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Michael Reifer, Frener & Reifer, Brixen (IT) “Development and implementation of façade system”

The document outlines the Future Envelope 12 event held in Bolzano on May 20-21, 2019, focusing on innovative façade systems and architectural advancements. It highlights various R&D projects related to structural glass, adaptive facades, and sustainable building practices, emphasizing collaboration and emerging technologies in construction. The content also discusses the broader implications of these innovations on the architecture and construction industries, including trends, supply chain development, and circular economy principles.

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The Future Envelope 12 final event 20-21 May 2019, Bolzano The Future Envelope 12 It’s all about performances • Development and implementation of façade system • Michael Reifer • FRENER & REIFER GmbH/Srl FACEcamp is funded by European Regional Development Fund and Interreg V-A Italy-Austria 2014-2020. www.interreg.net
The Future Envelope 12 final event 20-21 May 2019, Bolzano FRENER REIFER Company development
The Future Envelope 12 final event 20-21 May 2019, Bolzano Euregio region TAAT SOUTH TYROL
The Future Envelope 12 final event 20-21 May 2019, Bolzano FRENER & REIFER history
The Future Envelope 12 final event 20-21 May 2019, Bolzano FRENER & REIFER history
The Future Envelope 12 final event 20-21 May 2019, Bolzano New York HQ Brixen Augsburg Zürich Paris London Richard Meier Kenzo Tange Tadao Ando Norman Foster SANAA Renzo Piano Herzog & de Meuron Zaha Hadid FRENER & REIFER worldwide
The Future Envelope 12 final event 20-21 May 2019, Bolzano FRENER & REIFER Film
The Future Envelope 12 final event 20-21 May 2019, Bolzano (r) & D - Projects Iconic Architecture Complex Geometry
The Future Envelope 12 final event 20-21 May 2019, Bolzano From Wildspitzbahn to Softbridge, a R&D transfer story
The Future Envelope 12 final event 20-21 May 2019, Bolzano Fabrication (classical), surface destruction
The Future Envelope 12 final event 20-21 May 2019, Bolzano Fabrication (classical), surface destruction
The Future Envelope 12 final event 20-21 May 2019, Bolzano Fabrication (classical), surface destruction
The Future Envelope 12 final event 20-21 May 2019, Bolzano Rendering Fabrication, how to do a double curved mirror surface?
The Future Envelope 12 final event 20-21 May 2019, Bolzano Alternative fabrication (result of R&D project nURBS-tEC) ― Potential forming methods selection determination ― Forming limit parameter definition ― Forming limit parameter
The Future Envelope 12 final event 20-21 May 2019, BolzanoREFERENCES Prototyping alternative fabrication (MockUp passed)
The Future Envelope 12 final event 20-21 May 2019, BolzanoREFERENCES Installation
The Future Envelope 12 final event 20-21 May 2019, BolzanoREFERENCES work result
The Future Envelope 12 final event 20-21 May 2019, BolzanoREFERENCES Developement minimo „structural glased), based on minimo_FR
The Future Envelope 12 final event 20-21 May 2019, Bolzano (r) & D - Projects Iconic Architecture, structural glass
The Future Envelope 12 final event 20-21 May 2019, Bolzano Structural glass pyramide, Hotel Adler, Val Gardena, pretensioned glas structure
The Future Envelope 12 final event 20-21 May 2019, Bolzano R&D: design variants, test scenario creation, supply chain development, prototyping
The Future Envelope 12 final event 20-21 May 2019, Bolzano (r) & D - Projects Iconic Architecture, adaptive facades
The Future Envelope 12 final event 20-21 May 2019, Bolzano New challenge: adaptive high end facade
The Future Envelope 12 final event 20-21 May 2019, Bolzano Step 1: make feasable the architectural vision
The Future Envelope 12 final event 20-21 May 2019, Bolzano Step 2: functionality and visual design, and supply chain logic development
The Future Envelope 12 final event 20-21 May 2019, Bolzano Step 3: automation control design, production of visual and functional prototype
The Future Envelope 12 final event 20-21 May 2019, Bolzano Step 4: testing: wind forces, wind noise, corrosion, flash
The Future Envelope 12 final event 20-21 May 2019, Bolzano Step 5: optimization and production „zero serie prototype“
The Future Envelope 12 final event 20-21 May 2019, Bolzano Step 6: supply chain implementation (Super market)
The Future Envelope 12 final event 20-21 May 2019, Bolzano Step 7: production & installation
The Future Envelope 12 final event 20-21 May 2019, Bolzano Step 8: impressions
The Future Envelope 12 final event 20-21 May 2019, Bolzano developing concepts verifying solutions developing solutions designing concepts generating ideas producing solutions The F&R stage gate process ! Step 9: R&D process standardisation for a complex ETO building system supplier Project development as stage gate process with the right competencies on the right time Generating ideas, developing design Developing and designing concepts and variants Developing solution variants and pricing variants, testing, developing supply chain models and suppliers Producing solutions,
The Future Envelope 12 final event 20-21 May 2019, Bolzano New market opportunities departing from the R&D project
