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Gapesco Profile 2021
- 1. STRONG PRESENCE IN •Refinery, oil and gas. • Petro chemical and fertilizer. • Power plants. • Electromechanical works. • Industrial plants. • Water treatment plants.
- 2. List of contents ➢About us ➢ Safety policy ➢ Quality policy ➢ GAPESCO records ➢ GAPESCO Vision and mission ➢ GAPESCO certificates ➢ Organization chart ➢ Our services ➢ Our clients ➢ Recent projects
- 3. About us GAPESCO isaleading Petroleum and Engineering Services Company founded in 1999 to match - up with the ever expanding services market in Egypt and middle east. Over these years we have matured an outstanding track record. GAPESCO is a a firm based on integrity and trust, following a systematic approach designed to prevent, detect, and resolve any potential concerns , supported by tools and processes and a zero tolerance policy and provided by a fully equipped and highly experienced team. GAPESCO is certified in quality and management system ISO 9001:2015, in the environmental management system ISO 14001:2015 and Occupational Health and Safety OHSAS 18001 Our highly customizable solutions and services empower customers in Egypt to perfectly address their diverse needs in areas, such as civil, mechanical and electrical engineering works. Our success can be measured in several ways sustained growth, higher annual return, market share increase, business diversification are only some of the indicators. Our success relies on our human resources, the professionalism of our well exposed engineers, the technical experience of ours, and our accurate quality initiatives. In addition, working in parallel with our customers, we support their continued growth and improved profitability. This in turn strengthens the value of our business model, while ensuring exponential growth for GAPESCO. GAPESCO For Petroleum and Engineering Services
- 4. Vision & mission Vision Tobe the most preferred service company with special focus in safety & quality and deliver the best service to our clients. Mission To maximize our client’s profits through GAPESCO highly competent personnel focused on high quality with high safety performance. INTEGRITY PROFESSIONALISM TEAM WORK RESPECT GAPESCO COMMITMENT CORE VALUES GAPESCO For Petroleum and Engineering Services
- 5. Safety policy Safety ,healthand environment are our company first priority . It is every employees responsibility at all levels. We maintain a safety and health program conforming to the best practices of organizations of this type. To be successful, such a program must embody the proper attitudes toward injury and illness prevention on the part of supervisors and employees. It also requires cooperation in all safety and health matters, not only between supervisors and employees, but also between employees and their co-workers. Only through such a cooperative effort can an effective safety and health program be established and preserved. The safety and health of every employee is a high priority. Management accepts responsibility for providing a safe working environment and employees are expected to take responsibility for performing work in accordance with safe standards and practices. Safety and health will only be achieved through teamwork. Everyone must join together in promoting safety and health and taking every reasonable measure to assure safe working conditions in the company. GAPESCO For Petroleum and Engineering Services
- 6. Quality policy Competence, technicalcapability, professional and careful Management of works , have allowed us to improve competitiveness and satisfy our customers. Our business environment ” highly competitive ” pushes us to constantly improve quality to obtain higher performances. As you will certainly gain from our presentation although our initial but consistent growth has been mainly through relatively minor projects it is a fact that in the last 5 years our concentrated effort in large National important projects ruled strictly under international consultant , standards , quality control and safety procedures have indeed enGAPESCOed us the necessary confidence to commitments that our clients appreciate . GAPESCO For Petroleum and Engineering Services
- 7. GAPESCO Records last2 years record 2019 2020 ➢ 2,560,000 Hrs Total working hours. ➢ 0 Hrs lost time due to injures. ➢ 0 Hrs lost time due to rework. ➢ No environmental issues ➢ 1,550,000 Hrs Total working hours. ➢ 0 Hrs lost time due to injures. ➢ 0 Hrs lost time due to rework. ➢ No environmental issues. GAPESCO For Petroleum and Engineering Services
