MADHUKUMAR NERLIGE GOWDRU
Contact No.:+91 904900354, 9611893498 E-Mail:madhu.83.kumar@gmail.com, Skype ID: ngmadhukumar
Seeking senior level assignments in Quality Assurance / Process Management with a growth oriented organisation in
FMCG / Foods / Beverage Industry.
Profile Synopsis
ď‚§ An astute leader with nearly 8 years of experience in FMCG, Beverage Industry & Brewing industry
ď‚§ Presently associated with Dairy Classic Ice cream Pvt. Ltd. As Manager-QA.
ď‚§ Comprehensive knowledge in quality check of raw materials, in-process material, finished product, plant hygiene,
chemical and microbiology, beverage plant operations, fill process, analysis & reporting of KPIs and KPMs.
ď‚§ Proficiency at supervising analytical work & documentation as per food & beverages industry regulations & various
other regulatory authorities.
ď‚§ Sound knowledge general manufacturing process, Quality & Food Safety and auditing of manufacturing unit for
compliance to FSSAI/ISO 22000 / 9001 / 14001 / OHSAS: 18000 requirements.
ď‚§ Rich experience in the field of Quality Assurance, Quality systems, Regulatory Affairs, Instruments and Quality
Control.
ď‚§ Sound experience in audits & quality control, statutory compliance, regulatory affairs, process improvement and
team management.
ď‚§ Excellent communication & interpersonal skills with strong analytical and problem solving abilities.
Core Skills
Process Enhancements ~ Continuous Improvement ~ Product Quality Management ~ Quality Control &
Documentation ~ People Management /Coaching ~ SOP Implementation ~ Liaison / Coordination ~ Compliance
~ Root Cause Analysis ~Cost Management~ Sensory evaluation
Organizational Experience
Since OCT’15 | Dairy Classic Ice Cream Pvt.Ltd. | Manager-QA
Key Deliverables:
• Supporting QA function by verifying and validating protocols requiring compliance to standards at all
suppliers (ingredients and packing materials) and manufacturing unit to ensure delivery of quality
consistently
• Conducting quality, food safety and regulatory audits at manufacturing units & to verify compliance to
defined standards in process & systems.
• Monitoring non-compliances and improvement areas for all manufacturing locations on a continuous
basis.
• Identifying key risks to quality, food safety & regulatory compliance in the manufacturing & distribution
process and assisting towards addressing the inadequacies.
• Adhering to Quality requirement of Laboratory Techniques, Sampling and Samples preparations
• Completing required reports and communicates findings at feedback meetings
• Ensuring that the appropriate manuals and work instructions have been updated to prevent recurrence of
the problem.
• Interacting with production management and operations teams to ensure appropriate people are involved
in problem solving sessions.
• Taking the appropriate and correct techniques to facilitate problem-solving session.
• Resolving the problem is developed, responsibilities are assigned and gaps are recorded on a gap list
• Verifying that corrective action has been implemented and that the problem has been resolved.
• Taking part in the CAP process, specifically in the assessment of quality analyses competence,
development of training material, specifically in quality analysis.
• Completing the audit reports and provides feedback to the interdepartmental managers and findings at
feedback meetings
• Interacting with, production and operational teams to obtain required information for quality & food
safety audit.
• Carrying out specialized analyses in support of the evaluation of continuous improvement opportunities.
• Determining additional analytic work required evaluating continuous improvement opportunities.
• Evaluating continuous improvement opportunities.
• Taking part in regional and divisional process optimization initiatives as required.
• Implementing SOPs, formats and in use.
• Following safe working procedures specific to process are documented and users are trained in their use,
laid down procedures and work instructions
• Imparting training on Quality Systems and hygiene systems to people on the shop floor to ensure quality
standards are maintained at all stages of production
Past Experience:
SAB Miller India Ltd. | Asst .Manager-QA I from Aug 2012 to Sep 2015
Role & responsibilities
Reporting to Manager Quality Assurance & responsible for
• Communicate Process And Product Quality Information
• Develop and control quality documentation in the workplace
• Provide leadership to ensure commitment to product quality assess technical requirements
• Conduct analyses and provide recommendations.