The Future Envelope 12 final event 20-21 May 2019, Bolzano Building Envelopes Context driven R&D Aproach R&D holistic context driven innovation approach
The Future Envelope 12 final event 20-21 May 2019, Bolzano Innovation Process Questions 2011 1. What kind of building and façade trends are to be expected? 2. Is reacting to trends enough of innovation? 3. How to close the strategic gap between the F&R innovation and the world architecture and building trends ― Look for the right networks: Universities, research institutes, parametric designers, suppliers….. ― Research in the right directions ― Enforce evolution true portfolio management and revies R&D in F&R: the beginnings
The Future Envelope 12 final event 20-21 May 2019, Bolzano Information Flow Cooperative problem Solving Documentation Energy Flow, Cradle 2 Cradle Life Cycle Parametrics Context induviduality System Component Logics Geometric Parametrics, Mathematical Detailing Context Green BuildingContext Urban Integration Material Flow Process Parametrics Part Logistic Parametrics Context Building Performance Innovation portfolio, context and topics
The Future Envelope 12 final event 20-21 May 2019, Bolzano Building Supply Chain, Research and Developement Topics
The Future Envelope 12 final event 20-21 May 2019, Bolzano R & (d) - projects functional design free form technology
The Future Envelope 12 final event 20-21 May 2019, Bolzano State of the art in 2011: System Layers, Details (primary steel-concrete Construction), RWTH
The Future Envelope 12 final event 20-21 May 2019, Bolzano nURBS-tEC R&D: Surface Materials & Macro Joint Analysis (I.C. TU Stuttgart)
The Future Envelope 12 final event 20-21 May 2019, Bolzano nURBS-tEC R&D: Forming Method Analysis, craftman based methods
The Future Envelope 12 final event 20-21 May 2019, Bolzano nURBS-tEC R&D: Forming Method Analysis deep drawing methods & explo forming
The Future Envelope 12 final event 20-21 May 2019, Bolzano nURBS-tEC R&D: Forming Method Analysis deep drawing methods & explo forming
The Future Envelope 12 final event 20-21 May 2019, Bolzano Institut für Baukonstruktion und Entwerfen Lehrstuhl 2, Prof. Stefan Behling nURBS-tEC R&D: Forming Method Analysis
The Future Envelope 12 final event 20-21 May 2019, Bolzano nURBS-tEC R&D: Forming Method Analysis
The Future Envelope 12 final event 20-21 May 2019, Bolzano nURBS-tEC Process, Forming Technology Evaluation Meth 1 Meth 2 Meth 3 Meth 4 Meth 5 Form 1 A 1 B 1 C 2 3 A ― technology readiness evaluation ― alinement forming methods to surface curvature regions ― forming limit parameter evaluation
The Future Envelope 12 final event 20-21 May 2019, BolzanoRESEARCH AND nURBS-tEC prototypes & Start of production
The Future Envelope 12 final event 20-21 May 2019, Bolzano nURBS-tEC Business field, Iconic Architecture, Surface types
The Future Envelope 12 final event 20-21 May 2019, Bolzano Intelligent Architecture Iconic Architecture Brand Architecture Exclusive Living Products and technologies Organic Construction Iconic Architecture Iconic Superyots Wide Size Prototyping Digital Chain •building envelope system supplier (design 2 build) •Other industries •architectural freeform know how •façade engineering and detailing •„mathematical“ detailing nURBS-tEC, business modelling, strategy alinement
The Future Envelope 12 final event 20-21 May 2019, Bolzano nURBS-tEC, R&D:„Sandwich“ Core Parametrics ― research, test and parametrization of cut sheet metal core solutions ― research, test and parametrization of auxetic and folded core solutions ― research, test and parametrization of blown core solutions
The Future Envelope 12 final event 20-21 May 2019, Bolzano nURBS-tEC, „mathematical“ detail engineering ― starting from classical façade engineering (cartesian) ― redesign details “mathematical” reproduceable (spherical coordinates) ― solve conttradiction between tolerance behavior and „mathematical detailing
The Future Envelope 12 final event 20-21 May 2019, Bolzano ― surface and panel geometry scripting ― core, frames and structure geometry scripting ― geometry dependencies and logistics scripting nURBS-tEC, geometric model generation
The Future Envelope 12 final event 20-21 May 2019, Bolzano ― model logistics control and modification ― part drawing scripting ― production chain and NC code scripting nURBS-tEC, digital chain generation
The Future Envelope 12 final event 20-21 May 2019, Bolzano R & (d) - Projects sustainability integral facades
The Future Envelope 12 final event 20-21 May 2019, Bolzano Solpower, integrated semitransparent facade collector (I.C. TU Stuttgart, TU Munich
The Future Envelope 12 final event 20-21 May 2019, Bolzano Solpower, collector performance test (energetical & visual)
The Future Envelope 12 final event 20-21 May 2019, Bolzano Solpower, design prototyp, evaluation of global application potential
The Future Envelope 12 final event 20-21 May 2019, Bolzano R & (d) - projects sustainability integral envelopes
The Future Envelope 12 final event 20-21 May 2019, Bolzano i-Cover, modular regenerative envelope system (I.C. TUM, Eurac, TUIBK, KAB) project objectives ― more adaptability ― more integration variants ― modular system ― model building simulation ― configurator prototype ― design pilot project ― installation pilot plant & facade
