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METERING.COM

ISSUE 2 | 2013

Breaking Through the Connectivity Barrier
Advanced PLC Modem SoC
EV8000 Series

AMI gas and water • Smart metering in UK • Batteries

Smart Energy International
METERING.COM

METERING.COM

ISSUE - 2 | 2013

METERING INTERNATIONAL

C O N T E N T S

ISSUE 2 | 2013

AMI & SMARt MEtERInG
18

AMI trends and developments in gas and water utilities

20

Smart gas metering in Europe - an untapped opportunity?

24

Towards meter reading interoperability at American Water

28

Lessons from the island: Smart metering in Great Britain

30

Interoperability – top down or bottom up?

68

Global water meter market update: Back to the basics

By Joseph Turgeon
By Daniella Muallem
Issue 2 2013

By David Hughes
By Richard St Clair
By Nigel Orchard
By Nicole Tuggle

Breaking Through the Connectivity Barrier

PREPAyMEnt
Prepayment: The energy conservation impact in US
By Cindy O’Dwyer

EV8000 Series
www.metering.com

58

Advanced PLC Modem SoC

BUSInESS / FInAncE / REGULAtoRy
34
70

Understanding declining water sales and utility revenues

72

EnVerv provides advanced PLC SoC solution
for AMI and energy management applications.
These are developed on the belief that every
node in the network needs to be connected
reliably and with enough robust bit rates
to account for today’s applications and
tomorrow’s feature rich ones.

Getting ready to roll in Britain – smart procurement strategies

Developing a heat metering specification. ASTM International Technical Committee
E44.25 partners with global metering industry

By John Peters
By Janice A. Beecher and Thomas Chesnutt

By Christine DeJong

www.enverv.com

BILLInG & cUStoMER SERvIcE
76

Payment transactions and claims management in the German energy industry:
Deteriorating payment behaviour and increasing influence of smart metering
By trend:research

SMART ENERGY

MEtER DAtA
66

Considerations in implementing a meter data analytics solution

38

By Mary Rich and Irshad James

The European supergrid is
inevitable
By Ana Aguado Cornago

European supergrid

MEtER tESt & FIELD SERvIcE
82

42

mSure – a new technique for ensuring stable high accuracy over the lifetime of an
electric meter
By JED Hurwitz

coMPonEntS
78

Investigations into the lifetime of gas meter batteries in the Netherlands

87

46

AES Eletropaulo’s smart grid program

52

Global EV outlook: Assessment of electric
vehicle progress

56

G.hn powers smart grid evolution
By Livia Rosu and John Egan

Will any disaster wake America up to its water problem?
By Vincent Caprio

WorldView

4

Editorial

14

Water is your business

4

Current Affairs

12

Association news
SWAN – activities in the
water industry

16

Brazil’s path to smart electric grids

88

Index to Advertisers

By Michael Deane

By André Pepitone da Nóbrega

G.hn

By Maria Tereza Moyses Travassos Vellano and Paulo Roberto de
Souza Pimentel

By Electric Vehicles Initiative

REGULARS

Latin America

By Dan Waddle

By Horst Reuning and Machiel Joosse

LASt WoRD

Global EV Alliance

Smart Grid Alliance for the
Americas: Support to rural utilities

Published by:
CURRENT AFFAIRS
CURRENT AFFAIRS CURRENT AFFAIRS CURRENT AFFAIRS CURRENT AFFAIRS CURRENT AFFAIRS CURRENT AFFAIRS
editoriaL

Looking towards the utiLity of the future
We make no apologies for once again focussing strongly on water in this
issue. While water is obviously a resource with different characteristics
to energy, the challenges faced by water utilities – conceptually at
least – are very similar to those of their counterparts in energy, such
as reducing losses, accurately billing, securing revenue, and building
customer relationships – all of which contribute to the making of a more
operationally efficient, financially secure and sustainable utility.
These challenges are leading to the increasing deployment of advanced
metering infrastructure in water utilities, and with it increasingly moves
towards smarter water networks (p. 12, 14, 18, 24).
Another issue that has been attracting much discussion of late is the
future of utilities in a scenario where consumers are being encouraged
to conserve resources by reducing demand, leading to flat or declining
sales and consequently utility revenues (p.70). Undoubtedly greater
operational efficiencies are able to offset at least part of such losses
but water utilities may also need to look to developing alternative
sources of revenue, such as alternative end uses of water or the offer of
efficiency services or equipment.

