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Daniel Buescher
4th of August 2022
The Future of
Pharma- and
Biopharmaceutical
Audits
Classification: Public
2
The Life Science business of
Merck KGaA, Darmstadt, Germany
operates as MilliporeSigma
in the U.S. and Canada.
Classification: Public
Covid-19 Changes the Pharma- and Biopharmaceutical
Audits
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
3
And There’s No Going Back
1. Remote Audits can be done.
2. Accepted by Regulatory Authorities.
3. Industry wants to continue to be flexible, agile and fast.
Lessons Learned
Hannah Chudleigh, March 9th, 2022
Source https://www.biospace.com/article/cutting-commutes-and-adopting-ai-how-covid-19-has-changed-the-biopharma-industry-/
Classification: Public
Regulatory view – GAO
Remote & live
interactions technologies
are in the spot of FDA
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
4
Source https://www.gao.gov/products/gao-21-409t
Classification: Public
Regulatory view – FDA
Source https://www.fda.gov/media/147582/download
Guidance for remote
interactive tools
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
5
Classification: Public
Regulatory view – EDQM remote inspections
Source https://www.edqm.eu/en/news/edqm-remote-inspections-pilot-phase-permanent-element-edqms-inspection-scheme
European Directorate for
the Quality of Medicines &
HealthCare (EDQM) works
on remote inspection pilot.
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
6
Classification: Public
Regulatory view – EMA guidance for distance
assessments
Source https://www.ema.europa.eu/en/documents/scientific-guideline/guidance-related-gmp/gdp-pmf-distant-assessments_en.pdf
Guidance for distance
assessments from EMA
Distance assessments
may reduce On-Site
intervals
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
7
Classification: Public
Challenges
Due to inability to perform On-Site audits
Unclear authority
drug registration
status
Unclear qualification &
clearance processes
Unclear release of
batches
Unclear drug
registration status
1
2
3
4
Challenges
8 The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
Classification: Public
On-Site & Off-Site Features
Customer
request and
scheduling
Internal
organization
Confidentiality
Disclosure
Agreement
Information
sharing
Face to Face
Secure
document
exchange space
Live communication
features like chat, audio
and video call option
Live video tour
feature on site
Prerecorded
3D or virtual
tours of site
On-Site common
Off-Site digital
+
Classification: Public
Secure document exchange space
Sharing confidential information need secure data exchange space
SME Auditor
SME Auditor
View
only
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
10
Classification: Public
Live communication features
Secure meetings using video communication tool.
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
11
Classification: Public
Live video tour feature
Advanced communication platform using
video glasses and augmented reality to
have live remote tour.
Picture source AMA XpertEye
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
12
Classification: Public
Prerecorded 3D virtual tours of site
Virtual walk-through 3D
models of sites, facilities,
plants or labs
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
13
Classification: Public
Prerecorded 3D virtual tours of site
Show video here
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
14
Classification: Public
Disclaimer
The 360° scans for
M Lab TM Collaboration Centers
will be released for public use later this year.
