Korean pe pipe -Cosmo I&D

HeadOfficeandfactory:12, Eumdammal-gil, Jeonui-Myen, Sejong-Si, Korea
Tel. +82-44-863-2337 Fax. +82-44-864-2337
www.cosmoind.com
Printed
in
Apr.
2020
12

www.cosmoind.com
COSMOINDPEPIPELINE TOTALSOLUTIONPROVIDER
WewillprovideOne-StopService

02 I COSMOIND CO., LTD.
COSMOIND CO., LTD.
The unique PE piping system company in Korea that
promises an one-stop service to improve quality and
trust by providing all services and products from product
design to production and installation.
MAINPRODUCTS
∙ PEPipesupply
∙ PEButtfusionfitting(Spigot)
∙ PEButtfusionfitting(Segmented(Short) Spigot)
∙ PEHeatfusionfitting(Socket)
∙ PEElectrofusionfitting
∙ PEBallvalve
∙ Molddesignandmanufacture
∙ Installationtool

COSMOIND PE PIPE TOTAL SOLUTION PRIVIDER
www.cosmoind.com I 03
05 COMPANYHISTORY
06 CharacteristicsofPEPIPE
07 Mechanical&PhysicalcharacteristicsofPEPIPE
10 PEButtfusionfitting(BF)
19 PEElectrofusionfitting(EF)
26 PEBallvalve(BV)
35 Operationinstrumentandaccessory
38 PEValveHandlingandmattersthatrequireattention
38 PEValveOperationMethod
39 PEButtfusionfittingworkprocess
40 Benefitofelectrofusion
41 InstallationPictures&Fishcageproducts
42 PolyethylenepipelineTotalsolutionprovider
43 QualityCertification
MAINPRODUCTS

S
S
D
D
MO
MO
IN
IN
CO
CO

COMPANY HISTORY
1987. 5 Establishment of COSMOIND. CO., LTD.
1994. 8 Screw and fusion type mold design and manufacturing
1996. 6 ISO9002 certification
1999. 8 KS M 3411 certification of polyethylene coupling pipe for waterworks
2003. 1 Production of polyethylene coupling pipe for gas
2003. 10 KS M 3515 certification of polyethylene coupling pipe for gas
2003. 10 Development and production of E/F coupling pipe mold for gas
2006. 3 Development of e-sewage collection unit, rainwater collection unit,
small-sized manhole, and fusion socket
2006. 9 Certification for environment new technology in environment part (No.182)
2006. 9 KSM 3408-3 certification of polyethylene coupling pipe for waterworks
2007. 4 KSM ISO 8085-2 (KSA) certified for polyethylene coupling pipe for gas
- part 2. spigot coupling pipe
2007. 4 KSM ISO 8085-3 (KSA) certified for polyethylene coupling pipe for gas
- part 3. electro fusion coupling pipe
2008. 8 Acquisition of venture company certification
2010. 8 Acquisition of INNO-BIZ certification
2011. 6 Shifted of factory (Jeonui-Myen)
2013. 1 Changed a company name(COSMOIND CO., Ltd)
2013. 2 Established Annex research institute of COSMOIND Co., Ltd
2014. 4 Acquired ISO 14001
2015. 1 Acquired PE valve KS for gas and water supply
2015. 4 Acquired CE (ball valve)
2017. 8 Export of E/F technology
2017. 9 Acquired NSF (PE ball valve, butt, E/F for water supply)
12 Acquisition of G-PASS certification
2018. 04 Acquisition of MAIN-BIZ certification
2019. 10 Acquisition the designated certificate of quality assurance procurement
spare parts of polyethylene pipe for water
2019. 12 Awarded 5-Million-Dollar Export Monument Tower
1987~
1999
2003~
2006
2007~
2014
2015~
2019

EconomicalEfficiency
Polyethylene’smaterialcostismorecheaperandithaslowermaintenancecostthanother
pipematerial.
CharacteristicsofPEPIPE
Jointcharacteristics
PE water pipes are easy to be arranged quickly and perfectly by using various fusion method
accordingtofieldcondition.
CorrosionResistance
PEwaterpipesdonotcauseerosionorcorrosion.
Flexibility
Bysuperiorflexibilityandresilience,ithaslessconstraintbylandconditions,easytoconstruct,
relativelysafeininternalorexternalfactors,andrestorablebyitself.
Easyinstallation
AvarietyoffittingsforPEPIPEcanbeeasytoweldevenunskilledworkersbyusingsimple
weldingequipment.
StabilityandHygiene
AsthePEmaterialiswidelyusedgloballybecauseofitsprovenstabilityandhygiene.
Especially,PEwaterpipehastheoptimumconditionfordrinkingwater.
Lightweight
PEpipethatislighterthanironpipeiseasytocarryandquicklytoconstruction.
Chemicalresistance
Polyethyleneisnotcorrosivetoadditives,alkalis,salts,etc.anddoesnotmultiplyseaweed
orbacteria,soitissafefromvariouscorrosivesubstance.
Cold-weatherresistance
Since the Polyethylene has excellent elasticity between molecules, it can maintain inherent
durabilityevenwithatemperaturechangeof40
Flowcharacteristics
ThesmoothinnersurfaceofPEwaterpipesallowsmoreamountsoffluidtransportationthanother
material’spipeswiththesamediameter.
AbrasionResistance
PEwaterpipeisalsosuitablefortransferpipinginslurryanddredgingpipelineinthemine
bythesuperiorabrasionresistanceofPE.
ImpactResistance
PEwaterpipeshassuperiorresistancefromexternalshocksinordertopreventwaterleakby
damageonapipefromanearthquakeorlandsubsidence.

Mechanical&PhysicalcharacteristicsofPEPIPEforgas
Test items Unit Quality standards Test Condition Test method(s)
Hydrostatic strength hr
No failure of any
test
piece during test
period
20℃ 100h
PE80 10.0MPa
PE100 12.4MPa
KS M ISO 1167
80℃ 165h
PE80 4.5MPa
PE100 5.4MPa
80℃ 1000h
PE80 4.0MPa
PE100 5.0MPa
Elongation at break % ≥ 350 -
KS M ISO 6259-1
KS M ISO 6259-3
Resistance to
weathering
(for non-black
compounds only)
-
Weathering and
Thermal stability
Hydrostatic
strength(165h/80℃)
E ≥ 3.5 GJ/m
ISO 1167
ISO 6259-3
KS M ISO/TR10837
Rapid Crack
Propagation (RCP)
Full Scale(FS)
Test
Critical Pressure ≥
MOPX1.5
0℃ ISO 13477
S4Test
Critical Pressure ≥
MOPX2.4-0.072
Slow Crack Growth
(SCG) (en≥5mm)
hr 165
80℃, 8,0MPa
80℃, 9,2MPa
ISO 13479
Density kg/m3 ≥ 930 23℃
KS M ISO 1183
KS M ISO 1872-1
Thermal stability minute ≥ 20 200℃ KS M ISO 11357-6
Melt Flow rate g/10min
1) ≤ 20% in change by
processing
2) ± 30% of value
nominated by producer
190℃ ISO 4440-1
Heat reversion % ≤3 %, no effect on surface 110℃ ISO 2505-1, -2
PolyethylenePipeforthesupplyofgaseousfuels
SDR 11 SDR 13.6 SDR 17 SDR 21
Nominal
diameter
O.D
(mm)
Thickness
emin emin emin emin
20 20 2.3 - - -
25 25 2.3 2.0 - -
32 32 3.0 2.4 2.0 -
40 40 3.7 3.0 2.4 2.0
50 50 4.6 3.7 3.0 2.4
63 63 5.8 4.7 3.8 3.0
75 75 6.8 5.6 4.5 3.6
90 90 8.2 6.7 5.4 4.3
110 110 10.0 8.1 6.6 5.3
125 125 11.4 9.2 7.4 6.0
140 140 12.7 10.3 8.3 6.7
160 160 14.6 11.8 9.5 7.7
180 180 16.4 13.3 10.7 8.6
200 200 18.2 14.7 11.9 9.6
225 225 20.5 16.6 13.4 10.8
250 250 22.7 18.4 14.8 11.9
280 280 25.4 20.6 16.6 13.4
315 315 28.6 23.2 18.7 15.0
355 355 32.2 26.1 21.1 16.9
400 400 36.4 29.4 23.7 19.1
450 450 40.9 33.1 26.7 21.5
500 500 45.5 36.8 29.7 23.9
560 560 50.9 41.2 33.2 26.7
630 630 57.3 46.3 37.4 30.0
■ Usage Gaseous fuels supply ■ ISO 4437 specification
PE
PIPE