- 8. GAPESCO certificates GAPESCO For Petroleumand Engineering Services
- 9. Organization chart CEO /Deputy CEO Administration HR Accountant QC manager Qc engineers Qc tech HSE manager HSE officers HSE watchers Projects manager 3 project manager 10 site engineers Tech office manager 2 technical office engineers 2 drafits man 2 Tendering Engineer Procurement manager Proc. officer GAPESCO For Petroleum and Engineering Services
- 10. Our service TURNAROUND& SHUTDOWNSERVICES We have highly-experienced, trained personnel in all construction crafts, including industry-leading specialty alloy welding, a dedicated boiler services group, and the best planner/schedulers/project managers in the business. In addition, we have the capability to self-perform all engineering & design, capital construction, and soft craft (scaffolding, painting, abatement, insulation) services required for turnarounds and outages. GAPESCO For Petroleum and Engineering Services GAPESCO understands the importance of successful plant turnarounds to the overall success of your facility’s operations, providing a window of time to address vital maintenance and process equipment improvements that cannot occur while the plant is in operation. We also understand that every day of lost production and every dollar of excessive cost impact the plant’s bottom line, while poor work quality and safety performance can have an even greater impact – we have demonstrated success in keeping a fast-track schedule while maintaining our focus on quality work, executed safely and cost-effectively
- 11. Our service Manpower supply GAPESCOis an organization that values its clients and helps them meet their business goals by providing them with manpower Supply Services provide quality personnel to the fields of expertise that you need for your projects to be completed. Providing complete recruitment solutions, sourcing and supplying quality staff throughout the world. We are providing more than 1200 highly qualified professionals and skilled labors for TOWN GAS Company in Cairo and more than 50 employees for METHANEX in Damietta to support with the best level workforce in a short, medium and long term basis. GAPESCO For Petroleum and Engineering Services
- 12. Our service Maintenance solution 1.Under pressure leak sealing: Hyperlink 2. Composite Repair: Hyperlink 3. Hot Tapping : Hyperlink 4. Valves Maintenance: Hyperlink 5. Metal rebuild and Cladding: Hyperlink 6. Flange Face Repair: Hyperlink 7. Heat exchanger and tube cleaning: Hyperlink GAPESCO For Petroleum and Engineering Services
- 13. Our service GAPESCO ForPetroleum and Engineering Services Piping Fabrication and Erection We have a wide experience in the field of piping fabrication and installation work in several fields such as industrial, oil fields and gas plants. Our work is not limited to a certain pipe class of material, but also for any piping material type such as Carbon steel, Stainless steel and Alloy steel. We have one of the best qualified welders group according to ASME standards and professional site Q.C staff
- 14. Our service GAPESCO forsupplies, general contracting and Engineering Designs S A E ▪Non-metallic piping system GAPESCO have the right to be experts in non-metallic fabrication and installation piping different systems (H.D.P.E, GRP, PVC, and UPVC) due to it's great experience in this field. GAPESCO has the most powerful professional non-metallic piping team in Egypt and Middle East. GAPESCO is keen to develop the expertise of its staff through specialized training programs by European experts through GAPESCO's partners in plastic welding technology such as Ritmo, Italy
- 15. Our service Electro-mechanical worksinstallation Mechanical equipment installation such as: Pumps, Blowers. Belt. Conveyors, Generators, Motors and Gear Reducers, Including leveling & alignment. Electrical works installation including cables, cable tray, electrical panel's Germination and instrumentation. Ducting fabrication, installation, and insulation Ventilation system HVAC. Supply of all necessary manpower and material (or mechanical works such as: Piping, Fitting, Bolts, and Paints etc. GAPESCO For Petroleum and Engineering Services
- 16. Our service GAPESCO forsupplies, general contracting and Engineering Designs S A E Steel structure fabrication and erection We have the right expertise and facilities for the steel structure design and fabrication. We are familiar with design and fabrication according to the international building codes.