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
15
Classification: Public
Information
&
Communication
Technology
Audit terminologies
On-Site
Audit
Data
Room
Audit
Virtual
Audit
Remote
Audit
Terminologies
Desktop
Inspection
Audit
Distance
Assessment
eAudit
Document /
ePaper Audit
2-Phase
Audit
Surrogate
Audit
(Min. 2
Auditors,
one On-Site
one Off-
Site)
ICT
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
16
Classification: Public
Audit feature options summery
On-Site
Audit
Data
Room
Audit
Virtual
Audit
Remote
Audit
Terminologies
Information
&
Communication
Technology
ICT
Scheduling
Organization
Secure document
exchange
Information
CDA
Virtual 3D recordings
Live video tour
Live communication
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
17
Classification: Public
On-Site Audit
SME
Audi-
tor
On-Site
On-Site
Audit
Tool
Audi-
tor
Off-Site
Established audit method
Preferred for critical issues
Preferred method for qualifications audit
Face to face meeting
Scheduling
Organization
Secure document
exchange
Information
CDA
Virtual 3D recordings
Live video tour
Live communication
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
18
Classification: Public
Data Room Audit
On-Site
Data
Room
Audit
Tool
Audi-
tor
SME
Independent
Off-Site
Paper audit digitalized
Better and easy preparation for auditor
Time independent
Secure document exchange
Questions can prepare to use SME time most efficient
No travel time & costs
Scheduling
Organization
Secure document
exchange
Information
CDA
Virtual 3D recordings
Live video tour
Live communication
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
19
Classification: Public
Remote Audit
On-Site
Remote
Audit
Tool
Live
Audi-
tor
SME
Off-Site
On-Site audit digitalized
Comparable to On-Site audit
Easier SME interaction
Location changes can easily be handled
No travel time & costs
Scheduling
Organization
Secure document
exchange
Information
CDA
Virtual 3D recordings
Live video tour
Live communication
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
20
Classification: Public
Virtual Audit
On-Site
Virtual
Audit
Tool
Independent
SME
3D
Audi-
tor
Off-Site
Independent On-Site audit digitalized
No travel time & costs
Time independent
Can be done prior to an On-Site audit
Questions can prepare to use SME time most efficient
Scheduling
Organization
Secure document
exchange
Information
CDA
Virtual 3D recordings
Live video tour
Live communication
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
21
Classification: Public
Audit execution options summery
SME
Audi
-tor
On-Site
On-Site
Audit
Desktop
Audit
Virtual
Audit
Remote
Audit
Tool
Audi
-tor
SME
Audi
-tor
Independent
Independent
Live
Audi
-tor
SME
SME
3D
Audi
-tor
Off-Site
Hybrid
Audit
Classification: Public
Regulatory view – Regulatory Focus
Source
https://www.raps.org/news-and-articles/news-articles/2022/6/fda-official-virtual-audits-records-requests-may-b
FDA plans to use hybrid inspection model
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
23
Classification: Public
Risk based audit approach
High Medium Low
Desktop
&
Virtual
Remote
In case of high risk
rating On-Site audits
are preferred method
In case of medium
risk rating remote
audits are preferred
method
In case of low risk
rating desktop and or
virtual audits are
preferred method
On-Site
Audi
-tor
Risk
Level
Performance Rating
Poor
Critical
Moderate
Minor
Medium
Low
Low
High
Medium
Low
High
High
Medium
Good Moderate
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
24
Classification: Public
Regulatory view – BioPhorum guidance
Source
https://www.biophorum.com/download/peer-to-peer-practical-guidance-on-remote-inspections-and-audits/#
Positive experience on remote & virtual audits
Risk based approach can influence audit type
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
25
Classification: Public
Multi site audit – Hybrid approach
❖ Most effective for auditor but high effort for auditee
❖ Audit of multi site production is possible
❖ Only one travel for auditor
❖ Flexible to time zones
1st Day 2nd Day 3rd Day
On-Site
Desktop
&
Virtual
Remote
✓ Digital document
review
✓ US site virtual tour
✓ Virtual SME
contact
✓ On-Site tour at
European site
✓ On-Site SME
contact
✓ Asia site remote
tour
✓ On-Site SME
contact from
Europe
✓ Virtual SME from
Asia
Audi
-tor
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
26
Classification: Public
Multi site audit – Hybrid risk based approach
1st Day – Low Risk 2nd Day - High Risk 3rd Day – Medium Risk
On-Site
Desktop
&
Virtual
Remote
✓ Digital document
review
✓ Virtual SME
contact
✓ On-Site tour
✓ On-Site SME
contact
✓ Remote site tour
✓ Remote SME
contact
Audi
-tor
❖ All risk level will be covered
❖ Effort and time consumption can be leveraged
according to risk
❖ Higher flexibility in risk management
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
27
Classification: Public
1st, 2nd, 3rd – Party audits
1st 2nd 3rd
Internal Audit
The auditor is employee within
the same company where the
audit will be executed
Supplier Audit
The auditor is employee of an
external supplier and is auditing
another company
3rd Party Audit
The auditor is from an
independent certification body or
regular authority and will audit a
company
SME
Audi
-tor
SME
Audi
-tor
SME
Audi
-tor
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
28
Classification: Public
Hybrid approach can be used for
System
Accordance to a
Management System e.g.
