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The ideal morphology and particle size
for enhanced opacity in tablet coating
Parteck® TA (Calcium carbonate)
Emprove® Essential
TITANIUM
DIOXIDE
ALTERNATIVE
Launch of our new
Launch of Parteck® TA excipient
Potential ban of TiO2 as drug colorant in EU
Launch of Parteck® TA excipient
2
The European Commission has adopted Regulation (EU)
2022/63 withdrawing the authorization to use the food
additive titanium dioxide in foods and dietary
supplements. The ban has become effective in Aug 2022.
TiO2 in medicines: remains for the time being on the list of
authorized color additives. The Commission is to re-evaluate
the situation by Feb 2025 based on an updated EMA
assessment.
Titanium dioxide (TiO2) is
extensively used in solid dosage
forms as an opacifier and
colorant in medicine due to
multiple functionalities.
91,000
Medications in the EU
could be affected by a ban
“… a clear sign that the pharmaceutical
industry should make any possible
efforts to accelerate the research and
development of alternatives to replace
titanium dioxide in both new and
already authorized products…”
EU
Commission
EU Commission, Jan 2022
Source: EMA, Final Feedback, Sep 2021
Scientific basis for the ban of TiO2
Food and nutritional supplements in EU
3
This conclusion was reached using all available evidence along with
all the uncertainties, in particular the fact that a genotoxicity
concern could not be ruled out. EFSA did not conclude that E171
is genotoxic, but it was not able to establish a maximum Acceptable
Daily Intake (ADI) for this food additive, in particular due to possible
concerns with respect to genotoxicity, and thus concluded that the
safety of the product cannot be confirmed.
This assessment also took into account new studies performed with
titanium dioxide nanoparticles. Almost 10,000 different studies were
identified, which have been individually screened and, when
relevant, taken into account in the safety assessment of E 171.
Source: Re-evaluation (europa.eu)
EFSA OPINION
on titanium dioxide (E171), published on 6 May 2021:
Launch of Parteck® TA excipient
INFO
Genotoxicity: ability for
a substance or any other
toxic agent to damage DNA,
the genetic material of cells,
which may in turn, as a
possible consequence, lead
to cancer.
The European Food Safety Authority (EFSA) concluded
that E171 can no longer be considered as safe when
used as food additive.
Intro
Physical Properties
Color Measurements
2
0
3
0
Application in Tablet Film Coatings
4
0
AGENDA
1
0
Launch of Parteck® TA excipient
4
Multi-compendial
Compliant with Ph Eur, BP, USP, E170,
FCC; GRAS
CaCO3: The only other white
colorant authorized for the coloring
of drugs in the EU
Enhanced opacity and coverage
due to tailored particle size distribution
and unique morphology
Meeting regulatory trends with our titanium dioxide alternative
Appealing and uniform tablet finishing
Calcium carbonate (CaCO3)
precipitated; an off-white mineral and
nature-identical pigment with unique
morphology precisely developed to meet
the needs for a suitable TiO2 alternative
Emprove® documentation
facilitates qualification, risk assessment,
and process optimization
Excellent compatibility
with HPMC and
PVA film coatings
Achieve best opacity results with our
film coating agent Parteck® COAT
Launch of Parteck® TA excipient
5
High process efficiency
due to lower viscosity of the
spraying liquid
Discover our new
Parteck® TA
Emprove®
Essential
Art. no. 124069
Your way to flexibility
2 high performers for your film coating
Launch of Parteck® TA excipient
6
• Article Number:
124069
• Packaging sizes:
1 kg in PE bottle
25 kg in PE bag in carton
• Particle size:
d50: 2-6 µm
d90: 7-15 µm
• Article Number:
141517
• Packaging sizes:
1 kg in PE bottle
25 kg in PE bag in carton
• Particle size:
d50: 180 - 260 µm
d90: 300 - 700 µm
Parteck® COAT
(Polyvinyl alcohol) EMPROVE®
ESSENTIAL Ph Eur, ChP,
JPE, USP
Parteck® TA
(Calcium carbonate)
EMPROVE® ESSENTIAL
Ph Eur, BP, USP, E170, FCC
PIGMENT COATING
AGENT
FILM
PHYSICAL
PROPERTIES
02
Closer look at Parteck® TA excipient
SEM pictures and morphology
Launch of Parteck® TA excipient
8
5 10 15 20 25 30 35 40 45 50 55 60
Parteck®
TA
°2Theta
Offset
ENHANCED
OPACITY
• Unique particle shapes
in narrow range of
particle sizes
• Defined crystalline
structure
Specific patttern of crystalline Parteck® TA (calcium
carbonate) in diffractogram measured by powder X-ray
diffraction (PXRD, STOE GmbH); parameters: 40kV, 40 mA
Ground range images of Parteck® TA
in 2 resolutions taken by scanning
electron microscopy (SEM)
CaCO3
(Calcit)
enabled by
Sample Parteck®
TA C1 C2 C3 C4
Particle size /d50 (µm) 3 2 1 19 22
Particle size /d90 (µm) 8 5 5 39 44
BET spec. surface (m²/g) 3.8 12.0 10.8 0.3 0.3
Note: The presented particle size distribution (PSD) data are related to one lot
of Parteck® TA and are not claiming any PSD specification for this product.