The Future Envelope 12 final event 20-21 May 2019, Bolzano results ― modul variants 1 ― modul variants 2 ― Konfigurator
The Future Envelope 12 final event 20-21 May 2019, Bolzano results ― modul variants 1 ― modul variants 2 ― configurator (Java, Excell) ― simulation office building ― design pilot plant ….not yet realized
The Future Envelope 12 final event 20-21 May 2019, Bolzano R & (d) - projects sustainability adaptive facades
The Future Envelope 12 final event 20-21 May 2019, Bolzano Flex Cover, auto-reactive facade (I.C. TU Munich), based on i-Cover
The Future Envelope 12 final event 20-21 May 2019, Bolzano Flex Cover, auto-reactive facade, smartr materials as „regulators“
The Future Envelope 12 final event 20-21 May 2019, Bolzano Thermotrope Glass fins
The Future Envelope 12 final event 20-21 May 2019, Bolzano Autoractive thermo cylinder regulated double skin facade
The Future Envelope 12 final event 20-21 May 2019, Bolzano Autoractive hygroscopic regulated double skin facade (humidity regulating)
The Future Envelope 12 final event 20-21 May 2019, Bolzano Bio Cover, auto-reactive facade (I.C. TU Dresden, Arup a.o.), based on i-Cover
The Future Envelope 12 final event 20-21 May 2019, Bolzano R & (d) - projects sustainability adaptive spaces
The Future Envelope 12 final event 20-21 May 2019, Bolzano L.I.S.A. liviing indepentently in ST AA, inteligent wardrobe (ageing society)
The Future Envelope 12 final event 20-21 May 2019, BolzanoREFERENCES Flissade, the convertible space
The Future Envelope 12 final event 20-21 May 2019, Bolzano R & (d) - projects sustainability circular Economie
The Future Envelope 12 final event 20-21 May 2019, Bolzano As part of the “London Design Festival”, Arup has collaborated with FRENER & REIFER and BAM to create the Circular Building, The partners have teamed up to apply and test circular economy principles in the construction industry by asking the following question: “Can we design a building where, at the end of its life, all its components and materials can be re-used, re-manufactured, just at least re-cycled?” Circular Building ― Installation and exhibition in London
The Future Envelope 12 final event 20-21 May 2019, Bolzano Circular Buildings ― are leading to „BIG DATA“ in construction industry !
The Future Envelope 12 final event 20-21 May 2019, Bolzano R&D process innovation construction 4.0
The Future Envelope 12 final event 20-21 May 2019, Bolzano Source: DFKI (2013) From industry 1.0 to industry 4.0
The Future Envelope 12 final event 20-21 May 2019, Bolzano Design Construction Operation Building Information Modeling (BIM) Cloud Computing Virtual Reality (VR) Augmented Reality Simulations Robotics Additive Manufacturing From industry 1.0 to industry 4.0, main building processes & digital context Lean Construction
The Future Envelope 12 final event 20-21 May 2019, Bolzano developing concepts verifying solutions developing solutions designing concepts generating ideas producing solutions The F&R stage gate process ! F&R-innovation Step 1: process standardisation review departing from TKHQ learnings Project development as stage gate process with the right competencies on the right time Generating ideas, developing design Developing and designing concepts and variants Developing solution variants and pricing variants, testing, developing supply chain models and suppliers Producing solutions,
The Future Envelope 12 final event 20-21 May 2019, Bolzano Project „Build 4 future“: front loaded installation planning (last planner system)
The Future Envelope 12 final event 20-21 May 2019, BolzanoInformationsfluss=Kultur Jolly Ja Ja Ja Ja Ja Ja Ja Ja Ja Ja Ja Ja 12 gt. gt. gt. gt. 0 gt. 0 0 0 gt. gt. gt. gt. gt. gt. 0 gt. 0 0 0 0 gt. 0 MF PP NM DA EC FM GP GG RH HD LM LW MH OJ PP1 RD RM SF SE SS TV VA WC 9 0 9 0 0 0 0 0 0 0 9 9 9 0 9 0 9 0 0 0 0 9 0 h 9 9 9 9 0 9 0 0 0 9 9 9 9 9 9 0 9 0 0 0 0 9 0 h/d PP PP NM DA FM HD LM LW MH OJ PP1RM VA AK h PP NM DA FM HD LM LW MH OJ PP1 RM VA 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4 3 27 0 0 0 0 0 0 0 0 0 0 9 0 9 0 9 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 X X X X X X X 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 X X X 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 X X X X X X 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 X X X 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 r Bauabschnitte Anwesenheitsliste Mittwoch KW 43 woch KW 43 Ostfassade 1-A 1-A-O-4 1-A-O-5 1-A-O-6 1-A-O-7 1-A-O-8 1-A-O-9 1-A-O-1 1-A-O-2 1-A-O-3 1-A-O-10 Bedarf 0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 7,5 8,0 8,5 9,0 9,5 MF PP NM DA EC FM GP GG RH HD LM LW MH OJ PP1 RD RM SF SE SS TV VA WC Project „Build 4 future“: Excell prototyping, ressources, materials, NCRs Project Build 4 future: I.C, FUBZ, Fraunhofer Italia, 10 building industry companies
