperbaric 55 - Zumos & smoothies
EVOLUTION FRESH (USA)

 Hiperbaric 420 en zumos - HDPE
Dairy Products
ü   Destrucción de los microorganismos patógenos
ü   Incremento de la productividad y reducción de costes.
ü   Higienización y aumento de la vida útil
ü   Estabilización de productos sin aditivos
ü   Conservación de las emulsiones


    País        Año    Producto
    España      2007   Rellenos de sandwich con queso
    EEUU        2007   Jerky cheese
    N Zelanda   2009   Calostro
www.hiperbaric.com




                     RODILLA (España)



Rellenos para sándwich basado en queso o mayonesa y con ingredientes


                                              Wave 6000/120




              PET
NEW IMAGE Natural Health (NZ)


         Hiperbaric 55

Bebida a base de calostro - HDPE
Fish Products
ü Extracción de la carne cruda de mariscos y crustáceos,
  procesada pero no cocida.
ü Desarrollo de nuevos productos.
ü Incremento de la productividad y reducción de costes.
ü Higienización (inactivación de Vibrio)
ü Incremento de la vida útil.

   País         Año    Producto
   USA          1999   O stras
   USA          2001   O stras
   USA          2001   O stras
   USA          2001   O stras
   Canada       2004   Pescado
   Canada       2004   Langosta
   N. Zealand   2004   Mejillones en mitades.
   Italy        2004   Bacalao desalado.
   Spain        2004   Salmón, atún y merluza RTE
   USA          2005   Langosta
   Korea        2006   Mariscos
   Canada       2006   Pescado
   Japón        2007   Mariscos

            Nota : letra azul = equipos de NC Hyperbaric
Supermarket in USA
High Pressure High Temperature (HPHT or PATS):
Vasija de 55 litros - 630 MPa - hasta +120ºC bajo presión




   HIPERBARIC 55HT
          ü Diseño horizontal:gradiente de temperatura reducido
          ü Control independientre de temperatura del agua de presión
          ü Sistema de carga y descarga automática
          ü Control de temperatura de la vasija de presión
          ü Sistema de calentado/enfriado
Ultra High Pressure Homogenization
1900. First Homogenizers
1902. Gaulin
Aims of Conventional Homogenizers




•   Emulsion Stabilization
•   Improved Taste
•   Improved Texture
•   Milk, Cream and Ice creams
•   Pressures up to 50 MPa
1980 High Pressure Homogenization is
             Born (HPH)
HPH
HPH


Up to 150 MPa
HPH Conclusions




• More Stable Emulsions
• Improved Texture in Yogurts
• Microbial Counts Reduction
1990 First Prototypes of Ultra High
    Pressure Homogenization




                           200-250 MPa
2003. First Valves and Prototypes of
UHPH with Double Intensifier Capable of
        Working up to 350 MPa
Destrucción de microorganismos
          HPH- UHPH
                                        (a)   (b)



  TEM
  Listeria monocytogenes inoculate in
  PBS (0.01 M, pH 7.2)
  (a) Untreated cells
  (b, c, d) Treated Cells at 100, 200
  and 300 MPa at 25ºC
  (Vachon et al., 2002)                 (c)   (d)
UHPH Effects on colloidal foods

Ø Particle size reduction     Ø Microbial reduction
Ø Modification of colloidal   Ø Enzymatic activity
         structures                  reduction


   Increasing physical
        stability             Food preservation




                                   Without treatment      100 MPa




                                       200 MPa             300 MPa



                                  (Vachon et al., 2002)
UHPH and Milk and Dairy Products
Microbial inactivation by UHPH

 Microbiological quality of goat milk for making
 cheese treated by UHPH (log cfu/ml)


                                                           Treatment

Microbiota               RA                      100              200                300

Total bacteria           6.41 ± 1.38 a     5.54 ± 0.57 b      1.80 ± 0.52 c      1.39 ± 0.15 c
Psychrotrophic
bacteria                 6.49 ± 1.36 a     5.62 ± 0.67 b      1.34 ± 0.21c      1.21 ± 0.36 c
Enterobacteriaceae       2.01± 0.85 a      0.96 ± 0.40 b          ND                 ND
Lactobacilli             3.64 ± 0.38 a     3.12 ± 0.22 b          ND                 ND
Lactococci               6.35 ± 1.46 a     5.41 ± 0.54 b      1.62 ± 0.56 c       0.95 ± 0.15 d

ND: not detected (under detection limit)
                                                                       Quevedo et al. (2011)
Milk fat globule disruption




          UHPH                                                 Conventional
                                                               homogenization
                 200 MPa                           15-20 MPa

                                                        RA



X30.000




                              Particle size (µm)
Milk fat globule membrane
    Transmission electron microscopy
Rennet coagulation aptitude




                  Quevedo et al. (2011)
Rennet coagulation

Confocal microscopy
Fresh cheese from UHPH milk
Cheesemaking




                            UH   PA   HP




     Zamora et al. (2011)
Yogurt from UHPH milk
    Yogurt making

                Treatment                        Storage Time (days)
                      Firmness (N)      1       7        14       21        28
              HT+SMP                   1.42a   1.42a   1.43a     1.37a     1.42a
              200 MPa                  1.83b   1.79b   1.81b     1.86b     1.87b
              300 MPa                  1.99c   2.13c   2.27c     2.33c     2.23c

• Yogurts from UHPH-treated milk
are firmer than those from HT+SMP
                                      HT+SMP                   200 MPa
                                                                 200 MPa
                                                                 200 MPa
•UHPH gels are more
homogeneous, compact and less
porous than HT+SMP gels

•The fat fraction is much more
dipersed in UHPH gels and so, it is
completely incorporated into the
network
                                                       10µ                         1010µ
                                                                                     10 µ
                                                                                     10µ
                                                                                      µ
Yogurt from UHPH milk
Yogurt making


 ü Good aptitude of milk to acid coagulation without needing to add skim milk powder

 ü Great firmness and water retention capacity during storage at cold temperatures

 ü Low acidity and excellent sensory characteristics




                                              Serra et al. (2007, 2008, 2009)
Effects of UHPH on milk
ü Similar microbial quality to high pasteurized milk (90ºC for 15 s) with a
treatment of 200-300 MPa and Ti = 30ºC or possibility to sterilization with 300
Mpa and Ti=75ºC compared to UHT milk.