Similar trends are being observed for energy utilities and a new study
from Ernst & Young1, released just as this issue was going to press,
observes an emergence of ancillary services markets – for example
home energy management services, secure home services, mobility
services – and finds that this is one of the key growth opportunities
for power companies. According to this report, success will depend on
learning lessons from other sectors such as banking and telecoms, as
well as on the acquisition of the necessary competencies and skills.
Without doubt the utility of the future will be different to that of today,
but those that are successful will have “a robust forward view,” according
to the Ernst & Young report. Such companies are more outward looking
and market focussed, respond smartly to change, understand what
drives costs and value, and engage closely with stakeholders.
Jonathan Spencer Jones
Editor
jonathan.spencerjones@spintelligent.com
1. Business Pulse. Exploring dual perspectives on the top 10 risks and opportunities in 2013 and beyond.
Ernst & Young 2013.
C

M

Y

renewabLe energy, aMi top sMart grid driver
and technoLogy gLobaLLy
Renewable energy standards and targets are the top motivating drivers for smart
grids globally, while advanced metering infrastructure (AMI) is the top technology
priority, according to a recent study from the International Smart Grid Action
Network (ISGAN).
The other top motivating drivers in order are:
• System efficiency improvements
• Reliability improvements
• Enabling customer choice and participation
• Enabling new products, services, and markets.
The other top technology priorities are:
• Large-size variable renewable energy sources integration
• Demand response
• Wind
• Distributed energy resources.
The study, ‘Smart grid drivers and technologies by country, economies, and
continent’, was based on a survey of the then (September 2012) 22 ISGAN
participants. It forms part of the initiative to develop a global smart grid inventory.
When broken down by economies the picture change, somewhat, particularly
for the developing economy participants. In this case the top driver is reliability
improvements, and the top technology priority is condition-based monitoring and
maintenance.
Similarly there are also differences when broken down by continent. System
efficiency improvement is the only driver of priority and AMI is the only technology
of priority to all continents.

steering coMMittee
to deveLop sMart grid
roadMap in phiLippines
The Philippines Department of Energy has
created an inter-agency steering committee to
develop a national smart grid policy framework
and roadmap.
The members of the committee include the
DOE, which will also serve as chair, National
Power Corporation (NPC), National Transmission
Corporation (TransCo), National Electrification
Administration (NEA), National Grid Corporation
of the Philippines (NGCP), and Philippine
Electricity Market Corporation (PEMC).
Specific deliverables of the committee include
a national smart grid strategy to 2030 with a
consideration of the impact on electricity prices,
along with transition policies and guidelines
and a roadmap with timelines for smart grid
implementation. A customer education and
information framework will also be developed.
The committee will also be responsible
for tapping funding from bilateral or
multilateral funding institutions to finance
smart grid initiatives, and for monitoring the
implementation of the smart grid.

In the next step of the initiative individual national projects will be assessed for
inclusion in the project inventory.
www.iea-isgan.org
4

Several power industry participants, among them
Meralco, have already started implementing
smart grid initiatives.
www.doe.gov.ph
METERING INTERNATIONAL ISSUE - 2 | 2013

CM

MY

CY

CMY

K
COMPONENTS

INVESTIGATIONS INTO THE
LIFETIME OF GAS METER
BATTERIES IN THE NETHERLANDS
By Horst Reuning and Machiel Joosse

