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Combined Pile-Raft Foundations (CPRF) in theory and
engineering practice • Current developments
Prof. Dr.-Ing. Rolf Katzenbach
• Director of the Institute and the Laboratory of Geotechnics · TU Darmstadt
• Past Chairman of the Technical Committee 212 “Deep Foundations“ (TC 212) of the
International Society for Soil Mechanics and Geotechnical Engineering (ISSMGE)
• Board Member of the German Tunnel Association (STUVA)
• Board Member of the German Geotechnical Society (DGGT)
• Publicly Certified Expert and Independent Checking Engineering (ICE)
Dipl.-Ing. Steffen Leppla
• Research Associate at the Institute and Laboratory of Geotechnics · TU Darmstadt
• Certified Independent Expert for Geotechnics of metro and tram systems
Symposium
„Pile design and displacements“
The Hague, The Netherlands, 27th May 2016
2
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Soil-structure interaction
What’s the problem?
• Settlements
• Differential settlements
• Tilting
Frankfurt Clay
Marl
Sandstone
Rocky Marl
Gypsum
Dubai Sandstone
1– 3 [MN/m²]
1 [%]
Deep foundation systems
 planning
 design
 construction
 utilisation
3
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Messeturm
MAINTOWER
Commerzbank
ECB
West East
Subsoil in Frankfurt am Main, Germany
Es(z) = 15 - 50 MN/m2
Es(z) > 250 MN/m2
z
4
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Marriott-Hotel · Frankfurt am Main, Germany
Construction time: 1973 - 1976
Height: 162 m
Foundation: raft foundation
max. settlements: 34 cm (!!)
5
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Compensation of the settlements differences
Stiff concrete
cells (hotel area)
Flexible steel
construction
(office area)
Hinged
connections
Jacks
Jacks
Marriott-Hotel · Frankfurt am Main, Germany
6
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Foundation:
raft foundation
Height:
155 m
Settlements:
min. 10 cm
max. 22 cm
Δ 12 cm
Deutsche Bank · Frankfurt am Main, Germany
7
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Settlement isolines
Deutsche Bank · Frankfurt am Main, Germany
22
8
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Compensation system in the joint between high-rise building and
the adjacent building
high-rise building
adjacent building
jacks
Deutsche Bank · Frankfurt am Main, Germany
9
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Construction time: 1975 - 1978
max. settlements: 20 cm
Old Dresdner Bank Hochhaus · Frankfurt
Bohrpfahlwand Baugruben-
sicherung
Pressure cushion
h = 0.4 m
Bored pile wall
Retaining wall
Raft thickness: 3.0 – 4.0 m
~ 7.0 m
~ 5.0 m
10
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Skin friction pile
Base pressure
Foundations
Shallow foundations Pile foundations
Combined Pile-Raft
Foundation (CPRF)
Soil-structure interaction
11
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
 

 dy
dx
y
,
x
,
s
)
s
(
R k
,
raft
     




m
1
j
k
,
raft
j
,
k
,
pile
k
,
tot s
R
s
R
s
R
     
s
R
s
R
s
R j
,
k
,
s
j
,
k
,
b
j
,
k
,
pile 

Total resistance of the CPRF:
Pile resistance:
Raft resistance:
, ,
1
,
( )
( )
m
pile k j
j
CPRF
tot k
R s
R s




CPRF coefficient:
Combined Pile-Raft Foundation (CPRF)
12
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Circular Raft Single Pile “1-Pile-Raft-Model”
l = 30.0 m
D = 1.5 m
Dslab = 12.0 m
d = 1.0 m
Three foundation types
Combined Pile-Raft Foundation (CPRF)
13
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Axial Force
Settlement
5 MN
8 MN
13 MN
Single pile foundation
s = settlement
Combined Pile-Raft Foundation (CPRF)
s
14
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Combined Pile-Raft Foundation (CPRF)
15
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
s
Axial Force
Settlement
4 MN
6 MN
12 MN
“1-Pile-Raft-Model” → Pile-Raft Interaction
s = settlement
Combined Pile-Raft Foundation (CPRF)
16
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Combined Pile Raft
Foundation
Spread Foundation Pile Foundation
Thickness of raft: d = 1.0 m
Diameter of pile: D = 1.5 m
Variations of pile center distance: e/D = 3.0 / 6.0 / 8.5
Variations of pile length: l/D = 10 / 20 / 30
Numerical Studies
Basic studies on the pile-pile interaction
17
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
d = 1.0 m
D = 1.5 m
e = 3 · D = 4.5 m
l = 20 · D = 30 m
Configuration of the model with 25 piles (e/D = 3)
Basic studies on the Pile-Pile Interaction
18
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
d = 1.0 m
D = 1.5 m
e = 6 · D = 9 m
l = 20 · D = 30 m
Configuration of the model with 9 piles (e/D = 6)
Basic studies on the Pile-Pile Interaction
19
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
e / D = 6.0
e / D = 3.0
Load settlement behaviour
Basic studies on the Pile-Pile Interaction
20
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Pile
Foundation
e = 3 · D
CPRF
e = 3 · D
Load settlement
behaviour
Basic studies on the Pile-Pile Interaction
21
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Pile
Foundation
e = 6 · D
CPRF
e = 6 · D
Load settlement
behaviour
Basic studies on the Pile-Pile Interaction
22
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Proof and safety concept for CPRF
= G ∙ R ≈ 2.00
23
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
SLS is more relevant!