ü Great physical stability against creaming during storage at cold temperatures

ü Whey protein denaturation and aggregation (UHPH at 300 MPa: 37%; PA at
90ºC for 15 s: 47%; b-Lg)

ü Slight reduction of micelle casein size

ü Slight mineral equilibrium alteration (transfer of soluble calcium and
phosphate to colloidal phase)

ü Fat globule disruption and composition of milk fat globule membrane altered

ü No lipolysis phenomena due to LPL inactivation by UHPH (200-300 MPa)

ü Good technologic aptitude to rennet and acid coagulations

          Pereda et al. (2006, 2007, 2008, 2009) and Zamora et al. (2007)
UHPH and Vegetable Milks
Composition of vegetable milks



   % w/w
                Almond milk   Soy milk



 Dry matter      5.18±0.01    6.53±0.39

   Protein       1.15±0.04    2.68±0.17

     Fat         1.93±0.07    1.92±0.18

carbohydrates    1.99±0.02    1.35±0.05

   ashes         0.11±0.04    0.18±0.05
Microbiological analysis
                               Almond milk                            Soy milk

 Treatment           Total counts*          Spores*         Total counts*    Spores*

      Control          4.4 ± 0.5          4.21 ± 0.07       4.21 ± 0.16     3.18 ± 0.06

       UHT                 ND                  ND                ND              ND

Pasteurized            4.0 ± 0.18         3.60 ± 0.20       3.27 ± 0.17     2.27 ± 0.01

             (1)
 200, 55              3.21 ± 0.16         3.20 ± 0.03       3.06 ± 0.05     2.05 ± 0.07

  200, 65             2.03 ± 0.07         1.83 ± 0.01       1.76 ± 0.17     1.02 ± 0.01

  200, 75                  ND                  ND                ND              ND

  300, 55                  ND                  ND                ND              ND

  300, 65                  ND                  ND                ND              ND

      300,75               ND                  ND                ND              ND

(1)    MPa, ºC: inlet temperature of UHPH-treated samples
*      cfu/ml
Temperatures in UHPH

   UHPH          Inlet                             Outlet
treatments   temperature        T in the high   temperature
              of sample           pressure       of sample
                 (ºC)            valve (ºC)         (ºC)
  (MPa)
   200          55±0.5      105.7 ± 0.58        27.1 ± 1.0
   300          55±0.5      128.3 ± 1.53        27.3 ± 1.1
   200          65±0.5      111.7 ± 1.15        27.0 ± 1.0
   300          65±0.5      130.7 ± 1.15        26.2 ± 0.8
   200          75±0.5      117.0 ± 2.00        25.6 ± 2.7
   300          75±0.5      135.7 ± 1.53        26.2 ± 2.2




      Time less than 0.3 sec.
Sterility Study

 Samples were taken aseptically into sterilized bottles and then
               incubated at 30ºC for 20 days.




Treatment—Ti    Tm-less 0.5sg       Day 2        Day 7        Day 20


200 MPa 65ºC          111,7       coagulated


200 MPa 75ºC          130,7       coagulated


300 MPa 65ºC          117,0           -        3.97 ± 0.08   coagulated


300 MPa 75ºC          135,7           -             -            -


UHT (142ºC- 6 sec.)                   -             -            -
Sediment formation measured by turbiscan
Particle size analysis

                                              Particle size (mm) of vegetable milks: Sauter
Particle size distribution in soymilk         Diameter (d3,2)

                                                  1,4
  300 MPa
                                                  1,2

                                                    1
    200 MPa
                                                  0,8

                                Pasteurized       0,6                                 Almond milk
              UHT                                                                     Soymilk
                                                  0,4

                    Raw                           0,2

                                                    0




                                                       eu T




                                                              75
                                                                l




                                                       20 5



                                                       30 5
                                                       20 5


                                                              75



                                                              65
                                                       20 d
                                                              ro
                                                           UH




                                                              6



                                                              5
                                                              5
                                                             e




                                                           0,
                                                           nt



                                                          riz

                                                          0,

                                                          0,

                                                          0,

                                                          0,

                                                          0,
                                                        30
                                                       Co




                                                       30
                                                    st
                                                  Pa
Stability index by centrifugation
     (% w/w of sedimented particles)
10
9

8
7
6

5
                                                                                          Almond milk
4
                                                                                          Soymilk
3
2
1

0
      Co        UH     Pa          20       20       20       30       30       30
         nt        T     st           0,       0,       0,       0,       0,       0,
            ro              eu           55       65       75       55       65      75
              l                riz
                                  ed
Oxidation (meq/L hydroperoxides)

  0,45

   0,4

  0,35

   0,3

  0,25

   0,2                                              Almond milk
  0,15                                              Soymilk

   0,1

  0,05

     0
                           T
           l




                                               75
                          ed


                                     55


                                     65


                                     75


                                     55


                                     65
         ro

                        UH
      nt




                                             0,
                       riz




                                  0,




                                  0,
                                  0,


                                  0,




                                  0,
   Co




                                          30
                    eu


                               20


                               20


                               20


                               30


                               30
                 st
               Pa
Reasons for applying UHPH to vegetable
                 milks
Ø Alternative to dairy milk

Ø Health benefits: fat fraction composition, rich in antioxidants,
  balanced nutritional profile

Ø Processed by conventional heat treatments, specially UHT, which
  implies heat damage

Ø Stability problems, specially sedimentation of solid particles and
  creaming of fat globules
UHPH and Juices
TEMPERATURES DURING PROCESSING
 Effect on temperature in apple juice during UHPH treatment at
 different inlet temperature (Ti).
                                                  Temperatures (ºC)

  Ti        Pressures
                                    T1                    T2                     To
 (ºC)        (MPa)
                 0               6.5    0.2           14.2     2.5           15.5     2.3
               100               6.4    0.5           38.5     2.6           19.5     0.8
  4
               200               6.9    0.3           63.8     1.6           22.3     3.1
               300               7.9    0.5           85.8     2.1           29.5     3.7
                 0              19.5     0.9          20.3     1.6           21.3     1.2
               100              19.3     0.5          45.5     0.5           27.8     1.3
  20
               200              20.0     0.6          72.5     1.9           30.8 1.7
               300              20.4     0.5          90.7 4.2               31.5 1.5
        Mean Standard Deviation of three independent experiments (n=3) .
        (T1) temperature just before the high-pressure valve, (T2) temperature
        just after the high-pressure valve, (To) the outlet temperature.              ~0.5 s
PHYSICOCHEMICAL ANALYSIS Apple
                                    Juice
                         • BI                                                                                                         • HMF
                                                                                              2,5


                 0,20                                                                           2,0
                 0,18




                                                                               HMF mg/L)
                                                                                                 1,5
                 0,16




                                                                                   (
                 0,14
                                                                                                   1,0
                 0,12
Browning Index




                 0,10                                                                               0,5

                 0,08                                                                                                                                                    20º C
                                                                                                        0,0
                                                                                                                                                                       4º C
                  0,06
                                                                                                                 Ctrl
                                                                                                                               Past
                  0,04                                                                                                                  100 MPa
                                                                                                                                                  200 MPa
                                                                                                                                                            300 MPa
                  0,02
                  0,00
                                                                       20º C
                                                                     4º C
                                                                                                                                      PA>>UHPH=R
                         Ctrl
                                Past
                                       100 MPa
                                                 200 MPa                                                0,040
                                                           300 MPa
                                                                                                        0,035

                                                                                                         0,030




                                                                                           HMF ( g/L)
                                                                                                         0,025



                                                                                               m
                                                                                                         0,020

