1
2
Manufacture & Supply of Precision Machined Components to
Automotive Industry.
AN ISO 9001:2008 Company
3
Manufacture & Supply of Precision Machined Components to
Automotive Industry.
Our Machining Facility At Our Group Industry
QUALITY POLICY
4
WeAt KOHINOORPRECISION
COMPONENTLTD.
AreTotallyCommittedTo Deliver
Products OnTimeAs Per
Customers Requirement &
MaximizeCustomers Satisfaction
ThroughProvidingProducts At
ReasonableCost & GoodQuality
WithContinual Improvement .
Our Estimed Customers
Flash Electronics India Pvt Ltd.Flash Electronics India Pvt Ltd.
Kalyani Technoforge Ltd.Kalyani Technoforge Ltd. (TS 16949 )(TS 16949 )
RSB Transmissions (I)Ltd.RSB Transmissions (I)Ltd. (TS 16949 )(TS 16949 )
Premier Seals Pvt Ltd.Premier Seals Pvt Ltd.
Jagadamba Auto Components Ltd.Jagadamba Auto Components Ltd. (TS 16949 )(TS 16949 )
ECO Motors Ltd .( UK)ECO Motors Ltd .( UK)
Trans International Ltd .Trans International Ltd .
Trinity India Ltd .Trinity India Ltd .
Bekaert Industries Pvt Ltd.Bekaert Industries Pvt Ltd.( TS 16949 )( TS 16949 )
5
About Us
Kohinoor precision component ltd. is a unit involved in
précised Forgings & precision machining activity. This Unit is situated
at Gut No 119, Koregaon Bhima Tal Shirur Dist. Pune, PIN code:
412216.
The components made by us are of standard in Quality & Accuracy
which are suitable & accepted to our customers.
Kohinoor precision component ltd. has a team of dedicated
professionals with expertise in different areas, with a total work force
of 158.
Kohinoor precision component ltd. delivers top class quality
with assured timely deliveries, all within the budget, through latest
technologies & processes.
We have a full range of CNC , VMC , BELT DROP HAMMER ,
Upseter 2” Capacity , Upstroke Press & Conventional machines
as mentioned below .6
Machineshop Machinery List
S.No Make Qty Model Turning Dia
Turning
Length
01 A.C.E Designers Ltd. 01 Jobber 250 mm 275 mm
02 A.C.E Designers Ltd. 03 Jobber XL 280 mm 375 mm
03 A.C.E Designers Ltd. 02
Super Jobber
500
325 mm 500 mm
04 Lokesh Machines Ltd. 02 TL 20 280 mm 300 mm
05 Lokesh Machines Ltd. 01 TL 30 320 mm 450 mm
06
Jyoti CNC Automation Pvt
Ltd.
03 DX 200 325 mm 500 mm
07 A.C.E Designers Ltd. 01 Jobber Jr 165 mm 250 mm
Turning Centre:- Qty 13 Nos
7
Machinery List
Vertical Machining Centre – Qty 03 Nos
Thread Rolling Machine – Make MTR 15 – 01 No
Conventional Lathe & Drill Machines
Sr no Make Qty Model
Turning
Dia
Turning
Length
01 Rajkot &
Gujarat Make.
08 Lathe Machine. 350mm
800 mm
02 - 03
Drilling Machine
With Auto Feed
Drilling
40 mm Drilling Capacity Max .
Sr no Make Qty Model Name X Axis Y Axis Z Axis
01
Lakshmi
Machine Works
( LMW)
01
LV 55
With 4 th Axis &
Spindle Through
Coolant Facility
900 mm 460 mm 500 mm
02
Jyoti CNC
Automation Pvt
Ltd.