ISO 9001
Qualification
Qualification of a
product, supplier, site, …
Process
Verification of processes
Project
Review of project
progress
Product
Verification of a product
or products
Compliance
Verification of conformity
with a set of rules
1
2
3
4
5
6
Using hybrid
approach
29 The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
Classification: Public
Audit tendencies
▪ High priority request
▪ Review of particular
Quality System
▪ Specific concerns
Audit for cause
Hybrid approach
▪ Audits on regular
basis
▪ By customers or
authorities
▪ Quality system
requirements
Routine or Surveillance
audit
Hybrid approach
▪ Qualification of sites
▪ Qualification of new
products
Qualification audit
On-Site preferred
Digital tools can
assist
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
30
Classification: Public
Regulatory – FDA Dashboard
Source
https://datadashboard.fda.gov/ora/cd/inspections.htm
Covid-19
▪ What do we expect
• Audit activity will increase
rapidly after pandemic
• Digital tools will help to
increase audit activity
• Increasing audit activity is
expected by us due
regulatory requirements
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
31
Classification: Public
Benefit of digital audit solutions
Save time money for auditors travel cost
and time.
Higher flexibility according to audit
frequency applying risk-based approach.
Better audit preparation and execution
by using hybrid approach.
Time flexibility to different time zone
and or split audit agenda.
No travel / access restriction.
Be compliant & sustainable
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
32
Classification: Public
Look into the future
Risk-Based Audit
Planning will enable
the industry to be
more agile
Digital solutions will
not entirely replace
the need for On-Site
audits
Remote and Virtual
audits will be a solid
part of inspections
Hybrid audits are
the future
Joint audits will
continue to increase
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
33
Classification: Public
Thank you for your attention
If you have any questions, please do not
hesitate to reach out.
The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
34
Classification: Public
daniel.buescher@emdgroup.com
Daniel Buescher
The vibrant M and M Lab are a trademark of Merck KGaA, Darmstadt, Germany or its affiliates. All other trademarks are the property of their respective owners. Detailed
information on trademarks is available via publicly accessible resources.
© 2022 Merck KGaA, Darmstadt, Germany and/or its affiliates. All Rights Reserved.

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The Future of Pharma- and Biopharmaceutical Audits

  • 1. Daniel Buescher 4th of August 2022 The Future of Pharma- and Biopharmaceutical Audits
  • 2. Classification: Public 2 The Life Science business of Merck KGaA, Darmstadt, Germany operates as MilliporeSigma in the U.S. and Canada.
  • 3. Classification: Public Covid-19 Changes the Pharma- and Biopharmaceutical Audits The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 3 And There’s No Going Back 1. Remote Audits can be done. 2. Accepted by Regulatory Authorities. 3. Industry wants to continue to be flexible, agile and fast. Lessons Learned Hannah Chudleigh, March 9th, 2022 Source https://www.biospace.com/article/cutting-commutes-and-adopting-ai-how-covid-19-has-changed-the-biopharma-industry-/
  • 4. Classification: Public Regulatory view – GAO Remote & live interactions technologies are in the spot of FDA The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 4 Source https://www.gao.gov/products/gao-21-409t
  • 5. Classification: Public Regulatory view – FDA Source https://www.fda.gov/media/147582/download Guidance for remote interactive tools The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 5
  • 6. Classification: Public Regulatory view – EDQM remote inspections Source https://www.edqm.eu/en/news/edqm-remote-inspections-pilot-phase-permanent-element-edqms-inspection-scheme European Directorate for the Quality of Medicines & HealthCare (EDQM) works on remote inspection pilot. The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 6
  • 7. Classification: Public Regulatory view – EMA guidance for distance assessments Source https://www.ema.europa.eu/en/documents/scientific-guideline/guidance-related-gmp/gdp-pmf-distant-assessments_en.pdf Guidance for distance assessments from EMA Distance assessments may reduce On-Site intervals The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 7
  • 8. Classification: Public Challenges Due to inability to perform On-Site audits Unclear authority drug registration status Unclear qualification & clearance processes Unclear release of batches Unclear drug registration status 1 2 3 4 Challenges 8 The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