                                                                                                         0,015


                         PA<R=100=200=300
                                                                                                         0,010

                                                                                                          0,005                                                               20º C

                                                                                                          0,000                                                          4º C

                                                                                                                        Ctrl
                                                                                                                                      100 MPa
                                                                                                                                                  200 MPa
                                                                                                                                                             300 MPa
Microbial analysis
                    8




     .
     Log (cfu/mL)
                    6



                    4



                    2



                    0
                         1        15             30            45            60

                                             Days



Figure 1. Microbial population (log cfu/mL) of raw and treated apple juice during storage at 4 ºC.
The present data are the mean value of three experiments standard deviation (n=6). Where
A)Total Count B)Psichrotrophs C)Mould and Yeast D)Lactobacilli E)Enterobacteria and F)Faecal
Coliforms at differents treatments. Raw(¨), 100 MPa at Ti=4 ºC (¡), 100 MPa at Ti=20 ºC (•),
200M Pa at Ti=4 ºC ( ), 200 MPa at Ti=20 ºC (*), 300 MPa at Ti=4 ºC ( ), 300 MPa at Ti=20 ºC (+).
Enzymes

                                                      100 MPA                   200 MPA     300 MPA   PA

                                                           14.4/7.8             20.9/43.1
PME                                                                                %
                                                                                              ND      ND
                                                              %

PPO                                                           30%                 40%         ND      ND


                 0,20

                 0,18
                 0,16
                 0,14
Browning Index




                 0,12
                 0,10
                 0,08
                  0,06
                  0,04
                  0,02
                                                                       20º C
                  0,00
                                                                     4º C
                         Ctrl
                                Past
                                       100 MPa
                                                 200 MPa
                                                           300 MPa
Vitamins
Treatment     Ascorbic Acid   Vit C Total          b-Carotene
                 (mg/L)         (mg/L)               (mg/L)
R             0.22   0.03 a   6.77    1.10 b      11.38    0.59 d
100 at 4ºC    0.23   0.03 a   6.08    0.33 b      9.71    1.00 cd
200 at 4ºC    0.23   0.04 a   6.17    0.71 b      9.11    0.81 bc
300 at 4ºC    0.23   0.03 a   6.29    0.76 b      7.46    0.85 ab
100 at 20ºC   0.23   0.03a    6.56    0.96 b      7.75    1.00 ab
200 at 20ºC   0.23   0.02 a   6.47    0.88 b      7.48    0.09 ab
300 at 20ºC   0.24   0.03 a   6.49    0.88 b      7.67    0.35 ab
PA            0.23   0.04 a   0.76    0.14 a      6.82    0.43 a

                 R=UHPH=PA           R=UHPH>>PA
ANTIOXIDANT CAPACITY

                                                  Antioxidan Capacity (ORAC)                Antioxidant Capacity (TEAC)
                                                  Antioxidant Capacity (FRAP)               Antioxidant Capacity (DPPH)
                                2000              Total phenolics (Folin-Ciocalteau)                                        60




                                                                                                                                 -1)
Antioxidant Capacity ( mM TE)




                                                                                                                                 Total phenolics (mg GAE L
                                                                                                                   c
                                1750
                                        b     b          b              b
                                                                                       a   ab         ab
                                1500                                                                                        55
                                                                                                                       *
                                1250
                                .




                                1000                                                                                   **   50

                                 750

                                 500                                                                                        45

                                 250

                                    0                                                                                       40
Day: 0                                     Evolution Day: 15




      Control       150 MPa   225 MPa       300 MPa
                                                      Control   150 MPa    225 MPa   300 MPa



                                                                 Evolution Day: 30

                                  Control
Evolution Day: 30




                                  225 MPa


                                                      Control   150 MPa   225 MPa    300 MPa
It is possible to produce long life apple juice by
UHPH processing coupled with aseptic packaging.
UHPH treatment (300 MPa and Ti=5ºC) was selected
to preserve apple juice and was successfully coupled
to aseptic package technology. The UHPH-treated
juice could exhibe microbiological, nutritional,
physicochemical, biochemical and organoleptic
stability for about 21 months at 4 ºC (refrigeration
temperature).
UHPH and Orange Juice
Orange Juice

                          IT 10ºC/HT 30 sec     IT 10ºC    IT 20ºC

                                                                      - PME activity as a
         1,60
                                                                      function of the applied
         1,20                                                         UHPH treatment.
UPE/ml




         0,80
                                                                      - For comparing also
         0,40                                                         control and thermal
         0,00                                                         pasteurization treatment
                Control    100 MPa    200 MPa     300 MPa 90ºC/1min
                                                                      data are shown.
                                     Treatments
Orange Juice




- Counts of main
microbial groups
before and after
UHPH and thermal
pasteurization
treatments
Orange Juice

                          Antioxidant capacity
                                                 Ascorbic acid
        Treatments        *FRAP (mmol Trolox
                                                 (mg/100 ml)
                              equivalent/l)

Control (Fresh juice)         9,20 ± 1,26 a      51,06 ± 1,18 a

100 (IT 10 ºC/HT 30sec)       8,41 ± 1,23 a      50,48 ± 1,82   a


100 (IT 10 ºC)               7,88 ± 0,79 a       47,47 ± 0,40   c
                                                                     -Antioxidant power and
100 (IT 20 ºC)               8,23 ± 2,44 a       45,06 ± 0,35   de
                                                                     total content of ascorbic
200 (IT 10 ºC/HT 30sec)       8,42 ± 1,35 a      48,73 ± 0,70 b
                                                                     acid in the samples before
200 (IT 10 ºC)                7,78 ± 1,10 a      46,58 ± 0,35   c
                                                                     and after UHPH and
200 (IT 20 ºC)                7,91 ± 1,71 a      47,62 ± 0,45   c
                                                                     thermal pasteurization
                                                                     treatments.
300 (IT 10 ºC/HT 30sec)      7,78 ± 0,99 a       46,87 ± 1,43   c

300 (IT 10 ºC)               7,60 ± 0,88 a       44,21 ± 1,67   e

300 (IT 20 ºC)                8,06 ± 1,73 a      45,51 ± 0,42 d

Pasteurized (90ºC/1min)       8,66 ± 1,15 a      45,87 ± 0,42   de
Submicroencapsulation
Submicroencapsulation




    UHPH up to
     400 MPa
Results
    Casein (2,5%) + β-Carotene (0,01%)




Control                                  300 MPa
Turbiscan
UNSTABLE DISPERSIONS
                            STABLE DISPERSIONS
TEM Casein submicrocapsules
UHPH System 15 Prototype.
UHPH System 100 Prototype.
Acknowledgments:

  Ultra high pressure homogenization
  UAB team:


Buenaventura Guamis   Martín Buffa
Victoria Ferragut     Ramón Gervilla
Toni Trujillo         Jordi Saldo
Artur Xavier Roig     Maria del Mar Serra
Manoli Fernández      Ana Zamora
Joan Miquel Quevedo   Angela Suarez
Tomás López           Roger Escriu
Acknowledgments:

 Funentech EU Project
 Stansted Fluid Powert
 ABBiotics
 Nectina
 UAB
 UMPII
 Max Rubner-Institut (MRI)



Thank you for your attention

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Adaptando novas tecnologias para o processamento da carne
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Centre Especial de Recerca Planta de Tecnologia dels Aliments

  • 1. Centre Especial de Recerca Planta de Tecnologia dels Aliments AB Biotics Felnuti Ypsicon CERPTA www.cerpta.com
  • 2. AB-BIOTICS üProject Management R&D projects for companies. üIn company R&D for development of functional Main clients belong to the Food Functional and Food ingredients, mainly probiotics for application in supplements. functional foods and food supplements. üHistoric 5 years in operation and constant growth. üCompany subsidiary dedicated to the development of üSubsidiary dedicated to developing a braking approach advanced genetic tools for Medical Diagnosis (SNP, in oncology: membrane-lipid therapy. CNV) üPartnerships with laboratories at Drug Discovery to üThe company has appropriate human and technical ensure the inclusion of new molecules in the future. resources to conducting genetic analysis.
  • 3.
  • 5. CERPTA The main research area at CERPTA is the application of new technologies, nanotechnologies and technofunctionality for the improvement of food safety, food nutritional value and the design and production of functional foods.
  • 6. Centre Especial de Recerca Planta de Tecnologia dels Aliments Fundamentos de alta pressäo:aplicaçöes e equipamento para a indústria de alimentos www.cerpta.com
  • 7. Origin of European Projects of HP -La Grande-Motte Congress Montpellier- France September of 1992
  • 8. High Pressures • Hydrostatic High Pressures • Dynamic High Pressures (UHPH)
  • 9. Hydrostatic High Pressures Abismo Challenger 120 MPa 11 MPa = 9,869 atm = 10 bar = 10,197 kg/cm2
  • 10. Hydrostatic High Pressures 11 MPa = 9,869 atm = 10 bar = 10,197 kg/cm2 Paul Regnard 1891
  • 11. HISTORY * Hite y col. (1899), Bacterial inactivation in foods (milk, meat products and fruit juices). * Giddings y col. (1929), Viruses inactivation. * Timson y Short (1965), raw milk bacteria inactivation. * Inorganic materials (ceramics, metals, steels, sintetics mat.) 70th.
  • 12. HHP Biochemical and Biophysical. Conclusions • HP induces changes in the size, number, hydration, composition and light-scattering properties of casein micelles in HP-treated milk. • Dairy whey hydrolysates obtained by pepsin and trypsin in combination with HP treatment could be used as a source of peptides in hypo-allergenic infant formulae. • HP induces the association of whey proteins with casein micelles which positively affects rennet properties of milk
  • 13. HHP Biochemical and Biophysical. Conclusions • The amount of milk protein associated with the milk fat globules was increased by HP treatment. HP-induced aggregation and denaturation of agglutinins and lipoproteins are likely to have significant effects on HP- induced changes in the creaming characteristics of milk • High pressure treatment induces tertiary structural changes of BSA, but no effect the secondary structure. We concluded that the pressure-induced elimination of BSA allergenicity seemed to be related to the tertiary structural change of BSA. • The pressure-induced solubilisation of αS1- and αS2-caseins, essentially located in the core of the micelles, suggests that high pressure destabilised micelles including their internal structure. • Unfolding of myosin and actin could be induced in extracted myofibrillar protein with simultaneous treatment at 200 MPa and 40°C.
  • 14. HHP Biochemical and Biophysical. Conclusions • Treatments of 500 MPa combined with storage at 4 ± 1 °C produce high stability of lycopene when tomato puree was pressurized. • In egg white proteins, pressure induces an increase in turbidity, surface hydrophobicity, exposed SH content and susceptibility to enzymatic hydrolysis, while it results in a decrease in protein solubility, total SH content, denaturation enthalpy and trypsin inhibitory activity. • Pressures of 300 MPa and above cause denaturation of β-conglycinin (7S) and glycinin (11S) in soy milk. High pressure induces the formation of tofu gels that have gel strength and a cross-linked network microstructure.
  • 15. HHP Biochemical and Biophysical. Conclusions • The solubility of dietary fibre in white cabbage can be affected by high pressure temperature treatment, which may be of importance when producing foods with specific health effects. • The effect of high-pressure processing (HPP) on cell wall polysaccharides in berries was investigated. • Compared to treatment at atmospheric pressure, pectic polysaccharides were degraded to a larger extent when HPP was used.
  • 16. HHP Enzyme Conclusions • Carrot PME is much more thermostable and pressure-stable in carrot pieces than in carrot juice or purified form • The catalytic activity of carrot PME was highly dependent on the temperature and pressure applied. In model and food systems (shredded carrots), optimal PME activity was registered at 50 °C in combination with pressures of about 300–500 MPa • Soybean whey proteins hydrolysed at high pressure could be used as sources of peptides with low antigenicity when incorporated as food ingredients. • High pressure combined with suitable enzymatic activity could be a useful tool for obtaining hydrolysates with low immunoreactivity to be used in special foods (hypoallergenic foods).