02
Jyoti 850 &
Jyoti Px - 20
900 mm 450 mm 550 mm
8
Forging Shop Machinery List
Belt Drop Hammer – Qty 03 Nos
S. No Machine Description & Make Qty Capacity
01 Belt Drop Hammer – NKH Make 01 500 kg
02 Belt Drop Hammer – NKH Make 01 1000 kg
03 Belt Drop Hammer – NKH Make 01 1500 kg
04 Belt Drop Hammer – NKH Make
( Under Commissioning)
01 3000 kg
Up setter Machine – 2’’ Capacity
Up Stroke Screw Press Machine – 400 tons Capacity
S. No Machine Description & Make Qty Capacity
01 Trimming Press – NKH Make 01 100 tons
02 Trimming Press – NKH Make 02 150 tons
03 Trimming Press-NKH Make 01 300tons
9
Operational Management.
10
Name Title Responsiblities
Mr. Sachin Takalkar
9923598188
Director Management Of Organization
& Marketing
Mr. Pravin Takalkar
9923598187
Director Management Of Organization
& Manufacturing
Mr. Ashok B. Gore
9527673838
HOD Machining Divn. Production , Planning & NPD
Machining Dept.
Mr. Madhav Burrewar
8380059833
QA Manager Quality Assurance Forgings &
Machining
Mr. Laxman Makhai
8308835085
Prodn Manager Forgings Production , Planning & NPD
Forgings
Mr. Sharad Huple
8380059834
Commercial Manager Commercial & Purchase
Organization Flow Chart
11
Chairman
Managing Director
Pravin Takalkar
Joint Managing Director
Sachin Takalkar
Prodn , Admin &
Commercial
Marketing & NPD
Manager
Sales
Manager
QA
Manager
Purchase
Manager
Prodn
LIST OF INSTRUMENTS
 Profile Projector With AutoCAD Co-ordinates & Software.
 Trimos with 2 Axes, Measurable height: 672mm max. with
Taper inspection facility
 Digital height gauges: 0-300, Mitutoyo make: 3 Nos
 Digital Micrometers: Full range from 0~50, Mitutoyo make
 Micrometers: Full range from 0~200, Mitutoyo make
 Digital Vernier : Full range from 0~200, Mitutoyo make
 Bore gauges: Full range from 06~150, Mitutoyo make
 Air gauge units: 4 No's
 Dials: Plunger 0~50(LC:0.01), 0~10(LC:0.01), 0~1(LC:0.001),
 Lever Dial 0~0.8(LC:0.01), 0~0.2(LC:0.002) All of Mitutoyo
make.
12
DOCUMENTS AT SHOP FLOOR
Process Plan .
Final Product Quality Plan.
Statistical Process Control.
First Piece Inspection Report.
In process Inspection Report .
Daily Non Conformance Report .
Daily Production Planning As Per Customer
Requirements .
13
KPCL
VISION
Manufacture
All Type Of Precision Machined
Components & Forgings On Time
At Competitive Rates With a best
quality.
14
Strength
Quality monitored Process.
Measures Customer satisfaction.
Monitors Lessons learnt & implements
changes for desired results.
Extensively uses Knowledge
Management.
Tracks & Controls Time & Costing.
Uses in-house facilities & collaborators
thus reducing development time.
15
Why Kohinoor Precision component as your Partner in Supply
chain?
 Effective communication
 Sound Technical Management Practices
 Quality work with required Precision.
 Responsiveness
 Transparency in Dealings
 Value added services
 Quick Adaptability to ever changing needs
 Integration of diverse skills in technology,
creativities & marketing
16
Atlas Copco Compresor
Child Parts
Goinda Node of Heavy
Irrigation Construction
Spindle of TATA Low Wt.
