This document discusses recent developments in denim manufacturing and processing. It describes how denim is made from yarn spinning through weaving, dyeing, and washing. New yarn types include structured, elastic, and fancy yarns. Weaving has advanced with air jet looms and non-conventional constructions. Dyeing uses rope, slasher, and sheet methods. Washing includes mechanical and chemical processes like stone washing and enzyme washing to distress the fabric. The document outlines the various steps in denim manufacturing and finishing to produce modern denim fabrics.
This document provides an overview of the manufacturing process and chemicals used in the denim industry. It discusses the evolution of denim fabric and defines key terms. The manufacturing process involves several steps: warping, indigo dyeing via chemical reduction and oxidation methods, sizing, weaving, and finishing. Various chemicals are used at different stages, including pre-treatment chemicals, dyeing chemicals, sizing agents, printing/coating chemicals, and finishing chemicals. Hazards associated with different chemicals are also reviewed. Process control is important for indigo dyeing quality. The document is a comprehensive reference on denim production and the involved chemicals.
The document discusses the production of denim fabric using slasher dyeing. It describes the slasher dyeing process which continuously passes warp yarns through indigo dye liquor troughs to dye the yarns on the warp beam. This allows for dyeing and sizing in a single operation. The document also provides details on the types of yarns, chemicals, and processes used, including scouring, dyeing with indigo and sulfur black, and sizing to strengthen and protect the yarns during weaving.
The document outlines the various stages in the denim manufacturing process, from spinning and indigo dyeing to finishing techniques like washing, whiskering, and distressing. It provides over 30 individual articles that describe processes like indigo dyeing methods, common sewing defects, sustainable chemistry approaches, vintage finishing, and more. The goal is to inform readers about best practices, new innovations, and techniques across the denim production workflow.
The document summarizes yarn manufacturing techniques for denim production. It discusses the history and origins of denim fabric from Nimes, France. It then describes the classical construction of denim using indigo dyed warp and grey undyed weft yarns. The rest of the document details the various processes involved in denim yarn production, including opening and blending cotton fibers, carding, drafting, spinning, and winding. It emphasizes the importance of yarn quality parameters like length, micronaire, and uniformity for producing high quality denim fabric.
Continuous warp (denim) dyeing by slasher machine.In denim specially warp yarn is dyed. Now Bangladesh has emerged as the number one supplier of denim clothes. Bangladeshi manufacturers shipped about 24 million pairs of men’s and boys’ denim jeans to European importers.
Denim is a rugged cotton twill fabric that is woven so that the weft passes under two or more warp threads. Denim was invented in California in the 1850s and is now the most popular fabric in the world, with over 400 million pairs of jeans sold annually in the US alone. The manufacturing process of denim involves spinning cotton fibers into yarn, dyeing and sizing the warp yarns, weaving the fabric, and applying various finishing treatments. Common defects in Bangladeshi denim sewing include broken or unraveling stitches from abrasion or chemical degradation. Denim is used for a wide range of clothing and home goods.
This document provides an overview of the manufacturing process and chemicals used in the denim industry. It discusses the evolution of denim fabric and defines key terms. The manufacturing process involves several steps: warping, indigo dyeing via chemical reduction and oxidation methods, sizing, weaving, and finishing. Various chemicals are used at different stages, including pre-treatment chemicals, dyeing chemicals, sizing agents, printing/coating chemicals, and finishing chemicals. Hazards associated with different chemicals are also reviewed. Process control is important for indigo dyeing quality. The document is a comprehensive reference on denim production and the involved chemicals.
The document discusses the production of denim fabric using slasher dyeing. It describes the slasher dyeing process which continuously passes warp yarns through indigo dye liquor troughs to dye the yarns on the warp beam. This allows for dyeing and sizing in a single operation. The document also provides details on the types of yarns, chemicals, and processes used, including scouring, dyeing with indigo and sulfur black, and sizing to strengthen and protect the yarns during weaving.
The document outlines the various stages in the denim manufacturing process, from spinning and indigo dyeing to finishing techniques like washing, whiskering, and distressing. It provides over 30 individual articles that describe processes like indigo dyeing methods, common sewing defects, sustainable chemistry approaches, vintage finishing, and more. The goal is to inform readers about best practices, new innovations, and techniques across the denim production workflow.
The document summarizes yarn manufacturing techniques for denim production. It discusses the history and origins of denim fabric from Nimes, France. It then describes the classical construction of denim using indigo dyed warp and grey undyed weft yarns. The rest of the document details the various processes involved in denim yarn production, including opening and blending cotton fibers, carding, drafting, spinning, and winding. It emphasizes the importance of yarn quality parameters like length, micronaire, and uniformity for producing high quality denim fabric.
Continuous warp (denim) dyeing by slasher machine.In denim specially warp yarn is dyed. Now Bangladesh has emerged as the number one supplier of denim clothes. Bangladeshi manufacturers shipped about 24 million pairs of men’s and boys’ denim jeans to European importers.
Denim is a rugged cotton twill fabric that is woven so that the weft passes under two or more warp threads. Denim was invented in California in the 1850s and is now the most popular fabric in the world, with over 400 million pairs of jeans sold annually in the US alone. The manufacturing process of denim involves spinning cotton fibers into yarn, dyeing and sizing the warp yarns, weaving the fabric, and applying various finishing treatments. Common defects in Bangladeshi denim sewing include broken or unraveling stitches from abrasion or chemical degradation. Denim is used for a wide range of clothing and home goods.