  • 17. HHP Enzyme Conclusions • High pressure-induced inactivation of the indigenous milk enzymes alkaline phosphatase (ALP), γ-glutamyltransferase (GGT) and phosphohexoseisomerase (PHI) was studied in the pressure range 400- 800 MPa at temperatures between 5 and 40°C. With respect to pressure stability the following ranking was observed: ALP>GGT>PHI. • Combined thermal and high pressure inactivation of tomato lipoxygenase occurs at pressures in the range of 100-650MPa combined with temperatures from 10-60°C, and followed first-order kinetics. In the high-temperature/low-pressure range, (T50°C and P300MPa) an antagonistic effect is observed • Individual and total carotenoids, and provitamin A carotenoids, were significantly higher in HP tomato e than in the untreated and other treated tomato es • High pressure processing constitutes an effective technology to inactivate the enzymes in fruit juices. Pressures higher than 400 MPa can be combined with mild heat (<50 °C) to accelerate enzyme inactivation.
  • 19. B. cereus ATCC 9139 Tratamientos AP Código 300 MPa / 15 min / 30ºC 300 400 MPa / 15 min / 30ºC 400 60 MPa / 210 min / 30ºC G 60 MPa / 210 min / 30ºC + 300 MPa / 15 min / 30ºC G+300 60 MPa / 210 min / 30ºC + 400 MPa / 15 min / 30ºC G+400
  • 20. B. cereus ATCC 9139 3 2,5 Reducción Log(No/N) 2 Sin aditivos 1,5 Nisina 1 Nisina 2 1 Lisozima 0,5 0 300 400 G G+300 G+400 Tratamientos AP
  • 21. Evolución de recuentos de B. Cereus, 15 días a 8ºC. Serie N2 7 C Recuentos de B. Cereus 6 300 (log ufc/g) 400 5 G 4 G+300 G+400 3 0 5 10 15 días
  • 22. Lethality in CIN of three strains of Y. enterocolitica inoculated in model cheese and pressurized at 20ºC for 10 min at day 0. Treatment Lethality (log No – log N) Serotype (MPa) Mean† CI‡ 0 - - 300 ³3.36b ±0.41 O:1 400 ³3.36b ±0.41 500 ³3.36b ±0.41 Log (No/N) 0 - - 300 1.94c ±0.45 O:3 400 ³5.03a ±0.17 500 ³5.03a ±0.17 0 - - 300 3.48b ±0.17 O:8 400 ³4.28a ±0.40 500 ³4.28a ±0.40
  • 23. Behaviour of Y. enterocolitica in model cheese after high hydrostatic treatment (a) serotype O:1, (b) serotype O:3 and (c) serotype O:8. a 10 CIN Control TALControl 9 CIN 300 MPa TAL 300 MPa 8 CIN 400 and 500 MPa TAL 400 and 500 MPa 7 log (CFU/g) 6 5 4 3 2 1 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Time (Days) of storage at 8ºC
  • 24. Behaviour of Y. enterocolitica in model cheese after high hydrostatic treatment (a) serotype O:1, (b) serotype O:3 and (c) serotype O:8. b 10 CIN Control TAL Control 9 CIN 300 MPa TAL 300 MPa 8 CIN 400 and 500 MPa TAL 400 and 500 MPa 7 log (CFU/g) 6 5 4 3 2 1 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Time (Days) of storage at 8ºC
  • 25. Behaviour of Y. enterocolitica in model cheese after high hydrostatic treatment (a) serotype O:1, (b) serotype O:3 and (c) serotype O:8. c 10 CIN Control TAL + CIN 9 CIN 300 MPa TAL 300 MPa 8 CIN 400 and 500 MPa TAL 400 and 500 MPa 7 log (CFU/g) 6 5 4 3 2 1 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Time (Days) of storage at 8ºC
  • 26. Lethality and counts in Sorbitol Mac Conkey agar of E. coli O157:H7 inoculated in model cheese and pressurized at 12ºC for 10 min at day 0. Counts log (CFU/g) Lethality (log No – log N) Treatment (MPa) Mean† CI‡ Mean† CI‡ 7.30 0 0.22 - - 300 3.71 0.88 3.59a 1.08 400 n.d - ³6.30b 0.22 500 n.d - ³6.30b 0.22
  • 27. Behaviour of E. coli O157:H7 inoculated in model cheese after HHP treatments at 300, 400 and 500 MPa. 10 Control TAL Control Sorbitol 9 300 MPa TAL 300 MPa Sorbitol 8 400 MPa TAL 500 MPa TAL 7 400 and 500 MPa Sorbitol Log (CFU/g) 6 5 4 3 2 1 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Time (Days)
  • 28. HHP Effects on Microorganisms Conclusions • For the inactivation of spores of B. subtilis and Clostridium sporogenes,, the addition of nisin to the plating medium appeared to be synergistic in some instances when combined with pressurization at elevated temperatures and reduced pH. The adition of 0.1% sucrose laurate, may be dramatic synergistic effects. • HHP treatments at 5 degrees C induced more E. coli inactivations than those at 25 degrees C in liquid whole egg, from results of approximately 3 log reductions of E. coli and over 5 log reductions of Pseudomonas and Paenibacillus, HHP treatment of LWE (liquid whole egg) at 5 degrees C is regarded to be as effective as conventional thermal pasteurization • In skim milk suplemented with the lactoperoxidase-hydrogen peroxide- thiocianate (LP) system considerable further inactivation of food borne bacteria occurred in the first hours after pressure treatment.
  • 29. HHP Effects on Microorganisms Conclusions • In minced chicken, vacuum packaging favour the growth of lactic acid bacteria allowing the generation of desirable organisms as well as the growth of spoilage indicators. High pressure treatment combined with vacuum packaging and effective cold storage proved to be a very effective tool for enhancing the microbial quality. • Reduction of microorganisms increase when the rate of pressurization and depressurization is increased. • The high pressure pasteurisation processes are capable to inactivate more than 5 log decades of the viable microorganisms present originally in raw juice and product is free of coli-form bacteria, yeast, moulds and salmonella during 30 days of storage at the chilled room temperature conditions (temperature up to 5 °C). The high-pressure treated broccoli juices are comparable in sulforaphane content and anti-mutagenic activity with frozen version.
  • 30. HHP Effects on Microorganisms Conclusions • The addition of nisin to cell suspensions after HP treatment, produce irreversible effects in sublethal damages. • Pressure inactivation of L. lactis is strongly temperature dependent, baroprotection by sucrose occurs at any temperature but the baroprotective effects of NaCl is temperature dependent. • Whit combination of PEF and HHP processes, the non-treated spores gradually turned into phase-dark spores and finally germinated and changed into vegetative cells, while the spores subjected to PEF/HHP treatment did not transfer to the phase-dark stage, meaning no germination
