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Bearings
BEARINGS- INTRODUCTION
• Bearings are machine elements which are
used to support a rotating member called
as shaft.
• They transmit the load from a rotating
member to a stationary member known as
frame or housing.
Bearing Motions
Common motions permitted by bearings are:
• Axial rotation e.g. shaft rotation
• Linear motion e.g. Carriage over the
bed, drawer in the table
• spherical rotation e.g. ball and socket
joint
• Hinge motion e.g. door
Bearing Loads
• Radial Load
• ThrustLoad
• Combination of both.
Fr
Radial load Thrust load Radial &Thrust load
Bearing Loads-Radial load
The bearings that support the
shafts of motors and pulleys are
subject to a radial load.
Bearing Loads-Thrust load
The bearings in this stool
are subject to a thrust load
Bearing Loads-Combination of Radial
&Thrust load
The bearings in a car wheel are subject
to both thrust and radial loads.
Bearing Classification
On the basis of contact they have between
the rotating and the stationary member
• Plain bearings
(Sliding contact)
• Rolling bearings
(Rolling contact)
Plain bearings-Sleeve Bearing
Advantages :
It takes up less space.
It has a rigid construction
It will carry loads more effectively
It is suitable for larger diameter shafts
It is cheap to manufacture and cost less.
They operate more silently.
They have good shock load capacity.
Disadvantages:
It has higher frictional resistance
It is more difficult to lubricate
There are limited choice of designs
available
Sliding contact- Sleeve Bearing
Solid Sleeve
Suitable to
radial load
only
Slit Sleeve
Adjustable to
compensate
wear
Split Sleeve
Suitable for
large diameters
shafts
Rolling Bearings
The concept behind a ball bearing is very simple:
• Things roll better than they slide
• Two surfaces can roll over each other, the
friction is greatly reduced.
• Bearings reduce friction by providing
smooth metal balls or rollers, and a
smooth inner and outer metal surface for
the balls to roll against.
• These balls or rollers "bear" the load,
allowing the device to spin smoothly.
Rolling Bearings
Advantages
• The rolling bearings have a lower frictional
resistance than plain bearings
• The Lubrication of rolling bearings is easier
because they can be "grease packed'
• A greater choice of roller bearing designs are
available than for plain bearings
Disadvantages
• It takes up more space than plain bearings
• The rolling bearings are not as rigid as plain
bearings
• More nosier in operation than plain bearings
Types of rolling Bearings
• Ball bearings,
• Roller bearings,
• Tapered roller bearings.
• Ball thrust bearings,
• Roller thrust bearings and
Ball bearings
Cutaway view of a ball bearing
Ball bearings
• In a ball bearing, the load is transmitted from the
outer race to the ball and from the ball to the
inner race
• Since the ball is a sphere, it only contacts the
inner and outer race at a very small point,
which helps it spin very smoothly
• But it also means that there is not very much
contact area holding that load, so if the bearing
is overloaded, the balls can deform and spoil the
bearing
• Less expensive and suitable for lighter loads
and applications
Rolling Element Bearing Parts
Bore
Outer Race
Inner Race
Ball
Cage or Separator
Roller bearing
•Common roller bearings use cylinders of slightly greater length
than diameter.
•Roller bearings typically have higher radial load capacity than
ball bearings, but a low axial capacity and higher friction under
axial loads.
•If the inner and outer races are misaligned, the bearing capacity
often drops quickly compared to either a ball bearing
Roller bearing
Advantages
• They can carry greater radial loads
• The geometric shape of the rolling element
can be varied
• They are having greater area of contact
with the race ways
Disadvantages
• Not suitable to take much thrust load
• Expensive
Taper Roller Bearings
•Tapered roller bearings use conical rollers that run on conical races.
•Tapered roller bearings support both radial and axial loads, and
generally
can carry higher loads than ball bearings due to greater contact area.
•Taper roller bearings are extensively used in Machine spindles and
gear boxes using helical gears
• The disadvantage of this bearing is that due to manufacturing
complexities, tapered roller bearings are usually more expensive than
ball bearings
Needle Bearing
A variation of the roller type of bearing is called a needle bearing, uses
cylinders with a very small diameter.
This allows the bearing to fit into tight places.
Advantages
•Smaller diameter rollers (Needles) enable larger area of contact and greater
load carrying capacity.
•Less space is occupied
Disadvantages
•More area of contact resulted in more frictional resistance to motion.
Ball Thrust Bearing
•Ball thrust bearings like the one shown are mostly used for
low-speed applications and cannot handle much
radial load.