Proof and safety concept for CPRF
24
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
.
.
. Details:
www.issmge.org/tc212
ISSMGE ·
Technical Committee TC 212 Deep Foundations
International
CPRF-Guideline
25
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Constitutive law
(non-linear and stress dependent)
Numerical Analysis
Modelling soil-structure interaction
Geometry
(3-dimensional model)
 2
 3
1
Fs
Fc
hydrostatic axis
26
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Bridge pier foundation types
Option 1:
Spread Foundation
Option 2:
CPRF with 6 Piles
Option 3:
Pile Foundation with
12 Piles
27
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Numerical model of foundation elements
Option 1:
Spread Foundation
Option 2:
CPRF with 6 Piles
Option 3:
Pile Foundation with
12 Piles
28
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Comparison of settlements
Pile Foundation
Spread Foundation
Combinded Pile-Raft Foundation
Settlement
[cm]
Resistance [MN]
Working Load: 30 [MN]
1.2
3.6
11.1
29
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Comparison of costs
Settlement
Costs of pile production
(Assumption: 600 € per meter)
Spread Foundation 11.1 cm -
CPRF (6 Piles) 3.6 cm 55,000 €
Pile Foundation
(12 Piles)
1.2 cm 180,000 €
30
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
→ Combined Pile-Raft Foundation (CPRF)
Settlements calculated for a shallow
foundation: s > 40 cm
z = 0 - 20 m → 75 - 80 %
Messeturm · Frankfurt am Main,
Germany
Settlements:
Messeturm · Frankfurt am Main, Germany
31
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Quaternary
sand and gravel
Frankfurt Clay
Construction time: 1988 - 1990
Messeturm · Frankfurt am Main, Germany
32
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Quaternary
sand and gravel
Frankfurt Clay
Construction time: 1988 - 1990
Messeturm · Frankfurt am Main, Germany
33
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Average pile load: 11.3 MN
Messeturm · Frankfurt am Main, Germany
34
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Effective building load: = 1.570 MN
αCPRF = 0.46
Ultimate pile load: 64 x 11.3 MN = 725 MN
Load transfer by raft: = 845 MN
Contact pressure: 250 kN/m2
Messeturm · Frankfurt am Main, Germany
35
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Accomplished: CPRF of 64 piles (laverage = 30 m)
Costs of pile production:
64 piles of 30 m at 600 €/m  1.2 Mio. €
Pile foundation: 316 piles (l = 30 m)
Costs of pile production:
316 piles of 30 m at 600 €/m  5.7 Mio. €
Savings in costs of
pile production 4.5 Mio. €
CO2 reduction: 2,500 t
Comparison of costs for the piles
Messeturm · Frankfurt am Main, Germany
36
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
European Central Bank · Frankfurt am Main,
Germany
37
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
European Central Bank · Frankfurt am Main,
Germany
38
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
European Central Bank · Frankfurt am Main,
Germany
39
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Accomplished: CPRF of 97 piles (laverage = 30 m)
Costs of pile production:
97 piles of 30 m at 600 €/m  1.7 Mio. €
Pile foundation: 490 piles (l = 30 m)
Costs of pile production:
490 piles of 30 m at 600 €/m  8.8 Mio. €
Savings in costs of
pile production 7.1 Mio. €
CO2 reduction: 3,300 t
Comparison of costs for the piles
European Central Bank · Frankfurt am Main,
Germany
40
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
City Tower · Offenbach am Main, Germany
Construction Period:
2001 - 2003
Foundation: CPRF
Height: 120 m
41
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
City Tower · Offenbach am Main, Germany
42
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Accomplished: CPRF of 36 piles (laverage = 35 m)