Mechanical&PhysicalcharacteristicsofPEPIPEforwater
Test items Unit Quality standards Test Condition Test method(s)
Hydrostatic strength hr
No failure of any
test
piece during test
period
20℃ 100h
PE80 10.0MPa
PE100 12.4MPa
KS M ISO 1167
80℃ 165h
PE80 4.5MPa
PE100 5.4MPa
80℃ 1000h
PE80 4.0MPa
PE100 5.0MPa
Elongation at break % ≥ 350 -
KS M ISO 6259-1
KS M ISO 6259-3
Longitudinal reversion % ≤ 3 110±2℃
KS M ISO 2505-1
KS M ISO 2505-2
Melt mass-flow rate (MFR) %
Change of MFR by
processing ±20
190℃, 5㎏ KS M ISO 1133
Oxidation induction time minute ≥ 20 200℃ KS M ISO 11357-6
SinglewallandDoublewallPEPipeforwater
■ Usage Water supply / agricultural water / Plant pipe / industrial water / Sea water supply / Slurry supply / Golf course /
swimming pool / fire fighting piping / fishing industry
■ ISO 4427 specification
Normal Pressure, PN(1)(bar)
SDR SDR 11 SDR 13.6 SDR 17 SDR 21
PE80 PN 12.5 PN 10 PN 8 PN 6
PE100 PN16 PN 12.5 PN 10 PN 8
Nominal
diameter
O.D
(mm)
Thickness
emin emax emin emax emin emax emin emax
20 20 2.0 2.3 - - - - - -
25 25 2.3 2.7 2.0 2.3 - - - -
32 32 3.0 3.4 2.4 2.8 2.0 2.3 - -
40 40 3.7 4.2 3.0 3.5 2.4 2.8 2.0 2.3
50 50 4.6 5.2 3.7 4.2 3.0 3.4 2.4 2.8
63 63 5.8 6.5 4.7 5.3 3.8 4.3 3.0 3.4
75 75 6.8 7.6 5.6 6.3 4.5 5.1 3.6 4.1
90 90 8.2 9.2 6.7 7.5 5.4 6.1 4.3 4.9
110 110 10.0 11.1 8.1 9.1 6.6 7.4 5.3 6.0
125 125 11.4 12.7 9.2 10.3 7.4 8.3 6.0 6.7
140 140 12.7 14.1 10.3 11.5 8.3 9.3 6.7 7.5
160 160 14.6 16.2 11.8 13.1 9.5 10.6 7.7 8.6
180 180 16.4 18.2 13.3 14.8 10.7 11.9 8.6 9.6
200 200 18.2 20.2 14.7 16.3 11.9 13.2 9.6 10.7
225 225 20.5 22.7 16.6 18.4 13.4 14.9 10.8 12.0
250 250 22.7 25.1 18.4 20.4 14.8 16.4 11.9 13.2
280 280 25.4 28.1 20.6 22.8 16.6 18.4 13.4 14.9
315 315 28.6 31.6 23.2 25.7 18.7 20.7 15.0 16.6
355 355 32.2 35.6 26.1 28.9 21.1 23.4 16.9 18.7
400 400 36.3 40.1 29.4 32.5 23.7 26.2 19.1 21.2
450 450 40.9 45.1 33.1 36.6 26.7 29.5 21.5 23.8
500 500 45.4 50.1 36.8 40.6 29.7 32.8 23.9 26.4
560 560 50.8 56.0 41.2 45.5 33.2 36.7 26.7 29.5
630 630 57.2 63.1 46.3 51.1 37.4 41.3 30.0 33.1
710 710 64.5 71.1 52.2 57.6 42.1 46.5 33.9 37.4
800 800 72.6 80.0 58.8 64.8 47.4 52.3 38.1 42.1
900 900 81.7 90.0 66.2 73.0 53.3 58.8 42.9 47.3
1000 1000 90.2 99.4 72.5 79.9 59.3 65.4 47.7 52.6
1200 1200 - - 88.2 97.2 67.9 74.8 57.2 63.1
(1) PN value is calculated based on design coefficient C=1.25.

PE
FUSION
FITTING
COSMOIND PE PIPELINE TOTAL SOLUTION PROVIDER
PE FITTING (BF, EF)

Size(d) Manufacturing Method A B
16(Socket Type) Injection 39 27
40 Injection 120 100
450 Segmented 1031 800
710 Segmented 1517 1160
800 Segmented 1598 1196
900 Segmented 1685 1233
1000 Segmented 1820 1318
1200 Segmented 1994 1392
※ Value of the table can be changed to improve quality of products.
Please contact us for another inquiry.
Unit : mm
A
A
B
B
9
0
°
9
0
°
Notation
BF 90° ELBOW
PEButtfusionfitting(BF)
-SDR11,PE80/PE100 PE100Gas10bar/Water16bar

63 Injection 185 90
1000 Segmented 1841 970
1200 Segmented 1998 1077
Unit : mm
A
A
B
B
45°
45°
Notation
BF 45° ELBOW
PE
FUSION
FITTING(BF)

Unit : mm
50 Injection 99 211
1000 Segmented 1002 2005
1200 Segmented 1117 2235
A
A
B
B
Notation
BF EQUALTEE