Equipment:
Malvern Mastersizer 2000
Particle size distribution (PSD):
Parteck® TA excipient vs. benchmarks
The ideal particle size for an enhanced brightness
Launch of Parteck® TA excipient
9
Inorganic pigments
selectively absorb and
scatter the incident light.
The smaller the particles,
the smoother the surface.
INFO
RESULTS:
C1-C4: calcium carbonate products from other suppliers
Parteck® TA features an ideal
particle size distribution
enabling enhanced opacity.
Parteck® TA excipient vs. benchmarks
Low water uptake assures the performance
Launch of Parteck® TA excipient
10
C1-C4: calcium carbonate products from other suppliers
Equipment: Dynamic vapor sorption (DVS) isotherms
Water uptake properties
In comparison to the benchmark samples C1-C4, Parteck® TA
shows a low water uptake enabling a good stability
COLOR
MEASURE-
MENTS
03
White pigments and optical principles
Brightness is the ability to scatter incident light
Launch of Parteck® TA excipient
12
Optical principle in the
interaction of visible light
with a white pigment
Pigment
Refraction
index
Titanium dioxide 2.49
Zinc oxide 2.0
Calcium carbonate
(Parteck® TA excipient)
1.66
Refractive indices of white pigments
Source: Alternatives to titanium dioxide in tablet coating; Radke, Wiedey, Kleinbudde (2021),
Pharmaceutical Development and Technology, 26:9, 989-999
Titanium dioxide
• brightest, whitest
pigment available
• due to its high refractive
index, it effectively
scatters light and
provides highest opacity
and coverage for a
coating
The role of the
refraction index
of a pigment:
A lower refractive
index requires a
higher weight gain
to scatter light to
the required degree.
Next best alternative:
Calcium carbonate
• only other white colorant
approved as drug colorant in EU
• offers opacifying properties
Pigment
Refraction
index
Dibasic calcium phosphate 1.55
Magnesium carbonate 1.54
Microcrystalline
cellulose
1.46
The CIELab or CIE L* a* b*:
quantitative measurement and
relationship of colors
Colorimeric values:
L axis: lightness
a axis: red-green values
b axis: yellow-blue values
• Identification of any color
• Quantification of color differences:
INFO
Intro to color measurements
The CIELab color system
Launch of Parteck® TA excipient
13
The CIELab 3D space:
The opponent color model
= (∆𝐋)𝟐+(∆𝐚)𝟐+(∆𝐛)𝟐
L = 100
white
yellow
+ b
blue
- b
L = 0
black
red
+ a
green
- a
∆𝑬𝒂𝒃
∗
Parteck
®
TA
TiO
2
Pre-screening with black and white drawdown cards
Visual comparison of films with TiO2 and Parteck® TA
Launch of Parteck® TA excipient
14
Basis formulation: Parteck® COAT solution (20%)
Thickness of the film: 0.08-0.15 mm
Card film applicator: Moeller, CI-K3-125-M
Higher concentrations required
with calcium carbonate to
achieve a comparable coverage
Y: Reflectance of the incident light
Opacity (%) =
Y black card
Y white card
* 100
Stepwise increase of solid content in 20% Parteck® Coat solution
Opacity is the hiding power
of a pigment: The value is
100% in the case of a
complete coverage of the
black color card.
→ No difference can be
seen between the film
material over black and
white substrates
INFO
Note: it depends on the pre-
coloring and not every tablet
needs high opacity
10% 20% 30% 40%
APPLICATION
IN TABLET
COATINGS
04
Simulation of pre-colored tablet formulations
Tablet cores for film coating trials
Launch of Parteck® TA excipient
16
Equipment/Methods:
 lab-scale coater of Vector Corporation (A Freund Group company) LDCS
 CIE Lab measurement: Konica Minolta Spectrophotometer CM-700d
Tablets cores:
Standard formulation: 98 % mannitol,
1.5 % magnesium stearate, 0.5 % red iron oxide
Red iron oxide used to demonstrate the opacity
performance
Convex tablets: 500 mg weight, 11 mm diameter
Tableting performed with tablet press Fette 1200i
(Fette Compacting GmbH)
Coating suspension:
10% talcum, 20% triethyl citrate; HPMC and Parteck®
COAT (PVA) amount was adapted to individual
formulation
Technical evaluation
Parteck® TA vs. titanium dioxide in PVA film coating
Launch of Parteck® TA excipient
17
17
9 % Solid in Coating
Suspension
30 % CaCO3
3 % Weight Gain
15 % Solid in Coating
Suspension
30 % CaCO3
5 % Weight Gain
20 % Solid in Coating
Suspension
40 % CaCO3
5 % Weight Gain
20 % Solid in Coating
Suspension
40 % TiO2
5 % Weight Gain
20 % Solid in Coating
Suspension
40 % CaCO3
8 % Weight Gain
20 % Solid in Coating
Suspension
40 % CaCO3
~20 % Weight Gain
Based on:
98 % Mannitol
0.5 % Iron oxide
1.5 % Magnesium stearate based
Raw tablets
(uncoated):
Increasing solid content and weight gain
Comparable
formulation
TiO
2
Parteck
®
TA
Our
recommendation:
A weight gain of 5 % - 8 %
is suitable for most of