  • 9. Classification: Public On-Site & Off-Site Features Customer request and scheduling Internal organization Confidentiality Disclosure Agreement Information sharing Face to Face Secure document exchange space Live communication features like chat, audio and video call option Live video tour feature on site Prerecorded 3D or virtual tours of site On-Site common Off-Site digital +
  • 10. Classification: Public Secure document exchange space Sharing confidential information need secure data exchange space SME Auditor SME Auditor View only The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 10
  • 11. Classification: Public Live communication features Secure meetings using video communication tool. The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 11
  • 12. Classification: Public Live video tour feature Advanced communication platform using video glasses and augmented reality to have live remote tour. Picture source AMA XpertEye The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 12
  • 13. Classification: Public Prerecorded 3D virtual tours of site Virtual walk-through 3D models of sites, facilities, plants or labs The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 13
  • 14. Classification: Public Prerecorded 3D virtual tours of site Show video here The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 14
  • 15. Classification: Public Disclaimer The 360° scans for M Lab TM Collaboration Centers will be released for public use later this year. The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 15
  • 16. Classification: Public Information & Communication Technology Audit terminologies On-Site Audit Data Room Audit Virtual Audit Remote Audit Terminologies Desktop Inspection Audit Distance Assessment eAudit Document / ePaper Audit 2-Phase Audit Surrogate Audit (Min. 2 Auditors, one On-Site one Off- Site) ICT The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 16
  • 17. Classification: Public Audit feature options summery On-Site Audit Data Room Audit Virtual Audit Remote Audit Terminologies Information & Communication Technology ICT Scheduling Organization Secure document exchange Information CDA Virtual 3D recordings Live video tour Live communication The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 17
  • 18. Classification: Public On-Site Audit SME Audi- tor On-Site On-Site Audit Tool Audi- tor Off-Site Established audit method Preferred for critical issues Preferred method for qualifications audit Face to face meeting Scheduling Organization Secure document exchange Information CDA Virtual 3D recordings Live video tour Live communication The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 18
  • 19. Classification: Public Data Room Audit On-Site Data Room Audit Tool Audi- tor SME Independent Off-Site Paper audit digitalized Better and easy preparation for auditor Time independent Secure document exchange Questions can prepare to use SME time most efficient No travel time & costs Scheduling Organization Secure document exchange Information CDA Virtual 3D recordings Live video tour Live communication The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 19
  • 20. Classification: Public Remote Audit On-Site Remote Audit Tool Live Audi- tor SME Off-Site On-Site audit digitalized Comparable to On-Site audit Easier SME interaction Location changes can easily be handled No travel time & costs Scheduling Organization Secure document exchange Information CDA Virtual 3D recordings Live video tour Live communication The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 20
  • 21. Classification: Public Virtual Audit On-Site Virtual Audit Tool Independent SME 3D Audi- tor Off-Site Independent On-Site audit digitalized No travel time & costs Time independent Can be done prior to an On-Site audit Questions can prepare to use SME time most efficient Scheduling Organization Secure document exchange Information CDA Virtual 3D recordings Live video tour Live communication The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 21
  • 22. Classification: Public Audit execution options summery SME Audi -tor On-Site On-Site Audit Desktop Audit Virtual Audit Remote Audit Tool Audi -tor SME Audi -tor Independent Independent Live Audi -tor SME SME 3D Audi -tor Off-Site Hybrid Audit
  • 23. Classification: Public Regulatory view – Regulatory Focus Source https://www.raps.org/news-and-articles/news-articles/2022/6/fda-official-virtual-audits-records-requests-may-b FDA plans to use hybrid inspection model The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 23
  • 24. Classification: Public Risk based audit approach High Medium Low Desktop & Virtual Remote In case of high risk rating On-Site audits are preferred method In case of medium risk rating remote audits are preferred method In case of low risk rating desktop and or virtual audits are preferred method On-Site Audi -tor Risk Level Performance Rating Poor Critical Moderate Minor Medium Low Low High Medium Low High High Medium Good Moderate The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 24