By 2020 there will be about seven million smart
gas meters installed in the Netherlands, using
batteries that are supposed to last for about 20
years. The long lifetime of the batteries is crucial,
because an operation to replace them would be
on a large scale and therefore expensive. The
Dutch DSOs (within Netbeheer Nederland) joined
forces to carry out a unique study of predicted
and actual battery lifetimes. In this study,
batteries were examined from gas meters that
had already been operating for 4-5 years. The
results were promising: after 4-5 years, the actual
(practical) lifetime of the batteries examined
turned out to be in line with the predicted
(theoretical) values.
In the coming years millions of smart meters will
Table 1 – Gas meters selected for battery testing
be installed in the Netherlands. Smart electricity
meters are powered via the mains. Smart gas
The batteries and meters involved had been used in different ways.
meters, however, are not connected up to the mains and have to
The three use cases for the same type of Flonidan wired M-Bus gas
have their own power supply: a battery.
meter were particularly interesting, because these included:
• Unused meters (in storage since 2007), no communication
According to the Dutch Smart Meter Requirements (DSMR4.0), the
• Meters that had been operating from October 2007 to April
latest generation meter is supposed to function for 20 years including
2012, communicating once per hour
the battery. But is that realistic? The Dutch DSOs, cooperating within
• Meters that had been operating from May 2008 to May 2012,
Netbeheer Nederland, have no field experience that battery powered
communicating 180 times per hour!
meters can meet that requirement or have seen this demonstrated in
reality. There is a lot of scepticism about whether a lifetime of 15 to
PROJECT APPROACH
20 years can be achieved in a battery.
The project approach and timeline is illustrated in Figure 1.
A decision was taken at Netbeheer Nederland to carry out a
After their removal from the gas meters, the batteries were
study of the batteries in the first smart electronic gas meters that
marked with unique numbers and sent to Tadiran with no further
had been installed (in 2007 and 2008).
explanation of the use cases. In the first instance, the information
about power consumption and use case for the various batteries
The investigation was unusual in that it was the first time
anywhere in the world, as far as is known,
that a battery supplier (Tadiran), gas meter
manufacturers (Flonidan DC and Landis+Gyr) and
Dutch DSOs jointly carried out such a study and
openly published the results (first presented at
Metering, Billing/CRM Europe in Amsterdam in
October 2012). The study was carried out from
June to October 2012 by a number of technical
specialists from Netbeheer Netherland, the battery
supplier, and technicians from the gas meter
manufacturers. This study of the batteries was
part of the larger smart metering programme at
Netbeheer Nederland.
METHOD AND PROJECT DESIGN
Smart gas meters for the study came from three Dutch
DSOs, DELTA Netwerkbedrijf, ENEXIS and STEDIN. The
gas meters, both wireless and wired M-Bus, came from
various use cases, as detailed in Table 1.
78

Figure 1 – Project timeline

METERING INTERNATIONAL ISSUE - 2 | 2013
COMPONENTS

Figure 3 - Long term test, D-cell @RT under various continuous loads. Test is being continued

BATTERY INVESTIGATIONS
Figure 2 – Measurement set-up

was not disclosed. The battery manufacturer was only given this
information after the residual capacity of the batteries had been
determined.
The team from Netbeheer Nederland examined the electronics,
together with the gas meter manufacturer. Important questions to
be answered here were whether:
• The age of the component has an effect on the energy
consumption, and
• The measured energy consumption is in line with the original
values that were used for the lifetime calculation.
A digital multimeter was used to measure the idle current of the gas
meter electronics and an oscilloscope combined with a measurement
resistor was used to measure the current peaks/profile.

t

as
ol

ov
pr

t
en

5y
2

r
ea

s

Lithium thionyl chloride batteries
The high voltage (3.6 V), high energy content (19 Ah in a D size cell),
and low self-discharge rate (typically 0.5% per year) are the decisive
features that make lithium thionyl chloride (Li/SOCl2) batteries
the number one choice for long term standalone power sources
like those needed for a 20 year gas meter. Tadiran has more than
40 years’ experience with this technology. Customers like Aclara
(formerly Hexagram) have installed Tadiran AA size lithium batteries
in their AMR devices 25 years ago and report that these devices are
still operating on their original batteries.
Lifetime calculation model
However, prediction of battery life in a particular application
requires more than customer testimonials. Long term real life
tests under continuous and pulse loads at different levels have
been conducted for many years (Figure 3). Self-discharge rates
have been determined at different temperatures and under

Smart Metering
requires reliable power sources

Tadiran Batteries GmbH | Industriestr. 22 | 63654 BÜDINGEN | GERMANY
Tel: +49 6042 954-0 | Fax: +49 6042 954-190 | E-mail: info@tadiranbatteries.de
Download our applic at ion guide from w w w.tadiranbat ter ies.co.uk >> Produc t s >> Applic at ions >> Bat ter ies for smar t ut ilit y meters
COMPONENTS

different load currents. Cell components
were carefully selected, modified, and
tested before the formula for a 20-year
battery was found. Tadiran’s lifetime
calculation model takes the battery
composition into account as well as the
related self-discharge rate and internal
resistance. The result is a function of the
application current profile, temperature
profile, and minimum application voltage.
While considerable effort has been made on
the battery manufacturer’s side to develop
and improve the batteries and their life
calculation model, a thorough study of field
application life data has not previously been
performed.
Investigation methods
The task allocated to Tadiran was to
determine the residual capacity of lithium
cells returned by Netbeheer. Two different
methods were used for this investigation.
• Electrical discharge. This method was
a straightforward electrical discharge
where the discharge rate is accelerated
compared to the current consumption
of the gas meter. Determination of
the proper load is a trade-off between
accuracy and test duration because these
lithium batteries are optimized for a 20year battery life and not for a laboratory
test usually taking only a few weeks.