Denim is a sturdy cotton warp-faced textile in which the weft passes under two or more warp threads. This twill weaving produces a diagonal ribbing that distinguishes it from cotton duck.
Denim is available in a range of colors, but the most common denim is indigo denim in which the warp thread is dyed while the weft thread is left white. As a result of the warp-faced twill weaving, one side of the textile is dominated by the blue warp threads and the other side is dominated by the white weft threads. Jeans fabricated from this cloth are thus predominantly white on the inside.
Bahauddin Zakariya University College of Textile Engineering.
Development of Denim effect on knitted fabricSalim Azad
This document summarizes the development of denim effect on knitted fabric. It discusses how knitted denim offers advantages over woven denim such as increased comfort, stretchability, and breathability. The document outlines the process of dyeing yarn, knitting denim fabric using circular knitting machines, and analyzing the properties of the knitted denim. It concludes that knitted denim is softer, more comfortable, and less complicated to produce than woven denim, making it suitable for the future textile market.
This document summarizes various denim wash techniques used to create faded and distressed effects on jeans. It discusses both chemical and mechanical washing processes, including stone washing, enzyme washing, acid washing, sand blasting, and laser finishing. Stone washing involves tumbling jeans with pumice stones to abrade the fabric, while enzyme washing uses organic enzymes as a more environmentally friendly alternative. The document also notes the advantages and limitations of different techniques.
ABOUT RECENT DEVELOPMENT OF DENIM MANUFACTURINGRajib Ghosh(雅吉)
Denim manufacturing has evolved with the incorporation of stretch fibers like Lycra and Spandex. Other synthetic fibers and blends are also used. Recent developments include new dyeing technologies like Karl Mayer's IOM-Double technology that allows for higher production capacities with improved quality and resource efficiency. Weaving machines have also advanced with electronic controls that increase versatility and quality. Finishing methods for stretch denim now include fully continuous processes.
1. Denim fabric finishing involves mechanical and chemical washes to enhance the fabric's appeal and provide strength. Common mechanical washes include stone washing, which uses pumice stones to abrade fabric surfaces, and microsanding, which similarly abrades fabric surfaces using sand or other abrasives.
2. Common chemical washes include enzyme washing, which uses cellulase enzymes to selectively break down cotton fibers, acid washing, which uses acid to create color contrasts, and bleach washing, which uses bleaching agents to lighten the fabric. Each method produces different aesthetic effects but also has limitations like lack of color uniformity, potential damage, or environmental pollution.
3. Proper selection of wash method and process
Denim is a rugged cotton twill fabric most commonly used for jeans. It was invented in California in the 1850s by Levi Strauss and remains popular worldwide. Denim is made from cotton that is dyed blue using indigo dye before being woven. The manufacturing process involves spinning cotton yarn, dyeing the warp yarns blue with indigo, sizing the yarns, weaving the fabric using a twill weave, and finishing the fabric with treatments like stone washing to create different looks. Denim is versatile and commonly used for jeans, jackets, bags, upholstery and more. It remains one of the most popular fabrics globally.
This presentation provides an overview of denim, including its introduction, types, raw materials, and manufacturing processes. It discusses the key steps in denim production, including pretreatment, indigo dyeing using rope or slasher methods, re-beaming, washing, drying, and finishing. Specific techniques like stone washing, sulphur bottoming and topping, and different shades are explained. The presentation also covers sizing, weaving, defects, washing, stone wash, finishing, inspections and quality control in denim manufacturing.
The slides will help someone to know basic things on textile technology. Introductory knowledge on textile technology that will help to get introduction. The slides are prepared for some other engineering working in textile sector, specially for energy and water efficiency.
Denim is a cotton textile made with a twill weave that gives it a distinctive diagonal ribbing. The most common type is indigo denim, where the warp threads are dyed blue and the weft is left white, resulting in jeans being white on the inside. Aaron Denim Ltd. is a denim manufacturing facility in Bangladesh with a capacity of 14.35 million yards per year and plans to expand to 24 million yards per year. The factory has various units for processes like warping, dyeing, weaving, and finishing to produce denim fabric.
This document provides an overview of textile and garment finishing methods. It discusses what finishing is and how it can give textiles desirable appearance, feel, and durable properties. Finishing methods are classified as either physical/mechanical or chemical finishes. Specific finishing methods covered include calendering, sanforizing, decating, napping, water repellent finishes, and washes. The document explains how each method works and what properties it imparts to textiles.
Milling, crabbing, decatising, and carbonizing are finishing processes for wool, polyester, and nylon fabrics. Milling uses moisture, heat, and pressure to full and densify wool fabrics. Crabbing sets wool fabrics through tension and heat treatment to reduce distortions. Decatising sets wool fabrics by compressing them with steam between wool felt. Carbonizing converts polyester/cotton blends to 100% polyester by dissolving the cotton with sulfuric acid. Each process aims to stabilize fibers and set the fabric structure.
1. The origins of jeans began in the mid-19th century when denim fabric was created in Nîmes, France and the indigo dye was developed in Genoa, Italy.
2. Levi Strauss started marketing jeans with copper rivets in the United States in the 1850s, and jeans became a popular work garment.
