TEAM Industries Driving Innovation Through American Ingenuity
1. Driving Innovation
Presenting
TEAM Industries
Copyright 2005 TEAM Industries, Inc. All Rights Reserved
2. Driving Innovation
What we do:
Our core competency is
designing and manufacturing
systems that transmit power
and put it to work quietly and
efficiently.
We are proud of the American
ingenuity that has driven our
company and would like to
put it to work for you and your
organization.
www.TEAM-IND.com
3. Driving Innovation
Background
Designing & manufacturing drive-trains,
gearboxes, and related components since 1967
Six facilities ISO 9001:2000 certified or compliant
850,000 sq. ft. manufacturing space
1,000 employees
www.TEAM-IND.com
4. Driving Innovation
TEAM Industries
• Seven facilities covering 850,000 sq. ft. of manufacturing space
Cambridge 1967
Audubon 1984
Bagley 1992
Park Rapids 1994
Detroit Lakes 1995
Andrews, NC 2005
www.TEAM-IND.com
9. Driving Innovation
Research & Development
Innovative designs
Impressive and growing
intellectual property
portfolio
Vibrant “can do” staff
Market knowledge
Always searching for breakthrough technologies and
applications that bring new business to your markets
www.TEAM-IND.com
10. Driving Innovation
Design
35+ stations of Pro Engineer design
software
Experience to drive our clients’
concepts into robust and cost effective
designs
Genisys 3-D printer and other
prototype techniques used to swiftly
produce scale-models for review.
Mathematica math modeling software
Gear noise synthesis
Sound quality prediction
“What if” scenarios
www.TEAM-IND.com
11. Driving Innovation
Finite Element Analysis
Applied to Pro/E
models to verify product
integrity
MSC (FEA)
MSC (Adams)
ANSYS (FEA)
Pro/Mechanica
Modal analysis
www.TEAM-IND.com
13. Driving Innovation
Rapid Prototyping
Full-service prototyping
departments equipped with:
CNC mills & lathes
CNC hob, gear shaper, spline roller,
broach
Surface and cylindrical grinders, bore
hones
Heat treating
Sourcing for prototype castings.
Bringing ideas to life
www.TEAM-IND.com
14. Driving Innovation
Bench Testing
Designs are rigorously bench and field tested to validate FEA
results, prove function, and determine reliability.
Fourteen test benches
2 gas powered
10 hydraulic
2 electric
Driveline efficiency testing
Long-term durability testing
Component testing
Custom designed testing
www.TEAM-IND.com
15. Driving Innovation
Acoustic Testing
NVH Sound Quality Tools:
Hemi-anechoic chamber
25 HP electric motor and
dynamometer
LMS Cada-X, Pimento
Order / Spectral Analysis
Structural vibration to airborne
noise analysis
Microphones, accelerometers,
impact hammer
www.TEAM-IND.com
16. Driving Innovation
Field Testing
40 acre test track
Variety of conditions available on-site
Fleet of test vehicles
Component durability testing
FEA correlation
Data acquisition
www.TEAM-IND.com
17. Driving Innovation
TEAM Industries – Aftermarket
In 2000, TEAM Industries created TPS to begin marketing performance
enhancing products directly to the powersports industry. TPS gives
TEAM the ability to learn what drives our customer’s customer.
Goals:
•Gain market knowledge
•Product testing / research & development
•Marketing / brand name recognition
www.TEAM-IND.com
18. Driving Innovation
Dimensional Inspection
10+ Zeiss CNC coordinate measuring machines;
most with Vast scanning probes
6 Sheffield Cordax CMMs
Four M&M 4 axes CNC gear analyzers
Eight Gleason, M&M, and ITW gear rollers
Optical comparators, laser micrometers,
automated gages and SPC systems.
VJ Technologies, Philips, Optimas real-time
radiographic imaging system; 160KV X-ray tube,
19”x24”x21” capacity
Staff trained to all levels, including Senior Level
Certification in ASME Geometric Dimensioning
and Tolerancing.
www.TEAM-IND.com
19. Driving Innovation
Metallurgical Laboratories
Two complete metallurgical labs with
Buehler saws, mounting presses, and
polishing equipment
Experienced technicians with over 70
years of experience
Leco glow discharge spectrometer
Tukon micro-hardness testers,
numerous Rockwell and Brinell testers
Metallurgical microscopes
with still and video cameras
Magnetic particle and
ultrasound testing stations.
www.TEAM-IND.com
20. Driving Innovation
Die Casting
High pressure die casting 380, 390,
360, 369 alloys.