• Support implementation of recommendations.
• Microbiological monitoring of entire process from Raw materials to finished goods.
• Yeast propagation of different types of yeast and yeast management for better yeast availability for the production
of high quality beer
• Ensure availability of measuring equipment and test samples communicate effectively in the workplace
• Contribute to self and team development
• Apply problem solving and decision making techniques and principles facilitate team problem solving
• Coach and mentor core laboratory and production staff
• Quality data is collated and trended as per statistical guidelines
• Quality outputs are analyzed and communicated to team members to monitor progress within the required time
frame
• Process inputs are monitored and analyzed. Potential problems are anticipated and action is taken to prevent the
production of defects
• Goal setting sessions are attended and supported in a participative manner. Goals are aligned with business strategy
and reflect a clear quality focus.
• Control limits are calculated and charts are updated according to statistical requirements
• Quality documentation is reviewed and refined to enhance effectiveness and reduce duplication
• Non-conformance procedures are documented and production staff members are trained to carry these out
• Relevant quality assurance documentation is developed according to company standards
• Requirements are assessed to ensure that customer's needs are correctly interpreted
• Nature and extent of problem is checked and confirmed.
• Technical requirements which fall outside the limits of individual's expertise are referred for expert advice.
• Analysis takes account of country standards, as well as occupational health and safety statutory requirements
• Alternative solutions are fully explored with the customer
• Equipment maintenance and calibration records are available for verification according to plant standards
• Chemicals and reagents are quality assured and audited according to company standards
• All costs are managed in accordance with budget
• There is active participation in teams, team meetings and in general day-to-day interaction
• Respect, shared responsibility as well as open and honest feedback is evident in day-to-day interactions
• Goals are developed in line with the business requirements and agreed/reviewed regularly with customers
• Self-management practices are used in the team environment
• Out-of-control situations are identified, analyzed and appropriate action taken
• Appropriate methods for collecting and analyzing data are used to assist in the problem solving process and to
motivate solutions which require financial expenditure
• Quality competency shortcomings are addressed by on-the-job coaching and training
Highlights:
•
• Improvement of Yeast consistency from 55 to 65%
• Improvement of taste score from 7.0 to 9.5
• Reduction of Macro extracts loss from 12% to 6% using DMAIC
• Improvement of Brewery Hygiene from85% to 95%.
• A member of SABMiller India HUB taste panel.
• Recertification of ISO 22000:2005
• Actively involves Certification of ISO 14001 EMS & OSHAS.
• Lead the QA team in the implementation of QM foundation practices in M-Way implementation.
A member of SIT which lead the Unit to achieve global ranking within top 50 breweries among SABMiller Plc
HINDUSTAN COCA-COLA BEVERAGE PVT.LTD, Hospet (Karnataka): As Q.A. Executive from August 2010 to August 2012
UNITED BREWRIES LTD. NELAMANGALA, BANGALORE KARNATAKA: As Executive/Microbiologist from Oct 2007 to July 2010
ACADEMIC DETAILS
2007: M.Sc. Microbiology from PG, Center, Davangere, Kuvempu University Karnataka
2005: Graduation from DRM Science College, Davangere, Kuvempu University Karnataka
IT SKILLS
• Well versed with MS Office (Word, Excel and PowerPoint) and Internet Applications
CERTIFICATIONS
• General Certificate in Brewing from IBD
• Certified Validated advanced taster from Flavour active
• Certified internal auditor for ISO 22000:2005
• Appeared for diploma in brewing from IBD
• Appearing part time certification course in STATISTICAL QUALITY CONTROL from Indian Statistical Institute Banglore.
PERSONAL DETAILS
Date of Birth: 17th
December 1983
Present Address: Harohalli,Kankapura road ,Bangalore.
Permanent Address: # 1453/13, 2nd Stage, 4th
“B” Cross, Sanjeevani Anjaneya Temple Road, Shivakumarswamy
Badavane, Davanagere - 577005, Karnataka
Languages known: English, Hindi and Kannada
Current CTC 7.5 lac/annum
Expected CTC 20 to 30 % high (Negotiable)
Notice period 15 days (Negotiable)
.