3. In the 1950s, Hollywood popularized jeans as a fashion item, and brands like Levi's established European outlets in response to growing demand in the 1960s.
The document outlines the key processes involved in simple textile production from spinning yarns through weaving fabrics and basic garment construction including blowing, carding, drawing, ring spinning, warping, sizing, drawing-in, weaving, inspection, mending, pretreatment, bleaching, mercerizing, dyeing, printing, finishing, pattern design, cutting, bundling, embellishment, and stitching. The processes transform fibers into yarns, yarns into fabrics, and fabrics into useable garments or home textiles through various mechanical and chemical treatments.
This document discusses various mechanical finishing processes used for wool and wool-blend fabrics. It outlines the key steps for all-wool, poly-wool, and poly-viscose blended materials. The main processes discussed include heat setting, singeing, scouring, hydro extraction, padding, cropping, decatizing, pressing, and super finishing. Process parameters like temperature, speed, and time are provided for many of the steps.
Yarn realisation is one of the Key Performance parameter for achieving profits in a Spinning mills.In these slides WINSYS SMC explains in detail along with its case studies.
The document discusses various finishing processes for denim fabrics. It introduces denim fabric and explains that finishing is done to enhance the look, provide aesthetic and performance benefits, and add to the durability and comfort of denim. Some major finishing processes discussed include singeing to burn off fluff, overdyeing, calendaring to produce textures, mercerizing to increase luster and strength, softening to regain soft feel, and resin applications to fill fibers.
Erode is an agricultural and textile hub located in Tamil Nadu, India. It is surrounded by three rivers - Amaravathi, Bhavani, and Cauvery - and is one of the largest producers of turmeric and other crops in India. Texvalley is the largest wholesale textile market in Erode, located in the heart of South India's textile industry. Hema Chandra Textiles is a textile manufacturer in Erode that produces grey fabrics and woven fabrics. The document then describes the various processes involved in cotton spinning, sizing, yarn dyeing, and weaving from winding to weaving.
The document summarizes Soumya Mohanty's research project on denim washes conducted from August to October 2011 at Aarvee Denims in Ahmedabad, India. The research examined various existing denim washes and their production processes. It provided background on stone washing, enzyme washing, bleaching, and other finishing techniques. Market data was presented on the size of the global and Indian denim markets. The objectives were to understand washes and explore innovations. Samples were created and the findings were documented.
This document provides information about an up-to-date illustrated dictionary of fiber and textile technology published by Celanese Acetate. The dictionary contains over 2000 entries covering topics such as advanced materials, new fiber-forming polymers, metric conversions, abbreviations, yarn numbering systems, and other textile terms. Contact information is provided for Celanese Acetate to obtain more information about the dictionary.
The document provides an overview of denim manufacturing, beginning with an introduction to denim fabrics and their widespread popularity. It then defines denim and jeans, discusses the history of denim, describes the global denim market and common types of denim fabrics. The document also outlines the key raw materials used, including cotton fibers and yarns, and explains important processes like dyeing, sizing, warping and weaving involved in denim production.
90 questions==of garments washing & dyeing 2006Mohammad Akhtar
The document discusses various aspects of garment washing and dyeing processes. It provides answers to 90 questions on topics like:
1. The different types of garment washing processes including normal wash, silicon wash, enzyme wash, and their purposes.
2. The machines and chemicals used in washing plants for processes like desizing, softening, bleaching, and dyeing.
3. The steps involved in specific processes like normal wash, silicon wash, caustic wash, and enzyme wash of denim garments.
4. The functions of processes like desizing, bleaching, and enzyme wash and how they modify garment properties.
Washing is the process & technology which is used to modify the appearance, outlook comfort ability and fashion of the garments is called garment washing.
Denim is a sturdy cotton warp-faced textile in which the weft passes under two or more warp threads. This twill weaving produces a diagonal ribbing that distinguishes it from cotton duck.
Denim is available in a range of colors, but the most common denim is indigo denim in which the warp thread is dyed while the weft thread is left white. As a result of the warp-faced twill weaving, one side of the textile is dominated by the blue warp threads and the other side is dominated by the white weft threads. Jeans fabricated from this cloth are thus predominantly white on the inside.
Bahauddin Zakariya University College of Textile Engineering.
Development of Denim effect on knitted fabricSalim Azad
This document summarizes the development of denim effect on knitted fabric. It discusses how knitted denim offers advantages over woven denim such as increased comfort, stretchability, and breathability. The document outlines the process of dyeing yarn, knitting denim fabric using circular knitting machines, and analyzing the properties of the knitted denim. It concludes that knitted denim is softer, more comfortable, and less complicated to produce than woven denim, making it suitable for the future textile market.
This document summarizes various denim wash techniques used to create faded and distressed effects on jeans. It discusses both chemical and mechanical washing processes, including stone washing, enzyme washing, acid washing, sand blasting, and laser finishing. Stone washing involves tumbling jeans with pumice stones to abrade the fabric, while enzyme washing uses organic enzymes as a more environmentally friendly alternative. The document also notes the advantages and limitations of different techniques.
ABOUT RECENT DEVELOPMENT OF DENIM MANUFACTURINGRajib Ghosh(雅吉)
Denim manufacturing has evolved with the incorporation of stretch fibers like Lycra and Spandex. Other synthetic fibers and blends are also used. Recent developments include new dyeing technologies like Karl Mayer's IOM-Double technology that allows for higher production capacities with improved quality and resource efficiency. Weaving machines have also advanced with electronic controls that increase versatility and quality. Finishing methods for stretch denim now include fully continuous processes.