The Future Envelope 12 final event 20-21 May 2019, Bolzano Project „Build 4 future“: protoype evaluation, optimisation and digitalisation 3 Pilot projects „lean construction“ • Krankenhaus Bozen (repetitive) • Swiss Re (repetitive,complex parts • Soft Bridge (not repetitive, complex parts ) R&D Outcome: Excell-Prototypes • for innovative site orientated ERP with • agile site ressource and supply chain regulation • NCR Monitoring and contiuous improvement
The Future Envelope 12 final event 20-21 May 2019, Bolzano Project „Cockpit“: developing digital planning, recording and regulation tools Project „Cockpit: I.C., FUBZ, Fraunhofer Italia, 3 building industry companies „digitalisation“ of lean construction BIM integration of lean process data
The Future Envelope 12 final event 20-21 May 2019, Bolzano R&D process innovation construction design 4.0
The Future Envelope 12 final event 20-21 May 2019, Bolzano Project „open BIM“: engineer 2 order (ETO) organised building supplier: example F&R
The Future Envelope 12 final event 20-21 May 2019, Bolzano developing concepts verifying solutions developing solutions designing concepts generating ideas producing solutions ! Fact 1: Not well defined supplier interferences because of late involvement of suppliers Fact 2: High costs in the realisation process because of not cleared intersections between suppliers Fact 3: High competition and lowest prices seams to be much important than solution finding Fact 4: BIM is not well manageable because lack of information at the right time Project „Build 4 future“: problems and challanges for innovative project development
The Future Envelope 12 final event 20-21 May 2019, Bolzano How we can rethink the project development process? • How we can obtain more process transparency? • How we can obtain more process efficiency? • How we can reduce process costs? • How we can use BIM with value added at the process? The project development process Project „Build 4 future“: problems and challanges for innovative project development
The Future Envelope 12 final event 20-21 May 2019, Bolzano developing concepts verifying solutions developing solutions designing concepts generating ideas producing solutions The F&R stage gate process ! Project development as stage gate process with the right competencies on the right time ??? Innovation to Order (ITO) or Engineerin to Order supplier (ETO) Configuration to Order (CTO) supplier Build to Order (BTO) or Production on Demand (PoD) supplier Assembly to Order (ATO or Make to Stock supplier Project „open BIM“: supplier types: supply chain variants in project development Same Submission line for every supply chain model
The Future Envelope 12 final event 20-21 May 2019, Bolzano developing concepts verifying solutions developing solutions designing concepts generating ideas producing solutions The F&R stage gate process ! Project development as BIM friendly stage gate process !!! • Defining supplier technology complexities from start • Defining supplier supply chain model types from start • Defining the integrated project delivery strategy and submission stages • Defining the BIM strategy (stage orientated LOD) Project „open BIM“: BIM and supply chain type orientated project development process Same Submission line for every supply chain model
The Future Envelope 12 final event 20-21 May 2019, Bolzano developing concepts verifying solutions developing solutions designing concepts generating ideas producing solutions The F&R stage gate process Project „open BIM“: BIM and supply chain type orientated project development process Different involvement submission lines for every supply chain model Suppliers sorted by supply chain model
The Future Envelope 12 final event 20-21 May 2019, Bolzano Source: http://www.makebim.com/2016/09/17/bim-collaboration-format- with-archicad/?lang=en Source: http://www.hks-architekten.de/de/news/hks-i-architekten- planen-bim-pilotprojekt-des-bundes-berlin Project „open BIM“: BIM and supply chain type orientated project development process Open stage gate oriented BIM: • Information delivery at the right time • From the right competence • With the right knowledge • In the right LOD • With the right recompense • With the right data connectors Results: • Early clash detection • Interference solution finding • Transparence at the right time • Reduction of cost uncertainities
The Future Envelope 12 final event 20-21 May 2019, Bolzano R&D process digitalization robotics in construction
The Future Envelope 12 final event 20-21 May 2019, Bolzano Construction robotics: : additive manufacturing: installation automation Robotics in construction: Installation automation: • Scaffolding • Brick positioning • Brick installation
The Future Envelope 12 final event 20-21 May 2019, Bolzano Construction robotics: additive manufacturing: 3d „printing“ Robotics in construction: 3d printing: • Concrete casting • Concrete printing large scale • 3d metal welding
The Future Envelope 12 final event 20-21 May 2019, Bolzano R & (d) - projects facecamp knowlegde management
The Future Envelope 12 final event 20-21 May 2019, Bolzano Knowledge management based on fractal abstract structure, tested in flexcover
The Future Envelope 12 final event 20-21 May 2019, Bolzano Knowledge management based on fractal abstract structure, to be continue
The Future Envelope 12 final event 20-21 May 2019, Bolzano Inventing future envelopes What If ???