Figure 4: Results – case DNWB (Flonidan Pre NTA wired M-bus meters)

AA cells from the Flonidan gas meters were
discharged on 1,800 Ω continuous load to
2 V. D-cells from the Landis+Gyr gas meters
were discharged in two steps on 560 Ω and
later on 180 Ω.
• Chemical titration. Under these loads,
a certain percentage of the residual
capacity is not accessible due to an
increase of the internal resistance of
the battery. Therefore titration was
applied to a subset of the investigated
batteries as a second, more rigorous
method. This method is based on
a chemical reaction and consumes
literally all the residual lithium metal
in a battery. Batteries were opened,
internal parts such as the cathode,
current collector and separator were
removed, and the residual lithium
was dissolved in water, yielding a
basic aqueous solution. Finally, the
lithium content was determined by
the amount of acid required for its
neutralization.

Figure 5: Results – case Stedin (Landis+Gyr E6V meters)

RESULTS
Tadiran examined 10 batteries by
discharging them through a load resistor.
This method discharges a battery more
quickly.
A resistance of 560 Ω was used initially.
However, at the end of August it became
clear that this discharge rate would only
80

Figure 6: Results – case Enexis (Flonidan Pre NTA wireless M-bus meters)

METERING INTERNATIONAL ISSUE - 2 | 2013
COMPONENTS

yield results at the end of 2012. After consultation with Netbeheer
Nederland, it was then decided that the resistance should be
reduced to 180 Ω in order to obtain results by the time of the
Metering, Billing/CRM Europe 2012 event. The average capacity
discharged was 14.14 Ah. In addition, 3 of the 10 cells were also
investigated by titration after having been discharged; this revealed
an additional residual capacity of 0.86 Ah.
CONCLUSION
Tadiran’s results give two extreme limits for the measured residual
capacity:
• Minimum, where the battery is ‘emptied’ at an accelerated rate
via residual discharge
• Maximum, by titration.
It is assumed that the actual residual capacity available will be
somewhere between these two limits. The calculation of the
expected remaining battery life is based on the arithmetic average
of the two, i.e. (residual discharge result + titration result) / 2.
The results from the gas meters examined, which had been in use
for four to five years, showed the following:
• Remaining lifetime after normal usage, with communication
once an hour:
Landis+Gyr E6V >16 years
• Flonidan wired M-Bus >17 years
Flonidan wireless M-Bus >20 years
• The residual cell capacity matches or exceeds the expected life as
originally calculated
The number of measurements made on the gas meter electronics
investigated was not sufficient to allow any conclusive statements
to be made about the influence of ageing on power consumption.

Further studies, particularly using gas meters and batteries that have
been operational for a longer period of time, would be able to give
even more reliable results. This study and method of approach may
be a suitable starting point for such work at other DSOs worldwide.
Openly publishing the results of such studies, as was done in this
case, will maximize the usefulness for all parties involved and help
ensure that smart meters can be installed successfully in Europe and
the rest of the world. MI

ABOUT THE AUTHORS
Horst Reuning has an electrotechnical background and worked in the
industrial battery industry for decades in the field of sales and marketing.
He worked for Sonnenschein Lithium/Tadiran for almost 20 years in total,
since 2001 as their sales and marketing manager. In April 2012 he retired
and since then serves the company as senior consultant.
Machiel Joosse is responsible for the technology of smart metering
at DELTA Netwerkbedrijf B.V. the Distribution System Operator in
Zeeland (southwest Netherlands). After obtaining his Bachelor degree
he started his career as an R&D engineer in both hard- and embedded
software, before joining DELTA’s smart metering program as engineer.
He has participated in several technical smart metering workgroups
within Netbeheer Nederland.
ABOUT THE COMPANIES
Tadiran is a leader in the development of lithium batteries for industrial
use. Its technology is well established for more than 40 years. Tadiran
lithium thionyl chloride batteries are suitable where utility meters
require a single long term stand-alone power source. When the battery
has to supply high pulse currents for a GSM module, Tadiran’s PulsesPlus
technology is a good choice.
www.tadiranbatteries.de
Netbeheer Nederland is the Association of Energy Network Operators
in the Netherlands, established in October 2007 to represent the
interests of national and regional electricity and gas network operators
in the Netherlands. Netbeheer Nederland promotes dialogue with
governmental bodies and market participants and consults with the
Office of Energy Regulation, NMa/Energiekamer
www.netbeheernederland.nl