the tablets
Close view on coating layer with SEM
Homogeneous distribution of Parteck® TA in the coating
Launch of Parteck® TA excipient
18
Coated Tablet with
TiO2
Coating
Formulations:
• 20 % solid in
coating dispersion
• 40 % pigment
• 5 % weight gain
Coated Tablet with
Parteck® TA
Cross section SEM image Cross section SEM image
Ground range SEM image Ground range SEM image
D1-D5: thickness of coating layers (µm)
Comparable
formulation
Galenical parameters of tablets with PVA film coating
Parteck® TA excipient in comparison to titanium dioxide
Launch of Parteck® TA excipient
19
 Overall, the
galenical values
are in a similar
range
 No effect on tablet
performance
expected
PVA coating with
Parteck® TA vs. TiO2
(5% WG):
Overview Parameter
Weight before
coating (mg)
Weight after
coating (mg)
Friability
(%)
Hardness
(N)
Disintegration
time (sec)
Core
98% mannitol
0.5% iron oxide
1.5% magnesium stearate
500 / 0.29 266 325
Parteck®
TA
30% Parteck® TA
3% weight gain
500 514 0.01 353 393
30% Parteck® TA
5% weight gain
500 527 0.01 304 483
40% Parteck® TA
5% weight gain
500 527 0.01 334 493
40% Parteck® TA
8% weight gain
500 543 0.01 326 536
Exemplary maximum loaded
40% Parteck® TA
~20% weight gain
500 611 0.0 326 643
TiO2
40% TiO2
5% weight gain
500 527 0. 01 314 429
Film coating formulation based on Parteck® COAT
CIElab values of coated tablets in dependence of increasing
weight gains (WG) of Parteck® TA excipient vs. TiO2
Launch of Parteck® TA excipient
20
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5
Raw cores 30% Parteck® TA
3% weight gain
30% Parteck® TA
5% weight gain
40% Parteck® TA
5% weight gain
40% TiO2
5% weight gain
40% Parteck® TA
8% weight gain
40% Parteck® TA
20% weight gain
L*
a*und
b*
a* b* L*
• 5% WG: good results
• 8% WG: minor increase
• 20% WG: limit for study set-up
*Raw tablet cores: high L values caused
by reflection effects on the surface
Impact of weight gain
on lightness of coated
tablets (L value):
Film coating formulation based on
Parteck® COAT solution
Raw cores 30% Parteck® TA
3% weight gain
30% Parteck® TA
5% weight gain
40% Parteck® TA
5% weight gain
40% TiO2
5% weight gain
40% Parteck® TA
8% weight gain
40% Parteck® TA
20% weight gain
Color Measurements of coated tablets with Parteck® TA excipient
Results of Parteck® TA in the range of top products
Launch of Parteck® TA excipient
21
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5
Core tablets Parteck® TA C1 C2 C3 C4 Titanium dioxide
L*
a*
and
b*
a* b* L*
Film coating formulation:
• Parteck® COAT solution (20%)
• pigment (40%)
• weight gain (8%)
Parteck® TA shows excellent
lightness represented by L values
Core tablets Parteck® TA C1 C2 C3 C4 Titanium dioxide
C1-C4: calcium carbonate products
from other suppliers
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5
L*
a* b* L*
PVA
PVA
PVA
PVA
PVA
HPMC HPMC
HPMC HPMC HPMC
40 % Polymer
20 % Plasticizer
30 % CaCO3
10 % Anti-tacking Agent
30 % Polymer
20 % Plasticizer
40 % CaCO3
10 % Anti-tacking Agent
CIElab values: comparison of tablets coated with PVA and HPMC
Excellent compatibility of Parteck® TA excipient with both films
Launch of Parteck® TA excipient
22
Coating
formula
a*
and
b*
Enhanced opacity can be achieved in combination
with our PVA-based Parteck® COAT
Raw
tablets
3 % Weight gain
9 % Solid Content
5 % Weight gain
15 % Solid Content
5 % Weight gain
20 % Solid Content
8 % Weight gain
20 % Solid Content
8 % Weight gain
30 % Solid Content
Viscosity of coating solutions with Parteck® TA vs. TiO2
Lower viscosity enables high process efficiency
Launch of Parteck® TA excipient
23
Sample Ingredients Dyn. Viscosity (mPa·s)
Basic 6 % Parteck® COAT Solution 10
1 Parteck® COAT + 4.5 % Parteck® TA 13
2 Parteck® COAT + 8.0 % Parteck® TA 19
3 Parteck® COAT + 8.0 % TiO2 39
Basic 6 % HPMC Solution 41
4 HPMC + 4.5 % Parteck® TA 78
5 HPMC + 8.0 % Parteck® TA 91
6 HPMC + 8.0 % TiO2 114
Formulation of the coating solutions 1-6:
polymer (6%), triethyl citrate (3-4%), talc (1.5-2.0 %), pigment (4.5-8.0 %)
• In comparison to HPMC, the
combination with Parteck®
COAT leads to a significantly
lower viscosity
significantly lower influence on
viscosity of coating solutions
than TiO2
Rotating plate viscosimeter: Thermo-Fisher / Haake Mars Rheo 60 Measurement P25/Ti Gap: 0.100 mm CR;
ɣ̇ 100.0 1/s; t 60,00 s; T 20.00 °C
Parteck® TA excipient:
• Enables higher pigment
concentration in the spraying
liquid and thus comparable
process times to achieve a
comparable opacity
PVA film coating with Parteck® TA and Parteck® COAT
Example formulation for best results
Launch of Parteck® TA excipient
24
Coating Formulation Function Art. no.