The Future Envelope 12 final event 20-21 May 2019, Bolzano Innovation portfolio, context and topics todays world future world F&R_development (r) & D ! future world from todays point of view F&R_Innovation R & (d) ! ?F&R_innoVision What if ???
The Future Envelope 12 final event 20-21 May 2019, Bolzano Information Flow Cooperative problem Solving Documentation Energy Flow, Cradle 2 Cradle Life Cycle Parametrics Context induviduality System Component Logics Geometric Parametrics, Mathematical Detailing Context Green BuildingContext Urban Integration Material Flow Process Parametrics Part Logistic Parametrics Context Building Performance Innovation portfolio, todays view of future world
The Future Envelope 12 final event 20-21 May 2019, Bolzano Innovation portfolio in the future world ????
The Future Envelope 12 final event 20-21 May 2019, Bolzano Thank you for your attention! • Michael Reifer • FRENER & REIFER GmbH/Srl • m.reifer@frener-reifer.com FACEcamp is funded by European Regional Development Fund and Interreg V-A Italy-Austria 2014-2020. www.interreg.net

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Michael Reifer, Frener & Reifer, Brixen (IT) “Development and implementation of façade system”

  • 1.
    The Future Envelope12 final event 20-21 May 2019, Bolzano The Future Envelope 12 It’s all about performances • Development and implementation of façade system • Michael Reifer • FRENER & REIFER GmbH/Srl FACEcamp is funded by European Regional Development Fund and Interreg V-A Italy-Austria 2014-2020. www.interreg.net
  • 2.
    The Future Envelope12 final event 20-21 May 2019, Bolzano FRENER REIFER Company development
  • 3.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Euregio region TAAT SOUTH TYROL
  • 4.
    The Future Envelope12 final event 20-21 May 2019, Bolzano FRENER & REIFER history
  • 5.
    The Future Envelope12 final event 20-21 May 2019, Bolzano FRENER & REIFER history
  • 6.
    The Future Envelope12 final event 20-21 May 2019, Bolzano New York HQ Brixen Augsburg Zürich Paris London Richard Meier Kenzo Tange Tadao Ando Norman Foster SANAA Renzo Piano Herzog & de Meuron Zaha Hadid FRENER & REIFER worldwide
  • 7.
    The Future Envelope12 final event 20-21 May 2019, Bolzano FRENER & REIFER Film
  • 8.
    The Future Envelope12 final event 20-21 May 2019, Bolzano (r) & D - Projects Iconic Architecture Complex Geometry
  • 9.
    The Future Envelope12 final event 20-21 May 2019, Bolzano From Wildspitzbahn to Softbridge, a R&D transfer story
  • 10.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Fabrication (classical), surface destruction
  • 11.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Fabrication (classical), surface destruction
  • 12.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Fabrication (classical), surface destruction
  • 13.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Rendering Fabrication, how to do a double curved mirror surface?
  • 14.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Alternative fabrication (result of R&D project nURBS-tEC) ― Potential forming methods selection determination ― Forming limit parameter definition ― Forming limit parameter
  • 15.
    The Future Envelope12 final event 20-21 May 2019, BolzanoREFERENCES Prototyping alternative fabrication (MockUp passed)
  • 16.
    The Future Envelope12 final event 20-21 May 2019, BolzanoREFERENCES Installation
  • 17.
    The Future Envelope12 final event 20-21 May 2019, BolzanoREFERENCES work result
  • 18.
    The Future Envelope12 final event 20-21 May 2019, BolzanoREFERENCES Developement minimo „structural glased), based on minimo_FR
  • 19.
    The Future Envelope12 final event 20-21 May 2019, Bolzano (r) & D - Projects Iconic Architecture, structural glass
  • 20.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Structural glass pyramide, Hotel Adler, Val Gardena, pretensioned glas structure
  • 21.
    The Future Envelope12 final event 20-21 May 2019, Bolzano R&D: design variants, test scenario creation, supply chain development, prototyping
  • 22.
    The Future Envelope12 final event 20-21 May 2019, Bolzano (r) & D - Projects Iconic Architecture, adaptive facades
  • 23.
    The Future Envelope12 final event 20-21 May 2019, Bolzano New challenge: adaptive high end facade
  • 24.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Step 1: make feasable the architectural vision
  • 25.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Step 2: functionality and visual design, and supply chain logic development
  • 26.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Step 3: automation control design, production of visual and functional prototype
  • 27.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Step 4: testing: wind forces, wind noise, corrosion, flash
  • 28.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Step 5: optimization and production „zero serie prototype“
  • 29.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Step 6: supply chain implementation (Super market)
  • 30.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Step 7: production & installation
  • 31.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Step 8: impressions
  • 32.
    The Future Envelope12 final event 20-21 May 2019, Bolzano developing concepts verifying solutions developing solutions designing concepts generating ideas producing solutions The F&R stage gate process ! Step 9: R&D process standardisation for a complex ETO building system supplier Project development as stage gate process with the right competencies on the right time Generating ideas, developing design Developing and designing concepts and variants Developing solution variants and pricing variants, testing, developing supply chain models and suppliers Producing solutions,
  • 33.