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Investigations into the lifetime of gas meter batteries in the Netherlands

  • 1. METERING.COM ISSUE 2 | 2013 Breaking Through the Connectivity Barrier Advanced PLC Modem SoC EV8000 Series AMI gas and water • Smart metering in UK • Batteries Smart Energy International
  • 2. METERING.COM METERING.COM ISSUE - 2 | 2013 METERING INTERNATIONAL C O N T E N T S ISSUE 2 | 2013 AMI & SMARt MEtERInG 18 AMI trends and developments in gas and water utilities 20 Smart gas metering in Europe - an untapped opportunity? 24 Towards meter reading interoperability at American Water 28 Lessons from the island: Smart metering in Great Britain 30 Interoperability – top down or bottom up? 68 Global water meter market update: Back to the basics By Joseph Turgeon By Daniella Muallem Issue 2 2013 By David Hughes By Richard St Clair By Nigel Orchard By Nicole Tuggle Breaking Through the Connectivity Barrier PREPAyMEnt Prepayment: The energy conservation impact in US By Cindy O’Dwyer EV8000 Series www.metering.com 58 Advanced PLC Modem SoC BUSInESS / FInAncE / REGULAtoRy 34 70 Understanding declining water sales and utility revenues 72 EnVerv provides advanced PLC SoC solution for AMI and energy management applications. These are developed on the belief that every node in the network needs to be connected reliably and with enough robust bit rates to account for today’s applications and tomorrow’s feature rich ones. Getting ready to roll in Britain – smart procurement strategies Developing a heat metering specification. ASTM International Technical Committee E44.25 partners with global metering industry By John Peters By Janice A. Beecher and Thomas Chesnutt By Christine DeJong www.enverv.com BILLInG & cUStoMER SERvIcE 76 Payment transactions and claims management in the German energy industry: Deteriorating payment behaviour and increasing influence of smart metering By trend:research SMART ENERGY MEtER DAtA 66 Considerations in implementing a meter data analytics solution 38 By Mary Rich and Irshad James The European supergrid is inevitable By Ana Aguado Cornago European supergrid MEtER tESt & FIELD SERvIcE 82 42 mSure – a new technique for ensuring stable high accuracy over the lifetime of an electric meter By JED Hurwitz coMPonEntS 78 Investigations into the lifetime of gas meter batteries in the Netherlands 87 46 AES Eletropaulo’s smart grid program 52 Global EV outlook: Assessment of electric vehicle progress 56 G.hn powers smart grid evolution By Livia Rosu and John Egan Will any disaster wake America up to its water problem? By Vincent Caprio WorldView 4 Editorial 14 Water is your business 4 Current Affairs 12 Association news SWAN – activities in the water industry 16 Brazil’s path to smart electric grids 88 Index to Advertisers By Michael Deane By André Pepitone da Nóbrega G.hn By Maria Tereza Moyses Travassos Vellano and Paulo Roberto de Souza Pimentel By Electric Vehicles Initiative REGULARS Latin America By Dan Waddle By Horst Reuning and Machiel Joosse LASt WoRD Global EV Alliance Smart Grid Alliance for the Americas: Support to rural utilities Published by:
  • 3. CURRENT AFFAIRS CURRENT AFFAIRS CURRENT AFFAIRS CURRENT AFFAIRS CURRENT AFFAIRS CURRENT AFFAIRS CURRENT AFFAIRS editoriaL Looking towards the utiLity of the future We make no apologies for once again focussing strongly on water in this issue. While water is obviously a resource with different characteristics to energy, the challenges faced by water utilities – conceptually at least – are very similar to those of their counterparts in energy, such as reducing losses, accurately billing, securing revenue, and building customer relationships – all of which contribute to the making of a more operationally efficient, financially secure and sustainable utility. These challenges are leading to the increasing deployment of advanced metering infrastructure in water utilities, and with it increasingly moves towards smarter water networks (p. 12, 14, 18, 24). Another issue that has been attracting much discussion of late is the future of utilities in a scenario where consumers are being encouraged to conserve resources by reducing demand, leading to flat or declining sales and consequently utility revenues (p.70). Undoubtedly greater operational efficiencies are able to offset at least part of such losses but water utilities may also need to look to developing alternative sources of revenue, such as alternative end uses of water or the offer of efficiency services or equipment. Similar trends are being observed for energy utilities and a new study from Ernst & Young1, released just as this issue was going to press, observes an emergence of ancillary services markets – for example home energy management services, secure home services, mobility services – and finds that this is one of the key growth opportunities for power companies. According to this report, success will depend on learning lessons from other sectors such as banking and telecoms, as well as on the