7.5 % Parteck® COAT Film coating agent, polymer 141517
5.0 % Triethylcitrate Plasticizer 817059
2.5 % Parteck® LUB MST Anti-tacking agent 100663
10.0 % Parteck® TA Colorant 124069
Coating parameters
(labscale)
Value
Pan load (kg) 1-2
Pan size (L) 2.5
Inlet air flow (m3
/h) 45
Gun to bed distance (mm) 10 - 15
Inlet air temperature (°C) 70 - 80
Outlet air temperature (°C) 35 - 45
Spraying rate (g/min) 5 - 10
Pan Speed (rpm) 10 - 20
Pattern air pressure (bar) 0.3 – 0.7
Atomizing air pressure (bar) 0.1 – 0.3
Drying temperature (°C) 40 – 50
Disintegration time IPC
(n=6)
Hardness
IPC
Weight IPC
Raw cores: 500 mg
609 sec 296 N 541 mg
Galenical parameters of coated tablets:
IPC: In process control
Launch of Parteck® TA excipient
Discover our toolbox for your coating formulations
Launch of Parteck® TA excipient
25
Anti-tacking agents Article No.
Parteck®
LUB MST (MAGNESIUM STEARATE VEGETABLE GRADE)
EMPROVE®
ESSENTIAL Ph Eur, BP, JP, NF, FCC
100663
Parteck®
LUB CST (Calcium stearate vegetable grade) EMPROVE®
ESSENTIAL Ph Eur, BP, JP, NF, FCC
100664
Silicon dioxide colloidal, highly dispersed EMPROVE®
ESSENTIAL
Ph Eur, NF, JP, E 551
113126
Parteck®
LUB STA 50 (Stearic acid 50 vegetable grade) EMPROVE®
ESSENTIAL Ph Eur, BP, JP, NF
100661
Silicon dioxide colloidal, highly dispersed EMPROVE®
ESSENTIAL
Ph Eur, NF, JP, E 551
113126
Emulsifiers Article No.
Sodium dodecyl sulfate EMPROVE®
ESSENTIAL Ph Eur 817034
Tween®
20 (Polysorbate) EMPROVE®
ESSENTIAL Ph Eur, JP, NF 817072
Tween®
60 (Polysorbate) EMPROVE®
ESSENTIAL Ph Eur, JP, NF 817076
Tween®
80 (Polysorbate) EMPROVE®
ESSENTIAL Ph Eur, JP, NF 817061
Poloxamer 188 EMPROVE® EXPERT (stabilized with 70ppm BHT) Ph
Eur,NF
137112
Pigments Article No.
Titanium(IV) oxide EMPROVE®
ESSENTIAL Ph Eur, BP, USP, JP,
E 171
100805
Parteck®
TA (Calcium carbonate) EMPROVE®
ESSENTIAL
Ph Eur, BP, USP, E 170, FCC
124069
Plasticizers Article No.
Polyethylene glycol 200 EMPROVE®
ESSENTIAL DAB 8 817001
Polyethylene glycol 600 EMPROVE®
ESSENTIAL Ph Eur 817004
Polyethylene glycol 1500 EMPROVE®
ESSENTIAL Ph Eur 817005
Polyethylene glycol 3000 EMPROVE®
ESSENTIAL Ph Eur 817019
Polyethylene glycol 4000 EMPROVE®
ESSENTIAL Ph Eur 817006
Polyethylene glycol 6000 EMPROVE®
ESSENTIAL Ph Eur 817007
Triethyl citrate EMPROVE®
ESSENTIAL Ph Eur, JPE, NF, ChP 817059
Triacetin EMPROVE®
ESSENTIAL Ph Eur, BP, USP 103000
Parteck®
M 100 (Mannitol) EMPROVE®
ESSENTIAL
Ph Eur, BP, JP, USP, E 421
100494
Parteck®
SI 150 (Sorbitol) EMPROVE®
ESSENTIAL
Ph Eur, BP, JP, NF, JSFA, E 420
103583
Glycerol 85% suitable for use as excipient EMPROVE®
exp Ph Eur, BP
104091
Coating agent Article No.
Parteck®
COAT (Polyvinyl alcohol)
EMPROVE®
ESSENTIAL Ph Eur,ChP,JPE,USP
141517
Experience our products at
www.sigmaaldrich.com
Launch of Parteck® TA excipient
26
• Your choice for an appealing white
finishing without TiO2
• Enhanced opacity in combination
with Parteck® COAT
Parteck® TA excipient:
DISCOVER
Looking for support to
re-formulate your products?