    The Future Envelope12 final event 20-21 May 2019, Bolzano New market opportunities departing from the R&D project
  • 34.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Building Envelopes Context driven R&D Aproach R&D holistic context driven innovation approach
  • 35.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Innovation Process Questions 2011 1. What kind of building and façade trends are to be expected? 2. Is reacting to trends enough of innovation? 3. How to close the strategic gap between the F&R innovation and the world architecture and building trends ― Look for the right networks: Universities, research institutes, parametric designers, suppliers….. ― Research in the right directions ― Enforce evolution true portfolio management and revies R&D in F&R: the beginnings
  • 36.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Information Flow Cooperative problem Solving Documentation Energy Flow, Cradle 2 Cradle Life Cycle Parametrics Context induviduality System Component Logics Geometric Parametrics, Mathematical Detailing Context Green BuildingContext Urban Integration Material Flow Process Parametrics Part Logistic Parametrics Context Building Performance Innovation portfolio, context and topics
  • 37.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Building Supply Chain, Research and Developement Topics
  • 38.
    The Future Envelope12 final event 20-21 May 2019, Bolzano R & (d) - projects functional design free form technology
  • 39.
    The Future Envelope12 final event 20-21 May 2019, Bolzano State of the art in 2011: System Layers, Details (primary steel-concrete Construction), RWTH
  • 40.
    The Future Envelope12 final event 20-21 May 2019, Bolzano nURBS-tEC R&D: Surface Materials & Macro Joint Analysis (I.C. TU Stuttgart)
  • 41.
    The Future Envelope12 final event 20-21 May 2019, Bolzano nURBS-tEC R&D: Forming Method Analysis, craftman based methods
  • 42.
    The Future Envelope12 final event 20-21 May 2019, Bolzano nURBS-tEC R&D: Forming Method Analysis deep drawing methods & explo forming
  • 43.
    The Future Envelope12 final event 20-21 May 2019, Bolzano nURBS-tEC R&D: Forming Method Analysis deep drawing methods & explo forming
  • 44.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Institut für Baukonstruktion und Entwerfen Lehrstuhl 2, Prof. Stefan Behling nURBS-tEC R&D: Forming Method Analysis
  • 45.
    The Future Envelope12 final event 20-21 May 2019, Bolzano nURBS-tEC R&D: Forming Method Analysis
  • 46.
    The Future Envelope12 final event 20-21 May 2019, Bolzano nURBS-tEC Process, Forming Technology Evaluation Meth 1 Meth 2 Meth 3 Meth 4 Meth 5 Form 1 A 1 B 1 C 2 3 A ― technology readiness evaluation ― alinement forming methods to surface curvature regions ― forming limit parameter evaluation
  • 47.
    The Future Envelope12 final event 20-21 May 2019, BolzanoRESEARCH AND nURBS-tEC prototypes & Start of production
  • 48.
    The Future Envelope12 final event 20-21 May 2019, Bolzano nURBS-tEC Business field, Iconic Architecture, Surface types
  • 49.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Intelligent Architecture Iconic Architecture Brand Architecture Exclusive Living Products and technologies Organic Construction Iconic Architecture Iconic Superyots Wide Size Prototyping Digital Chain •building envelope system supplier (design 2 build) •Other industries •architectural freeform know how •façade engineering and detailing •„mathematical“ detailing nURBS-tEC, business modelling, strategy alinement
  • 50.
    The Future Envelope12 final event 20-21 May 2019, Bolzano nURBS-tEC, R&D:„Sandwich“ Core Parametrics ― research, test and parametrization of cut sheet metal core solutions ― research, test and parametrization of auxetic and folded core solutions ― research, test and parametrization of blown core solutions
  • 51.
    The Future Envelope12 final event 20-21 May 2019, Bolzano nURBS-tEC, „mathematical“ detail engineering ― starting from classical façade engineering (cartesian) ― redesign details “mathematical” reproduceable (spherical coordinates) ― solve conttradiction between tolerance behavior and „mathematical detailing
  • 52.
    The Future Envelope12 final event 20-21 May 2019, Bolzano ― surface and panel geometry scripting ― core, frames and structure geometry scripting ― geometry dependencies and logistics scripting nURBS-tEC, geometric model generation
  • 53.
    The Future Envelope12 final event 20-21 May 2019, Bolzano ― model logistics control and modification ― part drawing scripting ― production chain and NC code scripting nURBS-tEC, digital chain generation
  • 54.
    The Future Envelope12 final event 20-21 May 2019, Bolzano R & (d) - Projects sustainability integral facades
  • 55.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Solpower, integrated semitransparent facade collector (I.C. TU Stuttgart, TU Munich
  • 56.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Solpower, collector performance test (energetical & visual)
  • 57.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Solpower, design prototyp, evaluation of global application potential
  • 58.
    The Future Envelope12 final event 20-21 May 2019, Bolzano R & (d) - projects sustainability integral envelopes
  • 59.
    The Future Envelope12 final event 20-21 May 2019, Bolzano i-Cover, modular regenerative envelope system (I.C. TUM, Eurac, TUIBK, KAB) project objectives ― more adaptability ― more integration variants ― modular system ― model building simulation ― configurator prototype ― design pilot project ― installation pilot plant & facade
  • 60.