Unit : mm
Manufacturing Method : Injection Manufacturing Method : Segmented
Size(d) A B Size(d) A B Size(d) A B
20×16(Socket Type) 29 60 110×90 159 308 355×280 639 1000
25×16(Socket Type) 33 66 160×50 167 370 355×315 528 1000
25×20(Socket Type) 33 68 160×63 180 370 400×315 610 1110
32×16(Socket Type) 36 70 160×90 190 375 400×355 566 1110
32×20(Socket Type) 37 74 160×110 200 413 450×355 651 1160
32×25(Socket Type) 40 76 200×63 182 495 450×400 606 1160
40×16(Socket Type) 41 73 200×75 191 495 500×400 716 1310
40×20(Socket Type) 43 77 200×90 205 495 500×450 671 1310
40×25(Socket Type) 45 83 200×110 210 495 560×450 761 1410
40×32(Socket Type) 47 89 200×125 215 495 560×500 721 1410
50×16(Socket Type) 45 79 200×160 225 495 630×500 831 1510
50×20(Socket Type) 48 83 200×180 243 495 630×560 791 1510
50×25(Socket Type) 50 87 225×63 217 428 710×560 1032 1631
50×32(Socket Type) 51 95 225×90 223 435 710×630 946 1631
50×40(Socket Type) 45 103 225×110 222 433 800×630 1112 1720
63×16(Socket Type) 53 88 225×160 257 532 800×710 992 1720
63×20(Socket Type) 53 93 250×63 207 590 900×710 1162 1830
63×25(Socket Type) 55 98 250×75 216 590 900×800 1057 1830
63×32(Socket Type) 58 105 250×90 230 590 1000×800 1307 2005
63×40(Socket Type) 60 114 250×110 235 590 1000×900 1137 2005
63×50(Socket Type) 63 122 250×125 240 590 1200×900 1357 2235
75×50(Socket Type) 69 126 250×160 250 590 1200×1000 1257 2235
75×63(Socket Type) 73 138 250×180 268 590
50×40 93 211 250×200 270 590
63×40 100 227 250×225 280 590
63×50 106 227 280×90 257 530
75×40 115 269 280×110 260 535
75×50 120 269 280×160 275 535
75×63 130 269 280×225 295 660
90×40 140 233 315×90 290 530
90×50 140 310 315×110 270 530
90×63 138 275 315×160 297 530
110×50 138 305 315×225 319 697
110×63 140 305 315×280 347 700
A
A
B
B
Notation
BF UNEQUALTEE
PE
FUSION
FITTING(BF)

Unit : mm
B
L
A
Notation
BF REDUCER
Manufacturing Method : Injection Manufacturing Method : Segmented
Size(d) L A B Size(d) L A B Size(d) L A B
20×16(Socket Type) 40 16 3 110×50 206 60 59 355×280 536 155 206
25×16(Socket Type) 46 18 10 110×63 205 65 59 355×315 425 160 90
25×20(Socket Type) 43 19 5 110×90 225 84 46 400×315 495 160 150
32×16(Socket Type) 53 18 12 125×110 224 87 45 400×355 450 170 90
32×20(Socket Type) 50 19 9 140×125 249 92 60 450×355 525 175 150
32×25(Socket Type) 51 21 7 160×63 265 66 101 450×400 475 185 90
40×20(Socket Type) 55 18 12 160×90 263 82 79 500×400 555 185 150
40×25(Socket Type) 57 21 10 160×110 250 82 70 500×450 510 200 90
40×32(Socket Type) 57 23 8 160×140 260 97 60 560×450 590 200 150
50×20(Socket Type) 59 19 15 180×160 273 103 60 560×500 550 220 90
50×25(Socket Type) 60 21 14 200×180 287 110 60 630×500 645 220 165
50×32(Socket Type) 60 24 12 225×63 296 71 100 630×560 605 240 105
50×40(Socket Type) 60 26 9 225×90 310 87 89 710×560 785 240 285
63×25(Socket Type) 80 21 31 225×110 310 92 93 710×630 700 260 180
63×32(Socket Type) 79 24 26 225×160 320 108 85 800×630 835 260 300
63×40(Socket Type) 78 26 21 225×200 317 117 75 800×710 715 260 180
63×50(Socket Type) 70 28 13 250×225 335 125 75 900×710 845 260 300
75×40(Socket Type) 85 26 27 280×160 395 102 137 900×800 740 275 180
75×50(Socket Type) 77 27 21 280×200 392 117 120 1000×800 940 275 360
75×63(Socket Type) 71 31 10 280×225 380 124 104 1000×900 770 285 180
63×40 159 54 37 280×250 380 135 90 1200×900 900 285 300
63×50 165 60 37 315×160 423 106 158 1200×1000 800 305 180
75×63 183 68 40 315×200 438 117 158
90×50 187 60 43 315×225 403 127 120
90×63 194 68 43 315×250 410 135 120
90×75 204 75 45 315×280 465 159 143

Unit : mm
Size(d) Manufacturing Method L A
63 Injection 108 64
75 Injection 107 75
90 Injection 124 84
L
L
A
A
Notation
BF END CAP
PE
FUSION
FITTING(BF)

Unit : mm
Size(d) Manufacturing Method D L
L
D
Notation
HF(Heating fusion fitting) SOCKET
Size (mm)
63 90 110 160
200 225 250 280
315 90×65
Main Size(mm) Branch Size(mm)
63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 250, 280, 315 20(SocketType)
63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 250, 280, 315 25(SocketType)
63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 250, 280, 315 32(SocketType)
63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 250, 280, 315 40(SocketType)
63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 250, 280, 315 50(SocketType)
75, 90, 110, 125, 140, 160, 180, 200, 225, 250, 280, 315 63
90, 110, 125, 140, 160, 180, 200, 225, 250, 280, 315 75
110, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355, 400 90
125, 140, 160, 180, 200, 225, 250, 280, 315, 355, 400 110
180, 200, 225, 250, 280, 315, 355, 400 160
BF SADDLE
Size 1 (mm) Size 2 (mm)
225 160, 125, 110, 90
400 355, 315, 280, 250, 225, 200, 180, 160
630 560, 500, 450, 355, 315
900 800, 710, 630
1200 1000, 900
BF MULTI REDUCER
TF(Transition fitting)
Socket Type Spigot Type