Contact our technical experts and learn more
about our outstanding application services:
applicationaction-technical@sigmaaldrich.com
The vibrant M, SAFC, Parteck, Emprove, Tween are trademarks of Merck KGaA, Darmstadt, Germany or its affiliates.
All other trademarks are the property of their respective owners. Detailed information on trademarks is available via publicly accessible resources.
© 2023 Merck KGaA, Darmstadt, Germany and/or its affiliates. All Rights Reserved.

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Launch of our new Titanium Dioxide Alternative

  • 1. The ideal morphology and particle size for enhanced opacity in tablet coating Parteck® TA (Calcium carbonate) Emprove® Essential TITANIUM DIOXIDE ALTERNATIVE Launch of our new
  • 2. Launch of Parteck® TA excipient Potential ban of TiO2 as drug colorant in EU Launch of Parteck® TA excipient 2 The European Commission has adopted Regulation (EU) 2022/63 withdrawing the authorization to use the food additive titanium dioxide in foods and dietary supplements. The ban has become effective in Aug 2022. TiO2 in medicines: remains for the time being on the list of authorized color additives. The Commission is to re-evaluate the situation by Feb 2025 based on an updated EMA assessment. Titanium dioxide (TiO2) is extensively used in solid dosage forms as an opacifier and colorant in medicine due to multiple functionalities. 91,000 Medications in the EU could be affected by a ban “… a clear sign that the pharmaceutical industry should make any possible efforts to accelerate the research and development of alternatives to replace titanium dioxide in both new and already authorized products…” EU Commission EU Commission, Jan 2022 Source: EMA, Final Feedback, Sep 2021
  • 3. Scientific basis for the ban of TiO2 Food and nutritional supplements in EU 3 This conclusion was reached using all available evidence along with all the uncertainties, in particular the fact that a genotoxicity concern could not be ruled out. EFSA did not conclude that E171 is genotoxic, but it was not able to establish a maximum Acceptable Daily Intake (ADI) for this food additive, in particular due to possible concerns with respect to genotoxicity, and thus concluded that the safety of the product cannot be confirmed. This assessment also took into account new studies performed with titanium dioxide nanoparticles. Almost 10,000 different studies were identified, which have been individually screened and, when relevant, taken into account in the safety assessment of E 171. Source: Re-evaluation (europa.eu) EFSA OPINION on titanium dioxide (E171), published on 6 May 2021: Launch of Parteck® TA excipient INFO Genotoxicity: ability for a substance or any other toxic agent to damage DNA, the genetic material of cells, which may in turn, as a possible consequence, lead to cancer. The European Food Safety Authority (EFSA) concluded that E171 can no longer be considered as safe when used as food additive.
  • 4. Intro Physical Properties Color Measurements 2 0 3 0 Application in Tablet Film Coatings 4 0 AGENDA 1 0 Launch of Parteck® TA excipient 4
  • 5. Multi-compendial Compliant with Ph Eur, BP, USP, E170, FCC; GRAS CaCO3: The only other white colorant authorized for the coloring of drugs in the EU Enhanced opacity and coverage due to tailored particle size distribution and unique morphology Meeting regulatory trends with our titanium dioxide alternative Appealing and uniform tablet finishing Calcium carbonate (CaCO3) precipitated; an off-white mineral and nature-identical pigment with unique morphology precisely developed to meet the needs for a suitable TiO2 alternative Emprove® documentation facilitates qualification, risk assessment, and process optimization Excellent compatibility with HPMC and PVA film coatings Achieve best opacity results with our film coating agent Parteck® COAT Launch of Parteck® TA excipient 5 High process efficiency due to lower viscosity of the spraying liquid Discover our new Parteck® TA Emprove® Essential Art. no. 124069
  • 6. Your way to flexibility 2 high performers for your film coating Launch of Parteck® TA excipient 6 • Article Number: 124069 • Packaging sizes: 1 kg in PE bottle 25 kg in PE bag in carton • Particle size: d50: 2-6 µm d90: 7-15 µm • Article Number: 141517 • Packaging sizes: 1 kg in PE bottle 25 kg in PE bag in carton • Particle size: d50: 180 - 260 µm d90: 300 - 700 µm Parteck® COAT (Polyvinyl alcohol) EMPROVE® ESSENTIAL Ph Eur, ChP, JPE, USP Parteck® TA (Calcium carbonate) EMPROVE® ESSENTIAL Ph Eur, BP, USP, E170, FCC PIGMENT COATING AGENT FILM
  • 8. Closer look at Parteck® TA excipient SEM pictures and morphology Launch of Parteck® TA excipient 8 5 10 15 20 25 30 35 40 45 50 55 60 Parteck® TA °2Theta Offset ENHANCED OPACITY • Unique particle shapes in narrow range of particle sizes • Defined crystalline structure Specific patttern of crystalline Parteck® TA (calcium carbonate) in diffractogram measured by powder X-ray diffraction (PXRD, STOE GmbH); parameters: 40kV, 40 mA Ground range images of Parteck® TA in 2 resolutions taken by scanning electron microscopy (SEM) CaCO3 (Calcit) enabled by
  • 9. Sample Parteck® TA C1 C2 C3 C4 Particle size /d50 (µm) 3 2 1 19 22 Particle size /d90 (µm) 8 5 5 39 44 BET spec. surface (m²/g) 3.8 12.0 10.8 0.3 0.3 Note: The presented particle size distribution (PSD) data are related to one lot of Parteck® TA and are not claiming any PSD specification for this product. Equipment: Malvern Mastersizer 2000 Particle size distribution (PSD): Parteck® TA excipient vs. benchmarks The ideal particle size for an enhanced brightness Launch of Parteck® TA excipient 9 Inorganic pigments selectively absorb and scatter the incident light. The smaller the particles, the smoother the surface. INFO RESULTS: C1-C4: calcium carbonate products from other suppliers Parteck® TA features an ideal particle size distribution enabling enhanced opacity.
