Corporate Presentation of Kinetic Gears which was established in 1980 as SSI Unit, Kinetic Gears is an ISO 9001:2000 certified organisation since 1999 & at present it’s a family-owned business. The unit is an approved supplier in Automobile, Textiles, Coal, Steel, Power, Defense & Aviation Sector.

4. “To produce and supply defect free Gears, Gear Boxes
& MachinedComponentsat the most competitiveprice
as and when requiredby our Valued Customers.”
“Our Missionis to adequately empower individual worker,
supervisor, staff to significantly increase his Performance
Capability in order to achieve the desired goal through
mutual understanding and centeredleadership”.
Mission

5. CEO
Mr. Vishram Jamdar
MD / Marketing
Mr. Shree Jamdar
Head Conventional M/c
Shop and Maintenance
Head Quality
Head CNC
M/c Shop and PPC
Head Accounts
Head Heat
Treatment

8. 6 Parts of Rexnord, 3 Parts of Lemken and 1 Part
of Numec.

9. WE ARE PRODUCING 84 PARTS FOR VARIOUS
APPLICATIONS, VIZ. HEAVY VEHICLE GEAR
BOXES, ENGINES, FARM EQUIPMENTS ETC.

10. CM GEAR FOR ZF GEAR
BOX
TAILOR MADE SPIRAL
BEVEL GEARS
ZF 9S GEAR BOX
BEARING PLATE
ZF 9S GEAR BOX WASHER
NEPTUNE ENGINE SHAFT
ZF GB TACHO PINION FOR
MECHANICAL SPEEDO

11. ZF GB PULSE SENSOR FOR
ELECTRONIC SPEEDO
ZF GB GEAR SHIFT
PLUNGER
ZF GB SLEEVE FOR
SELECTOR ASSLY.
ZF GB GEAR SHIFT
PLATE
HINO ENGINE SPLINE
BUSH
THRUST WASHER FOR
AGB

12. HINO ENGINE FIP SHAFT
AGB MECHANICAL
SPEEDO SHAFTCAM
ZF GEAR BOX SYNCHRO
CLUTCH DISC
ZF GEAR BOX REV.
IDLER GEAR
STOPER FOR FARM
EQUIPMENTS

13. GEAR SHIFTING
LEVER
ZF GB MECHANICAL
SPEEDO WORM
ZF 9S GEAR SHIFT
FINGER
ZF GEAR BOX
SELECTOR ARMNEPTUNE ENGINE
PULSE SENSOR
HINO ENGINE FIP
COUPLING

14. INDUCTION HARDENED AND GROUND B26 SHAFTS FOR FARM
EQUIPMENTS APPLICATION

15. HINO ENGINE
DENSO SHAFT
NEPTUNE ENGINE
FAN SHAFT
HINO ENGINE FIP
SHAFT

17. Capacity Z=810mm , X & Y = 510 mm
With Dell-cam programming facility.
SN Machine Make Qty
1 VMC 850 with 24 ATC Jyoti 1
2 VMC 640 with APC & 24 ATC Jyoti 1
3 VMC Px40 With 24 ATC Jyoti 4
4 VMC Px10 With 24 ATC Jyoti 6
VERTICAL MACHINING CENTER

18. VERTICAL MACHINING CENTER WITH 4th AXIS
SN Machine Make Qty
1 VMC 850 with 24 ATC &
KITIGAVA 4th Axis
Jyoti 1
Capacity, Z = 810mm , X & Y = 510 mm
With Dell-cam programming facility.

19. Capacity : Ø10mm to Ø1600mm
& from 1.5DP to 52DP.
SN Machine Qty
1 Gear Hobbing Machines 7
GEAR HOBBINGMACHINE GEAR GRINDING MACHINE
SN Machine Qty
1 Gear Grinding Machines 1
Capacity : Module – 5, 300 mm
Accuracy : DIN CLASS 6

20. Capacity:- Ø 350mm x 800mm Length
SN Machine Qty
1 CNC Turning Centers 15
CNC TURNING CENTRE
SN Machine Qty
1 CNC DX 100 – Bar
feeder
1

21. SN Machine Qty
1 Broach Re-sharpening Machine 1

22. GEAR SHAPING MACHINE – 4 NOS.
MILLING MACHINE – 2 NOS.
SURFACE GRINDING MACHINE – 2 NOS.
CYLINDRICAL GRINDING – 4 NOS.