MADHUKUMAR GOWDRU Updated

  • 1.
    MADHUKUMAR NERLIGE GOWDRU ContactNo.:+91 904900354, 9611893498 E-Mail:madhu.83.kumar@gmail.com, Skype ID: ngmadhukumar Seeking senior level assignments in Quality Assurance / Process Management with a growth oriented organisation in FMCG / Foods / Beverage Industry. Profile Synopsis  An astute leader with nearly 8 years of experience in FMCG, Beverage Industry & Brewing industry  Presently associated with Dairy Classic Ice cream Pvt. Ltd. As Manager-QA.  Comprehensive knowledge in quality check of raw materials, in-process material, finished product, plant hygiene, chemical and microbiology, beverage plant operations, fill process, analysis & reporting of KPIs and KPMs.  Proficiency at supervising analytical work & documentation as per food & beverages industry regulations & various other regulatory authorities.  Sound knowledge general manufacturing process, Quality & Food Safety and auditing of manufacturing unit for compliance to FSSAI/ISO 22000 / 9001 / 14001 / OHSAS: 18000 requirements.  Rich experience in the field of Quality Assurance, Quality systems, Regulatory Affairs, Instruments and Quality Control.  Sound experience in audits & quality control, statutory compliance, regulatory affairs, process improvement and team management.  Excellent communication & interpersonal skills with strong analytical and problem solving abilities. Core Skills Process Enhancements ~ Continuous Improvement ~ Product Quality Management ~ Quality Control & Documentation ~ People Management /Coaching ~ SOP Implementation ~ Liaison / Coordination ~ Compliance ~ Root Cause Analysis ~Cost Management~ Sensory evaluation Organizational Experience Since OCT’15 | Dairy Classic Ice Cream Pvt.Ltd. | Manager-QA Key Deliverables: • Supporting QA function by verifying and validating protocols requiring compliance to standards at all suppliers (ingredients and packing materials) and manufacturing unit to ensure delivery of quality consistently • Conducting quality, food safety and regulatory audits at manufacturing units & to verify compliance to defined standards in process & systems. • Monitoring non-compliances and improvement areas for all manufacturing locations on a continuous basis. • Identifying key risks to quality, food safety & regulatory compliance in the manufacturing & distribution process and assisting towards addressing the inadequacies. • Adhering to Quality requirement of Laboratory Techniques, Sampling and Samples preparations • Completing required reports and communicates findings at feedback meetings • Ensuring that the appropriate manuals and work instructions have been updated to prevent recurrence of the problem.
  • 2.
    • Interacting withproduction management and operations teams to ensure appropriate people are involved in problem solving sessions. • Taking the appropriate and correct techniques to facilitate problem-solving session. • Resolving the problem is developed, responsibilities are assigned and gaps are recorded on a gap list • Verifying that corrective action has been implemented and that the problem has been resolved. • Taking part in the CAP process, specifically in the assessment of quality analyses competence, development of training material, specifically in quality analysis. • Completing the audit reports and provides feedback to the interdepartmental managers and findings at feedback meetings • Interacting with, production and operational teams to obtain required information for quality & food safety audit. • Carrying out specialized analyses in support of the evaluation of continuous improvement opportunities. • Determining additional analytic work required evaluating continuous improvement opportunities. • Evaluating continuous improvement opportunities. • Taking part in regional and divisional process optimization initiatives as required. • Implementing SOPs, formats and in use. • Following safe working procedures specific to process are documented and users are trained in their use, laid down procedures and work instructions • Imparting training on Quality Systems and hygiene systems to people on the shop floor to ensure quality standards are maintained at all stages of production Past Experience: SAB Miller India Ltd. | Asst .Manager-QA I from Aug 2012 to Sep 2015 Role & responsibilities Reporting to Manager Quality Assurance & responsible for • Communicate Process And Product Quality Information • Develop and control quality documentation in the workplace • Provide leadership to ensure commitment to product quality assess technical requirements • Conduct analyses and provide recommendations. • Support implementation of recommendations. • Microbiological monitoring of entire process from Raw materials to finished goods. • Yeast propagation of different types of yeast and yeast management for better yeast availability for the production of high quality beer • Ensure availability of measuring equipment and test samples communicate effectively in the workplace • Contribute to self and team development • Apply problem solving and decision making techniques and principles facilitate team problem solving • Coach and mentor core laboratory and production staff • Quality data is collated and trended as per statistical guidelines • Quality outputs are analyzed and communicated to team members to monitor progress within the required time frame • Process inputs are monitored and analyzed. Potential problems are anticipated and action is taken to prevent the production of defects • Goal setting sessions are attended and supported in a participative manner. Goals are aligned with business strategy and reflect a clear quality focus.