  • 10. Parteck® TA excipient vs. benchmarks Low water uptake assures the performance Launch of Parteck® TA excipient 10 C1-C4: calcium carbonate products from other suppliers Equipment: Dynamic vapor sorption (DVS) isotherms Water uptake properties In comparison to the benchmark samples C1-C4, Parteck® TA shows a low water uptake enabling a good stability
  • 12. White pigments and optical principles Brightness is the ability to scatter incident light Launch of Parteck® TA excipient 12 Optical principle in the interaction of visible light with a white pigment Pigment Refraction index Titanium dioxide 2.49 Zinc oxide 2.0 Calcium carbonate (Parteck® TA excipient) 1.66 Refractive indices of white pigments Source: Alternatives to titanium dioxide in tablet coating; Radke, Wiedey, Kleinbudde (2021), Pharmaceutical Development and Technology, 26:9, 989-999 Titanium dioxide • brightest, whitest pigment available • due to its high refractive index, it effectively scatters light and provides highest opacity and coverage for a coating The role of the refraction index of a pigment: A lower refractive index requires a higher weight gain to scatter light to the required degree. Next best alternative: Calcium carbonate • only other white colorant approved as drug colorant in EU • offers opacifying properties Pigment Refraction index Dibasic calcium phosphate 1.55 Magnesium carbonate 1.54 Microcrystalline cellulose 1.46
  • 13. The CIELab or CIE L* a* b*: quantitative measurement and relationship of colors Colorimeric values: L axis: lightness a axis: red-green values b axis: yellow-blue values • Identification of any color • Quantification of color differences: INFO Intro to color measurements The CIELab color system Launch of Parteck® TA excipient 13 The CIELab 3D space: The opponent color model = (∆𝐋)𝟐+(∆𝐚)𝟐+(∆𝐛)𝟐 L = 100 white yellow + b blue - b L = 0 black red + a green - a ∆𝑬𝒂𝒃 ∗
  • 14. Parteck ® TA TiO 2 Pre-screening with black and white drawdown cards Visual comparison of films with TiO2 and Parteck® TA Launch of Parteck® TA excipient 14 Basis formulation: Parteck® COAT solution (20%) Thickness of the film: 0.08-0.15 mm Card film applicator: Moeller, CI-K3-125-M Higher concentrations required with calcium carbonate to achieve a comparable coverage Y: Reflectance of the incident light Opacity (%) = Y black card Y white card * 100 Stepwise increase of solid content in 20% Parteck® Coat solution Opacity is the hiding power of a pigment: The value is 100% in the case of a complete coverage of the black color card. → No difference can be seen between the film material over black and white substrates INFO Note: it depends on the pre- coloring and not every tablet needs high opacity 10% 20% 30% 40%
  • 16. Simulation of pre-colored tablet formulations Tablet cores for film coating trials Launch of Parteck® TA excipient 16 Equipment/Methods:  lab-scale coater of Vector Corporation (A Freund Group company) LDCS  CIE Lab measurement: Konica Minolta Spectrophotometer CM-700d Tablets cores: Standard formulation: 98 % mannitol, 1.5 % magnesium stearate, 0.5 % red iron oxide Red iron oxide used to demonstrate the opacity performance Convex tablets: 500 mg weight, 11 mm diameter Tableting performed with tablet press Fette 1200i (Fette Compacting GmbH) Coating suspension: 10% talcum, 20% triethyl citrate; HPMC and Parteck® COAT (PVA) amount was adapted to individual formulation
  • 17. Technical evaluation Parteck® TA vs. titanium dioxide in PVA film coating Launch of Parteck® TA excipient 17 17 9 % Solid in Coating Suspension 30 % CaCO3 3 % Weight Gain 15 % Solid in Coating Suspension 30 % CaCO3 5 % Weight Gain 20 % Solid in Coating Suspension 40 % CaCO3 5 % Weight Gain 20 % Solid in Coating Suspension 40 % TiO2 5 % Weight Gain 20 % Solid in Coating Suspension 40 % CaCO3 8 % Weight Gain 20 % Solid in Coating Suspension 40 % CaCO3 ~20 % Weight Gain Based on: 98 % Mannitol 0.5 % Iron oxide 1.5 % Magnesium stearate based Raw tablets (uncoated): Increasing solid content and weight gain Comparable formulation TiO 2 Parteck ® TA Our recommendation: A weight gain of 5 % - 8 % is suitable for most of the tablets