Costs of pile production:
36 piles of  30 m at 600 €/m  0.7 Mio. €
Pile foundation: 113 piles (l = 30 m)
Costs of pile production:
113 piles of 30 m at 600 €/m  2.0 Mio. €
Savings in costs of
pile production: 1.3 Mio. €
CO2 reduction: 1,900 t
Comparison of costs for the piles
City Tower · Offenbach am Main, Germany
43
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Accomplished: CPRF of 57 piles (laverage = 40 m)
Costs of pile production:
57 piles of 40 m at 600 €/m  1.4 Mio. €
Pile foundation: 246 piles (l = 30 m)
Costs of pile production:
246 piles of 30 m at 600 €/m  4.4 Mio. €
Savings in costs of
pile production: 3.0 Mio. €
CO2 reduction: 2,250 t
Comparison of costs for the piles
Opernturm · Frankfurt am Main, Germany
44
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Maintower · Frankfurt am Main, Germany
Optimisation by
construction
in 2 directions:
Tow-down method
45
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Excavation
Primary Column
Filled bore hole
Struts
Maintower · Frankfurt am Main, Germany
46
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Results of optimised design:
• minimised deformations
• minimised construction time
Maintower · Frankfurt am Main, Germany
47
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Accomplished: CPRF of 112 piles (laverage = 30 m)
Costs of pile production:
112 piles of 30 m at 600 €/m  2.0 Mio. €
Pile foundation: 277 piles (l = 30 m)
Costs of pile production:
277 piles of 30 m at 600 €/m  5.0 Mio. €
Savings in costs of
pile production: 3.0 Mio. €
CO2 reduction: 2,200 t
Comparison of costs for the piles
Maintower · Frankfurt am Main, Germany
48
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Height: 170 m
Construction time: 2011 - 2014
High-rise building
and living tower: CPRF
Underground parking: Foundation raft with
micro piles against buoyancy
Total building load ≈ 2,000 MN Quaternary
sand and gravel
Frankfurt Clay
Frankfurt Limestone
Taunusturm · Frankfurt am Main, Germany
49
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Living tower:
 piles: 12
 foundation raft: 1.2 m
High-rise buildings:
 piles: 46
 foundation raft: 2.8 m
Underground parking:
 piles: 65
 foundation raft: 0.9 m
Taunusturm · Frankfurt am Main, Germany
50
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Taunusturm · Frankfurt am Main, Germany
51
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Taunusturm · Frankfurt am Main, Germany
52
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Accomplished: CPRF of 46 piles (laverage = 25 m)
Costs of pile production:
46 piles of 25 m at 600 €/m  0.7 Mio. €
Pile foundation: 277 piles (l = 30 m)
Costs of pile production:
230 piles of 30 m at 600 €/m  4.1 Mio. €
Savings in costs of
pile production: 3.4 Mio. €
CO2 reduction: 2,540 t
Comparison of costs for the piles
Taunusturm · Frankfurt am Main, Germany
53
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Project Area
River Dnjepr
200 m
2.200 MN
Tower A
Tower B
Mirax Plaza Tower A · Kiev, Ukraine
54
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Foundation systems
Realised foundation
CPRF:
64 Barrettes
l = 33 m
2.8 x 0.8 m
Load tests
Foundation design
Invention of a
numerical model
Barrette foundation:
120 Barrettes
l = 40 m
2.8 m x 0.8 m
First CPRF
in Ukraine (αCPRF = 0.88)
Mirax Plaza Tower A · Kiev, Ukraine
55
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Accomplished: CPRF of 62 barretts (l = 33 m)
Costs of barrett production:
62 barretts of 33 m at 920 €/m  1.9 Mio. €
Barrett foundation: 120 barretts (l = 40 m)
Costs of barrett production:
120 barretts of 40 m at 920 €/m  4.4 Mio. €
Savings in costs of
barrett production: 2.5 Mio. €
CO2 reduction: 1,550 t
Comparison of costs of the barretts