  • 31. HHP Effects on Microorganisms Conclusions • As expected, the rate of spore inactivation increased with increasing pressure and temperature. • A small fraction of the spore populations survives conditions of up to 120°C and 1.4 GPa in isothermal treatments. Because of this tailing and the fact that pressure- temperature combinations stabilizing bacterial endospores vary from strain to strain, food safety must be ensured in case-by-case studies demonstrating inactivation or non growth of C. botulinum with realistic contamination rates in the respective pressurized food and equipment
  • 32. Hydrostatic High Pressure Machinery HP Cylinder Heating/Cooling circuit Product Water exit Pressure intensifier Decompression valve Water entry Low pressure pump
  • 34.
  • 36.
  • 37. Industrial Machinery Discontinuous Industrial Machine from EMBUTIDOS ESPUÑA (OLOT, GIRONA)
  • 38. AVURE
  • 40.
  • 42.
  • 43. Treatment Cost of HHP â Se debe considerar – Costes amortización (relacionado con Pmáx del equipo) – Mantenimiento y personal – Consumo energía Coste de inversión equipo AP para alimentos a 600 MPa 0,6-3 millones € Tratamiento de 6000 L/h a 600 MPa, con un factor de eficiencia de volumen del 50%, puede costar entre =0,0 5-0,25 €/L según sea la productividad. El coste estimado está basado en una amortización a 5 años, con un 15% de interés, e incluye costes de tratamiento y mantenimiento del equipo.
  • 44.
  • 45.
  • 46. ESPUÑA (Spain): El pionero • Primer producto cárnico HPP en el mundo. • Lanzó en 1998 el primer jamón cocido loncheado tratado por HPP.
  • 47. MARTIKO (España) Wave 6000/55 para productos de pato
  • 48. ABRAHAM - ALEMANIA Hiperbaric 150 Proscuitto alemán exportado a USA
  • 49.
  • 50. KRAFT FOODS (Ameriqual) - USA Wave 6000/300 Loncheado Natural
  • 51. MAPLE LEAF (Canadá) Wave 6000/300 para platos precocinados
  • 52. Hiperbaric 55 MRM (España)
  • 53. Moira Macs (Australia) Hiperbaric 135
  • 54. Vegetable products • Higienización y aumento de la vida útil • Conservación del color, sabor y vitaminas. • Reducción de la actividad de la PPO • Reducción de la retrogradación del arroz Pa is Año Producto Japan 1990 Mermeladas y salsas de frutas y verduras. Japan 1994 Arroz pre-cocido e hipoalergénico. USA 1997 Productos derivados del aguacate: guacamole y salsas. Italy 2001 Mermeladas de frutas. USA 2002 Productos derivados del aguacate. Mexico 2003 Productos derivados del aguacate.. Mexico 2003 Productos derivados del aguacate. Mexico 2003 Productos derivados del aguacate. USA 2003 Aros de cebolla. Canada 2003 Productos a base de manzana: mermeladas y salsas. USA 2004 Tofu. Spain 2005 Productos vegetales RTE. USA 2006 Salsa de tomate. USA 2007 Ensaladas Australia 2008 Puré de frutas
  • 56. VERFRUCO (Mexico) Hiperbaric 55 Guacamole y productos de aguacate
  • 57. Hiperbaric 420 Sandridge (USA) Para “wet salads” - PP
  • 58. SANDRIDGE FOODS (USA) Nuevo producto “premium” en 2011
  • 59. SimplyFresco (USA) Salsas Stand Up Resealable Doy pack
  • 61. LEAHY ORCHARD: CANADA • Puré de frutas • Estable a temperatura ambiente http://www.hc-sc.gc.ca/fn-an/gmf-agm/appro/nf- an108decdoc-eng.php
  • 62. Drink and Juices • Higienización y aumento de la vida útil • Conservación del color, sabor y vitaminas. • Reducción del amargor en el zumo de pomelo. Compañia País Año Producto Pokka Japan 1991 Zumo de uva. Wakayama Japan 1992 Zumo de mandarina Ulti France 1994 Zumos de cítricos. Jumex Mexico 2000 Zumos de cítricos y smoothies Ksun Lebanon 2001 Zumo s de frutas. Lovitt Farms USA 2001 Zumo de manzana. Frubaça Portugal 2001 Mezcla de zumos de manzana y cítricos. Ata Italy 2001 Zumos de frutas y vegetales. Avomex USA 2002 Zumos de naranja y limón y smoothies Beskyd Czech Republic 2004 Zumos de remolacha, broccoli, manzana y zanahoria.
  • 63. Preshafruit – Donny Boy (Australia) con sus zumos HPP ganó: - Premio al mejor zumo - Premio a mejor concepto de bebidas At Beverage Innovation Awards ceremony, Drinktec 2009
  • 64. Preshafruit – Donny Boy (Australia)
  • 66. PET Felixia-PET FRUBAÇA (Portugal) – PET/HDPE
  • 67. Macè (Italy) Hiperbaric 55 - Zumos & smoothies
  • 68. EVOLUTION FRESH (USA) Hiperbaric 420 en zumos - HDPE
  • 69. Dairy Products ü Destrucción de los microorganismos patógenos ü Incremento de la productividad y reducción de costes. ü Higienización y aumento de la vida útil ü Estabilización de productos sin aditivos ü Conservación de las emulsiones País Año Producto España 2007 Rellenos de sandwich con queso EEUU 2007 Jerky cheese N Zelanda 2009 Calostro
  • 70. www.hiperbaric.com RODILLA (España) Rellenos para sándwich basado en queso o mayonesa y con ingredientes Wave 6000/120 PET
  • 71. NEW IMAGE Natural Health (NZ) Hiperbaric 55 Bebida a base de calostro - HDPE
  • 72. Fish Products ü Extracción de la carne cruda de mariscos y crustáceos, procesada pero no cocida. ü Desarrollo de nuevos productos. ü Incremento de la productividad y reducción de costes. ü Higienización (inactivación de Vibrio) ü Incremento de la vida útil. País Año Producto USA 1999 O stras USA 2001 O stras USA 2001 O stras USA 2001 O stras Canada 2004 Pescado Canada 2004 Langosta N. Zealand 2004 Mejillones en mitades. Italy 2004 Bacalao desalado. Spain 2004 Salmón, atún y merluza RTE USA 2005 Langosta Korea 2006 Mariscos Canada 2006 Pescado Japón 2007 Mariscos Nota : letra azul = equipos de NC Hyperbaric