    The Future Envelope12 final event 20-21 May 2019, Bolzano results ― modul variants 1 ― modul variants 2 ― Konfigurator
  • 61.
    The Future Envelope12 final event 20-21 May 2019, Bolzano results ― modul variants 1 ― modul variants 2 ― configurator (Java, Excell) ― simulation office building ― design pilot plant ….not yet realized
  • 62.
    The Future Envelope12 final event 20-21 May 2019, Bolzano R & (d) - projects sustainability adaptive facades
  • 63.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Flex Cover, auto-reactive facade (I.C. TU Munich), based on i-Cover
  • 64.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Flex Cover, auto-reactive facade, smartr materials as „regulators“
  • 65.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Thermotrope Glass fins
  • 66.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Autoractive thermo cylinder regulated double skin facade
  • 67.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Autoractive hygroscopic regulated double skin facade (humidity regulating)
  • 68.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Bio Cover, auto-reactive facade (I.C. TU Dresden, Arup a.o.), based on i-Cover
  • 69.
    The Future Envelope12 final event 20-21 May 2019, Bolzano R & (d) - projects sustainability adaptive spaces
  • 70.
    The Future Envelope12 final event 20-21 May 2019, Bolzano L.I.S.A. liviing indepentently in ST AA, inteligent wardrobe (ageing society)
  • 71.
    The Future Envelope12 final event 20-21 May 2019, BolzanoREFERENCES Flissade, the convertible space
  • 72.
    The Future Envelope12 final event 20-21 May 2019, Bolzano R & (d) - projects sustainability circular Economie
  • 73.
    The Future Envelope12 final event 20-21 May 2019, Bolzano As part of the “London Design Festival”, Arup has collaborated with FRENER & REIFER and BAM to create the Circular Building, The partners have teamed up to apply and test circular economy principles in the construction industry by asking the following question: “Can we design a building where, at the end of its life, all its components and materials can be re-used, re-manufactured, just at least re-cycled?” Circular Building ― Installation and exhibition in London
  • 74.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Circular Buildings ― are leading to „BIG DATA“ in construction industry !
  • 75.
    The Future Envelope12 final event 20-21 May 2019, Bolzano R&D process innovation construction 4.0
  • 76.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Source: DFKI (2013) From industry 1.0 to industry 4.0
  • 77.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Design Construction Operation Building Information Modeling (BIM) Cloud Computing Virtual Reality (VR) Augmented Reality Simulations Robotics Additive Manufacturing From industry 1.0 to industry 4.0, main building processes & digital context Lean Construction
  • 78.
    The Future Envelope12 final event 20-21 May 2019, Bolzano developing concepts verifying solutions developing solutions designing concepts generating ideas producing solutions The F&R stage gate process ! F&R-innovation Step 1: process standardisation review departing from TKHQ learnings Project development as stage gate process with the right competencies on the right time Generating ideas, developing design Developing and designing concepts and variants Developing solution variants and pricing variants, testing, developing supply chain models and suppliers Producing solutions,
  • 79.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Project „Build 4 future“: front loaded installation planning (last planner system)
  • 80.
    The Future Envelope12 final event 20-21 May 2019, BolzanoInformationsfluss=Kultur Jolly Ja Ja Ja Ja Ja Ja Ja Ja Ja Ja Ja Ja 12 gt. gt. gt. gt. 0 gt. 0 0 0 gt. gt. gt. gt. gt. gt. 0 gt. 0 0 0 0 gt. 0 MF PP NM DA EC FM GP GG RH HD LM LW MH OJ PP1 RD RM SF SE SS TV VA WC 9 0 9 0 0 0 0 0 0 0 9 9 9 0 9 0 9 0 0 0 0 9 0 h 9 9 9 9 0 9 0 0 0 9 9 9 9 9 9 0 9 0 0 0 0 9 0 h/d PP PP NM DA FM HD LM LW MH OJ PP1RM VA AK h PP NM DA FM HD LM LW MH OJ PP1 RM VA 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4 3 27 0 0 0 0 0 0 0 0 0 0 9 0 9 0 9 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 X X X X X X X 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 X X X 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 X X X X X X 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 X X X 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 r Bauabschnitte Anwesenheitsliste Mittwoch KW 43 woch KW 43 Ostfassade 1-A 1-A-O-4 1-A-O-5 1-A-O-6 1-A-O-7 1-A-O-8 1-A-O-9 1-A-O-1 1-A-O-2 1-A-O-3 1-A-O-10 Bedarf 0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 7,5 8,0 8,5 9,0 9,5 MF PP NM DA EC FM GP GG RH HD LM LW MH OJ PP1 RD RM SF SE SS TV VA WC Project „Build 4 future“: Excell prototyping, ressources, materials, NCRs Project Build 4 future: I.C, FUBZ, Fraunhofer Italia, 10 building industry companies
  • 81.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Project „Build 4 future“: protoype evaluation, optimisation and digitalisation 3 Pilot projects „lean construction“ • Krankenhaus Bozen (repetitive) • Swiss Re (repetitive,complex parts • Soft Bridge (not repetitive, complex parts ) R&D Outcome: Excell-Prototypes • for innovative site orientated ERP with • agile site ressource and supply chain regulation • NCR Monitoring and contiuous improvement
  • 82.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Project „Cockpit“: developing digital planning, recording and regulation tools Project „Cockpit: I.C., FUBZ, Fraunhofer Italia, 3 building industry companies „digitalisation“ of lean construction BIM integration of lean process data
  • 83.