L
L1
L2
h
H
d0
d1
d2
D
Dn
D2
Unit : mm
Size
(mm)
SDR
Flange Adapter
Size
(A)
Flange Disk
ISO 9624:1997(E)_Modify KS B 1511(Steel Flange)
PE SS 400(General Structural Rolled Steel)
Dn L L1 L2 D D2 d0 d1 d2 h H Holes
20(Socket Type) 11/17 26 62 50 12 51 26 20 35 75 100 15 14 4
25(Socket Type) 11/17 33 62 50 12 61 33 20 35 75 100 15 14 4
32(Socket Type) 11/17 40 60 48 11 70 40 25 42 90 125 19 14 4
40(Socket Type) 11/17 50 70 56 14 79 50 30 52 100 135 19 16 4
50(Socket Type) 11/17 61 74 57 16 90 63 40 62 105 140 19 16 4
63(Socket Type) 11/17 75 103 86 18 100 75 50 78 120 155 19 16 4
63 11/17 63 101 88 12 100 68 50 78 120 155 19 16 4
75 11/17 75 110 95 15 120 79 65 83 140 175 19 18 4
90 11/17 90 137 120 17 131 94 75 102 150 185 19 18 8
110 11/17 110 157 134 23 156 115 100 119 175 210 19 18 8
125 11/17 125 137 115 22 157 128 125 149 175 210 23 20 8
140 11/17 140 147 123 24 187 145 125 149 210 250 23 20 8
160 11/17 160 164 137 27 211 166 150 170 240 280 23 22 8
200 11/17 200 177 148 29 263 206 200 218 290 330 23 22 12
225 11/17 225 182 154 32 266 231 200 235 290 330 23 22 12
250 11/17 250 205 170 35 315 257 250 269 355 400 25 24 12
280 11/17 280 228 193 35 322 290 250 294 355 400 25 24 12
315 11/17 315 196 158 38 370 320 300 324 400 445 25 24 16
355 11/17 355 245 199 46 416 359 350 363 445 490 25 26 16
400 11/17 400 263 218 45 480 407 400 411 510 560 27 28 16
450 11/17 450 244 194 50 530 459 450 463 565 620 27 30 20
500 11/17 500 231 176 55 570 510 500 514 620 675 27 30 20
560 11/17 560 254 195 59 629 569 550 573 680 745 33 32 20
630 11/17 630 311 249 62 689 640 600 644 730 795 33 30 24
710 11/17 710 230 170 60 800 730 700 734 820 875 33 34 24
800 11/17 800 230 170 60 905 840 800 844 930 995 33 36 28
900 11/17 900 240 180 60 1000 944 900 948 1030 1095 33 38 28
1000 17 1000 290 230 60 1110 1047 1000 1051 1130 1195 39 40 28
1200 17 1200 310 250 60 1330 1245 1200 1249 1380 1465 39 44 32
Notation
BF FLANGE ADAPTER
PE
FUSION
FITTING(BF)

Size(D) A B C
110×90 480 302 330
Unit : mm
A
C
B
Notation
Size(D)
A B
ISO ASTM
63 2
90 3
110 4
160 6
225 8
280 10
315 12
Unit : mm
A
B
Notation
Size(D) A B
90 381 381
110 395 395
Unit : mm
A
B
Notation
YT PIPE
Y PIPE (SDR 11, 17)
LONG ELBOW

ISO Spec[d](mm) ASTM Spec[d] D(mm) L(mm)
20 ½˝ IPS 40 92
25 ¾˝ IPS 40 92
32 1˝ CTS / 1˝ IPS 47 96
40 1¼˝ IPS 54 100
50 1½˝ IPS 66 105
63 2˝ IPS 84 120
75 2½˝ IPS 98 135
90 3˝ IPS 119 140
110 4˝ IPS 143 160
125 - 157 180
140 5˝ IPS 172 190
160 6˝ IPS 207 200
200 - 247 230
225 8˝ IPS 285 230
250 - 308 260
280 10˝ IPS 347 265
315 12˝ IPS 391 280
355 14˝ IPS 430 330
400 16˝ IPS 480 360
450 18˝ IPS 543 390
500 20˝ IPS 610 430
560 22˝ IPS 685 470
630 24˝ IPS 765 470
710 28˝ IPS 873 460
800 32˝ IPS 980 510
900 36˝ IPS 1097 540
1000 42˝ IPS 1215 590
PEElectrofusionfitting(EF)
EF COUPLER
L
D
d
※ ASTM Spec is reference nominal diameter.
Notation
PE
FUSION
FITTING(EF)

ISO Spec[d](mm) ASTM Spec[d] d1(mm) L(mm)
32 1˝ IPS 50 67
40 1¼˝ IPS 54 62
50 1½˝ IPS 66 71
63 2˝ IPS 84 101
75 2½˝ IPS 98 112
90 3˝ IPS 119 129
110 4˝ IPS 143 151
125 - 157 162
140 5˝ IPS 172 182
160 6˝ IPS 207 203
200 - 247 234
225 8˝ IPS 285 274
315 12˝ IPS 387 329
400 16˝ IPS 502 625
63 2˝ IPS 82 185
90 3˝ IPS 119 218
110 4˝ IPS 143 267
125 - 157 270
140 5˝ IPS 172 285
160 6˝ IPS 207 315
225 8˝ IPS 285 420
315 12˝ IPS 387 536
400 16˝ IPS 502 1025
d
d1
L
Notation
Notation
L
d
d
1
EF 90° ELBOW
EF 45° ELBOW

280 10˝ IPS 347 350
315 12˝ IPS 387 454
ISO Spec[d](mm) ASTM Spec[d] D1(mm) D2(mm) L(mm)
[d](mm) [d2](mm) [d] [d2]
63 50 2˝ IPS 1½˝ IPS 84 66 165
75 63 2½˝ IPS 2˝ IPS 98 84 165
90 63 3˝ IPS 2˝ IPS 119 84 146
110 90 4˝ IPS 3˝ IPS 143 119 190
160 110 6˝ IPS 4˝ IPS 207 347 330
225 160 8˝ IPS 6˝ IPS 285 157 200
315 280 12˝ IPS 10˝ IPS 387 207 245
50 1½˝ IPS 66 90
63 2˝ IPS 84 94
75 2½˝ IPS 98 98
90 3˝ IPS 119 116
110 4˝ IPS 143 116
125 - 157 130
140 5˝ IPS 172 140
160 6˝ IPS 207 150
200 - 247 170
225 8˝ IPS 285 170
250 - 308 190
280 10˝ IPS 347 200
315 12˝ IPS 387 260
L
2
2
.
5
0
°
D1
EF 22.5° ELBOW
EF END CAP
EF REDUCER
Notation
L
d
d1
Notation
D2
D1
L
d2
d1
Notation
PE
FUSION
FITTING(EF)

ISO Spec[d](mm) ASTM Spec[d] L
(mm)
L1
(mm)
ISO Spec[d](mm) ASTM Spec[d] L
(mm)
L1
(mm)
[d](mm) [D](mm) [d] [D] [d](mm) [D](mm) [d] [D]
50 40 1½˝ IPS 1¼˝ IPS 135 65 160 50 6˝ IPS 1½˝ IPS 356 65
50 50 1½˝ IPS 1½˝ IPS 175 65 160 63 6˝ IPS 2˝ IPS 356 70
63 40 2˝ IPS 1¼˝ IPS 175 65 160 90 6˝ IPS 3˝ IPS 356 85
63 50 2˝ IPS 1½˝ IPS 175 65 160 110 6˝ IPS 4˝ IPS 356 105
63 63 2˝ IPS 2˝ IPS 175 65 160 160 6˝ IPS 6˝ IPS 356 130
75 50 2½˝ IPS 1½˝ IPS 200 65 200 63 - - 410 70
75 63 2½˝ IPS 2˝ IPS 200 70 200 90 - - 410 85
75 75 2½˝ IPS 2½˝ IPS 200 70 200 110 - - 410 105
90 50 3˝ IPS 1½˝ IPS 230 65 200 160 - - 410 130
90 63 3˝ IPS 2˝ IPS 230 70 200 200 - - 410 147
90 90 3˝ IPS 3˝ IPS 230 70 225 63 8˝ IPS 2˝ IPS 440 70
110 50 4˝ IPS 1¼˝ IPS 265 65 225 90 8˝ IPS 3˝ IPS 440 85
110 63 4˝ IPS 2˝ IPS 265 70 225 110 8˝ IPS 4˝ IPS 440 105
110 90 4˝ IPS 3˝ IPS 265 85 225 160 8˝ IPS 6˝ IPS 440 130
110 110 4˝ IPS 4˝ IPS 265 85 225 225 8˝ IPS 8˝ IPS 440 160
125 50 - - 286 65
125 63 - - 286 70
125 90 - - 286 85
125 110 - - 286 105
125 125 - - 286 105
140 50 5˝ IPS 1¼˝ IPS 320 65
140 63 5˝ IPS 2˝ IPS 320 70
140 90 5˝ IPS 3˝ IPS 320 85
140 110 5˝ IPS 4˝ IPS 320 105
140 140 5˝ IPS 5˝ IPS 320 122
EFTEE
d
D
L1
L
Notation