Veh
Candle Filter Child Parts
Outer Ball Joint of Steering
Ashok Layland Steering
Lever
17
Input Shaft
Of Fiat
Vehicle
Idler Gear
Trac Rod Lever Of
Ashok Leyland
Layshaft
Gear Of
TATA Motors
Idler Gear Of
Jagadamba
Auto
18
Design &
Office
Our Staff & Directors Office
Stores Admin
Office
Our Director
19
Our Inspection Facilities
20
T
R
I
M
O
S
Profile
Projector
Design &
Office
Profile
Projector
Our Shop Floor (CNC Turning & VMC)
CNC Machines CNC Machines
CNC Machines
VMC
Machine
21
VMC Machine
VMC
Machine
CNC Machines
CNC Machines
22
Product List
Part No / Name
COMPANION FLANGES
Raw Material
SAE1049
PRIMARY GEAR DRIVEN S48C
CAMSHAFT GEARS SCM420H
GEAR 8 IDLER SCM420H
HUB EN8D
BOSS EN8D
ROTOR 41Cr4
SPRUG CLUTCH SAE8620
FD SPROCKETS. (15T,16T,18T.) 16MnCr5
END CAP ST52-3
PIVOT BUSH EN8D
TOP CUP EN8D
BOUNDED BUSH EN8D
BARREL1.&2. ST52-3
PLANATARY GEARS(1640&1650) 20MnCr5
GEARS(041,680,) EN353
23
Product List
INDIGO SPINDLE 40Cr4B
INDICA SPINDLE 40Cr4B
Washer M/S Brite Bar
Pin Alluminium He 30
Taper Plug M/S Brite Bar
M6 Plug Alluminium He 30
Housing SS 304
Thread Bush M/S Brite Bar
Thread Bush M/S Brite Bar
Helical Gear Helical Gear
MAINSHAFT 3 MAINSHAFT 3
MAINSHAFT 2 MAINSHAFT 2
MAINSHAFT 1 MAINSHAFT 1
MAINSHAFT 1 MAINSHAFT 1
CDU Plate for Electrode SS 316
24
FORGING COMPONENT PHOTOS
25
TOOL ROOM AREA
26
KPCL Cutting & R/M. Area
27
KPCL FORGE SHOP
28 Forgeshop Units.like=0.5Ton,1.0Ton,1.5Ton Hammers.
Normalizing Furnace & Shot
Blasting Area
29
DISPATCH AREA
30
MOTIVATION TRAINING
PROGRAMME
31
Employees Team work & MotivationTraining Programme.
Thank
You
32

Kohinoor precision component ltd Introduction

  • 1.
  • 2.
    2 Manufacture & Supplyof Precision Machined Components to Automotive Industry. AN ISO 9001:2008 Company
  • 3.
    3 Manufacture & Supplyof Precision Machined Components to Automotive Industry. Our Machining Facility At Our Group Industry
  • 4.
    QUALITY POLICY 4 WeAt KOHINOORPRECISION COMPONENTLTD. AreTotallyCommittedToDeliver Products OnTimeAs Per Customers Requirement & MaximizeCustomers Satisfaction ThroughProvidingProducts At ReasonableCost & GoodQuality WithContinual Improvement .
  • 5.
    Our Estimed Customers FlashElectronics India Pvt Ltd.Flash Electronics India Pvt Ltd. Kalyani Technoforge Ltd.Kalyani Technoforge Ltd. (TS 16949 )(TS 16949 ) RSB Transmissions (I)Ltd.RSB Transmissions (I)Ltd. (TS 16949 )(TS 16949 ) Premier Seals Pvt Ltd.Premier Seals Pvt Ltd. Jagadamba Auto Components Ltd.Jagadamba Auto Components Ltd. (TS 16949 )(TS 16949 ) ECO Motors Ltd .( UK)ECO Motors Ltd .( UK) Trans International Ltd .Trans International Ltd . Trinity India Ltd .Trinity India Ltd . Bekaert Industries Pvt Ltd.Bekaert Industries Pvt Ltd.( TS 16949 )( TS 16949 ) 5
  • 6.