acquisition of the necessary competencies and skills. Without doubt the utility of the future will be different to that of today, but those that are successful will have “a robust forward view,” according to the Ernst & Young report. Such companies are more outward looking and market focussed, respond smartly to change, understand what drives costs and value, and engage closely with stakeholders. Jonathan Spencer Jones Editor jonathan.spencerjones@spintelligent.com 1. Business Pulse. Exploring dual perspectives on the top 10 risks and opportunities in 2013 and beyond. Ernst & Young 2013. C M Y renewabLe energy, aMi top sMart grid driver and technoLogy gLobaLLy Renewable energy standards and targets are the top motivating drivers for smart grids globally, while advanced metering infrastructure (AMI) is the top technology priority, according to a recent study from the International Smart Grid Action Network (ISGAN). The other top motivating drivers in order are: • System efficiency improvements • Reliability improvements • Enabling customer choice and participation • Enabling new products, services, and markets. The other top technology priorities are: • Large-size variable renewable energy sources integration • Demand response • Wind • Distributed energy resources. The study, ‘Smart grid drivers and technologies by country, economies, and continent’, was based on a survey of the then (September 2012) 22 ISGAN participants. It forms part of the initiative to develop a global smart grid inventory. When broken down by economies the picture change, somewhat, particularly for the developing economy participants. In this case the top driver is reliability improvements, and the top technology priority is condition-based monitoring and maintenance. Similarly there are also differences when broken down by continent. System efficiency improvement is the only driver of priority and AMI is the only technology of priority to all continents. steering coMMittee to deveLop sMart grid roadMap in phiLippines The Philippines Department of Energy has created an inter-agency steering committee to develop a national smart grid policy framework and roadmap. The members of the committee include the DOE, which will also serve as chair, National Power Corporation (NPC), National Transmission Corporation (TransCo), National Electrification Administration (NEA), National Grid Corporation of the Philippines (NGCP), and Philippine Electricity Market Corporation (PEMC). Specific deliverables of the committee include a national smart grid strategy to 2030 with a consideration of the impact on electricity prices, along with transition policies and guidelines and a roadmap with timelines for smart grid implementation. A customer education and information framework will also be developed. The committee will also be responsible for tapping funding from bilateral or multilateral funding institutions to finance smart grid initiatives, and for monitoring the implementation of the smart grid. In the next step of the initiative individual national projects will be assessed for inclusion in the project inventory. www.iea-isgan.org 4 Several power industry participants, among them Meralco, have already started implementing smart grid initiatives. www.doe.gov.ph METERING INTERNATIONAL ISSUE - 2 | 2013 CM MY CY CMY K
  • 4. COMPONENTS INVESTIGATIONS INTO THE LIFETIME OF GAS METER BATTERIES IN THE NETHERLANDS By Horst Reuning and Machiel Joosse By 2020 there will be about seven million smart gas meters installed in the Netherlands, using batteries that are supposed to last for about 20 years. The long lifetime of the batteries is crucial, because an operation to replace them would be on a large scale and therefore expensive. The Dutch DSOs (within Netbeheer Nederland) joined forces to carry out a unique study of predicted and actual battery lifetimes. In this study, batteries were examined from gas meters that had already been operating for 4-5 years. The results were promising: after 4-5 years, the actual (practical) lifetime of the batteries examined turned out to be in line with the predicted (theoretical) values. In the coming years millions of smart meters will Table 1 – Gas meters selected for battery testing be installed in the Netherlands. Smart electricity meters are powered via the mains. Smart gas The batteries and meters involved had been used in different ways. meters, however, are not connected up to the mains and have to The three use cases for the same type of Flonidan wired M-Bus gas have their own power supply: a battery. meter were particularly interesting, because these included: • Unused meters (in storage since 2007), no communication According to the Dutch Smart Meter Requirements (DSMR4.0), the • Meters that had been operating from October 2007 to April latest generation meter is supposed to function for 20 years including 2012, communicating once per hour the battery. But is that realistic? The Dutch DSOs, cooperating within • Meters that had been operating from May 2008 