1. Denim fabric finishing involves mechanical and chemical washes to enhance the fabric's appeal and provide strength. Common mechanical washes include stone washing, which uses pumice stones to abrade fabric surfaces, and microsanding, which similarly abrades fabric surfaces using sand or other abrasives.
2. Common chemical washes include enzyme washing, which uses cellulase enzymes to selectively break down cotton fibers, acid washing, which uses acid to create color contrasts, and bleach washing, which uses bleaching agents to lighten the fabric. Each method produces different aesthetic effects but also has limitations like lack of color uniformity, potential damage, or environmental pollution.
3. Proper selection of wash method and process
Denim is a rugged cotton twill fabric most commonly used for jeans. It was invented in California in the 1850s by Levi Strauss and remains popular worldwide. Denim is made from cotton that is dyed blue using indigo dye before being woven. The manufacturing process involves spinning cotton yarn, dyeing the warp yarns blue with indigo, sizing the yarns, weaving the fabric using a twill weave, and finishing the fabric with treatments like stone washing to create different looks. Denim is versatile and commonly used for jeans, jackets, bags, upholstery and more. It remains one of the most popular fabrics globally.
This presentation provides an overview of denim, including its introduction, types, raw materials, and manufacturing processes. It discusses the key steps in denim production, including pretreatment, indigo dyeing using rope or slasher methods, re-beaming, washing, drying, and finishing. Specific techniques like stone washing, sulphur bottoming and topping, and different shades are explained. The presentation also covers sizing, weaving, defects, washing, stone wash, finishing, inspections and quality control in denim manufacturing.
The slides will help someone to know basic things on textile technology. Introductory knowledge on textile technology that will help to get introduction. The slides are prepared for some other engineering working in textile sector, specially for energy and water efficiency.
Denim is a cotton textile made with a twill weave that gives it a distinctive diagonal ribbing. The most common type is indigo denim, where the warp threads are dyed blue and the weft is left white, resulting in jeans being white on the inside. Aaron Denim Ltd. is a denim manufacturing facility in Bangladesh with a capacity of 14.35 million yards per year and plans to expand to 24 million yards per year. The factory has various units for processes like warping, dyeing, weaving, and finishing to produce denim fabric.
This document provides an overview of textile and garment finishing methods. It discusses what finishing is and how it can give textiles desirable appearance, feel, and durable properties. Finishing methods are classified as either physical/mechanical or chemical finishes. Specific finishing methods covered include calendering, sanforizing, decating, napping, water repellent finishes, and washes. The document explains how each method works and what properties it imparts to textiles.
Milling, crabbing, decatising, and carbonizing are finishing processes for wool, polyester, and nylon fabrics. Milling uses moisture, heat, and pressure to full and densify wool fabrics. Crabbing sets wool fabrics through tension and heat treatment to reduce distortions. Decatising sets wool fabrics by compressing them with steam between wool felt. Carbonizing converts polyester/cotton blends to 100% polyester by dissolving the cotton with sulfuric acid. Each process aims to stabilize fibers and set the fabric structure.
1. The origins of jeans began in the mid-19th century when denim fabric was created in Nîmes, France and the indigo dye was developed in Genoa, Italy.
2. Levi Strauss started marketing jeans with copper rivets in the United States in the 1850s, and jeans became a popular work garment.
3. In the 1950s, Hollywood popularized jeans as a fashion item, and brands like Levi's established European outlets in response to growing demand in the 1960s.
The document outlines the key processes involved in simple textile production from spinning yarns through weaving fabrics and basic garment construction including blowing, carding, drawing, ring spinning, warping, sizing, drawing-in, weaving, inspection, mending, pretreatment, bleaching, mercerizing, dyeing, printing, finishing, pattern design, cutting, bundling, embellishment, and stitching. The processes transform fibers into yarns, yarns into fabrics, and fabrics into useable garments or home textiles through various mechanical and chemical treatments.
This document discusses various mechanical finishing processes used for wool and wool-blend fabrics. It outlines the key steps for all-wool, poly-wool, and poly-viscose blended materials. The main processes discussed include heat setting, singeing, scouring, hydro extraction, padding, cropping, decatizing, pressing, and super finishing. Process parameters like temperature, speed, and time are provided for many of the steps.
Yarn realisation is one of the Key Performance parameter for achieving profits in a Spinning mills.In these slides WINSYS SMC explains in detail along with its case studies.
The document discusses various finishing processes for denim fabrics. It introduces denim fabric and explains that finishing is done to enhance the look, provide aesthetic and performance benefits, and add to the durability and comfort of denim. Some major finishing processes discussed include singeing to burn off fluff, overdyeing, calendaring to produce textures, mercerizing to increase luster and strength, softening to regain soft feel, and resin applications to fill fibers.
Erode is an agricultural and textile hub located in Tamil Nadu, India. It is surrounded by three rivers - Amaravathi, Bhavani, and Cauvery - and is one of the largest producers of turmeric and other crops in India. Texvalley is the largest wholesale textile market in Erode, located in the heart of South India's textile industry. Hema Chandra Textiles is a textile manufacturer in Erode that produces grey fabrics and woven fabrics. The document then describes the various processes involved in cotton spinning, sizing, yarn dyeing, and weaving from winding to weaving.