Mirax Plaza Tower A · Kiev, Ukraine
56
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Pile load test with Osterberg-Cells (O-Cells)
Back analysis for calibration of
numerical simulations  Lagos, Nigeria
57
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Numerical simulation
using Finite-Element-
Method (FEM)
Back analysis for calibration of
numerical simulations  Lagos, Nigeria
58
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
optimised design
of the foundation
systems
Combined Pile-Raft Foundation (CPRF)
Back analysis for calibration of
numerical simulations  Lagos, Nigeria
59
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Back analysis for calibration of
numerical simulations  Lagos, Nigeria
60
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
New Exhibition Hall 3 in
Frankfurt am Main, Germany
Combined Pile-Raft Foundation (CPRF)
and horizontal loading
61
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
- roof with a free span of 165 m
- horizontal loads on foundation (CPRF) resulting
from arch trust of the roof
New Exhibition Hall 3 in Frankfurt am Main
Combined Pile-Raft Foundation (CPRF)
and horizontal loading
62
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
- A-frame
- force transfer
New Exhibition Hall 3 in Frankfurt am Main
Combined Pile-Raft Foundation (CPRF)
and horizontal loading
63
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
• Piles have to be set directly under the load of the superstructure. The
centre of the pile group should be under the centre of the loads.
• Few long piles are better than many short piles.
• The length of the piles has to be adapted to the loads. At the edge and the
corners of the raft shorter piles and in the inner part of the raft longer
piles are recommended.
• The calibration of the numerical model is necessary. Therefore the back
analysis of pile load tests can be used.
• Optimum of the CPRF-coefficient: αCPRF = 0.5 … 0.7
Recommendations for the design of CPRF
, ,
1
,
( )
( )
m
pile k j
j
CPRF
tot k
R s
R s




CPRF coefficient:
64
Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics
Thank you for your
kind attention!
www.geotechnik.tu-darmstadt.de

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  • 1. Combined Pile-Raft Foundations (CPRF) in theory and engineering practice • Current developments Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics · TU Darmstadt • Past Chairman of the Technical Committee 212 “Deep Foundations“ (TC 212) of the International Society for Soil Mechanics and Geotechnical Engineering (ISSMGE) • Board Member of the German Tunnel Association (STUVA) • Board Member of the German Geotechnical Society (DGGT) • Publicly Certified Expert and Independent Checking Engineering (ICE) Dipl.-Ing. Steffen Leppla • Research Associate at the Institute and Laboratory of Geotechnics · TU Darmstadt • Certified Independent Expert for Geotechnics of metro and tram systems Symposium „Pile design and displacements“ The Hague, The Netherlands, 27th May 2016
  • 2. 2 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Soil-structure interaction What’s the problem? • Settlements • Differential settlements • Tilting Frankfurt Clay Marl Sandstone Rocky Marl Gypsum Dubai Sandstone 1– 3 [MN/m²] 1 [%] Deep foundation systems  planning  design  construction  utilisation
  • 3. 3 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Messeturm MAINTOWER Commerzbank ECB West East Subsoil in Frankfurt am Main, Germany Es(z) = 15 - 50 MN/m2 Es(z) > 250 MN/m2 z
  • 4. 4 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Marriott-Hotel · Frankfurt am Main, Germany Construction time: 1973 - 1976 Height: 162 m Foundation: raft foundation max. settlements: 34 cm (!!)