ISO Spec[d](mm) ASTM Spec[d]
L1(mm) H(mm) H1(mm) Z(mm) TYPE
MAIN SIZE
[d](mm)
BRANCHSIZE
[d1](mm)
MAIN SIZE
[d](mm)
BRANCHSIZE
[d1](mm)
63 20~40 2˝ IPS ½-1˝ IPS 76 186 108 130 A, B
63 40~63 2˝ IPS 1¼-2˝ IPS 100 134 112 137 A, B
75 20~40 2½˝ IPS ½-1˝ IPS 76 199 121 130 A, B
75 40~63 2½˝ IPS 1¼-2˝ IPS 100 248 126 160 A, B
90 20~40 3˝ IPS ½-1˝ IPS 76 199 121 130 A, B
90 40~63 3˝ IPS 1¼-2˝ IPS 100 248 126 160 A, B
110 20~40 4˝ IPS ½-1˝ IPS 76 209 131 130 A, B
110 40~63 4˝ IPS 1¼-2˝ IPS 100 258 136 160 A, B
125 20~40 - - 76 209 131 130 A, B
125 40~63 - - 100 258 136 160 A, B
140 20~40 5˝ IPS ½-1˝ IPS 76 209 131 130 A, B
140 40~63 5˝ IPS 1¼-2˝ IPS 100 258 136 160 A, B
160 20~40 6˝ IPS ½-1˝ IPS 76 243 156 130 A, B
160 40~63 6˝ IPS 1¼-2˝ IPS 100 283 161 160 A, B
200 20~40 - - 76 209 131 130 A, B
200 40~63 - - 100 258 136 160 A, B
225 20~40 8˝ IPS ½-1˝ IPS 76 209 131 130 A, B
225 40~63 8˝ IPS 1¼-2˝ IPS 100 258 136 160 A, B
250 20~40 - - 76 209 131 130 A, B
250 40~63 - - 100 258 136 160 A, B
280 20~40 10˝ IPS ½-1˝ IPS 76 209 131 130 A, B
280 40~63 10˝ IPS 1¼-2˝ IPS 100 328 206 160 A, B
315 20~40 12˝ IPS ½-1˝ IPS 76 209 131 130 A, B
315 40~63 12˝ IPS 1¼-2˝ IPS 100 328 206 160 A, B
※ ASTM Spec is reference nominal diameter. : STANDARD BRANCH : HIGH VOLUME BRANCH
EFTAPPINGTEE
H
d1
d
L1
Z
d2
H1
H
d1
d
L1
Z
d2
H1
Notation
TYPE A
(Including cutter)
TYPE B
(Excluding cutter)
PE
FUSION
FITTING(EF)

ISO Spec[d](mm) ASTM Spec[d]
L1(mm) H(mm) H1(mm) Z(mm) TYPE
MAIN SIZE
[d](mm)
BRANCHSIZE
[d1](mm)
MAIN SIZE
[d](mm)
BRANCHSIZE
[d1](mm)
110 75 4˝ IPS 2½˝ IPS 85 285 135 173 A, B
110 90 4˝ IPS 3˝ IPS 85 285 135 173 A, B
160 75 6˝ IPS 2½˝ IPS 85 295 135 173 A, B
160 90 6˝ IPS 3˝ IPS 85 295 135 173 A, B
160 110 6˝ IPS 4˝ IPS 85 295 135 173 A, B
225 75 8˝ IPS 2½˝ IPS 85 295 135 173 A, B
225 90 8˝ IPS 3˝ IPS 85 295 135 173 A, B
225 110 8˝ IPS 4˝ IPS 85 295 135 173 A, B
225 160 8˝ IPS 6˝ IPS 85 295 135 173 A, B
280 75 10˝ IPS 2½˝ IPS 85 295 135 173 A, B
280 90 10˝ IPS 3˝ IPS 85 295 135 173 A, B
280 110 10˝ IPS 4˝ IPS 85 295 135 173 A, B
280 160 10˝ IPS 6˝ IPS 85 295 135 173 A, B
315 75 12˝ IPS 2½˝ IPS 85 295 135 173 A, B
315 90 12˝ IPS 3˝ IPS 85 295 135 173 A, B
315 110 12˝ IPS 4˝ IPS 85 295 135 173 A, B
315 160 12˝ IPS 6˝ IPS 85 295 135 173 A, B
355 160 14˝ IPS 6˝ IPS 85 295 135 173 A, B
400 160 16˝ IPS 6˝ IPS 85 295 135 173 A, B
※ ASTM Spec is reference nominal diameter. : HIGH VOLUME BRANCH
EFTAPPINGTEE
H
d1
d
L1
Z
d2
H1
H
d1
d
L1
Z
d2
H1
Notation
TYPE A
(Including cutter)
TYPE B
(Excluding cutter)

ISO Spec[d](mm) ASTM Spec[d] t(mm) H(mm)
Main [d1] Branch [D] Main [d1] Branch [D]
110 63 4˝ IPS 2˝ IPS 5.5 170
110 90 4˝ IPS 3˝ IPS 8.1 180
160 63 6˝ IPS 2˝ IPS 5.5 196
160 90 6˝ IPS 3˝ IPS 8.1 206
160 110 6˝ IPS 4˝ IPS 10.4 212
225 63 8˝ IPS 2˝ IPS 5.5 182
225 90 8˝ IPS 3˝ IPS 8.1 192
225 110 8˝ IPS 4˝ IPS 10.4 214
225 160 8˝ IPS 6˝ IPS 15.3 261
ISO Spec[d]
(mm)
ASTM
Spec[d]
D(mm)
EF PATCH EF STOPPER SADDLE
d1(mm) A(mm) H(mm) d1(mm) A(mm) H(mm)
110 4˝ IPS 110 90 195 79 90 195 183
160 6˝ IPS 110 90 230 79 90 231 183
225 8˝ IPS 110 90 265 79 90 263 183
280 10˝ IPS 110 90 294 77 90 295 181
315 12˝ IPS 110 90 305 77 90 305 181
355 14˝ IPS 110 90 402 109 90 402 214
400 16˝ IPS 110 90 410 100 90 410 214
EFTAPPINGTEE
EF PATCH
EF STOPPER SADDLE
D
d1
T
H
Notation
PE
FUSION
FITTING(EF)