The document summarizes Soumya Mohanty's research project on denim washes conducted from August to October 2011 at Aarvee Denims in Ahmedabad, India. The research examined various existing denim washes and their production processes. It provided background on stone washing, enzyme washing, bleaching, and other finishing techniques. Market data was presented on the size of the global and Indian denim markets. The objectives were to understand washes and explore innovations. Samples were created and the findings were documented.
This document provides information about an up-to-date illustrated dictionary of fiber and textile technology published by Celanese Acetate. The dictionary contains over 2000 entries covering topics such as advanced materials, new fiber-forming polymers, metric conversions, abbreviations, yarn numbering systems, and other textile terms. Contact information is provided for Celanese Acetate to obtain more information about the dictionary.
The document provides an overview of denim manufacturing, beginning with an introduction to denim fabrics and their widespread popularity. It then defines denim and jeans, discusses the history of denim, describes the global denim market and common types of denim fabrics. The document also outlines the key raw materials used, including cotton fibers and yarns, and explains important processes like dyeing, sizing, warping and weaving involved in denim production.
90 questions==of garments washing & dyeing 2006Mohammad Akhtar
The document discusses various aspects of garment washing and dyeing processes. It provides answers to 90 questions on topics like:
1. The different types of garment washing processes including normal wash, silicon wash, enzyme wash, and their purposes.
2. The machines and chemicals used in washing plants for processes like desizing, softening, bleaching, and dyeing.
3. The steps involved in specific processes like normal wash, silicon wash, caustic wash, and enzyme wash of denim garments.
4. The functions of processes like desizing, bleaching, and enzyme wash and how they modify garment properties.
Washing is the process & technology which is used to modify the appearance, outlook comfort ability and fashion of the garments is called garment washing.
This document summarizes advances in denim processing and finishing techniques. It discusses the manufacturing process of denim including yarn parameters and dyeing methods like rope and slasher dyeing. New developments in dyeing and finishing machinery are outlined. Common finishing techniques like stone washing, enzyme washing and bleach washing are described. The document also introduces some newer denim finishes like sand blasting, buffing and spraying effects. Finally, some uncommon varieties of denim like printed, crushed and petroleum washed denim are mentioned.
This document provides information on dry finishing processes for denim fabrics. It begins with background on denim fabric and its characteristics. It then describes various dry finishing techniques used to distress denim to give an aged, worn look, including sandblasting, scraping, wrinkling, grinding, tagging, chemical spraying, and creating whiskers, chevrons or cuts. It lists the types of machines and chemicals involved. In closing, it discusses the scope and innovation opportunities in denim dry finishing to meet market demands.
The document discusses acid wash, which is a technique used to produce fading effects on denim and other thick fabrics. It involves using pumice stones that brush against the fabric during the washing process. This causes more fading in areas that receive more brushing from the stones. The document provides details on the multi-step acid wash process, including pretreatment, washing, rinsing, drying and quality control steps. It notes that irregular fading effects are produced as a result of the abrasion from the pumice stones during the process.
This document discusses different types of sewing threads, including their compositions and applications. Natural fibres like cotton are discussed as well as synthetic fibres like polyester. Specific thread types covered include spun polyester, corespun threads, and textured threads. The benefits of corespun threads for strength and sewability are highlighted. Various yarn counting systems and their applications are also summarized.
The document provides information about garment washing processes. It includes definitions of garment washing, purposes of washing, types of dry and wet processing techniques, machines and chemicals used. It also describes specific processes like normal wash, silicon wash, denim washing including desizing, enzyme baths using acid and neutral enzymes. Key points covered are:
- Garment washing modifies appearance, size, comfort and fashion of garments.
- Wet processes include normal wash, pigment wash, caustic wash, enzyme wash, stone wash, bleach wash.
- Dry processes include sand blasting, hand scraping, wrinkling, grinding, tagging.
- Machines used are washing machines, hydro extractors, dry
This document provides an overview of various textile processing steps, including:
1) Singeing, which burns off loose fibers to improve fabric quality;
2) Desizing to remove starch sizing using water, acid, or enzymes;
3) Scouring to remove oils and dirt to make fabric absorbent;
4) Bleaching to remove color using hydrogen peroxide, sodium hypochlorite, or sodium chlorite;
5) Dyeing by immersing fabric in dye solutions using different dyes for different fibers.
Acid wash is a washing process which is so popular to creating effect on garments. This presentation slide remains process and valuable information about Acid Wash.
The document discusses various finishing and washing techniques for denim, including stone washing, enzyme washing, acid washing, and bleaching. Stone washing involves tumbling denim with pumice stones to achieve a soft, worn look. Enzyme washing uses cellulose enzymes to selectively remove indigo dye from fabric surfaces. Acid washing involves tumbling denim with peroxide- or permanganate-soaked stones to create a bleached effect. Various uncommon denim types and treatments are also outlined, such as bubblegum, coloured, crushed, vintage, and sandblast denim.