- 17. Our service Commissioning &Maintenance • Our commissioning services will take you from initial start-up through ongoing maintenance plans, and anything else in between. Our decades of experience—combined with the best professionals in the business—have given us the operations expertise and thorough knowledge of procedures to conduct the most effective commissioning activities. • GAPESCO will utilize the latest maintenance techniques and best management system to maintain Oil and Gas Equipment. • Our wide range of maintenance services will be available either on site or in workshops. • We can support any clients during plant shutdowns with a fast track plan to comply with shortest time schedule. GAPESCO For Petroleum and Engineering Services
- 18. Our service GAPESCO forsupplies, general contracting and Engineering Designs S A E Sandblasting and painting GAPESCO provide various types of blasting and painting services to the Oil and Gas Industry, including UHP (ultra high pressure), hydro blasting and more traditional grit and steel ball blasting. we understand that surface preparation is essential for satisfactory performance of any paint system. All our coating systems are applied in accordance with the respective paint manufactures specications. This process in closely monitored throughout the coating application.
- 19. Our clients • METHANEX •SESCO TRANS • Royal cement • MOPCO • EPROM • Canal sugar. • Petroment • San Masr • GS C&E • Egyptian Pantomimical Company • Kima Aswan • Elswedy power system (PSP) • Town gas • HELWAN FERTILIZATION • SGM ( Sukkari • Gas masr • IPS • SIAC • Petrojet • ERC • Egyptian Petrochemical • Elab • ENPPI • TECHNIT • SIDPEC. • APRC. • Alexandria Fertilizers Co • Egyptian Fertilizers Co • Helwan Fertilizers Co. • MOPCO. • Egyptian Basic Industries Co. (EBIC) GAPESCO For Petroleum and Engineering Services
- 20. GAPESCO Workshop Highlights Location1: Alexandria :Kilo 10 Alexandria - Cairo Agriculture road. Area: 3,000 Sq. Mt. Location 2: Damietta : New Damietta Industrial zone. Area: 1500 Sq. Mt. Specialization: steel structure, steel & stainless steel tanks , metallic &non metallic piping fabrication and sand blasting GAPESCO For Petroleum and Engineering Services
- 21. GAPESCO Equipment 1. 2 Cranes(55 ton& 25 ton) 2. 20 Trella 3. 4 loaders CATERPILLAR CAT 966G 4. 9 Excavators different sizes. 5. Diesel Generators (40 kw &80 kw &250 kw). 6. Air Compressors (70 bar &150 bar) 7. Sand Blasting Machine. 8. Pipe cutting & threading M/Cs. 9. Testing water pumps. 10. Forklifts ( 5 ton& 10 ton & 15ton 11. Automatic Cutting Torches 12. Airless Painting Machines. 13. Electrical painting machines. 14. Electrical welding Machines 15. Co2 S . Automatic welding machines. 16. Diesel Welding Machines 17. Drilling Machines. 18. Rolling Machines 19. Man lifts (42m) 20. 4 Pick Ups 21. 3 Water tank trucks. GAPESCO For Petroleum and Engineering Services
- 22. Recent projects MOPCO MajorShutdown – Waste Heat Boiler Replacement Job . Scope of work: • Lifting and transporting old WHB (55 Ton) from the temporary platform in site to the scrap area. • Transporting new WHB bundle with its temporary shell (35 ton) to the site and resting it vertically on the temporary platform. GAPESCO For Petroleum and Engineering Services • Lifting the old shell (25 Ton) from the main WHB and resting it horizontally in site for inspection. • Lifting the temporary shell (5 Ton) and resting it on the old bundle. • Lifting and tilting the old shell (25 Ton) after inspection using two suitable cranes and resting it on the new bundle. • Lifting and transporting Old W.H.B bundle with temporary shell (35 Ton) to scrap area. • Lifting and assembling New W.H.B bundle with Old shell (55 Ton) on the Online Position. • Avail the cranes and manpower to perform the replacement activities
- 23. Recent projects SOPC -Catalyst Reformer Tubes Inspection . Scope of work: • Project: External Inspection for Catalyst Reformer Tubes (Eddy Current Test & Laser Profilometry) • Client: Suez Oil Processing Company - SOPC • Location: Suez - Egypt • Signature date: October, 2018 • Duration: One Year • Project Objective: External inspection for catalyst reformer tubes included the following tests:- GAPESCO For Petroleum and Engineering Services