PE BALLVALVE

PE Ball valve structure and specification
■ PEVALVE MAIN PART MATERIALS
NO ITEM MATERIAL CHARACTERISTIC
1 BODY HDPE SAME WITH PE PIPE
2 END HDPE SAME WITH PE PIPE
3 BALL Polypropylene(PP) HIGH STRENGTH AND GOOD AT HEAT RESISTANCE
4 BALL SEAT(SEAT RING) NBR(Rubber) GOOD ATTIGHTNESS
5 RETAINER Polypropylene(PP)
BALL SEAT SUPPORT WITH HIGH STRENGTH AND
GOOD HEAT RESISTANCE
6 STEM ACETAL GOOD DURABILITY AND RUGGEDNESS
7 STEM SEAT(“O”RING) NBR(Rubber) GOODTIGHTNESS BY MULTIPLE SEATTYPE
8 HANDLE SEAT(ADAPTER“O”RING NBR(Rubber)
PREVENTION OF WATER AND FOREIGN MATTERS FROM
OUTSIDE
9 HANDLE(ADAPTER) Polypropylene(PP) SQUARETYPE FOR CONVENIENT OPERATION
10 PURGE CONNECTOR HDPE FOR PURGE LINE INSTALLATION
Note)This valve can be used for water application. And it can be also changed parts
■ PE BALLVALVE SPECIFICATION
CATEGORY SPECIFICATION CATEGORY SPECIFICATION
USE UNDERGROUND GAS WATER PIPE LINE END CONNECTING METHOD
BUTT FUSION(H/F),
ELECTRONIC FUSION(E/F)
WORKING PRESSURE PE100LESSTHANGAS1.0MPa/Water1.6MPa PURGETYPE NO PURGE, 1-PURGE, 2-PURGE
MATERIAL HIGH DENSITY POLYETHYLENE VALVETYPE LEVERTYPE, GEARTYPE
PRODUCTION
STANDARD
ISO 10933, EN1555-4, EN 12201-4,
GB 15558, 3, ASME B 16.40
COLOR BLACK YELLOW
USETemperature -29℃~38℃ INTERNAL FLOW CHANGE Full port type (NO CHANGE)
CONSTRUCTIONTYPE UNDERGROUND BURYINGTYPE STEMTYPE LONG STEM
Note)This valve can be used for water application. And it can be also changed parts
⑨ HANDLE(ADAPTER)
⑧ HANDLE SEAT(ADAPTER“O”RING)
⑦ STEM SEAT(“O”RING)
⑥ STEM
⑩ PURGE CONNECTOR
① BODY
② END
③ BALL
④ BALL SEAT(SEAT RING)
⑤ RETAINER
PE
BALL
VALVE(BV)

Characteristic of PE ball valve
■ PERFORMANCE OF PE BALLVALVE
INSPECTION ITEM TEMPERATURE INPUT ITEM INSPECTION METHOD REMARK
TIGHTNESS
TEST
23±8℃
0.028±0.014MPa
Gas pressure test under water KS M 3529
0.6MPa
20℃
2.5MPa
Gas pressure test under water KS M ISO 10933
0.6MPa
OPERATION
TEST
23±8℃ 0.4MPa Check standardTorque for each size KS M 3529
-20℃
0.6MPa Check standardTorque for each size KS M ISO 10933
23℃
40℃
TEMPERATURE
RESISTANCETEST
-29±3℃
0.6MPa
Tightness test after retaining condition described on
the left for 24 hours
KS M 3529
38±3℃
PRESSURE DROPTEST 23±2℃ 2.5KPa Gauge 5 times between 2.5m/s and 7.5m/s KS M ISO 10933
TENSILE STRENGTH
TEST
23±2℃ 2.5KPa
Retain tensile strength until it’s yield or break after
applying tensile forces of 12MPa tensile stress for
25mm/min and keep tensile strength for a hour and
then torque test.
KS M ISO 10933
IMPACT
RESISTANCE
TEST
-29±3℃
38±3℃
0.6MPa
Temperature resistance test after drop 9kgs striker
vertically to the middle of operation part of the valve
from 1m high at less than 31℃
KS M 3529
-20℃ 0.6MPa
tightness torque test after retaining that condition for
2 hours and applying impact at the operation part of
valve by dropping 3kgs striker vertically
KS M ISO 10933
BURSTTEST
Room
temperature
4.5MPa
It should not burst in the condition of applying
pressure by water, gas, nitrogen
KS M 3529
SUSTAINED
PRESSURE
TEST
23±8℃ 1.79MPa
Tightness test after removing pressure after retaining
1000 hours
KS M 3529
38±8℃ 1.45MPa
1000 hours
80±3℃ 0.78MPa
170 hours
20℃ 2.0MPa Retaining more than 100 hours
KS M ISO 10933
80℃
0.92MPa Retaining more than 165 hours
0.8MPa Retaining more than 1000 hours
1.6MPa
Tightness torque striker drop test after retaining 1000
hours
- Compact and Light
- Full PortType
- Satisfy ISO 10933, EN 1555-4, EN 12201-4, GB 15558.3. ASME B16.40
- Used to subminiature manhole
- Underground burying type
- Semi permanent lifespan
- used with Purge depends on the environment
- Used under high pressure
- Easy to control Open/Close
- Close to Zero defect even for a large size
-The Ball Sheet is flexible and has a long lifespan
-The reduction gear is high speed type
- Corrosion, Impact, Cold-Weather, Abrasion resistance
630mm pe ball valve

SIZE(dn)
A B C
ISO
20 20 311 129
25 25 311 129
32 32 311 129
40 40 320 150
50 50 320 150
63 63 319 171
Unit : mm
SIZE(dn)
A B C
ASTM
½˝ 20 311 129
¾˝ 25 311 129
1˝ 32 311 129
1¼˝ 40 320 150
1½˝ 50 320 150
2˝ 63 319 171
Unit : mm
A
C
B
SIZE(dn)
A B C
ISO
63(A, BType) 63 600 180
75(A, BType) 75 654 265
90(A, BType) 90 653 275
110(A, BType) 110 700 308
125(A, BType) 125 681 346
140(A, BType) 140 745 362
160(A, BType) 160 739 387
180(A, BType) 180 774 415
200(A, BType) 200 771 493
225(A, BType) 225 815 525
250(A, BType) 250 834 563
280(A, BType) 280 846 609
315(A, BType) 315 880 690
355(A, BType) 355 990 753
400(A, BType) 400 990 753
Unit : mm
SIZE(dn)
A B C
ASTM
2˝(BType) 60 388 180
3˝(BType) 88 540 275
4˝(BType) 114 570 308
6˝(BType) 168 614 387
8˝(BType) 219 700 525
10˝(BType) 273 846 609
12˝(BType) 323 823 690
14˝(BType) 355 990 753
16˝(BType) 406 990 753
Unit : mm
AType BType
※ Inch size has not a purge hall.
A
C
B
A
C
B
PEBallvalve(BV)
Standard type (small size type)
Standard type
PE
BALL
VALVE(BV)