  • 3.
    • Control limitsare calculated and charts are updated according to statistical requirements • Quality documentation is reviewed and refined to enhance effectiveness and reduce duplication • Non-conformance procedures are documented and production staff members are trained to carry these out • Relevant quality assurance documentation is developed according to company standards • Requirements are assessed to ensure that customer's needs are correctly interpreted • Nature and extent of problem is checked and confirmed. • Technical requirements which fall outside the limits of individual's expertise are referred for expert advice. • Analysis takes account of country standards, as well as occupational health and safety statutory requirements • Alternative solutions are fully explored with the customer • Equipment maintenance and calibration records are available for verification according to plant standards • Chemicals and reagents are quality assured and audited according to company standards • All costs are managed in accordance with budget • There is active participation in teams, team meetings and in general day-to-day interaction • Respect, shared responsibility as well as open and honest feedback is evident in day-to-day interactions • Goals are developed in line with the business requirements and agreed/reviewed regularly with customers • Self-management practices are used in the team environment • Out-of-control situations are identified, analyzed and appropriate action taken • Appropriate methods for collecting and analyzing data are used to assist in the problem solving process and to motivate solutions which require financial expenditure • Quality competency shortcomings are addressed by on-the-job coaching and training Highlights: • • Improvement of Yeast consistency from 55 to 65% • Improvement of taste score from 7.0 to 9.5 • Reduction of Macro extracts loss from 12% to 6% using DMAIC • Improvement of Brewery Hygiene from85% to 95%. • A member of SABMiller India HUB taste panel. • Recertification of ISO 22000:2005 • Actively involves Certification of ISO 14001 EMS & OSHAS. • Lead the QA team in the implementation of QM foundation practices in M-Way implementation. A member of SIT which lead the Unit to achieve global ranking within top 50 breweries among SABMiller Plc HINDUSTAN COCA-COLA BEVERAGE PVT.LTD, Hospet (Karnataka): As Q.A. Executive from August 2010 to August 2012 UNITED BREWRIES LTD. NELAMANGALA, BANGALORE KARNATAKA: As Executive/Microbiologist from Oct 2007 to July 2010 ACADEMIC DETAILS 2007: M.Sc. Microbiology from PG, Center, Davangere, Kuvempu University Karnataka 2005: Graduation from DRM Science College, Davangere, Kuvempu University Karnataka IT SKILLS
  • 4.
    • Well versedwith MS Office (Word, Excel and PowerPoint) and Internet Applications CERTIFICATIONS • General Certificate in Brewing from IBD • Certified Validated advanced taster from Flavour active • Certified internal auditor for ISO 22000:2005 • Appeared for diploma in brewing from IBD • Appearing part time certification course in STATISTICAL QUALITY CONTROL from Indian Statistical Institute Banglore. PERSONAL DETAILS Date of Birth: 17th December 1983 Present Address: Harohalli,Kankapura road ,Bangalore. Permanent Address: # 1453/13, 2nd Stage, 4th “B” Cross, Sanjeevani Anjaneya Temple Road, Shivakumarswamy Badavane, Davanagere - 577005, Karnataka Languages known: English, Hindi and Kannada Current CTC 7.5 lac/annum Expected CTC 20 to 30 % high (Negotiable) Notice period 15 days (Negotiable) .