  • 74. High Pressure High Temperature (HPHT or PATS): Vasija de 55 litros - 630 MPa - hasta +120ºC bajo presión HIPERBARIC 55HT ü Diseño horizontal:gradiente de temperatura reducido ü Control independientre de temperatura del agua de presión ü Sistema de carga y descarga automática ü Control de temperatura de la vasija de presión ü Sistema de calentado/enfriado
  • 75. Ultra High Pressure Homogenization
  • 78. Aims of Conventional Homogenizers • Emulsion Stabilization • Improved Taste • Improved Texture • Milk, Cream and Ice creams • Pressures up to 50 MPa
  • 79. 1980 High Pressure Homogenization is Born (HPH)
  • 80. HPH
  • 82. HPH Conclusions • More Stable Emulsions • Improved Texture in Yogurts • Microbial Counts Reduction
  • 83. 1990 First Prototypes of Ultra High Pressure Homogenization 200-250 MPa
  • 84. 2003. First Valves and Prototypes of UHPH with Double Intensifier Capable of Working up to 350 MPa
  • 85. Destrucción de microorganismos HPH- UHPH (a) (b) TEM Listeria monocytogenes inoculate in PBS (0.01 M, pH 7.2) (a) Untreated cells (b, c, d) Treated Cells at 100, 200 and 300 MPa at 25ºC (Vachon et al., 2002) (c) (d)
  • 86. UHPH Effects on colloidal foods Ø Particle size reduction Ø Microbial reduction Ø Modification of colloidal Ø Enzymatic activity structures reduction Increasing physical stability Food preservation Without treatment 100 MPa 200 MPa 300 MPa (Vachon et al., 2002)
  • 87. UHPH and Milk and Dairy Products
  • 88. Microbial inactivation by UHPH Microbiological quality of goat milk for making cheese treated by UHPH (log cfu/ml) Treatment Microbiota RA 100 200 300 Total bacteria 6.41 ± 1.38 a 5.54 ± 0.57 b 1.80 ± 0.52 c 1.39 ± 0.15 c Psychrotrophic bacteria 6.49 ± 1.36 a 5.62 ± 0.67 b 1.34 ± 0.21c 1.21 ± 0.36 c Enterobacteriaceae 2.01± 0.85 a 0.96 ± 0.40 b ND ND Lactobacilli 3.64 ± 0.38 a 3.12 ± 0.22 b ND ND Lactococci 6.35 ± 1.46 a 5.41 ± 0.54 b 1.62 ± 0.56 c 0.95 ± 0.15 d ND: not detected (under detection limit) Quevedo et al. (2011)
  • 89. Milk fat globule disruption UHPH Conventional homogenization 200 MPa 15-20 MPa RA X30.000 Particle size (µm)
  • 90. Milk fat globule membrane Transmission electron microscopy
  • 91. Rennet coagulation aptitude Quevedo et al. (2011)
  • 93. Fresh cheese from UHPH milk Cheesemaking UH PA HP Zamora et al. (2011)
  • 94. Yogurt from UHPH milk Yogurt making Treatment Storage Time (days) Firmness (N) 1 7 14 21 28 HT+SMP 1.42a 1.42a 1.43a 1.37a 1.42a 200 MPa 1.83b 1.79b 1.81b 1.86b 1.87b 300 MPa 1.99c 2.13c 2.27c 2.33c 2.23c • Yogurts from UHPH-treated milk are firmer than those from HT+SMP HT+SMP 200 MPa 200 MPa 200 MPa •UHPH gels are more homogeneous, compact and less porous than HT+SMP gels •The fat fraction is much more dipersed in UHPH gels and so, it is completely incorporated into the network 10µ 1010µ 10 µ 10µ µ
  • 95. Yogurt from UHPH milk Yogurt making ü Good aptitude of milk to acid coagulation without needing to add skim milk powder ü Great firmness and water retention capacity during storage at cold temperatures ü Low acidity and excellent sensory characteristics Serra et al. (2007, 2008, 2009)
  • 96. Effects of UHPH on milk ü Similar microbial quality to high pasteurized milk (90ºC for 15 s) with a treatment of 200-300 MPa and Ti = 30ºC or possibility to sterilization with 300 Mpa and Ti=75ºC compared to UHT milk. ü Great physical stability against creaming during storage at cold temperatures ü Whey protein denaturation and aggregation (UHPH at 300 MPa: 37%; PA at 90ºC for 15 s: 47%; b-Lg) ü Slight reduction of micelle casein size ü Slight mineral equilibrium alteration (transfer of soluble calcium and phosphate to colloidal phase) ü Fat globule disruption and composition of milk fat globule membrane altered ü No lipolysis phenomena due to LPL inactivation by UHPH (200-300 MPa) ü Good technologic aptitude to rennet and acid coagulations Pereda et al. (2006, 2007, 2008, 2009) and Zamora et al. (2007)
  • 98. Composition of vegetable milks % w/w Almond milk Soy milk Dry matter 5.18±0.01 6.53±0.39 Protein 1.15±0.04 2.68±0.17 Fat 1.93±0.07 1.92±0.18 carbohydrates 1.99±0.02 1.35±0.05 ashes 0.11±0.04 0.18±0.05
  • 99. Microbiological analysis Almond milk Soy milk Treatment Total counts* Spores* Total counts* Spores* Control 4.4 ± 0.5 4.21 ± 0.07 4.21 ± 0.16 3.18 ± 0.06 UHT ND ND ND ND Pasteurized 4.0 ± 0.18 3.60 ± 0.20 3.27 ± 0.17 2.27 ± 0.01 (1) 200, 55 3.21 ± 0.16 3.20 ± 0.03 3.06 ± 0.05 2.05 ± 0.07 200, 65 2.03 ± 0.07 1.83 ± 0.01 1.76 ± 0.17 1.02 ± 0.01 200, 75 ND ND ND ND 300, 55 ND ND ND ND 300, 65 ND ND ND ND 300,75 ND ND ND ND (1) MPa, ºC: inlet temperature of UHPH-treated samples * cfu/ml
  • 100. Temperatures in UHPH UHPH Inlet Outlet treatments temperature T in the high temperature of sample pressure of sample (ºC) valve (ºC) (ºC) (MPa) 200 55±0.5 105.7 ± 0.58 27.1 ± 1.0 300 55±0.5 128.3 ± 1.53 27.3 ± 1.1 200 65±0.5 111.7 ± 1.15 27.0 ± 1.0 300 65±0.5 130.7 ± 1.15 26.2 ± 0.8 200 75±0.5 117.0 ± 2.00 25.6 ± 2.7 300 75±0.5 135.7 ± 1.53 26.2 ± 2.2 Time less than 0.3 sec.
  • 101. Sterility Study Samples were taken aseptically into sterilized bottles and then incubated at 30ºC for 20 days. Treatment—Ti Tm-less 0.5sg Day 2 Day 7 Day 20 200 MPa 65ºC 111,7 coagulated 200 MPa 75ºC 130,7 coagulated 300 MPa 65ºC 117,0 - 3.97 ± 0.08 coagulated 300 MPa 75ºC 135,7 - - - UHT (142ºC- 6 sec.) - - -
  • 103. Particle size analysis Particle size (mm) of vegetable milks: Sauter Particle size distribution in soymilk Diameter (d3,2) 1,4 300 MPa 1,2 1 200 MPa 0,8 Pasteurized 0,6 Almond milk UHT Soymilk 0,4 Raw 0,2 0 eu T 75 l 20 5 30 5 20 5 75 65 20 d ro UH 6 5 5 e 0, nt riz 0, 0, 0, 0, 0, 30 Co 30 st Pa
  • 104. Stability index by centrifugation (% w/w of sedimented particles) 10 9 8 7 6 5 Almond milk 4 Soymilk 3 2 1 0 Co UH Pa 20 20 20 30 30 30 nt T st 0, 0, 0, 0, 0, 0, ro eu 55 65 75 55 65 75 l riz ed