A
C
B
A
C
B
SIZE(dn)
A B C TYPE
ISO
200 200 771 650 Ⅰ
225 225 815 680 Ⅰ
250 250 834 720 Ⅰ
280 280 846 760 Ⅰ
315 315 880 833 Ⅰ
355 355 990 895 Ⅱ
400 400 990 895 Ⅱ
Unit : mm
SIZE(dn)
A B C C
ASTM
8˝ 219 771 680 Ⅰ
10˝ 273 835 760 Ⅰ
12˝ 323 880 833 Ⅰ
14˝ 355 990 895 Ⅱ
16˝ 406 990 895 Ⅱ
Unit : mm
A
C
B
Short stem gear (Gear type standard)
GEAR BOX TYPE Ⅰ GEAR BOX TYPE Ⅱ
Short stem gear 1 Purge
Short stem gear 2 Purge
SIZE(dn)
A B C TYPE
ISO
200 200 771 650 Ⅰ
225 225 815 680 Ⅰ
250 250 834 720 Ⅰ
280 280 846 760 Ⅰ
315 315 880 833 Ⅰ
355 355 990 895 Ⅱ
400 400 990 895 Ⅱ
Unit : mm
SIZE(dn)
A B C C
ASTM
8˝ 219 771 680 Ⅰ
10˝ 273 835 760 Ⅰ
12˝ 323 880 833 Ⅰ
14˝ 355 990 895 Ⅱ
16˝ 406 990 895 Ⅱ
Unit : mm
※ Gear type Ⅰ can be replaced with Gear type Ⅱ by the customer’s request

A
C
B
Unit : mm
SIZE(dn)
A B C
ASTM
2˝ 60 600 840
3˝ 88 653 885
4˝ 114 700 915
6˝ 168 739 995
8˝ 219 815 1200
Unit : mm
SIZE(dn)
A B C
ISO
63 63 600 840
75 75 654 860
90 90 653 885
110 110 700 915
125 125 681 845
140 140 745 959
160 160 739 995
180 180 774 1024
200 200 771 1102
225 225 815 1200
250 250 834 1205
A
C
B
Unit : mm Unit : mm
SIZE(dn)
A B C
ASTM
2˝ 60 600 840
3˝ 88 653 885
4˝ 114 700 915
6˝ 168 739 995
8˝ 219 815 1200
SIZE(dn)
A B C
ISO
63 63 600 840
75 75 654 860
90 90 653 885
110 110 700 915
125 125 681 845
140 140 745 959
160 160 739 995
180 180 774 1024
200 200 771 1102
225 225 815 1200
250 250 834 1205
Long stem lever (No gear box)
Long stem lever 1 Purge (No gear box)
PE
BALL
VALVE(BV)

A
C
B
SIZE(dn)
A B C TYPE
ISO
200 200 771 1200 Ⅰ
225 225 815 1200 Ⅰ
250 250 834 1200 Ⅰ
280 280 846 1212 Ⅰ
315 315 880 1179 Ⅰ
355 355 990 1179 Ⅱ
400 400 990 1179 Ⅱ
SIZE(dn)
A B C TYPE
ASTM
8˝ 219 771 1200 Ⅰ
10˝ 273 835 1200 Ⅰ
12˝ 323 880 1200 Ⅰ
14˝ 355 990 1179 Ⅱ
16˝ 406 990 1179 Ⅱ
Unit : mm
Unit : mm
Long stem lever 2 Purge (No gear box)
Long stem gear
Unit : mm Unit : mm
SIZE(dn)
A B C
ASTM
2˝ 60 600 840
3˝ 88 653 885
4˝ 114 700 915
6˝ 168 739 995
8˝ 219 815 1200
SIZE(dn)
A B C
ISO
63 63 600 840
75 75 654 860
90 90 653 885
110 110 700 915
125 125 681 845
140 140 745 959
160 160 739 995
180 180 774 1024
200 200 771 1102
225 225 815 1200
250 250 834 1205
A
C
B

SIZE(dn)
A B C TYPE
ISO
200 200 771 1200 Ⅰ
225 225 815 1200 Ⅰ
250 250 834 1200 Ⅰ
280 280 846 1212 Ⅰ
315 315 880 1179 Ⅰ
355 355 990 1179 Ⅱ
400 400 990 1179 Ⅱ
SIZE(dn)
A B C TYPE
ASTM
8˝ 219 771 1200 Ⅰ
10˝ 273 835 1200 Ⅰ
12˝ 323 880 1200 Ⅰ
14˝ 355 990 1179 Ⅱ
16˝ 406 990 1179 Ⅱ
Unit : mm
Unit : mm
Long stem gear 1 Purge
Long stem gear 2 Purge
SIZE(dn)
A B C TYPE
ISO
200 200 771 1200 Ⅰ
225 225 815 1200 Ⅰ
250 250 834 1200 Ⅰ
280 280 846 1212 Ⅰ
315 315 880 1179 Ⅰ
355 355 990 1179 Ⅱ
400 400 990 1179 Ⅱ
SIZE(dn)
A B C TYPE
ASTM
8˝ 219 771 1200 Ⅰ
10˝ 273 835 1200 Ⅰ
12˝ 323 880 1200 Ⅰ
14˝ 355 990 1179 Ⅱ
16˝ 406 990 1179 Ⅱ
Unit : mm
Unit : mm
A
C
B
A
C
B
PE
BALL
VALVE(BV)

ISO SIZE(dn)
Lever type 63, 75, 90, 110, 125, 160, 180, 200, 225, 250
Gear type 160, 180, 200, 225, 250, 280, 315, 355, 400
Unit : mm
Lever type
ASTM SIZE(dn)
Lever type 2˝, 3˝, 4˝, 6˝, 8˝
Gear type 6˝, 8˝, 10˝, 12˝, 14˝, 16˝
Unit : ˝(inch)
Gear type
Bypass type
Unit : mm Unit : ˝(inch)
Electric Actuator type
SIZE(dn) SIZE(dn)
63, 75, 90, 110, 125, 160 A
180, 200, 225, 250, 280, 315 B
SIZE(dn) SIZE(dn)
2˝, 3˝, 4˝, 6˝ A
8˝, 10˝, 12˝ B
Type A Type B

Operationinstrumentandaccessory
Universal scraper (D400, D500)
• Applicable dn : 200~400mm, 400~500mm
• Easy scraping with simple rotational works
• Easy working at narrow trench
• Excellent scraping compared with manual scraping
Universal scraper (D160)
• Applicable dn : 63~160mm
• Easy scraping with simple rotational works
• excellent scraping compared with manual scraping
Tapping tool (Rachet handle, D110, D160)
• Hole cutting tool after welding tapping tee
• Convenience using rachet handle
• Don't need large equipment
Tapping tool (rachet handle, I type)
• Hole cutting tool after fixing tapping tee
• For re-cutting after first cutting failed
• Compatible with other product
• Convenience using rachet
Roundness tool clamper
• Applicable dn : for 225 ~ 315mm, 355 ~ 400mm
• During E/F fusion, the pipe ellipse is made into
exact circle to increase the fusion capability and
prevents fusion nonconformities by correcting
wrong angle and blocking the pipe movement
OPERATION
INSTRUMENT
AND
ACCESSORY

