Inspection and Integrity Engineer

1. Muhammad Hussain – Plant Integrity Engineer
Profile
Mr Hussain gained his qualifications in Metallurgy and Materials Engineering
from Dawood College of Engineering & Technology, Karachi, Pakistan. He
completed two years education in Project Management. He also has taken
training course on Life Assessment, Root Cause Failure Analysis, RBI, FFS,
Welding Inspection from ETD Ltd UK and TWI UK.
He is currently involved in some of the projects related to plant integrity and life assessment. He has the
know-how in on-site plant assessment, metallographic replication to recognise microstructural
deterioration in older plant, portable hardness measurement and corrosion issues.
He has experience in the use of MPI, DPT, VT, RT and UT.
In analytical/numerical skills include stress analysis and life assessment (fatigue, creep, and creep-
fatigue analysis), defect assessment, FFS of low and high temperature plants. The practical experience
includes BTF analysis, microstructural degradation and RCA, outage planning, and life assessment of
base load designed CCGT/HRSG operating in cyclic mode.
He has an inspection experience both in Process, Equipment, pipelines & Piping, Running plants,
inspection of Static Equipment, storage tanks, welding joints, piping, pipelines, tubes and pressure
vessels, earth moving equipment, lifting gears at different petrochemical industries.
He is also involve in delivering training on Skills Development, Communication Skills, Time Management,
Boss Management, People Management, Personality Grooming, Six Sigma, and Lean Six Sigma. In
Technical side, he is delivering training on Welding Technology & Inspection, Corrosion and Erosion
Issues, Stress Analysis, Life and remaining life assessment and NDT for different companies.
Publications & Presentations:
o Muhammad Hussain, A case study on “Failure Analysis of Waterwall Tube Samples”.
o Muhammad Hussain, A case study on “Inspection and Condition Assessment of the Main Steam and
Reheat Steam Lines”.
o Muhammad Hussain, A case study on “Condition Assessment and Deposit Analysis of Boiler
Waterwall Tube Sample”.
o Muhammad Hussain, A case study on “Metallographic Replication and Hardness Assessment for
Various Turbine and Valves Components”.
o Muhammad Hussain “High temperature oxidation and corrosion” Published by e-Lifing an ETD,
Procedure for Petrochemical Industries
o Muhammad Hussain, A case study on “Metallographic Replication and Hardness Assessment for a
Dissimilar Metal Weld (DMW) of P91 to 1.25CrMoV of a High Pressure Steam Turbine Valve”.
o Muhammad Hussain, “Typical Problems/Damages, Inspection Technique and Recommended Actions,
Published by e-Lifing an ETD Procedure for Petrochemical Industries.
o Muhammad Hussain, Mechanical & Structure-properties studying in Ti-6Al-4V alloy, a BE Final Year
Thesis