- 24. Recent projects APRC PropaneCompressor Installation • Design and construct the Compressor and auxiliary skids foundations. • Design, Fabricate and construct the sunshade foundations and steel Structure. • Design, Fabricate and install Over Head (EX) Crane 5 Ton Capacity. • Execute all relevant piping works • Assemble and Install Reciprocating Propane Compressor and its Auxiliary skid. • Implement all electrical Works including provision of 400 Am Service panel, lighting fixtures and Cables lying. • Implement all relevant civil works including the construction of MCCs and UPS Rooms Scope of work: GAPESCO For Petroleum and Engineering Services • Project: Propane Compressor Installation and its Sunshade. • Client: Amrya Petroleum Refining Company (APRC) • Location : Alexandria, Egypt • Project Objective: Revamping Unit 13A Capacity by installing additional Propane Compressor • Duration: July 2017/July 2018
- 25. Recent projects EFC ProcessGas Cooler Scope of work: GAPESCO For Petroleum and Engineering Services • Project: REPLACEMENT OF PROCESS GAS COOLER (P.G.C.) During General Turn Around July/August 2017. • Client: Egyptian Fertilizer Company ( EFC ) • Location : Ein El-Sokhna Suez Egypt • Project Objective: Replacement of the existing P.G.C. in EFC with new one procured by EFC, the job was done during the summer shut down in July/August 2017. All works were processed according to the manufacturing installation recommendations and guide lines submitted by EFC. • Duration: July/August 2017
- 26. Recent projects ABU QIRPETROLEUM Company Public Address Systems Scope of work: GAPESCO For Petroleum and Engineering Services • Project: Revamping Public Address Systems For PII, PIIQ, & PIIC Platforms. • Client: ABU QIR PETROLEUM Company • Location : Alexandria – Egypt • Project Objective: Construct the appropriate infrastructure to support the critical operation of Abo Qir Petroleum, and to prepare for future trends to meet operational and safety compliance needs.. • Duration: One Year • Scope: •The EPC Project main scope is to replace the two separate systems by one modem standalone public address and general alarm system •Revamp the existing systems loud speakers, beacons, remote access units, microphone stations. •Revamp the existing cables, accessories, trays and junction boxes •Tie-in the proposed new PA and GA system with the existing Fire & Gas and ESD systems for the overall P-II Complex. •Commissioning, testing and handover of the completed works to Abu Qir Petroleum company team.
- 27. Recent projects Annual ComprehensiveMaintenance Contract for Sonker plant phase A1 • Provision of Skilled Manpower “Engineers, Supervisors, technicians and all required tools for the maintenance , shutdown and start up Works. • Management and supervision of ship arrival and unloading activities. Scope of work: GAPESCO For Petroleum and Engineering Services Main contractor GAPESCO
- 28. Recent projects Canal SugarInternal natural gas piping net work – EPC project Scope of work: GAPESCO For Petroleum and Engineering Services • Design, Supply, laying, erection and commissioning of Canal sugar internal natural gas piping network. Main contractor GAPESCO
- 29. Recent projects Hydrogen Pipelineproject – EPC Project between ELAB/APRC • Detailed engineering . • Procurement. • Fabrication. • Sand blasting and painting. • Erection include all tests. • Commissioning. Scope of work: GAPESCO For Petroleum and Engineering Services Consultant EPROM Main contractor GAPESCO
- 30. Recent projects Install VaporRecovery Arm in the jetty area Methanex,Damietta Install vapor recovery Arm to recover the methanol vapor from the shipping, which is not in compliance with the approved EIA (Environmental Impact Assessment): 1. Dismantle the old loading arm 2. Install Vapor Recovery Arm . . Scope of work: GAPESCO For Petroleum and Engineering Services
- 31. Recent projects General serviceagreement for GRP fire ring network maintenance and upgrade Modify the route of fire ring line PCR NO D866581. Repair any observed leak in fire ring network include excavation, and tests. Upgrade the existing fire ring network to be HDPE instead of GRP Scope of work: GAPESCO For Petroleum and Engineering Services