to May 2012, Netbeheer Nederland, have no field experience that battery powered communicating 180 times per hour! meters can meet that requirement or have seen this demonstrated in reality. There is a lot of scepticism about whether a lifetime of 15 to PROJECT APPROACH 20 years can be achieved in a battery. The project approach and timeline is illustrated in Figure 1. A decision was taken at Netbeheer Nederland to carry out a After their removal from the gas meters, the batteries were study of the batteries in the first smart electronic gas meters that marked with unique numbers and sent to Tadiran with no further had been installed (in 2007 and 2008). explanation of the use cases. In the first instance, the information about power consumption and use case for the various batteries The investigation was unusual in that it was the first time anywhere in the world, as far as is known, that a battery supplier (Tadiran), gas meter manufacturers (Flonidan DC and Landis+Gyr) and Dutch DSOs jointly carried out such a study and openly published the results (first presented at Metering, Billing/CRM Europe in Amsterdam in October 2012). The study was carried out from June to October 2012 by a number of technical specialists from Netbeheer Netherland, the battery supplier, and technicians from the gas meter manufacturers. This study of the batteries was part of the larger smart metering programme at Netbeheer Nederland. METHOD AND PROJECT DESIGN Smart gas meters for the study came from three Dutch DSOs, DELTA Netwerkbedrijf, ENEXIS and STEDIN. The gas meters, both wireless and wired M-Bus, came from various use cases, as detailed in Table 1. 78 Figure 1 – Project timeline METERING INTERNATIONAL ISSUE - 2 | 2013
  • 5. COMPONENTS Figure 3 - Long term test, D-cell @RT under various continuous loads. Test is being continued BATTERY INVESTIGATIONS Figure 2 – Measurement set-up was not disclosed. The battery manufacturer was only given this information after the residual capacity of the batteries had been determined. The team from Netbeheer Nederland examined the electronics, together with the gas meter manufacturer. Important questions to be answered here were whether: • The age of the component has an effect on the energy consumption, and • The measured energy consumption is in line with the original values that were used for the lifetime calculation. A digital multimeter was used to measure the idle current of the gas meter electronics and an oscilloscope combined with a measurement resistor was used to measure the current peaks/profile. t as ol ov pr t en 5y 2 r ea s Lithium thionyl chloride batteries The high voltage (3.6 V), high energy content (19 Ah in a D size cell), and low self-discharge rate (typically 0.5% per year) are the decisive features that make lithium thionyl chloride (Li/SOCl2) batteries the number one choice for long term standalone power sources like those needed for a 20 year gas meter. Tadiran has more than 40 years’ experience with this technology. Customers like Aclara (formerly Hexagram) have installed Tadiran AA size lithium batteries in their AMR devices 25 years ago and report that these devices are still operating on their original batteries. Lifetime calculation model However, prediction of battery life in a particular application requires more than customer testimonials. Long term real life tests under continuous and pulse loads at different levels have been conducted for many years (Figure 3). Self-discharge rates have been determined at different temperatures and under Smart Metering requires reliable power sources Tadiran Batteries GmbH | Industriestr. 22 | 63654 BÜDINGEN | GERMANY Tel: +49 6042 954-0 | Fax: +49 6042 954-190 | E-mail: info@tadiranbatteries.de Download our applic at ion guide from w w w.tadiranbat ter ies.co.uk >> Produc t s >> Applic at ions >> Bat ter ies for smar t ut ilit y meters
  • 6. COMPONENTS different load currents. Cell components were carefully selected, modified, and tested before the formula for a 20-year battery was found. Tadiran’s lifetime calculation model takes the battery composition into account as well as the related self-discharge rate and internal resistance. The result is a function of the application current profile, temperature profile, and minimum application voltage. While considerable effort has been made on the battery manufacturer’s side to develop and improve the batteries and their life calculation model, a thorough study of field application life data has not previously been performed. Investigation methods The task allocated to Tadiran was to determine the residual capacity of lithium cells returned by Netbeheer. Two different methods were used for this investigation. • Electrical discharge. This method was a straightforward electrical discharge where the discharge rate is accelerated compared to the current consumption of the gas meter. Determination of the proper load is a trade-off between accuracy and test duration because these lithium batteries are optimized for a 20year