Squeeze casting 355, 356, 390, 319
alloys.
10 die cast machines from 500-1600
ton locking force.
Part sizes from 15-325 sq. inches.
Automated pouring, spraying, and
extraction for consistent part quality.
www.TEAM-IND.com
21. Driving Innovation
Finishing & Coating
Polishing
Cosmetic and function surface improvement of
aluminum castings.
Manual and automated polishing systems.
Chromating
Chrome conversion coating for aluminum.
Coating provides salt spray corrosion resistance.
Coating also improves paint adhesion on aluminum.
E-Coat Painting
Cross-linked epoxy primer designed for marine
environment corrosion protection.
www.TEAM-IND.com
22. Driving Innovation
Turning & Milling
More than 100 CNC turning centers;
as well as a variety of engine lathes
Machines from 5hp gangturn to
60hp twin turret; turnings from .25”
dia. x 2” to12”dia. x 48”.
Twin spindles, gantry and other
robotic part handling, live tool milling,
and other automation. 100+ CNC machining centers,
variety of tool-room mills and
dedicated milling equipment.
Vertical and horizontal mills from
5hp to 30hp, with spindle speeds to
12,000RPM; working envelope up to
40” x 28” x 28”
Part sizes from grams to 500lbs.
www.TEAM-IND.com
23. Driving Innovation
Gear Cutting
Over 2.5 million gears
produced per year
12+ CNC parallel-axis gear
hobbers, some with auto-loading.
Variety of manual hobbers
Crossed-axis gearing on five
Gleason 175 hypoid machines
CNC and manual gear honers,
shavers, and shapers
CNC hob and broach
sharpeners; Gleason bevel gear
cutter sharpener.
Six Fassler honing machines
with ancillary equipment.
www.TEAM-IND.com
24. Driving Innovation
Heat Treat
In-line induction hardening of shafts
TOCCO scanning induction machine
Tempering ovens
Automatic straightening equipment
Magnetic particle inspection.
In-house carburizing of gears and
complex shapes
Super Allcase carburizing furnaces
Endothermic gas generators
Preheat and tempering furnaces
Advanced automation and monitoring
systems
www.TEAM-IND.com
25. Driving Innovation
Grinding
More than 15 CNC cylindrical
grinders for post heat-treat finishing
of bearing journals and other
features.
Centerless grinders.
Internal grinders.
Surface grinders.
Manual cylindrical grinders.
Precision bore honing equipment.
Equipped with auto-loading
robotics where appropriate.
Accompanied by precision
measuring equipment including
laser micrometers and automated
gaging.
www.TEAM-IND.com
26. Driving Innovation
Rolling and Broaching
Eight broaches up to 15 ton,
horizontal and vertical.
Thirteen spline rollers for cold
forming splines up to 4” in length.
Variety of thread rolling and
other equipment for cold forming
threads or similar external
features.
Associated in-house tooling for
common sizes.
Ancillary gages and specialized
inspection equipment.
www.TEAM-IND.com
27. Driving Innovation
Cellular Manufacturing
Machines grouped together
for high-volume parts or
families of parts – single piece
flow.
Horizontal machining centers
grouped in pallet pools to
eliminate set-up time – flexible
scheduling.
45+ pieces of automation
equipment from gantry loaders
to 6 axis robots -- maximum
productivity.
In-house induction heat
treating and carburizing.
www.TEAM-IND.com
28. Driving Innovation
Assembly
Over 1 million assemblies per year
Dozens of modular and efficient assembly lines
www.TEAM-IND.com
29. Driving Innovation
Assembly
Single piece flow to
minimize WIP inventory
Highly automated,
including robotic
assistance
Automated 100%
monitoring for gear
noise levels
Continuous
streamlining through
Kaizen and other
techniques.
www.TEAM-IND.com
30. Driving Innovation
Sourcing
30+ years experience sourcing
complex sand, permanent mold,
investment, and lost foam castings in
iron, steel, and aluminum.
20+ million pounds of bar stock
annually; mill direct when
appropriate.
Subcontract for the skills of dozens
of platers, painters, annodizers, and
other industrial finishers.
Sourcing avenues to identify and
qualify suppliers around the world.
www.TEAM-IND.com