  • 105. Oxidation (meq/L hydroperoxides) 0,45 0,4 0,35 0,3 0,25 0,2 Almond milk 0,15 Soymilk 0,1 0,05 0 T l 75 ed 55 65 75 55 65 ro UH nt 0, riz 0, 0, 0, 0, 0, Co 30 eu 20 20 20 30 30 st Pa
  • 106. Reasons for applying UHPH to vegetable milks Ø Alternative to dairy milk Ø Health benefits: fat fraction composition, rich in antioxidants, balanced nutritional profile Ø Processed by conventional heat treatments, specially UHT, which implies heat damage Ø Stability problems, specially sedimentation of solid particles and creaming of fat globules
  • 108. TEMPERATURES DURING PROCESSING Effect on temperature in apple juice during UHPH treatment at different inlet temperature (Ti). Temperatures (ºC) Ti Pressures T1 T2 To (ºC) (MPa) 0 6.5 0.2 14.2 2.5 15.5 2.3 100 6.4 0.5 38.5 2.6 19.5 0.8 4 200 6.9 0.3 63.8 1.6 22.3 3.1 300 7.9 0.5 85.8 2.1 29.5 3.7 0 19.5 0.9 20.3 1.6 21.3 1.2 100 19.3 0.5 45.5 0.5 27.8 1.3 20 200 20.0 0.6 72.5 1.9 30.8 1.7 300 20.4 0.5 90.7 4.2 31.5 1.5 Mean Standard Deviation of three independent experiments (n=3) . (T1) temperature just before the high-pressure valve, (T2) temperature just after the high-pressure valve, (To) the outlet temperature. ~0.5 s
  • 109. PHYSICOCHEMICAL ANALYSIS Apple Juice • BI • HMF 2,5 0,20 2,0 0,18 HMF mg/L) 1,5 0,16 ( 0,14 1,0 0,12 Browning Index 0,10 0,5 0,08 20º C 0,0 4º C 0,06 Ctrl Past 0,04 100 MPa 200 MPa 300 MPa 0,02 0,00 20º C 4º C PA>>UHPH=R Ctrl Past 100 MPa 200 MPa 0,040 300 MPa 0,035 0,030 HMF ( g/L) 0,025 m 0,020 0,015 PA<R=100=200=300 0,010 0,005 20º C 0,000 4º C Ctrl 100 MPa 200 MPa 300 MPa
  • 110. Microbial analysis 8 . Log (cfu/mL) 6 4 2 0 1 15 30 45 60 Days Figure 1. Microbial population (log cfu/mL) of raw and treated apple juice during storage at 4 ºC. The present data are the mean value of three experiments standard deviation (n=6). Where A)Total Count B)Psichrotrophs C)Mould and Yeast D)Lactobacilli E)Enterobacteria and F)Faecal Coliforms at differents treatments. Raw(¨), 100 MPa at Ti=4 ºC (¡), 100 MPa at Ti=20 ºC (•), 200M Pa at Ti=4 ºC ( ), 200 MPa at Ti=20 ºC (*), 300 MPa at Ti=4 ºC ( ), 300 MPa at Ti=20 ºC (+).
  • 111. Enzymes 100 MPA 200 MPA 300 MPA PA 14.4/7.8 20.9/43.1 PME % ND ND % PPO 30% 40% ND ND 0,20 0,18 0,16 0,14 Browning Index 0,12 0,10 0,08 0,06 0,04 0,02 20º C 0,00 4º C Ctrl Past 100 MPa 200 MPa 300 MPa
  • 112. Vitamins Treatment Ascorbic Acid Vit C Total b-Carotene (mg/L) (mg/L) (mg/L) R 0.22 0.03 a 6.77 1.10 b 11.38 0.59 d 100 at 4ºC 0.23 0.03 a 6.08 0.33 b 9.71 1.00 cd 200 at 4ºC 0.23 0.04 a 6.17 0.71 b 9.11 0.81 bc 300 at 4ºC 0.23 0.03 a 6.29 0.76 b 7.46 0.85 ab 100 at 20ºC 0.23 0.03a 6.56 0.96 b 7.75 1.00 ab 200 at 20ºC 0.23 0.02 a 6.47 0.88 b 7.48 0.09 ab 300 at 20ºC 0.24 0.03 a 6.49 0.88 b 7.67 0.35 ab PA 0.23 0.04 a 0.76 0.14 a 6.82 0.43 a R=UHPH=PA R=UHPH>>PA
  • 113. ANTIOXIDANT CAPACITY Antioxidan Capacity (ORAC) Antioxidant Capacity (TEAC) Antioxidant Capacity (FRAP) Antioxidant Capacity (DPPH) 2000 Total phenolics (Folin-Ciocalteau) 60 -1) Antioxidant Capacity ( mM TE) Total phenolics (mg GAE L c 1750 b b b b a ab ab 1500 55 * 1250 . 1000 ** 50 750 500 45 250 0 40
  • 114. Day: 0 Evolution Day: 15 Control 150 MPa 225 MPa 300 MPa Control 150 MPa 225 MPa 300 MPa Evolution Day: 30 Control Evolution Day: 30 225 MPa Control 150 MPa 225 MPa 300 MPa
  • 115. It is possible to produce long life apple juice by UHPH processing coupled with aseptic packaging. UHPH treatment (300 MPa and Ti=5ºC) was selected to preserve apple juice and was successfully coupled to aseptic package technology. The UHPH-treated juice could exhibe microbiological, nutritional, physicochemical, biochemical and organoleptic stability for about 21 months at 4 ºC (refrigeration temperature).
  • 116. UHPH and Orange Juice
  • 117. Orange Juice IT 10ºC/HT 30 sec IT 10ºC IT 20ºC - PME activity as a 1,60 function of the applied 1,20 UHPH treatment. UPE/ml 0,80 - For comparing also 0,40 control and thermal 0,00 pasteurization treatment Control 100 MPa 200 MPa 300 MPa 90ºC/1min data are shown. Treatments
  • 118. Orange Juice - Counts of main microbial groups before and after UHPH and thermal pasteurization treatments
  • 119. Orange Juice Antioxidant capacity Ascorbic acid Treatments *FRAP (mmol Trolox (mg/100 ml) equivalent/l) Control (Fresh juice) 9,20 ± 1,26 a 51,06 ± 1,18 a 100 (IT 10 ºC/HT 30sec) 8,41 ± 1,23 a 50,48 ± 1,82 a 100 (IT 10 ºC) 7,88 ± 0,79 a 47,47 ± 0,40 c -Antioxidant power and 100 (IT 20 ºC) 8,23 ± 2,44 a 45,06 ± 0,35 de total content of ascorbic 200 (IT 10 ºC/HT 30sec) 8,42 ± 1,35 a 48,73 ± 0,70 b acid in the samples before 200 (IT 10 ºC) 7,78 ± 1,10 a 46,58 ± 0,35 c and after UHPH and 200 (IT 20 ºC) 7,91 ± 1,71 a 47,62 ± 0,45 c thermal pasteurization treatments. 300 (IT 10 ºC/HT 30sec) 7,78 ± 0,99 a 46,87 ± 1,43 c 300 (IT 10 ºC) 7,60 ± 0,88 a 44,21 ± 1,67 e 300 (IT 20 ºC) 8,06 ± 1,73 a 45,51 ± 0,42 d Pasteurized (90ºC/1min) 8,66 ± 1,15 a 45,87 ± 0,42 de
  • 121. Submicroencapsulation UHPH up to 400 MPa
  • 122. Results Casein (2,5%) + β-Carotene (0,01%) Control 300 MPa
  • 123. Turbiscan UNSTABLE DISPERSIONS STABLE DISPERSIONS
  • 125. UHPH System 15 Prototype.
  • 126. UHPH System 100 Prototype.
  • 127. Acknowledgments: Ultra high pressure homogenization UAB team: Buenaventura Guamis Martín Buffa Victoria Ferragut Ramón Gervilla Toni Trujillo Jordi Saldo Artur Xavier Roig Maria del Mar Serra Manoli Fernández Ana Zamora Joan Miquel Quevedo Angela Suarez Tomás López Roger Escriu
  • 128. Acknowledgments: Funentech EU Project Stansted Fluid Powert ABBiotics Nectina UAB UMPII Max Rubner-Institut (MRI) Thank you for your attention