23. SLOTING MACHINE – 2 NOS.BROACHING – 4 NOS.

24. MURATA MAKE
TWIN SPINDLE CNC – 1 NO.
CYLINDRICAL GRINDING
MACHINE – 1 NO.
Machines added by Al Support

25. HEAT TREATMENT FACILITIES
Fully equipped Heat treatment shop approved by
Ashok Leyland & Mahindra & Mahindra with
following facilities:-
 Gas Carburizing
 Through Hardening
 Induction Hardening
 Sursulf Nitriding + Oxynit process
 PPT Hardening for non-ferrous
 ISO Thermal annealing
 Normalizing

26. GAS CARBURIZING FURNACE
Temperature Control Panel
&
Oxygen probe panel
Methanol & acetone Tank
with necessary Installation.
Flow Meter

27. INDUCTION HARDENINGMACHINE – 2 NOS
Power Rating : 75 Kw , IGBT Base
PLC controlled scanner
Range – ø10mm to ø110mm

28. Quality control room equipped with required measurement facilities
and dedicated team

29. INSPECTION FACILITIES
Dynascan Profile Projector
with DGMA Software
Lead & Profile checking machine

30. TRIMOS GEAR ROLL TESTER
SURFACE ROUGHNESSTESTER

31. SUPERFICIAL CUM ROCKWELL
HARDNESS TESTER
MICRO VICKERS HARDNESS TESTER
with 100X & 400X magnification

32. Metallurgical Microscope 100x ~ 1000x Magnification with 5 MP camera
16MnCr5 Soft
16MnCr5 Hard
EN 8D (Hard)

33. Digital Rockwell Hardness Tester

34. Autodesk Fusion 360 - CAD / CAM Software

35. Space Available – 1000 sq.mtr.
20% Excess Machining capacity is available
and can be utilized as per customer demand.
New and bigger space is identified and
finalized for shifting under one roof. Shifting
is expected by Dec-19.

37.  Incoming Inspection
 Set Up Change Approval
 In process Inspection
 Statistical Process Control (SPC)
 Final Inspection at Q-Gate / Firewall
We strive to achieve not just CUSTOMER SATISFACTION
But “CUSTOMER DELIGHT”
“PROCESS APPROACH” is the base of work
culture and we follow quality practices such as

38. Quality Documents / Records maintained
 PPAP of all the parts.
Incoming inspection reports
Material Test reports
Set Up Change Approval reports
Inprocess Inspection reports
Calibration records
Gauge History Cards
SPC reports
Final Inspection at Q-Gate / Firewall reports
WIS / SOP’s
Master Lists
Internal Rejection Analysis & record
Customer Complaint record
CAPA reports

39. Problem Solving Technique
 JDI (Just do it)
 8D
 QC Story
 Keiken Kan Dokyo (KKD)
 7 QC Tools

41.  RED tag Campaign
 5S
 Fixed point photography
 Worst point photography
 OEE
 SMED
 3M (Muda, Mura, Muri)
 Autonomous Maintenance etc…
 Value Stream Mapping

42. MRM
Training
by
Internal
Trainers
Red Tag
Campaign

46. Out of 34 selected Ashok Leyland suppliers, our project ranked first
in West Zone and in top 3 for national level competition in FY 16-17

47. National Winner – Silver, in Supplier Samrat competition of Ashok
Leyland FY -2017-18

48. Award from MIA

54.  Heading towards IATF 16949 certification. Consultant is
identified and the activities will commence from July-19.
 Purchasing 3D CMM (Mitutoyo CRYSTA-Apex S574
(Multiwire)) : To be installed at new place immediately after
shifting. Order is raised.