This document provides an overview of the manufacturing facilities and capabilities of Meenakshi Polymers Pvt Ltd in Haridwar, India. It describes their press shop, weld shop, seat assembly line, electroplating plant, powder coating plant, and quality inspection processes. Meenakshi Polymers has equipment like presses, tube benders, grinders, welding stations, foam molding, and plating and coating facilities. They supply 3000 seats per day to Heromotocorp and have the capacity to plate 150000 parts daily. The company focuses on quality control with testing labs and inline inspection processes.

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MEENAKSHI POLYMERS PVT LTD
SIDCUL (HARIDWAR)
WELCOME
Rajiv Bhatia, GM – Marketing (OEM)
@ 8527259440 / 9650047581

3. PRESS SHOP &M/Cs SHOP
We have well equipped press shop to process all raw materials through
various process like blanking , punching ,piercing,bending,mitering,
notching &cutting etc.
See below the facilities (m/cs) are as below:-
1.Power press (10 tons to 300 tons).
2. Tube bending SPM
3.Centerless grinders
4.Traub m/cs
5.Mitering SPMs
6.Wire cutting M/cs
7. Drilling m/cs

5. Weld shop
Weld shop is equipped with 6 Onos MIG welding station.
There are 9 component wise exclusive weld lines are running to fulfill the
HMCH daily requirement (aprox-20000/day).
All welding line are based on straight line flow system with precision welding
fixtures ,calibrated receiving gauges and overhead conveyor provided for
material movement to next buffing shop.
Inert gas for welding is provided through Capsule based storage system.
Individual flow meters for each booth are provided for better monitoring and
control of inert gas.
Welder training is regularly conducted for up gradation of skill level.

10. SEAT ASSEMBLY
We are supplying 3000 seat assembly per day for 3 models to
HEROMOTOCORP Ltd.
PU foam manufacturing is conveyor based with 55 moulds with
AUTOMATED pouring system. Shop has conveyor mould heating system.
Seat Assembly has state of art Rexene welding SPM, Rexene heating ovens
with temp controller, cutting and stitching machines with Pneumatic stapling
system.

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MEENAKSHI POLYMERS PVT LTD
ELECTROPLATING PLANT
(TRI- NICKEL CHROME PLATING PLANT)
We have state of art surface treatment facility. Plating Plant has 40 stages for TRI
NICKEL CHROME PLATING .The plant is equipped with fully automated PLC
controlled transporter and SCDA system for controlling essential plating
parameters like temperature current brightener with 150000 Dm2 /day plating
capacity .Plated components is moved to next shop through overhead conveyor.
CASS test, STEP test facility available in In-house lab for process control and
performance testing purpose.
Make by KAMTRESS AUTOMATION SYSTEM PVT. LTD.(BANGALORE)
OVERVIEW

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MEENAKSHI POLYMERS PVT LTD
INSPECTION PROCESS TROLLY
CASCADE RINSE CHROME ACTIVETION
CASCADE RINSE
ACID DIP
NICKEL DRAG OUT
WET SHUTTLE
BRIGHT NICKEL
SEMI BRIGHT NICKEL TRI NICKEL
MATERIAL IN
TROLLY
ACID CATHODIC NUTRALIZER
CASCADE RINSE CHROME DRAG OUT
ANODIC CLEANER -2 CHROME PLATING
PROCESS FLOW DIAGRAM FOR TRI NICKEL CHROME PLANT
CASCADE RINSE
CASCADE RINSE
VISUAL INSPECTION OF PAINT
BLACK COMPONENT TOUCH-UP
LOADING CLEANING &INSPECTION
SOAK CLEANING UNLOADING
HOT WATER
HOT WATER
ANODIC CLEANER -1

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MEENAKSHI POLYMERS PVT LTD
ONLINE QUALITY INSPECTION OF PLATED COMPONENT

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MEENAKSHI POLYMERS PVT LTD
CASS TEST MACHINE FOR PLATING
COMPONENT PERFORMANCE
CENTRIFUGE MACHINE FOR SULPHATE
TESTING

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MEENAKSHI POLYMERS PVT LTD
STEP TEST MACHINE LAYER TO LAYER THICKNESS TESTING FOR PLATED
COMPONENT

29. PLATING QUALITY INHOUSE TESTING LAB
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MEENAKSHI POLYMERS PVT LTD

30. P.L.C Panel Room of Plating Plant
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MEENAKSHI POLYMERS PVT LTD
SCADA based Process Monitoring

34. POWDER COATING PLANT
POWDER COATING PLANT HIGHLIGHTS
 CONVEORISED SPRAY PRETREATMENT LINES
 CONVEYOR SPEED 2 MTR PER MINUTE
 RECIPROCATOR FOR POWDER COATING
 FULLY ENCLOSED FOR DUST FREE ENVOIRONMENT
 RECYCLING RO PLANT FOR WASTE WATER TREATMENT
 GREEN CHEMISTRY NANO COATING

35. PROCESS OVERVIEW
 PRE
TREATMENT
 WDO
 POWDER
COATING
 POWDER
BAKING
 FINISH
PRODUCT
 MATERIAL
UNLOADIN
G
 MATERIAL
LOADING
 INSPECTIO
N

36. MATERIAL LOADING FROM
LOADING STATION

37. SPRAY PRE TREATMENT LINE

38. WATER DRYING OVEN

39. DUST FREE ENCLOSURE

40. POWDER COATING WITH
RECIPROCATOR

41. POWDER COATING WITH RECIPROCATOR &
POWDER MANAGEMENT SYSTEM

42. TOUCH UP BY MANUAL
ELECTROSTATIC GUN
ELECTROSTATIC
GUN

43. CAMEL BACK BAKING OVEN

44. POWDER COATED MATERIAL EXIT

45. INSPECTION

46. MPPL-HARIDWAR – POWDER COATED COMPONENTS
 SIDE STAND CHILD PARTS
 MOTOR CYCLES MAIN STAND
 MOTOR CYCLE SEAT BASE PLATE
 FOUR - WHEELERS SHEET METAL CHILD PARTS
 EXERCISE CYCLES ALUMINUM CHILD PARTS
 CARRIER REAR ASSEMBLY
 STEP PLATE SARI
MPPL-HARIDWAR – SHEET METAL
SAREE GUARD AAD
SAREE GUARD AAC
STEP PILLION STEP WOMAN
Carrier
ENGINE GUARD
HANDLE
PEDEL GEAR CHANGE PEDEL BREAK

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MEENAKSHI POLYMERS PVT LTD
THANKS
For any information /
clarifications please call Mr.
Rajiv Bhatia @ 8527259440 /
9650047581