  • 5. 5 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Compensation of the settlements differences Stiff concrete cells (hotel area) Flexible steel construction (office area) Hinged connections Jacks Jacks Marriott-Hotel · Frankfurt am Main, Germany
  • 6. 6 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Foundation: raft foundation Height: 155 m Settlements: min. 10 cm max. 22 cm Δ 12 cm Deutsche Bank · Frankfurt am Main, Germany
  • 7. 7 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Settlement isolines Deutsche Bank · Frankfurt am Main, Germany 22
  • 8. 8 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Compensation system in the joint between high-rise building and the adjacent building high-rise building adjacent building jacks Deutsche Bank · Frankfurt am Main, Germany
  • 9. 9 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Construction time: 1975 - 1978 max. settlements: 20 cm Old Dresdner Bank Hochhaus · Frankfurt Bohrpfahlwand Baugruben- sicherung Pressure cushion h = 0.4 m Bored pile wall Retaining wall Raft thickness: 3.0 – 4.0 m ~ 7.0 m ~ 5.0 m
  • 10. 10 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Skin friction pile Base pressure Foundations Shallow foundations Pile foundations Combined Pile-Raft Foundation (CPRF) Soil-structure interaction
  • 11. 11 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics     dy dx y , x , s ) s ( R k , raft           m 1 j k , raft j , k , pile k , tot s R s R s R       s R s R s R j , k , s j , k , b j , k , pile   Total resistance of the CPRF: Pile resistance: Raft resistance: , , 1 , ( ) ( ) m pile k j j CPRF tot k R s R s     CPRF coefficient: Combined Pile-Raft Foundation (CPRF)
  • 12. 12 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Circular Raft Single Pile “1-Pile-Raft-Model” l = 30.0 m D = 1.5 m Dslab = 12.0 m d = 1.0 m Three foundation types Combined Pile-Raft Foundation (CPRF)
  • 13. 13 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Axial Force Settlement 5 MN 8 MN 13 MN Single pile foundation s = settlement Combined Pile-Raft Foundation (CPRF) s
  • 14. 14 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Combined Pile-Raft Foundation (CPRF)
  • 15. 15 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics s Axial Force Settlement 4 MN 6 MN 12 MN “1-Pile-Raft-Model” → Pile-Raft Interaction s = settlement Combined Pile-Raft Foundation (CPRF)
  • 16. 16 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Combined Pile Raft Foundation Spread Foundation Pile Foundation Thickness of raft: d = 1.0 m Diameter of pile: D = 1.5 m Variations of pile center distance: e/D = 3.0 / 6.0 / 8.5 Variations of pile length: l/D = 10 / 20 / 30 Numerical Studies Basic studies on the pile-pile interaction
  • 17. 17 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics d = 1.0 m D = 1.5 m e = 3 · D = 4.5 m l = 20 · D = 30 m Configuration of the model with 25 piles (e/D = 3) Basic studies on the Pile-Pile Interaction
  • 18. 18 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics d = 1.0 m D = 1.5 m e = 6 · D = 9 m l = 20 · D = 30 m Configuration of the model with 9 piles (e/D = 6) Basic studies on the Pile-Pile Interaction
  • 19. 19 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics e / D = 6.0 e / D = 3.0 Load settlement behaviour Basic studies on the Pile-Pile Interaction
  • 20. 20 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Pile Foundation e = 3 · D CPRF e = 3 · D Load settlement behaviour Basic studies on the Pile-Pile Interaction
  • 21. 21 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Pile Foundation e = 6 · D CPRF e = 6 · D Load settlement behaviour Basic studies on the Pile-Pile Interaction
  • 22. 22 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Proof and safety concept for CPRF = G ∙ R ≈ 2.00
  • 23. 23 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics SLS is more relevant! Proof and safety concept for CPRF
  • 24. 24 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics . . . Details: www.issmge.org/tc212 ISSMGE · Technical Committee TC 212 Deep Foundations International CPRF-Guideline
  • 25. 25 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Constitutive law (non-linear and stress dependent) Numerical Analysis Modelling soil-structure interaction Geometry (3-dimensional model)  2  3 1 Fs Fc hydrostatic axis
  • 26. 26 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Bridge pier foundation types Option 1: Spread Foundation Option 2: CPRF with 6 Piles Option 3: Pile Foundation with 12 Piles
  • 27. 27 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Numerical model of foundation elements Option 1: Spread Foundation Option 2: CPRF with 6 Piles Option 3: Pile Foundation with 12 Piles
