2. Company Overview 1
Who We Are 3
Engineering and Management Services 4
Piping Systems 5
Fabrication and Procurement 6
Construction 8
Maintenance 9
Gallery 10
contents
contact
KEYSTONE ENGINEERING
172 Evan Street,
Mackay,
Queensland 4740
Australia
Phone: (07) 4969 5942 Phone: (07) 5455 6445
KEYSTONE ENGINEERING (FABRICATION)
3 Action Street,
Noosaville,
Queensland 4566
Australia
3. 1engineering
keystone
Keystone provides full engineering, management, construction
and maintenance services for structural, mechanical and
piping disciplines. Through our offsite workshop we deliver an
assorted combination of fabrication and procurement to suit our
customers' requirements across a wide range of industries.
Keystone Piping concentrates specifically on a multitude of piping
systems and applications. We offer solutions for new and existing
infrastructure and are amongst the industry leaders for piping in
process plants, large pipeline distribution networks and piping of
all mediums. Our experience means we can provide engineering,
design and execution for the most challenging assignments.
We use 3D scanning & modelling along with computer aided design
programs to accurately carry out assessments of structural,
mechanical and piping assets. We provide our customers with
an accurate analysis of the integrity of their assets or can re-
design, model and fabricate new or modified components to
increase productivity and reduce operational downtime.
Our objective is to offer an alternative choice, using fresh ideas and an innovative approach.
We have extensive experience with various piping systems, utility treatment plants, bulk
materials handling and heavy engineering applications. Our management team consists
of qualified engineers, and recognized project and construction managers within the
industry. Our key is assigning each project with the right players from our management
team along with our experienced, and hand-selected work force, and ensuring they are the
right fit for your job… this gives us an advantage over our larger competitors.
Keystone is an engineering, construction, fabrication and asset management company.
company overview
4. 2engineering
keystone
Our capabilities within Piping Systems, Engineering, Management, Construction,
Maintenance, Fabrication and Procurement extend across the following industries:
–– Mining
–– Sugar Mills
–– Bulk Handling Ports
–– Power Stations
–– Gas – LNG, LPG and Water Treatment Facilities
–– Local Councils and Water Authorities
–– Water and Sewerage Treatment Plants
WHY KEYSTONE?
“In today's market low cost and high
efficiency is necessary to keep our
clients' businesses viable. Unlike the
large hierarchy-structured companies,
Keystone operates a lean but effective
projectized management structure by
engaging the right people who understand
results and will deliver outcomes. Our
minimal overhead cost allows us to
meet a challenging market and yet still
provide a team of highly qualified industry
professionals for a fraction of the price,
giving you a significant cost saving.”
Craig Heath
DIRECTOR
Ensuring the safety of our people and others in the
environment we operate within is our primary objective.
We strive to be at the forefront of safety management
and control. There is no job that is more important
than the safety of others. We understand that the
ability to manage safety well will in turn produce cost
efficient, high-quality and successful outcomes for all.
Keystone Engineering Services, through local
work within the Central Queensland region, has
developed a number of key relationships with
other contractors allowing us the ability to engage
these services, if required, to ensure all aspects
of your project are managed professionally.
company overview
5. 3engineering
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Andrew Williams
DIRECTOR
Andrew holds a Bachelor of Engineering – Mechanical (Hons) from Central
Queensland University. Upon graduating, Andrew relocated to Mackay with
G&S Engineering Services within the Anglo Alliance responsible for all wash
plant, shovel and dragline maintenance and shutdown contracts. After several
years Andrew joined the construction division working on dragline tub builds
and the Hay Point (HPX3) Expansion. In addition to these roles, Andrew spent
time working within the estimating and pre-contracts divisions, and completed
post graduate studies in project and program management. Soon after the
expansion of Keystone Engineering Services in Mackay, Andrew joined Craig on
the Grosvenor/Moranbah North Mine Expansion project as a package manager
delivering structural, mechanical and piping scopes across both greenfield and
brownfield sites. Andrew specialises in project management, project controls
and scheduling, and in particular mechanical and structural systems for heavy
engineering for draglines and shovels, as well as all facets of materials handling
within wash plants, conveyor systems, stackers and reclaiming systems.
Craig Heath
DIRECTOR
Since 2003 Keystone Engineering has grown and developed substantially. Craig
was one of the first employees while studying for, and gaining a Bachelor of
Engineering – Mechatronics (Hons) from Queensland University of Technology.