Noman Terry Towel Mills is the leading terry towel manufacturer in Bangladesh. It employs 6,000 workers and has an annual sales of $50 million with 91-100% of products being exported. The company's manufacturing facility is over 100,000 square meters located in Vawal, Mirzapur. Terry towels are made from cotton yarn through a process including warping, sizing, weaving, wet processing like dyeing, inspection, stitching, and final packaging for shipment. The company produces various types of terry towels for institutional and retail customers around the world.
This document provides information about tinting and over dyeing processes for denim garments. It discusses:
- Tinting/over dyeing involves lightly dyeing garments with colors like yellow or pink after fading to give a new fashion or better appearance.
- The process is done on garments after washing techniques like acid wash or stone wash. Direct or reactive dyes are used to color the white/base areas.
- Tinting can be done overall by immersion or localized by spray. It provides a new color effect while maintaining the indigo tone.
- Proper precautions must be taken like fabric and thread matching, and compatible accessories, to avoid irregular dyeing
Denim is a rugged cotton twill fabric that is woven so that the weft passes under two or more warp threads. Denim was invented in California in the 1850s and is now the most popular fabric in the world, with over 400 million pairs of jeans sold annually in the US alone. The manufacturing process of denim involves spinning cotton fibers into yarn, dyeing and sizing the warp yarns, weaving the fabric, and applying various finishing treatments. Common defects in Bangladeshi denim sewing include broken or unraveling stitches from abrasion or chemical degradation. Denim is used for a wide range of clothing and home goods.
1) Denim fabric is traditionally made from dyed warp yarns and undyed weft yarns in a 3/1 twill weave. It gets its name from Nimes, France where the fabric originated.
2) The denim manufacturing process involves yarn spinning, ball warping, rope or slasher dyeing, beaming, sizing, and weaving. Ball warping involves pulling yarns through a reed to keep them parallel before winding onto a log.
3) Rope dyeing is a discontinuous process where yarn is dyed in rope form, allowing for less shade variation than slasher dyeing which
THE HIGHEST HAPPINESS THAT ACCOMPANIES THE SUCCESSFUL COMPLETION OF ANY TUSK WOULD BE INCOMPLETE WITH OUT THE EXPRESSION OF GRATITUDE TO ALL THOSE PEOPLE WHO HAVE HELPED ME THOROUGH OUT THIS PROJECT AS SUCCESS IS THE ABSTRACT OF HARD WORK
The document discusses various denim fabric finishing techniques, including both mechanical and chemical washes. Mechanical washes like stone wash and microsanding use abrasives like stones or sand to distress the fabric. Chemical washes include bleach wash, enzyme wash, and acid wash, which use chemicals to fade and distress the fabric. The techniques are described in detail, outlining the process involved and limitations of each method. Maintaining quality and controlling the finishing outcome are challenges discussed.
The document summarizes the process of denim manufacturing. It involves several steps: ball warping, rope dyeing, slasher dyeing, re-beaming, sizing, weaving, and finishing. Rope dyeing involves continuously feeding ball warps into a dye range for application of indigo dye. Slasher dyeing is an alternative to rope dyeing. Re-beaming separates ropes of yarn and keeps them parallel. Sizing increases strength and abrasion resistance. Weaving interlaces warp and weft yarns. Finishing includes singeing, skewing, pre-drying, and shrinking. The document also discusses the use of spandex in denim for stretch and
This presentation summarizes the overall process of denim production. It begins with an introduction to denim and its popularity. The presentation then covers the key steps in denim production including fiber selection, yarn production, warping, dyeing, beaming, sizing, weaving, and finishing. Specific processes like ball warping, indigo dyeing, shuttleless weaving, and brushing/singeing are described. The presentation concludes by thanking the audience.
Similar to Manufacturing technology and_recent_denim (20)
We recently hosted the much-anticipated Community Skill Builders Workshop during our June online meeting. This event was a culmination of six months of listening to your feedback and crafting solutions to better support your PMI journey. Here’s a look back at what happened and the exciting developments that emerged from our collaborative efforts.
A Gathering of Minds
We were thrilled to see a diverse group of attendees, including local certified PMI trainers and both new and experienced members eager to contribute their perspectives. The workshop was structured into three dynamic discussion sessions, each led by our dedicated membership advocates.
Key Takeaways and Future Directions
The insights and feedback gathered from these discussions were invaluable. Here are some of the key takeaways and the steps we are taking to address them:
• Enhanced Resource Accessibility: We are working on a new, user-friendly resource page that will make it easier for members to access training materials and real-world application guides.
• Structured Mentorship Program: Plans are underway to launch a mentorship program that will connect members with experienced professionals for guidance and support.
• Increased Networking Opportunities: Expect to see more frequent and varied networking events, both virtual and in-person, to help you build connections and foster a sense of community.
Moving Forward
We are committed to turning your feedback into actionable solutions that enhance your PMI journey. This workshop was just the beginning. By actively participating and sharing your experiences, you have helped shape the future of our Chapter’s offerings.
Thank you to everyone who attended and contributed to the success of the Community Skill Builders Workshop. Your engagement and enthusiasm are what make our Chapter strong and vibrant. Stay tuned for updates on the new initiatives and opportunities to get involved. Together, we are building a community that supports and empowers each other on our PMI journeys.
Stay connected, stay engaged, and let’s continue to grow together!
About PMI Silver Spring Chapter
We are a branch of the Project Management Institute. We offer a platform for project management professionals in Silver Spring, MD, and the DC/Baltimore metro area. Monthly meetings facilitate networking, knowledge sharing, and professional development. For more, visit pmissc.org.