    About Us Kohinoor precisioncomponent ltd. is a unit involved in précised Forgings & precision machining activity. This Unit is situated at Gut No 119, Koregaon Bhima Tal Shirur Dist. Pune, PIN code: 412216. The components made by us are of standard in Quality & Accuracy which are suitable & accepted to our customers. Kohinoor precision component ltd. has a team of dedicated professionals with expertise in different areas, with a total work force of 158. Kohinoor precision component ltd. delivers top class quality with assured timely deliveries, all within the budget, through latest technologies & processes. We have a full range of CNC , VMC , BELT DROP HAMMER , Upseter 2” Capacity , Upstroke Press & Conventional machines as mentioned below .6
  • 7.
    Machineshop Machinery List S.NoMake Qty Model Turning Dia Turning Length 01 A.C.E Designers Ltd. 01 Jobber 250 mm 275 mm 02 A.C.E Designers Ltd. 03 Jobber XL 280 mm 375 mm 03 A.C.E Designers Ltd. 02 Super Jobber 500 325 mm 500 mm 04 Lokesh Machines Ltd. 02 TL 20 280 mm 300 mm 05 Lokesh Machines Ltd. 01 TL 30 320 mm 450 mm 06 Jyoti CNC Automation Pvt Ltd. 03 DX 200 325 mm 500 mm 07 A.C.E Designers Ltd. 01 Jobber Jr 165 mm 250 mm Turning Centre:- Qty 13 Nos 7
  • 8.
    Machinery List Vertical MachiningCentre – Qty 03 Nos Thread Rolling Machine – Make MTR 15 – 01 No Conventional Lathe & Drill Machines Sr no Make Qty Model Turning Dia Turning Length 01 Rajkot & Gujarat Make. 08 Lathe Machine. 350mm 800 mm 02 - 03 Drilling Machine With Auto Feed Drilling 40 mm Drilling Capacity Max . Sr no Make Qty Model Name X Axis Y Axis Z Axis 01 Lakshmi Machine Works ( LMW) 01 LV 55 With 4 th Axis & Spindle Through Coolant Facility 900 mm 460 mm 500 mm 02 Jyoti CNC Automation Pvt Ltd. 02 Jyoti 850 & Jyoti Px - 20 900 mm 450 mm 550 mm 8
  • 9.
    Forging Shop MachineryList Belt Drop Hammer – Qty 03 Nos S. No Machine Description & Make Qty Capacity 01 Belt Drop Hammer – NKH Make 01 500 kg 02 Belt Drop Hammer – NKH Make 01 1000 kg 03 Belt Drop Hammer – NKH Make 01 1500 kg 04 Belt Drop Hammer – NKH Make ( Under Commissioning) 01 3000 kg Up setter Machine – 2’’ Capacity Up Stroke Screw Press Machine – 400 tons Capacity S. No Machine Description & Make Qty Capacity 01 Trimming Press – NKH Make 01 100 tons 02 Trimming Press – NKH Make 02 150 tons 03 Trimming Press-NKH Make 01 300tons 9
  • 10.
    Operational Management. 10 Name TitleResponsiblities Mr. Sachin Takalkar 9923598188 Director Management Of Organization & Marketing Mr. Pravin Takalkar 9923598187 Director Management Of Organization & Manufacturing Mr. Ashok B. Gore 9527673838 HOD Machining Divn. Production , Planning & NPD Machining Dept. Mr. Madhav Burrewar 8380059833 QA Manager Quality Assurance Forgings & Machining Mr. Laxman Makhai 8308835085 Prodn Manager Forgings Production , Planning & NPD Forgings Mr. Sharad Huple 8380059834 Commercial Manager Commercial & Purchase
  • 11.
    Organization Flow Chart 11 Chairman ManagingDirector Pravin Takalkar Joint Managing Director Sachin Takalkar Prodn , Admin & Commercial Marketing & NPD Manager Sales Manager QA Manager Purchase Manager Prodn
  • 12.