He worked within the company in the fabrication shop and as an engineer
before moving to London to work on various construction projects including
infrastructure for the Olympic Games. Returning to Mackay, Craig worked
on several construction and maintenance projects within the Bowen Basin
most notably the Grosvenor/ Moranbah North Expansion, Broadmeadows
Sustaining Operations Project, South Walker Creek CHPP Project, and the
Dawson Mine Flood Immunity Projects. He gained employment for the likes of
G&S Engineering, Downer EDi Engineering, Keystone Engineering and Mainteck
Pty Ltd in various engineering and senior management positions. He then
established Keystone Engineering Services alongside Keystone Engineering
to focus on site services offered to the mining, port, sugar, council and power
industries. Craig specialises in project management, site supervision and in
particular piping systems, having completed post graduate studies in project
and program management along with various specialised piping certifications.
who we are
6. 4engineering
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Keystone prides itself on being an engineering-focused company. We
carry this approach through to our onsite engineering and management
services. Our team is a well balanced combination of engineers
and industry experts with a great deal of experience with projects
and shutdowns on heavy machinery, processing plants and piping
systems. We are continually working on innovative, more efficient
and safer systems and techniques to elevate the industry standard.
Keystone has skilled professionals and accomplished supervision
that can achieve the outcomes your project or shutdown needs.
Our team can assist with design, engineering, planning, scheduling
and executing. The directors, both experienced engineers, carry
post graduate qualifications in project and program management
and our aim is to listen and work with our clients to provide the
most effective engineering and management solution.
Our management team has extensive professional
experience gained from working throughout
Central Queensland and the Bowen Basin.
This includes management roles within:
• CHPP construction and major upgrades
• Conveyor and material handling upgrades
• Major maintenance shutdowns on draglines, shovels and CHPP
• Pre-contracts estimating and commercial negotiation
• Construction field supervision and field engineering
• Brownfield and greenfield construction works
• Port expansions
• Water treatment plants
It is through this experience that we understand
your needs, and can discuss your specific
project requirements in detail. We can provide
professional services for the following:
• Shutdown planning and maintenance
• Design modelling, 3D scanning and survey
• Project management, field engineering, scheduling,
cost control and quality management
• SMP superintendents and supervision
• Third party and sub-contractor management
• Commissioning and start up
engineering and
management services
We ensure compliance
with industry best practice
management offering
complete scheduling,
earned value (EV) and cost
analysis reporting systems.
7. 5
Keystone Engineering offers a full range of piping solutions for various industries and applications. Our
capabilities include design, construction, maintenance, integrity and fabrication of all piping systems. Keystone
has key personnel with expert knowledge and experience with diverse piping systems in the commercial,
mining, sugar, port, power station and council asset sectors. We will design, supply, install and maintain the
complete system from the supply (tanks, sumps, dams etc...) to pumping and piping reticulation systems.
Our services include:
• CHPP Piping Design, Maintenance & Installation
• Fire Water Systems
• Storage Tanks and Sumps
• Fuel Storage and Distribution Systems
• Potable Water Treatment Plants
• Sewerage Treatment Plants
• Dust Suppression Systems
• Compressed Air Facilities
• Slurry Pumping Reticulation
• Basalt & Wear Resist Lined Pipe Spooling
• HDPE (Poly) Piping – Butt Welding and Electrofusion
• PVC & UPVC Piping Systems
• Trenching and Civil Works
• Carbon & Stainless Steel Pipe spooling
• Roll Groove, Shouldered and Threaded Pipe
• Pressfit Stainless Tube Systems
• Lubrication Systems
• Hydro and Pressure Testing
• Irrigation systems
• Water tanks and booster pumps
• Mine hoses and spraybars
piping systems
Keystone can supply or source all your piping
materials, fittings and special-purpose valves etc...
at a very competitive rate. We offer free engineering
support service that will evaluate and determine
the best suited application for your business.
piping
keystone
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Our business retains a number of highly qualified and
experienced welders and tradesmen with invaluable skillsets
to accommodate the most complex fabrication and piping
projects. The key areas within the fabrication arm are:
• Specialised Stainless and aluminium welding
• Fabrication of structural and heavy steel componentry
• Switchboard and enclosure fabrication
• CNC water jet profile cutting
• Precision engineering
• Custom fabrication
• Pipe welding and fabrication
• Chutes and tanks
• Sheet metal fabrication
• Truck body / vehicle modifications
• Pump skids, frames, machine guarding & pipe supports
• Conveyor Idler frames and belt weighers
• Ship loader cabins and componentry
• Invention & prototype design and manufacturing
Our workshops quality is second to none and we pride
ourselves on delivering products that makes sure our
clients come back to us again and again. We are continually
improving our systems and procedures within the workshop to
ensure we are compliant with all relevant standards. Our
Quality Management System is used to monitor and control
our quality assurance and generate ITP’s & check sheets to
align with our clients' specific requirements.
fabrication and
procurement
Keystone Engineering fabricate and supply a large spectrum of products
and components for numerous industries in Australia and abroad. Our
large workshop facility on the Sunshine Coast caters for small intricate
assignments through to full supply chain management for large projects.