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2. DenimDenim
Denim is a rugged cotton twill textile, in
which the weft passes under two or more
warp threads.
Denim has been in American usage since
the late eighteenth century.
Denim was traditionally colored blue with
indigo dye to make blue "jeans," though
"jean" then denoted a different, lighter
cotton textile.
3. Process Flow for Warp Yarn inProcess Flow for Warp Yarn in
Denim ManufacturingDenim Manufacturing
6. Structured Denim YarnsStructured Denim Yarns
Modern ring-spinning frames and open-end
machines
Predetermined yarn effects
Slubs (thick places) with different lengths,
different spacing between slubs, or variations in
the yarn count
OE yarns - more ring-spun like appearance
Ring-spun yarns - increased rough or “antiqued”
quality.
7. Elastic Denim YarnsElastic Denim Yarns
Drafted cotton fibers twist around the
spandex core to produce an elastic ring-
spun type yarn.
Also open-end and air-jet spinning adapted
to produce core-spun yarns.
Similar to the ring core-spun yarns.
Open-end and air-jet core-spun yarns have
fewer knots and splices as compared to
ring core-spun yarns.
9. Yarn Spinning SystemsYarn Spinning Systems
“ring/ring, open end /open end (OE/OE),
and ring/OE,”
For example, ring/OE indicates a ring-spun
warp yarn and an open-end filling yarn.
Weaving a combination of ring-spun and
open-end yarns can help to reduce fabric
costs while still maintaining some
favorable ring-spun fabric characteristics.
10. Common Yarn Sizes for DenimCommon Yarn Sizes for Denim
Warp yarns for bottom weight jeans
typically range in size from Ne 4.0 to Ne
12.5/1.
Finer yarns are used for lighter weight
chambray shirting fabrics and lighter
weight jeans, vests, dresses, and skirts.
These yarns may range in count from Ne
12.5 to Ne 30.0.
12. Denim Constructions, Weaves,Denim Constructions, Weaves,
and Weightsand Weights
The weight is influenced by the size of the
yarn used, the fabric weave design, and the
fabric tightness.
Classical construction of denim is 60-64
EPI and 38-42 PPI.
Denim “look-a-likes” may vary in
construction from 52 to 70 EPI and from
36 to 52 PPI.
13. As a rule, denim is woven as 3/1 twill, 2/1
twill, 3/1 broken twill, or 2/2 broken twill.
The weights of these finished fabrics can
vary between 3.5 and 16.5 ounces per
square yard.
Final garment application will be:
3.5-8.0 ounces per square yard – blouses,
tops, shirts, and top of bed fabrics
8.0-16.5 ounces per square yard – trousers,
jeans, jackets, and upholstery
14. Diagram of 3/1 Right andDiagram of 3/1 Right and
Left Hand TwillsLeft Hand Twills
15. Non-conventional DenimNon-conventional Denim
Fabric ConstructionsFabric Constructions
Indigo-dyed yarns have been woven in
plain weaves known as chambray, oxfords,
baskets, herringbones, bed ford cords, and
combinations of 3/1 and 1/3 twills.
Jacquard designs and dobby weaves have
also been incorporated into denim designs
to produce new looks and textures.
16. Air jet LoomsAir jet Looms
These types of looms adopt the latest
development in Weaving Technology
where weft insertion is done with the help
of compressed air.
A very high weft insertion rate up to 1800
metre per minute is achieved.
Compared to rapier and projectile looms,
these looms are less versatile but are
economical and are used in mass textile
production unit like denim.
19. Sheet Dyeing ProcessSheet Dyeing Process
yarn sheet is washed with caustic and washing soda
squeezing the excess water
pass through Dyeing Troughs one time for oxidation
development of dye on yarn.
washed with fresh water for two-three times
squeezed before allowing it to pass through six drying cylinders
dyed yarn enters the starching device and sizing is done
the sized warp beam goes for weaving
brushing, singeing, washing, impregnation for dressing and drying
22. Denim WashingDenim Washing
Denim washing is the aesthetic finish
given to the denim fabric to enhance the
appeal and to provide strength.
Dry denim, as opposed to washed denim,
is a denim fabric that is not washed after
being dyed during its production.
23. Types of Denim WashingTypes of Denim Washing
Denim washing are two types. These are
1. Mechanical washes
Stone wash
Micro sanding
2. Chemical washes
Denim bleaching
Enzyme wash
Acid wash
24. Important Steps in theImportant Steps in the
Process of Denim WashingProcess of Denim Washing
Pre treatment (Desizing, Rinsing, Scouring)
Enzyme or Stone wash
Clean up to adjust the desire effect
Bleaching
Tinting / Dyeing
Sand blasting
Softening
25. Enzyme Wash ProcessEnzyme Wash Process
First Step: Desizing
Lot weight (80 pes) ............ 60 kg denim long pant.
Add water @ L: R = 1: 9.............. 540 Litre
Machine Running.
Temperature.......................... 60°c.
Add Desizing agent @ 0.6 gm / litre ............ 324 gm.
Add Detergent @ 0.8 gm / litre.................... 432 gm.
Time................................ 20 mins.
Drop the liquor.
Wash 1 time by cold water.
26. Second Step: Enzyme
Add water @ L: R = 1: 8.............. 450 Litre
Temperature.......................... 45°c.