Econoclamp (socket, elbow type)
• Applicable dn : 63/90/110mm
• Type : Coupler,Tee, Elbow, Reducer
• Minimizing electrofusion error fixing pipe
Portable one-touch leaktightness cap
• Applicable dn : 63mm
• Easy check of good welding after tapping tee fusion
• Easy leaktightness test using one-touch
Portable leaktightness cap
• Applicable dn : 63~400mm each sizes
•
Easy check of leaktightness during installation without
ball valve
•
Applicable pressure : 0~0.3MPa
E/F FusionTractionTool
• When large diameter E/F product is fused, pipe can be
inserted by handwork without heavy equipment.
• Fast and safe fusion of large diameter E/F
Multi-clamp
• Applicable dn : 63/90/110mm
• Fixing type : coupler, 90°/45°elbow
• Applicable fusion adapter(40~110mm)

E/F PROTECTION COVER
• Applicable dn : 160/200/250/315/355/400mm
• It prevents the influence of wind or low temperature during
E/F fusion, and prevents inflow of foreign substances through
E/F gap
SCRAPING HANDLE
• Applicable dn : all size
• The blade can be replaced 4 times and use it for a long time
HOTTAPPING MACHINE SET
• Application for the drilling operation in the live pipe by
using valve.
• Possible for leakage test of pipe line
BIG SIZETAPPINGTEE PUNCHINGTOOL
• Punching is possible to branch to 90mm, 110mm
• Punching is possible to branch to 160mm
• Easy to use, light weight
• Able to make a hole without leaking gases
BORINGTOOL SET
• Component: boring tool, removable one-touch airtight cap,
capped airtight cap, speed handle
• Consisting of basic equipment for drilling of E/F tapping tee
TAPPINGTEE CAP HANDLE
•
E/F tapping tee cap can be easily closed or opened
POLYTAPPVALVE TAPPING MACHINE
PUNCHING CUTTER POLYTAPP PE ADAPTER
OPERATION
INSTRUMENT
AND
ACCESSORY

• Handle : 50mm Square type and usable for all size
• Connection : after putting liner stick to handle, then put the handle to Top adapter
• In order to close, turn operating square handle clockwise from 'Open' location until the arrow is on 'Close'
location.(For Gear type, handle turns clockwise 90°)
• In order to open, turn operating square counterclockwise from 'Close' location until the arrow is on 'Open'
location. (For Gear type operators, handle turns counterclockwise 90°)
Lever type operator Gear box type operator
(Gear box type Ⅰ )
Gear box type operator
(Gear box type Ⅱ )
PEValveHandlingandmattersthatrequireattentioninoperation
• Be careful at impact during unload and transportation
• Fusion of valves or pipes should follow construction method
• Protect the products by covering plastic bag or protect cap before the fusion
• Valve construction method should follow working drawing or specification on the site
PEValveOperationMethod

Nominal wall
thickness(mm)
Alignment (mm)
Heating-up
time(sec)
Changeover
time(sec)
Joining pressure
build-up time(sec)
Cooling time
(min)
up to 4.5 0.5 up to 45 5 5 6
4.5 ... 7 1.0 45 ... 70 5 ... 6 5 ... 6 6 ... 10
7... 12 1.5 70 ... 120 6 ... 8 6 ... 8 10 ... 16
12 ... 19 2.0 120 ... 190 8 ... 10 8 ... 11 16 ... 24
19 ... 26 2.5 190 ... 260 10 ... 12 11 ... 14 24 ... 32
26 ... 37 3.0 260 ... 370 12 ... 16 14 ... 19 32 ... 45
37 ... 50 3.5 370 ... 500 16 ... 20 19 ... 25 45 ... 60
50 ... 70 4.0 500 ... 700 20 ... 25 25 ... 35 60 ... 80
PE piping/fitting connection method
Butt fusion
Refers to a fusion by inserting heater plates between pipes or cross sections of fitting to melt the end faces of pipes
or fittings, then removing the inserted heater plates and applying pressure to the melted portions. At this time,
temperature, pressure, and time must be strictly observed.
Process of Joining (DVS 2207-1)
1. Pipe alignment 2. Alignment check 3. Scraping
4. Pressurized melting portions,
keep heating
5. Compressing, cooling
OPERATION
INSTRUMENT
AND
ACCESSORY

Benefit of Electrofusion
■Advantages of E/F (Electro Fusion Fitting)
- E/F for the use in gas is connected to the automatic fusion fitting machine so that the fitting time is automatically set up
and it is easy to operate the machine.
- As the fittings, specified per KS M ISO 8085-2, 3 and KS M 3408-3, are identical in dimension to the main pipes and the
coupling pipes, it is convenient to install.
- It is efficient to install as the fittings are lighter in weight than other products.
- The product lifetime is semi-permanent due to excellent resistance to corrosion, chemicals and cold temperature
characteristic of the product raw material, PE.
- Because the automatic fusion machine is small and light, it is convenient to operate in the limited space or in the site of
difficult construction.
- Fusion processes are simpler and easier than for the butt welding.
Comparison of E/F's for Gas,Water Supply and Sewer
E/F Use Material Color TerminalType Fusion Machine Standard
for Gas Mid Density (MDPE) Yellow 1PIN/1PIN Automatic KS, ISO, ASTM, GB
for Gas High Density (HDPE) Black 1PIN/1PIN Automatic KS, ISO, ASTM, GB
for Water Supply High Density (HDPE) Black 1PIN/1PIN Automatic KS, ISO, ASTM, GB
for Sewer High Density (HDPE Black 1PIN/1PIN Automatic KWWA M 203
Pipe cleaning Marking Scraping
END Fusion/Cooling Insert/Fix

Installation Pictures Fish cage products
Spigot fitting for Gas and water supply
Tourist Leisure Facilities
Pipe fixtures for fishing
Electrofusion fitting for Gas and water supply
Marine Facilities
Pipe for handrail, scaffold
OPERATION
INSTRUMENT
AND
ACCESSORY

Polyethylene pipelineTotal solution provider
We supply total solution service from mold design to pipe, fitting, welding machine.
We are prepared to give our best products and service solution.
Mold
Design
Production
Installation
PEPIPELINETOTALSOLUTIONPROVIDER

All products of COSMO I D has been maintaining KS(Korea Industrial Standards) Certification and ISO 9001
Quality management system through inspection and examination every year by Korea Standard Association
which is authorized from government. Through this, We try to produce and supply high quality products
to meet our customer’s requirements on product design, development, material purchase, production,
shipment, and after service.
Also,We keep trying research and develop to provide valuable new products for our customers.
QualityCertification
TUV Certificate
PE E/F ASTM F 1055
TUV Certificate
PE E/F Gas EN 1555-3
TUV Certificate
PE Valve Gas EN 1555-4
TUV Certificate
PE E/F Water EN 12201-3
TUV Certificate
PE Valve Water EN 12201-4
PE Valve CE Products
Certificate
PE Valve CE System
Certificate
NSF Certification
Company
NSF Certification
Facility
PE Valve China TSG
type test report
MAINPRODUCTS
∙ PEPipesupply
∙ PEButtfusionfitting(Spigot)
∙ PEButtfusionfitting(Segmented(Short) Spigot)
∙ PEHeatfusionfitting(Socket)
∙ PEElectrofusionfitting
∙ PEBallvalve
∙ Molddesignandmanufacture
∙ Installationtool
OPERATION
INSTRUMENT
AND
ACCESSORY

Korean pe pipe -Cosmo I&D

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