Our workshop uses the latest 3D CAD programs (SolidWorks
and Pro CAM) to design and draft all our products leaving no
room for error. We can illustrate and demonstrate to our clients
exactly what will be receiving and guarantee that it will work.
9. 7engineering
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fabrication and
procurement
Our workshop includes state-of-the-art machinery and
equipment including:
• CNC Abrasive Water Jet Cutter
• CNC Plasma Cutter
• Guillotines
• Press Brakes
• Welding equipment (including ARC, TIG, MIG, Pulse MIG,
Gas as well as spot welding and stud welding)
• Lathes
• Milling Machine
• Pipe roll groove and threading machines
Having been established in 2003, we have built upon
our network of material suppliers and our procurement
capacity now offers the ability to source both nationally and
internationally. For large scale procurement, we have the
buying capacity to offer bulk order materials and fabrication
packs from Asian suppliers at competitive market rates.
Keystone offers a wide range of
Switchboard enclosures for a variety
of electrical applications including:
Underground Portals, custom
Stainless IP rated boards, powder
coated enclosures and large switch
rooms. These boards are designed
and modelled in SolidWorks to
ensure compatibility with the switch
gear and other mechanisms.
Being centrally located to the
industries we work within, we
are able to quickly transport
items via major couriers. We
ensure all items are inspected
upon despatch and delivery
to ensure our clients always
receive the high quality
workmanship that is expected.
10. 8engineering
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construction
Our capabilities comprise
of fulfilling the project
life-cycle of engineering,
procurement, construction
and management for
structural, mechanical
and piping services.
Keystone Engineering has a proven
track record in the completion of
small to medium projects across
a range of industries. Our ability to
manage projects from conception,
design through to in-house fabrication
and on-site construction allows us
to maintain control of all aspects
of the contract even for the most
challenging assignments.
Keystone's construction experience ranges from minor capital works
projects to large design, fabrication and site installation projects.
We have highly experienced personnel that specialise in erecting
structural steel, installing conveyors systems & transfer towers and the
complete implementation of intermediate to advanced piping systems
utilising HDPE, steel, lined and stainless steel pipe.
The industries and equipment we work within are:
• Coal Handling Preparation Plants
• Materials Handling Systems
• Water Treatment Plants
• Ports
• Stackers, Reclaimers
• Conveyor and Transfer Tower Systems
• Water Transfer and Storage Systems
• Power Plants
• Infrastructure Services
Keystone Engineering pride themselves on the quality, safety and
efficiency of the services they provide. This is achieved through an
engineering approach through all facets of the project, where safety
is paramount, new ideas are proposed, measurable milestones and
detailed reporting are transparent. We continually strive for cost
efficiencies and savings, as well as quality deliverables.
Partnerships with civil and electrical contractors are also available when required. This provides our clients
with the peace of mind that their projects are completely managed from initiation through to completion.
11. 9engineering
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maintenance
With access to a diverse workforce we can
propose site-specific ongoing maintenance
services at market competitive rates.
Our maintenance capabilities include:
• Wash plants
• Draglines and shovels
• Materials handling and conveyor systems
• Water treatment plants
• Sewerage treatment plants
• Solar systems
• Piping systems, design and modifications
• Dams and water transfer
• Stacker and reclaimers
• Smp integrity and analysis
• Boilers and pressure vessels
• Pumping stations
• Hydro carbon storage
At Keystone we understand the constraints around
shutting down plant and equipment and any downtime
certainly costs the company in more ways than one. Our
preventative maintenance strategies can optimise and
increase production whilst trying to reduce any downtime. We
ensure the maximum amount of planning and pre-thought
goes into every activity to avoid costly consequences.
A key advantage of utilising Keystone
Engineering Services rather than
larger competitors is that our
clients deal directly with the senior
management. They are continually on-
site to discuss your needs and provide
solutions to your assets. They will
be there to ensure you are receiving
a safe and professional service, as
well as high-quality management,
labour and equipment resources.We offer the full labour hire solution for
maintenance down days and planned
shutdowns and can supply labour at short
notice for unplanned breakdowns.