Add Acetic Acid @ 0.6 gm / litre ................ 270 gm.
Add Anti Back staining @ 0.6 gm / litre .... 270 gm.
Add Acid Enzyme @ 2.00 gm / litre ............ 900 gm.
Time....(Depend upon the shade)...........40---60 mts.
Increase temperature to 90°c and run 1 minute (enzyme
killing).
Drain the bath.
Rinse Twice, each 3 minutes.
27. Third Step: Bleaching
Add water @ L : R = 1 : 7 .............. 420 Litre
Temperature.......................... 50° to 60°C.
Add chlorine bleach @ 20 gm / litre ......... 8400 gm.
Add sodium bi carbonate @ 4 gm / litre ............ 1680 gm.
Time (Depend upon the shade)............................. 12 to 20 mins.
Drop the liquor.
Rinse Twice, each 3 minutes.
Fourth Step: Detergent
Add water @ L : R = 1 : 10 ........................... 600 Liter
Temperature.................................................... 50°C.
Add sodium hypo sulphite @ 2 gm / litre.....1200 gm.
Add detergent @ 0.5 gm / litre ...................... 300 gm.
Time................................ 10 to 15 mins.
Drop the liquor.
Rinse Twice, each 3 minutes.
28. Fifth Step: Softening
Add water @ L: R = 1 : 8 .............. 450 Litres.
Add Acetic Acid @ 0.6 gm / litre ............ 270 gm.
Cationic Softner @ 1 gm / litre.............. 450 gm.
Temperature.......................... Cold.
Time................................ 15 to 20 mins.
Drain the bath.
Then unload the garments on trolley.
Sixth Step: Hydro extractor Machine
After unloading garments from the washing machine then they are sent
to hydron extractor to remove excess water from the washed
garments.
Seven Step: Drying Machine
Load 60 kg garments to gas dryer.
Temperature set -75°c to 85°c.
Run about 40 mins.
After then run 10 mins in cold dryer.
29. Ice washingIce washing
Soak stones in solutions of (conc 1.5% to 5%)potassium permanganate for 1-2 hours
Stones should be drained of excess liquor
Place stones and garments in machine
Tumble for 10-30 minutes
Water and add 1-5 g/l of the reducing agents. Heat to 50◦C and run for 20 minutes
Rinse well
Apply softener
Tumble dry / Press
30. In some cases,
the stones can be reused for another load
before re-soaking, depending upon their
porosity.
It is advantageous to transfer the garments to
another machine for washing, minimizing
the number of machines used for the
corrosive process of ice washing.
31. Different types of DryDifferent types of Dry
process for Denim Washprocess for Denim Wash
Whiskering
The idea of whiskers is taken from the
worn out lines and impression patterns
generated by natural wearing on hips and
front thigh area.
On old jeans, a number of patterns can be
finding consequential to fabric, body shape
of user or sitting posture.
It is also known as Cat's Whisker.
34. Mostly rubber balloons are available with
different pattern designs.
Garments are mounted on balloons and
filled with air to get impressions of
whiskers.
Garment is scrubbed over pattern carefully
with sand paper on engraved pattern lines.
Patterns are made of thin rubber sheets and
electric wires or rubber cords and pasted
on balloons for pattern lines.
Engraved patterns on thick board like hard
rubber sheets are widely used for whiskers
impression making.
35. Sand Blasting
Sand blasting is the process of scrubbing
off the garment by blowing high-speed air
mixed with very fine particles of sand.
This is a very successful and most widely
used process for fashion articles.
When the surface area of the garment is
blasted, white cotton appears beneath the
blasted area and the effect appearing is
very similar to the worn out jeans.
38. Potassium permanganatePotassium permanganate
spray (P.P Spray)spray (P.P Spray)
Potassium permanganate spray is done on jeans
to take a bright effect on sand blast area.
One important thing about potassium
permanganate spray is, this is usually a sporting
process to increase the effect of sand blast.
Potassium permanganate solution is sprayed on
blasted area of jeans garment with the help of
normal spray gun.
This potassium permanganate spray appears pink
on garment when fresh and turns to muddy
brown on drying.
39.
40. Destroyed DenimDestroyed Denim
One of the most popular distressing effects
currently , ‘Destruction’ is an art which
make denim look unique & used.
To make destruction pen type of stone
tools being used in mid of wash process to
apply on desired area.
It can also be achieved by cutting it thru
knife the warp yarns & keep the weft yarn
as is to show white thread.
41. Different types of machine used for
destroy the garments. Such as-
Grinding Machine.
Emery Cloth.
Hacksaw Blade.
Needle.
Knife etc.
42. make holes in jeans by overdoing different
methods.
The trick is to make the holes look natural.
Grind away at the fabric slowly.
Try not to localize the worn area, spread it
with diminishing wear the further we get
from the intended hole.
43. ConclusionConclusion
The scope of denim process is very broad.
Only innovative products will be able to open up new
markets and new horizons for denim industry.
To achieve this it is essential to invest in further research
and development.
Globalization has opened the door to competition at the
highest level.
Every industry should now produce products that are best
in terms of quality and price.
Customers today have a wide range of choices and the
one who produces the best quality at a high competitive
price will survive and prosper.
44. Thank youThank you
FURTHER CONTACTFURTHER CONTACT
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