  • 28. 28 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Comparison of settlements Pile Foundation Spread Foundation Combinded Pile-Raft Foundation Settlement [cm] Resistance [MN] Working Load: 30 [MN] 1.2 3.6 11.1
  • 29. 29 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Comparison of costs Settlement Costs of pile production (Assumption: 600 € per meter) Spread Foundation 11.1 cm - CPRF (6 Piles) 3.6 cm 55,000 € Pile Foundation (12 Piles) 1.2 cm 180,000 €
  • 30. 30 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics → Combined Pile-Raft Foundation (CPRF) Settlements calculated for a shallow foundation: s > 40 cm z = 0 - 20 m → 75 - 80 % Messeturm · Frankfurt am Main, Germany Settlements: Messeturm · Frankfurt am Main, Germany
  • 31. 31 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Quaternary sand and gravel Frankfurt Clay Construction time: 1988 - 1990 Messeturm · Frankfurt am Main, Germany
  • 32. 32 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Quaternary sand and gravel Frankfurt Clay Construction time: 1988 - 1990 Messeturm · Frankfurt am Main, Germany
  • 33. 33 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Average pile load: 11.3 MN Messeturm · Frankfurt am Main, Germany
  • 34. 34 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Effective building load: = 1.570 MN αCPRF = 0.46 Ultimate pile load: 64 x 11.3 MN = 725 MN Load transfer by raft: = 845 MN Contact pressure: 250 kN/m2 Messeturm · Frankfurt am Main, Germany
  • 35. 35 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Accomplished: CPRF of 64 piles (laverage = 30 m) Costs of pile production: 64 piles of 30 m at 600 €/m  1.2 Mio. € Pile foundation: 316 piles (l = 30 m) Costs of pile production: 316 piles of 30 m at 600 €/m  5.7 Mio. € Savings in costs of pile production 4.5 Mio. € CO2 reduction: 2,500 t Comparison of costs for the piles Messeturm · Frankfurt am Main, Germany
  • 36. 36 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics European Central Bank · Frankfurt am Main, Germany
  • 37. 37 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics European Central Bank · Frankfurt am Main, Germany
  • 38. 38 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics European Central Bank · Frankfurt am Main, Germany
  • 39. 39 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Accomplished: CPRF of 97 piles (laverage = 30 m) Costs of pile production: 97 piles of 30 m at 600 €/m  1.7 Mio. € Pile foundation: 490 piles (l = 30 m) Costs of pile production: 490 piles of 30 m at 600 €/m  8.8 Mio. € Savings in costs of pile production 7.1 Mio. € CO2 reduction: 3,300 t Comparison of costs for the piles European Central Bank · Frankfurt am Main, Germany
  • 40. 40 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics City Tower · Offenbach am Main, Germany Construction Period: 2001 - 2003 Foundation: CPRF Height: 120 m
  • 41. 41 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics City Tower · Offenbach am Main, Germany
  • 42. 42 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Accomplished: CPRF of 36 piles (laverage = 35 m) Costs of pile production: 36 piles of  30 m at 600 €/m  0.7 Mio. € Pile foundation: 113 piles (l = 30 m) Costs of pile production: 113 piles of 30 m at 600 €/m  2.0 Mio. € Savings in costs of pile production: 1.3 Mio. € CO2 reduction: 1,900 t Comparison of costs for the piles City Tower · Offenbach am Main, Germany
  • 43. 43 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Accomplished: CPRF of 57 piles (laverage = 40 m) Costs of pile production: 57 piles of 40 m at 600 €/m  1.4 Mio. € Pile foundation: 246 piles (l = 30 m) Costs of pile production: 246 piles of 30 m at 600 €/m  4.4 Mio. € Savings in costs of pile production: 3.0 Mio. € CO2 reduction: 2,250 t Comparison of costs for the piles Opernturm · Frankfurt am Main, Germany
  • 44. 44 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Maintower · Frankfurt am Main, Germany Optimisation by construction in 2 directions: Tow-down method
  • 45. 45 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Excavation Primary Column Filled bore hole Struts Maintower · Frankfurt am Main, Germany
  • 46. 46 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Results of optimised design: • minimised deformations • minimised construction time Maintower · Frankfurt am Main, Germany
  • 47. 47 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Accomplished: CPRF of 112 piles (laverage = 30 m) Costs of pile production: 112 piles of 30 m at 600 €/m  2.0 Mio. € Pile foundation: 277 piles (l = 30 m) Costs of pile production: 277 piles of 30 m at 600 €/m  5.0 Mio. € Savings in costs of pile production: 3.0 Mio. € CO2 reduction: 2,200 t Comparison of costs for the piles Maintower · Frankfurt am Main, Germany