- 32. Recent projects Replacement ofthe reactivation 1E-1511. METHANEX • Develop job & lifting plan. • Install 1200 m3 scaffold. • Remove the old insulation. • Cut and weld 650 inch during the crane is suspended the load. • Replace the old reactivation by the new reactivation according to the lifting plan. • Install the new insulation. . Scope of work: GAPESCO For Petroleum and Engineering Services
- 33. Recent projects METHANEX NDDAirrigation line • Scope of work: supply and install 10 km of pvc 10” pipe line, supply and install cs pipe line more than 2000 welding inch during plant is in operating mode, perform mechanical tie in in with the exciting effluent line during plant in operating mode and install all control valves and preform the electrical tie in during the plan is in operation mode also preform all civil scope ( lump sum project) Scope of work: GAPESCO For Petroleum and Engineering Services
- 34. Recent projects Smoha Watertreatment plant extension • Fabricate 6000 DI of HDPE. • Install around 4000 DI HDPE. . Scope of work: GAPESCO For Petroleum and Engineering Services
- 35. Recent projects Adding anew redundant exchanger for 1E-1510 METHANEX • Adding a new redundant exchanger for 1E-1510 • Change the location of the exiting 1E-1510. • Fabricate and install 700 C.S inch pipe line. • Fabricate and install 850 GRB inch pipe line. • Install 3 ton steel structure supports. • Preform all required civil works. . Scope of work: GAPESCO For Petroleum and Engineering Services
- 36. Recent projects METHANEX coolingtower revamping project • Replacement of the actual dispersion system • Replacement of 40% of the drift eliminators • Replacement of missing or defected spray nozzles • Replacement of the defected firefighting system supports • Repair the existing wooden partition walls • Replacement of missing or defected wetting nozzles. • Erect all required scaffold. Scope of work: GAPESCO For Petroleum and Engineering Services
- 37. Recent projects Upgrade firewater ring for WASCO . Scope of work: • Fabricate & install & test and commissioning of 4.5 km under ground HDPE fire ring network GAPESCO For Petroleum and Engineering Services
- 38. Recent projects GAPESCO forsupplies, general contracting and Engineering Designs S A E METHANEX Replacement of the attemperator valve s for aux boiler • Scope of work: fabrication and erection of alloy pipe more than 2000 DI during the plant is in shut down mode for AUX boiler A & B. • install 4 attemperator valves by our static& lifting and instrument team. Scope of work:
- 39. Recent projects ▪METHANEX InstallNew RO Unit Fabricate and erect all steel structure works during the plant is operating mode. Casting more than 1000 m3 concrete during the plant is in operation mode. Supply and fabricate for CS, SS, HDPE pipes different sizes. Piping erection for CS, SS, HDPE pipes different sizes during the plant is operating mode. Perform all required I&E works for internal and external works Scope of work: GAPESCO For Petroleum and Engineering Services
- 40. Recent projects ER teammanpower supply agreement for E METHANEX GAPESCO provide Methanex with a highly qualified professionals and skilled emergency response team in Egypt and middle east. Scope of work: GAPESCO For Petroleum and Engineering Services
- 41. Recent projects ▪Town Gasinstall 300 km HDPE of gas pipe line network at Alexandria Excavate and pack filing of 300 km. install 300 km HDPE of gas pipe line network at Alexandria. Connect propane gas for 40,000 Customer in Alexandria. Scope of work: GAPESCO For Petroleum and Engineering Services
- 42. Recent projects GAPESCO forsupplies, general contracting and Engineering Designs S A E METHANEX provide accessibility for valves (Engineering &Procurement& Construction) Design & supply & fabricate and install for 51 modified platform (steel structure (67 ton) and aluminum step ladders (31)) Scope of work:
- 43. Recent projects GAPESCO forsupplies, general contracting and Engineering Designs S A E METHANEX new RO unit • Install new RO unit in it’s permanent location. • Prefabricate and erection of metallic and non metallic piping system. • Prefabricate and erection of all steel structure. Scope of work:
- 44. contact us 7 Road# 201 Degla, Maadi, Cairo, Egypt www.gapesco.com info@gapescoeg.com +2 012 280 51500 +2 02 2520 3409
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