•Lead screws and feed rods use this type of bearing at its
end.
Roller Thrust Bearing
Roller thrust bearings like the one illustrated can support large
thrust loads.
They are often found in gear sets like machine transmissions
between gears, and between the housing and the rotating shafts.
The helical gears used in most transmissions have angled teeth
and this causes a thrust load that must be supported by this type of
bearing
Roller Thrust Bearing
Roller thrust bearings like the one illustrated can support large
thrust loads.
They are often found in gear sets like machine transmissions
between gears, and between the housing and the rotating shafts.
The helical gears used in most transmissions have angled teeth
and this causes a thrust load that must be supported by this type of
bearing
Meaning of lubrication
• Friction - is created when there is relative
motion between two surfaces
• Resistance to motion is defined as friction
• Lubrication is use of a material between
surfaces to reduce friction
• Any material used is called a lubricant
Meaning of lubrication
• Lubrication is essential for any kind of machinery onboard ships
• Lubrication System of the Main Engine is responsible for lubricating
and cooling the internal parts, which are acting relative to each other
creating friction and heat, resulting in overheating of parts
• Lubrication not only provides cooling and but also the removal of any
debris or impurities.
LUBRICATION TYPES
• Hydrodynamic Lubrication: In this type
of lubrication, the oil forms a continuous oil
film of adequate thickness between the
moving surfaces. The film is formed due to
the motion of the moving parts a
• Hydrostatic Lubrication: Where oil film
cannot be formed due to the motion of
moving parts, the oil pressure has to be
supplied externally.d the self-generated
pressure
• Boundary Lubrication: In this type, there
is a thin film between two rubbing surfaces,
which might have a surface contact
• Elastohydrodynamic Lubrication: In this
type of lubrication, the lubricating film
thickness considerably changes with
elastic deformation of surfaces
Lubes
Lubricant Specialist
Types of Lubricant - Physical
• Liquid
• Solid
• Semi solid
• Gases
Types of Lubricant - Physical
• Liquid
• Typical lubricants are liquid/fluids
• Mineral oil or synthetic oils
• Solid
• Graphite, MoS2
• Semi solid
• Greases
• Gases
• Atomised 2 stroke oils
What Is Engine Grade Oil
 American Petroleum Institute (API)
 Society of Automotive Engineers (SAE)

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Lec6Anx- Bearing types & Lubrication 7Dec22.pptx

  • 2. BEARINGS- INTRODUCTION • Bearings are machine elements which are used to support a rotating member called as shaft. • They transmit the load from a rotating member to a stationary member known as frame or housing.
  • 3. Bearing Motions Common motions permitted by bearings are: • Axial rotation e.g. shaft rotation • Linear motion e.g. Carriage over the bed, drawer in the table • spherical rotation e.g. ball and socket joint • Hinge motion e.g. door
  • 4. Bearing Loads • Radial Load • ThrustLoad • Combination of both. Fr Radial load Thrust load Radial &Thrust load
  • 5. Bearing Loads-Radial load The bearings that support the shafts of motors and pulleys are subject to a radial load.
  • 6. Bearing Loads-Thrust load The bearings in this stool are subject to a thrust load
  • 7. Bearing Loads-Combination of Radial &Thrust load The bearings in a car wheel are subject to both thrust and radial loads.
  • 8. Bearing Classification On the basis of contact they have between the rotating and the stationary member • Plain bearings (Sliding contact) • Rolling bearings (Rolling contact)
  • 9. Plain bearings-Sleeve Bearing Advantages : It takes up less space. It has a rigid construction It will carry loads more effectively It is suitable for larger diameter shafts It is cheap to manufacture and cost less. They operate more silently. They have good shock load capacity. Disadvantages: It has higher frictional resistance It is more difficult to lubricate There are limited choice of designs available
  • 10. Sliding contact- Sleeve Bearing Solid Sleeve Suitable to radial load only Slit Sleeve Adjustable to compensate wear Split Sleeve Suitable for large diameters shafts
  • 11. Rolling Bearings The concept behind a ball bearing is very simple: • Things roll better than they slide • Two surfaces can roll over each other, the friction is greatly reduced. • Bearings reduce friction by providing smooth metal balls or rollers, and a smooth inner and outer metal surface for the balls to roll against. • These balls or rollers "bear" the load, allowing the device to spin smoothly.