    The Future Envelope12 final event 20-21 May 2019, Bolzano R&D process innovation construction design 4.0
  • 84.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Project „open BIM“: engineer 2 order (ETO) organised building supplier: example F&R
  • 85.
    The Future Envelope12 final event 20-21 May 2019, Bolzano developing concepts verifying solutions developing solutions designing concepts generating ideas producing solutions ! Fact 1: Not well defined supplier interferences because of late involvement of suppliers Fact 2: High costs in the realisation process because of not cleared intersections between suppliers Fact 3: High competition and lowest prices seams to be much important than solution finding Fact 4: BIM is not well manageable because lack of information at the right time Project „Build 4 future“: problems and challanges for innovative project development
  • 86.
    The Future Envelope12 final event 20-21 May 2019, Bolzano How we can rethink the project development process? • How we can obtain more process transparency? • How we can obtain more process efficiency? • How we can reduce process costs? • How we can use BIM with value added at the process? The project development process Project „Build 4 future“: problems and challanges for innovative project development
  • 87.
    The Future Envelope12 final event 20-21 May 2019, Bolzano developing concepts verifying solutions developing solutions designing concepts generating ideas producing solutions The F&R stage gate process ! Project development as stage gate process with the right competencies on the right time ??? Innovation to Order (ITO) or Engineerin to Order supplier (ETO) Configuration to Order (CTO) supplier Build to Order (BTO) or Production on Demand (PoD) supplier Assembly to Order (ATO or Make to Stock supplier Project „open BIM“: supplier types: supply chain variants in project development Same Submission line for every supply chain model
  • 88.
    The Future Envelope12 final event 20-21 May 2019, Bolzano developing concepts verifying solutions developing solutions designing concepts generating ideas producing solutions The F&R stage gate process ! Project development as BIM friendly stage gate process !!! • Defining supplier technology complexities from start • Defining supplier supply chain model types from start • Defining the integrated project delivery strategy and submission stages • Defining the BIM strategy (stage orientated LOD) Project „open BIM“: BIM and supply chain type orientated project development process Same Submission line for every supply chain model
  • 89.
    The Future Envelope12 final event 20-21 May 2019, Bolzano developing concepts verifying solutions developing solutions designing concepts generating ideas producing solutions The F&R stage gate process Project „open BIM“: BIM and supply chain type orientated project development process Different involvement submission lines for every supply chain model Suppliers sorted by supply chain model
  • 90.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Source: http://www.makebim.com/2016/09/17/bim-collaboration-format- with-archicad/?lang=en Source: http://www.hks-architekten.de/de/news/hks-i-architekten- planen-bim-pilotprojekt-des-bundes-berlin Project „open BIM“: BIM and supply chain type orientated project development process Open stage gate oriented BIM: • Information delivery at the right time • From the right competence • With the right knowledge • In the right LOD • With the right recompense • With the right data connectors Results: • Early clash detection • Interference solution finding • Transparence at the right time • Reduction of cost uncertainities
  • 91.
    The Future Envelope12 final event 20-21 May 2019, Bolzano R&D process digitalization robotics in construction
  • 92.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Construction robotics: : additive manufacturing: installation automation Robotics in construction: Installation automation: • Scaffolding • Brick positioning • Brick installation
  • 93.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Construction robotics: additive manufacturing: 3d „printing“ Robotics in construction: 3d printing: • Concrete casting • Concrete printing large scale • 3d metal welding
  • 94.
    The Future Envelope12 final event 20-21 May 2019, Bolzano R & (d) - projects facecamp knowlegde management
  • 95.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Knowledge management based on fractal abstract structure, tested in flexcover
  • 96.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Knowledge management based on fractal abstract structure, to be continue
  • 97.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Inventing future envelopes What If ???
  • 98.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Innovation portfolio, context and topics todays world future world F&R_development (r) & D ! future world from todays point of view F&R_Innovation R & (d) ! ?F&R_innoVision What if ???
  • 99.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Information Flow Cooperative problem Solving Documentation Energy Flow, Cradle 2 Cradle Life Cycle Parametrics Context induviduality System Component Logics Geometric Parametrics, Mathematical Detailing Context Green BuildingContext Urban Integration Material Flow Process Parametrics Part Logistic Parametrics Context Building Performance Innovation portfolio, todays view of future world
  • 100.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Innovation portfolio in the future world ????
  • 101.
    The Future Envelope12 final event 20-21 May 2019, Bolzano Thank you for your attention! • Michael Reifer • FRENER & REIFER GmbH/Srl • m.reifer@frener-reifer.com FACEcamp is funded by European Regional Development Fund and Interreg V-A Italy-Austria 2014-2020. www.interreg.net