  • 18. Close view on coating layer with SEM Homogeneous distribution of Parteck® TA in the coating Launch of Parteck® TA excipient 18 Coated Tablet with TiO2 Coating Formulations: • 20 % solid in coating dispersion • 40 % pigment • 5 % weight gain Coated Tablet with Parteck® TA Cross section SEM image Cross section SEM image Ground range SEM image Ground range SEM image D1-D5: thickness of coating layers (µm)
  • 19. Comparable formulation Galenical parameters of tablets with PVA film coating Parteck® TA excipient in comparison to titanium dioxide Launch of Parteck® TA excipient 19  Overall, the galenical values are in a similar range  No effect on tablet performance expected PVA coating with Parteck® TA vs. TiO2 (5% WG): Overview Parameter Weight before coating (mg) Weight after coating (mg) Friability (%) Hardness (N) Disintegration time (sec) Core 98% mannitol 0.5% iron oxide 1.5% magnesium stearate 500 / 0.29 266 325 Parteck® TA 30% Parteck® TA 3% weight gain 500 514 0.01 353 393 30% Parteck® TA 5% weight gain 500 527 0.01 304 483 40% Parteck® TA 5% weight gain 500 527 0.01 334 493 40% Parteck® TA 8% weight gain 500 543 0.01 326 536 Exemplary maximum loaded 40% Parteck® TA ~20% weight gain 500 611 0.0 326 643 TiO2 40% TiO2 5% weight gain 500 527 0. 01 314 429 Film coating formulation based on Parteck® COAT
  • 20. CIElab values of coated tablets in dependence of increasing weight gains (WG) of Parteck® TA excipient vs. TiO2 Launch of Parteck® TA excipient 20 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 Raw cores 30% Parteck® TA 3% weight gain 30% Parteck® TA 5% weight gain 40% Parteck® TA 5% weight gain 40% TiO2 5% weight gain 40% Parteck® TA 8% weight gain 40% Parteck® TA 20% weight gain L* a*und b* a* b* L* • 5% WG: good results • 8% WG: minor increase • 20% WG: limit for study set-up *Raw tablet cores: high L values caused by reflection effects on the surface Impact of weight gain on lightness of coated tablets (L value): Film coating formulation based on Parteck® COAT solution Raw cores 30% Parteck® TA 3% weight gain 30% Parteck® TA 5% weight gain 40% Parteck® TA 5% weight gain 40% TiO2 5% weight gain 40% Parteck® TA 8% weight gain 40% Parteck® TA 20% weight gain
  • 21. Color Measurements of coated tablets with Parteck® TA excipient Results of Parteck® TA in the range of top products Launch of Parteck® TA excipient 21 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 Core tablets Parteck® TA C1 C2 C3 C4 Titanium dioxide L* a* and b* a* b* L* Film coating formulation: • Parteck® COAT solution (20%) • pigment (40%) • weight gain (8%) Parteck® TA shows excellent lightness represented by L values Core tablets Parteck® TA C1 C2 C3 C4 Titanium dioxide C1-C4: calcium carbonate products from other suppliers
  • 22. 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 L* a* b* L* PVA PVA PVA PVA PVA HPMC HPMC HPMC HPMC HPMC 40 % Polymer 20 % Plasticizer 30 % CaCO3 10 % Anti-tacking Agent 30 % Polymer 20 % Plasticizer 40 % CaCO3 10 % Anti-tacking Agent CIElab values: comparison of tablets coated with PVA and HPMC Excellent compatibility of Parteck® TA excipient with both films Launch of Parteck® TA excipient 22 Coating formula a* and b* Enhanced opacity can be achieved in combination with our PVA-based Parteck® COAT Raw tablets 3 % Weight gain 9 % Solid Content 5 % Weight gain 15 % Solid Content 5 % Weight gain 20 % Solid Content 8 % Weight gain 20 % Solid Content 8 % Weight gain 30 % Solid Content
  • 23. Viscosity of coating solutions with Parteck® TA vs. TiO2 Lower viscosity enables high process efficiency Launch of Parteck® TA excipient 23 Sample Ingredients Dyn. Viscosity (mPa·s) Basic 6 % Parteck® COAT Solution 10 1 Parteck® COAT + 4.5 % Parteck® TA 13 2 Parteck® COAT + 8.0 % Parteck® TA 19 3 Parteck® COAT + 8.0 % TiO2 39 Basic 6 % HPMC Solution 41 4 HPMC + 4.5 % Parteck® TA 78 5 HPMC + 8.0 % Parteck® TA 91 6 HPMC + 8.0 % TiO2 114 Formulation of the coating solutions 1-6: polymer (6%), triethyl citrate (3-4%), talc (1.5-2.0 %), pigment (4.5-8.0 %) • In comparison to HPMC, the combination with Parteck® COAT leads to a significantly lower viscosity significantly lower influence on viscosity of coating solutions than TiO2 Rotating plate viscosimeter: Thermo-Fisher / Haake Mars Rheo 60 Measurement P25/Ti Gap: 0.100 mm CR; ɣ̇ 100.0 1/s; t 60,00 s; T 20.00 °C Parteck® TA excipient: • Enables higher pigment concentration in the spraying liquid and thus comparable process times to achieve a comparable opacity