  • 12. Rolling Bearings Advantages • The rolling bearings have a lower frictional resistance than plain bearings • The Lubrication of rolling bearings is easier because they can be "grease packed' • A greater choice of roller bearing designs are available than for plain bearings Disadvantages • It takes up more space than plain bearings • The rolling bearings are not as rigid as plain bearings • More nosier in operation than plain bearings
  • 13. Types of rolling Bearings • Ball bearings, • Roller bearings, • Tapered roller bearings. • Ball thrust bearings, • Roller thrust bearings and
  • 14. Ball bearings Cutaway view of a ball bearing
  • 15. Ball bearings • In a ball bearing, the load is transmitted from the outer race to the ball and from the ball to the inner race • Since the ball is a sphere, it only contacts the inner and outer race at a very small point, which helps it spin very smoothly • But it also means that there is not very much contact area holding that load, so if the bearing is overloaded, the balls can deform and spoil the bearing • Less expensive and suitable for lighter loads and applications
  • 16. Rolling Element Bearing Parts Bore Outer Race Inner Race Ball Cage or Separator
  • 17. Roller bearing •Common roller bearings use cylinders of slightly greater length than diameter. •Roller bearings typically have higher radial load capacity than ball bearings, but a low axial capacity and higher friction under axial loads. •If the inner and outer races are misaligned, the bearing capacity often drops quickly compared to either a ball bearing
  • 18. Roller bearing Advantages • They can carry greater radial loads • The geometric shape of the rolling element can be varied • They are having greater area of contact with the race ways Disadvantages • Not suitable to take much thrust load • Expensive
  • 19. Taper Roller Bearings •Tapered roller bearings use conical rollers that run on conical races. •Tapered roller bearings support both radial and axial loads, and generally can carry higher loads than ball bearings due to greater contact area. •Taper roller bearings are extensively used in Machine spindles and gear boxes using helical gears • The disadvantage of this bearing is that due to manufacturing complexities, tapered roller bearings are usually more expensive than ball bearings
  • 20. Needle Bearing A variation of the roller type of bearing is called a needle bearing, uses cylinders with a very small diameter. This allows the bearing to fit into tight places. Advantages •Smaller diameter rollers (Needles) enable larger area of contact and greater load carrying capacity. •Less space is occupied Disadvantages •More area of contact resulted in more frictional resistance to motion.
  • 21. Ball Thrust Bearing •Ball thrust bearings like the one shown are mostly used for low-speed applications and cannot handle much radial load. •Lead screws and feed rods use this type of bearing at its end.
  • 22. Roller Thrust Bearing Roller thrust bearings like the one illustrated can support large thrust loads. They are often found in gear sets like machine transmissions between gears, and between the housing and the rotating shafts. The helical gears used in most transmissions have angled teeth and this causes a thrust load that must be supported by this type of bearing
  • 23. Roller Thrust Bearing Roller thrust bearings like the one illustrated can support large thrust loads. They are often found in gear sets like machine transmissions between gears, and between the housing and the rotating shafts. The helical gears used in most transmissions have angled teeth and this causes a thrust load that must be supported by this type of bearing
  • 24. Meaning of lubrication • Friction - is created when there is relative motion between two surfaces • Resistance to motion is defined as friction • Lubrication is use of a material between surfaces to reduce friction • Any material used is called a lubricant
  • 25. Meaning of lubrication • Lubrication is essential for any kind of machinery onboard ships • Lubrication System of the Main Engine is responsible for lubricating and cooling the internal parts, which are acting relative to each other creating friction and heat, resulting in overheating of parts • Lubrication not only provides cooling and but also the removal of any debris or impurities.
  • 26.
  • 27. LUBRICATION TYPES • Hydrodynamic Lubrication: In this type of lubrication, the oil forms a continuous oil film of adequate thickness between the moving surfaces. The film is formed due to the motion of the moving parts a • Hydrostatic Lubrication: Where oil film cannot be formed due to the motion of moving parts, the oil pressure has to be supplied externally.d the self-generated pressure • Boundary Lubrication: In this type, there is a thin film between two rubbing surfaces, which might have a surface contact • Elastohydrodynamic Lubrication: In this type of lubrication, the lubricating film thickness considerably changes with elastic deformation of surfaces
  • 29. Types of Lubricant - Physical • Liquid • Solid • Semi solid • Gases
  • 30. Types of Lubricant - Physical • Liquid • Typical lubricants are liquid/fluids • Mineral oil or synthetic oils • Solid • Graphite, MoS2 • Semi solid • Greases • Gases • Atomised 2 stroke oils
  • 31. What Is Engine Grade Oil  American Petroleum Institute (API)  Society of Automotive Engineers (SAE)