    LIST OF INSTRUMENTS Profile Projector With AutoCAD Co-ordinates & Software.  Trimos with 2 Axes, Measurable height: 672mm max. with Taper inspection facility  Digital height gauges: 0-300, Mitutoyo make: 3 Nos  Digital Micrometers: Full range from 0~50, Mitutoyo make  Micrometers: Full range from 0~200, Mitutoyo make  Digital Vernier : Full range from 0~200, Mitutoyo make  Bore gauges: Full range from 06~150, Mitutoyo make  Air gauge units: 4 No's  Dials: Plunger 0~50(LC:0.01), 0~10(LC:0.01), 0~1(LC:0.001),  Lever Dial 0~0.8(LC:0.01), 0~0.2(LC:0.002) All of Mitutoyo make. 12
  • 13.
    DOCUMENTS AT SHOPFLOOR Process Plan . Final Product Quality Plan. Statistical Process Control. First Piece Inspection Report. In process Inspection Report . Daily Non Conformance Report . Daily Production Planning As Per Customer Requirements . 13
  • 14.
    KPCL VISION Manufacture All Type OfPrecision Machined Components & Forgings On Time At Competitive Rates With a best quality. 14
  • 15.
    Strength Quality monitored Process. MeasuresCustomer satisfaction. Monitors Lessons learnt & implements changes for desired results. Extensively uses Knowledge Management. Tracks & Controls Time & Costing. Uses in-house facilities & collaborators thus reducing development time. 15
  • 16.
    Why Kohinoor Precisioncomponent as your Partner in Supply chain?  Effective communication  Sound Technical Management Practices  Quality work with required Precision.  Responsiveness  Transparency in Dealings  Value added services  Quick Adaptability to ever changing needs  Integration of diverse skills in technology, creativities & marketing 16
  • 17.
    Atlas Copco Compresor ChildParts Goinda Node of Heavy Irrigation Construction Spindle of TATA Low Wt. Veh Candle Filter Child Parts Outer Ball Joint of Steering Ashok Layland Steering Lever 17
  • 18.
    Input Shaft Of Fiat Vehicle IdlerGear Trac Rod Lever Of Ashok Leyland Layshaft Gear Of TATA Motors Idler Gear Of Jagadamba Auto 18
  • 19.
    Design & Office Our Staff& Directors Office Stores Admin Office Our Director 19
  • 20.
  • 21.
    Our Shop Floor(CNC Turning & VMC) CNC Machines CNC Machines CNC Machines VMC Machine 21
  • 22.
  • 23.
    Product List Part No/ Name COMPANION FLANGES Raw Material SAE1049 PRIMARY GEAR DRIVEN S48C CAMSHAFT GEARS SCM420H GEAR 8 IDLER SCM420H HUB EN8D BOSS EN8D ROTOR 41Cr4 SPRUG CLUTCH SAE8620 FD SPROCKETS. (15T,16T,18T.) 16MnCr5 END CAP ST52-3 PIVOT BUSH EN8D TOP CUP EN8D BOUNDED BUSH EN8D BARREL1.&2. ST52-3 PLANATARY GEARS(1640&1650) 20MnCr5 GEARS(041,680,) EN353 23
  • 24.
    Product List INDIGO SPINDLE40Cr4B INDICA SPINDLE 40Cr4B Washer M/S Brite Bar Pin Alluminium He 30 Taper Plug M/S Brite Bar M6 Plug Alluminium He 30 Housing SS 304 Thread Bush M/S Brite Bar Thread Bush M/S Brite Bar Helical Gear Helical Gear MAINSHAFT 3 MAINSHAFT 3 MAINSHAFT 2 MAINSHAFT 2 MAINSHAFT 1 MAINSHAFT 1 MAINSHAFT 1 MAINSHAFT 1 CDU Plate for Electrode SS 316 24
  • 25.
  • 26.
  • 27.
    KPCL Cutting &R/M. Area 27
  • 28.
    KPCL FORGE SHOP 28Forgeshop Units.like=0.5Ton,1.0Ton,1.5Ton Hammers.
  • 29.
    Normalizing Furnace &Shot Blasting Area 29
  • 30.
  • 31.
    MOTIVATION TRAINING PROGRAMME 31 Employees Teamwork & MotivationTraining Programme.
  • 32.