  • 24. PVA film coating with Parteck® TA and Parteck® COAT Example formulation for best results Launch of Parteck® TA excipient 24 Coating Formulation Function Art. no. 7.5 % Parteck® COAT Film coating agent, polymer 141517 5.0 % Triethylcitrate Plasticizer 817059 2.5 % Parteck® LUB MST Anti-tacking agent 100663 10.0 % Parteck® TA Colorant 124069 Coating parameters (labscale) Value Pan load (kg) 1-2 Pan size (L) 2.5 Inlet air flow (m3 /h) 45 Gun to bed distance (mm) 10 - 15 Inlet air temperature (°C) 70 - 80 Outlet air temperature (°C) 35 - 45 Spraying rate (g/min) 5 - 10 Pan Speed (rpm) 10 - 20 Pattern air pressure (bar) 0.3 – 0.7 Atomizing air pressure (bar) 0.1 – 0.3 Drying temperature (°C) 40 – 50 Disintegration time IPC (n=6) Hardness IPC Weight IPC Raw cores: 500 mg 609 sec 296 N 541 mg Galenical parameters of coated tablets: IPC: In process control
  • 25. Launch of Parteck® TA excipient Discover our toolbox for your coating formulations Launch of Parteck® TA excipient 25 Anti-tacking agents Article No. Parteck® LUB MST (MAGNESIUM STEARATE VEGETABLE GRADE) EMPROVE® ESSENTIAL Ph Eur, BP, JP, NF, FCC 100663 Parteck® LUB CST (Calcium stearate vegetable grade) EMPROVE® ESSENTIAL Ph Eur, BP, JP, NF, FCC 100664 Silicon dioxide colloidal, highly dispersed EMPROVE® ESSENTIAL Ph Eur, NF, JP, E 551 113126 Parteck® LUB STA 50 (Stearic acid 50 vegetable grade) EMPROVE® ESSENTIAL Ph Eur, BP, JP, NF 100661 Silicon dioxide colloidal, highly dispersed EMPROVE® ESSENTIAL Ph Eur, NF, JP, E 551 113126 Emulsifiers Article No. Sodium dodecyl sulfate EMPROVE® ESSENTIAL Ph Eur 817034 Tween® 20 (Polysorbate) EMPROVE® ESSENTIAL Ph Eur, JP, NF 817072 Tween® 60 (Polysorbate) EMPROVE® ESSENTIAL Ph Eur, JP, NF 817076 Tween® 80 (Polysorbate) EMPROVE® ESSENTIAL Ph Eur, JP, NF 817061 Poloxamer 188 EMPROVE® EXPERT (stabilized with 70ppm BHT) Ph Eur,NF 137112 Pigments Article No. Titanium(IV) oxide EMPROVE® ESSENTIAL Ph Eur, BP, USP, JP, E 171 100805 Parteck® TA (Calcium carbonate) EMPROVE® ESSENTIAL Ph Eur, BP, USP, E 170, FCC 124069 Plasticizers Article No. Polyethylene glycol 200 EMPROVE® ESSENTIAL DAB 8 817001 Polyethylene glycol 600 EMPROVE® ESSENTIAL Ph Eur 817004 Polyethylene glycol 1500 EMPROVE® ESSENTIAL Ph Eur 817005 Polyethylene glycol 3000 EMPROVE® ESSENTIAL Ph Eur 817019 Polyethylene glycol 4000 EMPROVE® ESSENTIAL Ph Eur 817006 Polyethylene glycol 6000 EMPROVE® ESSENTIAL Ph Eur 817007 Triethyl citrate EMPROVE® ESSENTIAL Ph Eur, JPE, NF, ChP 817059 Triacetin EMPROVE® ESSENTIAL Ph Eur, BP, USP 103000 Parteck® M 100 (Mannitol) EMPROVE® ESSENTIAL Ph Eur, BP, JP, USP, E 421 100494 Parteck® SI 150 (Sorbitol) EMPROVE® ESSENTIAL Ph Eur, BP, JP, NF, JSFA, E 420 103583 Glycerol 85% suitable for use as excipient EMPROVE® exp Ph Eur, BP 104091 Coating agent Article No. Parteck® COAT (Polyvinyl alcohol) EMPROVE® ESSENTIAL Ph Eur,ChP,JPE,USP 141517 Experience our products at www.sigmaaldrich.com
  • 26. Launch of Parteck® TA excipient 26 • Your choice for an appealing white finishing without TiO2 • Enhanced opacity in combination with Parteck® COAT Parteck® TA excipient: DISCOVER Looking for support to re-formulate your products? Contact our technical experts and learn more about our outstanding application services: applicationaction-technical@sigmaaldrich.com
  • 27. The vibrant M, SAFC, Parteck, Emprove, Tween are trademarks of Merck KGaA, Darmstadt, Germany or its affiliates. All other trademarks are the property of their respective owners. Detailed information on trademarks is available via publicly accessible resources. © 2023 Merck KGaA, Darmstadt, Germany and/or its affiliates. All Rights Reserved.