battery life and not for a laboratory test usually taking only a few weeks. Figure 4: Results – case DNWB (Flonidan Pre NTA wired M-bus meters) AA cells from the Flonidan gas meters were discharged on 1,800 Ω continuous load to 2 V. D-cells from the Landis+Gyr gas meters were discharged in two steps on 560 Ω and later on 180 Ω. • Chemical titration. Under these loads, a certain percentage of the residual capacity is not accessible due to an increase of the internal resistance of the battery. Therefore titration was applied to a subset of the investigated batteries as a second, more rigorous method. This method is based on a chemical reaction and consumes literally all the residual lithium metal in a battery. Batteries were opened, internal parts such as the cathode, current collector and separator were removed, and the residual lithium was dissolved in water, yielding a basic aqueous solution. Finally, the lithium content was determined by the amount of acid required for its neutralization. Figure 5: Results – case Stedin (Landis+Gyr E6V meters) RESULTS Tadiran examined 10 batteries by discharging them through a load resistor. This method discharges a battery more quickly. A resistance of 560 Ω was used initially. However, at the end of August it became clear that this discharge rate would only 80 Figure 6: Results – case Enexis (Flonidan Pre NTA wireless M-bus meters) METERING INTERNATIONAL ISSUE - 2 | 2013
  • 7. COMPONENTS yield results at the end of 2012. After consultation with Netbeheer Nederland, it was then decided that the resistance should be reduced to 180 Ω in order to obtain results by the time of the Metering, Billing/CRM Europe 2012 event. The average capacity discharged was 14.14 Ah. In addition, 3 of the 10 cells were also investigated by titration after having been discharged; this revealed an additional residual capacity of 0.86 Ah. CONCLUSION Tadiran’s results give two extreme limits for the measured residual capacity: • Minimum, where the battery is ‘emptied’ at an accelerated rate via residual discharge • Maximum, by titration. It is assumed that the actual residual capacity available will be somewhere between these two limits. The calculation of the expected remaining battery life is based on the arithmetic average of the two, i.e. (residual discharge result + titration result) / 2. The results from the gas meters examined, which had been in use for four to five years, showed the following: • Remaining lifetime after normal usage, with communication once an hour: Landis+Gyr E6V >16 years • Flonidan wired M-Bus >17 years Flonidan wireless M-Bus >20 years • The residual cell capacity matches or exceeds the expected life as originally calculated The number of measurements made on the gas meter electronics investigated was not sufficient to allow any conclusive statements to be made about the influence of ageing on power consumption. Further studies, particularly using gas meters and batteries that have been operational for a longer period of time, would be able to give even more reliable results. This study and method of approach may be a suitable starting point for such work at other DSOs worldwide. Openly publishing the results of such studies, as was done in this case, will maximize the usefulness for all parties involved and help ensure that smart meters can be installed successfully in Europe and the rest of the world. MI ABOUT THE AUTHORS Horst Reuning has an electrotechnical background and worked in the industrial battery industry for decades in the field of sales and marketing. He worked for Sonnenschein Lithium/Tadiran for almost 20 years in total, since 2001 as their sales and marketing manager. In April 2012 he retired and since then serves the company as senior consultant. Machiel Joosse is responsible for the technology of smart metering at DELTA Netwerkbedrijf B.V. the Distribution System Operator in Zeeland (southwest Netherlands). After obtaining his Bachelor degree he started his career as an R&D engineer in both hard- and embedded software, before joining DELTA’s smart metering program as engineer. He has participated in several technical smart metering workgroups within Netbeheer Nederland. ABOUT THE COMPANIES Tadiran is a leader in the development of lithium batteries for industrial use. Its technology is well established for more than 40 years. Tadiran lithium thionyl chloride batteries are suitable where utility meters require a single long term stand-alone power source. When the battery has to supply high pulse currents for a GSM module, Tadiran’s PulsesPlus technology is a good choice. www.tadiranbatteries.de Netbeheer Nederland is the Association of Energy Network Operators in the Netherlands, established in October 2007 to represent the interests of national and regional electricity and gas network operators in the Netherlands. Netbeheer Nederland promotes dialogue with governmental bodies and market participants and consults with the Office of Energy Regulation, NMa/Energiekamer www.netbeheernederland.nl