  • 25. Classification: Public Regulatory view – BioPhorum guidance Source https://www.biophorum.com/download/peer-to-peer-practical-guidance-on-remote-inspections-and-audits/# Positive experience on remote & virtual audits Risk based approach can influence audit type The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 25
  • 26. Classification: Public Multi site audit – Hybrid approach ❖ Most effective for auditor but high effort for auditee ❖ Audit of multi site production is possible ❖ Only one travel for auditor ❖ Flexible to time zones 1st Day 2nd Day 3rd Day On-Site Desktop & Virtual Remote ✓ Digital document review ✓ US site virtual tour ✓ Virtual SME contact ✓ On-Site tour at European site ✓ On-Site SME contact ✓ Asia site remote tour ✓ On-Site SME contact from Europe ✓ Virtual SME from Asia Audi -tor The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 26
  • 27. Classification: Public Multi site audit – Hybrid risk based approach 1st Day – Low Risk 2nd Day - High Risk 3rd Day – Medium Risk On-Site Desktop & Virtual Remote ✓ Digital document review ✓ Virtual SME contact ✓ On-Site tour ✓ On-Site SME contact ✓ Remote site tour ✓ Remote SME contact Audi -tor ❖ All risk level will be covered ❖ Effort and time consumption can be leveraged according to risk ❖ Higher flexibility in risk management The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 27
  • 28. Classification: Public 1st, 2nd, 3rd – Party audits 1st 2nd 3rd Internal Audit The auditor is employee within the same company where the audit will be executed Supplier Audit The auditor is employee of an external supplier and is auditing another company 3rd Party Audit The auditor is from an independent certification body or regular authority and will audit a company SME Audi -tor SME Audi -tor SME Audi -tor The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 28
  • 29. Classification: Public Hybrid approach can be used for System Accordance to a Management System e.g. ISO 9001 Qualification Qualification of a product, supplier, site, … Process Verification of processes Project Review of project progress Product Verification of a product or products Compliance Verification of conformity with a set of rules 1 2 3 4 5 6 Using hybrid approach 29 The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022
  • 30. Classification: Public Audit tendencies ▪ High priority request ▪ Review of particular Quality System ▪ Specific concerns Audit for cause Hybrid approach ▪ Audits on regular basis ▪ By customers or authorities ▪ Quality system requirements Routine or Surveillance audit Hybrid approach ▪ Qualification of sites ▪ Qualification of new products Qualification audit On-Site preferred Digital tools can assist The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 30
  • 31. Classification: Public Regulatory – FDA Dashboard Source https://datadashboard.fda.gov/ora/cd/inspections.htm Covid-19 ▪ What do we expect • Audit activity will increase rapidly after pandemic • Digital tools will help to increase audit activity • Increasing audit activity is expected by us due regulatory requirements The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 31
  • 32. Classification: Public Benefit of digital audit solutions Save time money for auditors travel cost and time. Higher flexibility according to audit frequency applying risk-based approach. Better audit preparation and execution by using hybrid approach. Time flexibility to different time zone and or split audit agenda. No travel / access restriction. Be compliant & sustainable The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 32
  • 33. Classification: Public Look into the future Risk-Based Audit Planning will enable the industry to be more agile Digital solutions will not entirely replace the need for On-Site audits Remote and Virtual audits will be a solid part of inspections Hybrid audits are the future Joint audits will continue to increase The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 33
  • 34. Classification: Public Thank you for your attention If you have any questions, please do not hesitate to reach out. The Future of Pharma- and Biopharmaceutical Audits | 04.08.2022 34
  • 35. Classification: Public daniel.buescher@emdgroup.com Daniel Buescher The vibrant M and M Lab are a trademark of Merck KGaA, Darmstadt, Germany or its affiliates. All other trademarks are the property of their respective owners. Detailed information on trademarks is available via publicly accessible resources. © 2022 Merck KGaA, Darmstadt, Germany and/or its affiliates. All Rights Reserved.