  • 48. 48 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Height: 170 m Construction time: 2011 - 2014 High-rise building and living tower: CPRF Underground parking: Foundation raft with micro piles against buoyancy Total building load ≈ 2,000 MN Quaternary sand and gravel Frankfurt Clay Frankfurt Limestone Taunusturm · Frankfurt am Main, Germany
  • 49. 49 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Living tower:  piles: 12  foundation raft: 1.2 m High-rise buildings:  piles: 46  foundation raft: 2.8 m Underground parking:  piles: 65  foundation raft: 0.9 m Taunusturm · Frankfurt am Main, Germany
  • 50. 50 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Taunusturm · Frankfurt am Main, Germany
  • 51. 51 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Taunusturm · Frankfurt am Main, Germany
  • 52. 52 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Accomplished: CPRF of 46 piles (laverage = 25 m) Costs of pile production: 46 piles of 25 m at 600 €/m  0.7 Mio. € Pile foundation: 277 piles (l = 30 m) Costs of pile production: 230 piles of 30 m at 600 €/m  4.1 Mio. € Savings in costs of pile production: 3.4 Mio. € CO2 reduction: 2,540 t Comparison of costs for the piles Taunusturm · Frankfurt am Main, Germany
  • 53. 53 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Project Area River Dnjepr 200 m 2.200 MN Tower A Tower B Mirax Plaza Tower A · Kiev, Ukraine
  • 54. 54 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Foundation systems Realised foundation CPRF: 64 Barrettes l = 33 m 2.8 x 0.8 m Load tests Foundation design Invention of a numerical model Barrette foundation: 120 Barrettes l = 40 m 2.8 m x 0.8 m First CPRF in Ukraine (αCPRF = 0.88) Mirax Plaza Tower A · Kiev, Ukraine
  • 55. 55 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Accomplished: CPRF of 62 barretts (l = 33 m) Costs of barrett production: 62 barretts of 33 m at 920 €/m  1.9 Mio. € Barrett foundation: 120 barretts (l = 40 m) Costs of barrett production: 120 barretts of 40 m at 920 €/m  4.4 Mio. € Savings in costs of barrett production: 2.5 Mio. € CO2 reduction: 1,550 t Comparison of costs of the barretts Mirax Plaza Tower A · Kiev, Ukraine
  • 56. 56 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Pile load test with Osterberg-Cells (O-Cells) Back analysis for calibration of numerical simulations  Lagos, Nigeria
  • 57. 57 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Numerical simulation using Finite-Element- Method (FEM) Back analysis for calibration of numerical simulations  Lagos, Nigeria
  • 58. 58 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics optimised design of the foundation systems Combined Pile-Raft Foundation (CPRF) Back analysis for calibration of numerical simulations  Lagos, Nigeria
  • 59. 59 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Back analysis for calibration of numerical simulations  Lagos, Nigeria
  • 60. 60 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics New Exhibition Hall 3 in Frankfurt am Main, Germany Combined Pile-Raft Foundation (CPRF) and horizontal loading
  • 61. 61 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics - roof with a free span of 165 m - horizontal loads on foundation (CPRF) resulting from arch trust of the roof New Exhibition Hall 3 in Frankfurt am Main Combined Pile-Raft Foundation (CPRF) and horizontal loading
  • 62. 62 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics - A-frame - force transfer New Exhibition Hall 3 in Frankfurt am Main Combined Pile-Raft Foundation (CPRF) and horizontal loading
  • 63. 63 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics • Piles have to be set directly under the load of the superstructure. The centre of the pile group should be under the centre of the loads. • Few long piles are better than many short piles. • The length of the piles has to be adapted to the loads. At the edge and the corners of the raft shorter piles and in the inner part of the raft longer piles are recommended. • The calibration of the numerical model is necessary. Therefore the back analysis of pile load tests can be used. • Optimum of the CPRF-coefficient: αCPRF = 0.5 … 0.7 Recommendations for the design of CPRF , , 1 , ( ) ( ) m pile k j j CPRF tot k R s R s     CPRF coefficient:
  • 64. 64 Prof. Dr.-Ing. Rolf Katzenbach • Director of the Institute and the Laboratory of Geotechnics Thank you for your kind attention! www.geotechnik.tu-darmstadt.de