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M:FoodMicrobiology
&Safety
Mitochondrial DNA Fragmentation to Monitor
Processing Parameters in High Acid,
Plant-Derived Foods
Jane M. Caldwell, Ilenys M. P´erez-D´ıaz, Keith Harris, Hosni M. Hassan, Josip Simunovic, and K.P. Sandeep
Abstract: Mitochondrial DNA (mtDNA) fragmentation was assessed in acidified foods. Using quantitative polymerase
chain reaction, Ct values measured from fresh, fermented, pasteurized, and stored cucumber mtDNA were determined
to be significantly different (P > 0.05) based on processing and shelf-life. This indicated that the combination of lower
temperature thermal processes (hot-fill at 75 °C for 15 min) and acidified conditions (pH = 3.8) was sufficient to cause
mtDNA fragmentation. In studies modeling high acid juices, pasteurization (96 °C, 0 to 24 min) of tomato serum
produced Ct values which had high correlation to time-temperature treatment. Primers producing longer amplicons
(approximately 1 kb) targeting the same mitochondrial gene gave greater sensitivity in correlating time-temperature
treatments to Ct values. Lab-scale pasteurization studies using Ct values derived from the longer amplicon differentiated
between heat treatments of tomato serum (95 °C for <2 min). MtDNA fragmentation was shown to be a potential new
tool to characterize low temperature (<100 °C) high acid processes (pH < 4.6), nonthermal processes such as vegetable
fermentation and holding times of acidified, plant-derived products.
Keywords: high-acid foods, mitochondrial DNA, quantitative PCR, thermal processing
Practical Application: This method could be used as a tool for hot-fill process validation, monitoring of vegetable
fermentations, and holding times of acidic plant-derived products. Mitochondrial DNA is universally found and easily
extracted from all plant products. Processors will be able to validate processes and track process deviations using rapid
molecular methods. Processors can use this presumptive test prior to shipping out a product.
Introduction
High acid foods such as fruit and some vegetable juices require
a 5-log reduction of the pertinent pathogen (US FDA 2001). This
is defined as the most resistant microorganism of public health
significance that is likely to occur in the juice. Furthermore, this
reduction should remain in effect for a period at least as long
as the shelf-life of the product when stored under normal and
moderately abusive conditions (US FDA 2001). Escherichia coli
O157:H7 is widely considered as the target pathogen in high
acid foods such as fruits and acidified vegetables, due to its acid-
resistance, tolerance of organic acids, and ability to survive under
refrigerated storage conditions for extended periods (Zhao and
others 1993; Miller and Kaspar 1994; Koodie and Dhople 2001;
Mak and others 2001). Many producers utilize thermal processing
as a critical control point to assure a 5-log pathogen reduction.
Acid and acidified foods do not require intensive heat treatment
(>100 °C) since the combination of heat and low pH are lethal
MS 20150966 Submitted 6/8/2015, Accepted 10/5/2015. Authors Caldwell,
Harris, Simunovic, and Sandeep are with the Dept. of Food, Bioprocessing, and
Nutrition Sciences, North Carolina State Univ., Raleigh, NC 27695, U.S.A. Au-
thor P´erez-D´ıaz is with the USDA-Agriculture Research Service, SAA, Food Sci-
ence Research Unit, 322 Schaub Hall-NCSU, Raleigh, NC 27695, U.S.A. Au-
thor Hassan is with the Prestage Dept. of Poultry Science, North Carolina State
Univ., Raleigh, NC 27695, U.S.A. Direct inquiries to author Caldwell (E-mail:
jane.caldwell@transagra.com).
Mention of a trademark or proprietary product does not constitute a guarantee
or warranty of the product by the U. S. Department of Agriculture or North
Carolina Agricultural Research Service, nor does it imply approval to the
exclusion of other products that may be suitable.
to target pathogens (US FDA 2001). Some examples of high-acid,
low temperature thermal processes that have been reported to
achieve a 5-log reduction of E. coli O157:H7 in acidified foods in-
clude the following: pasteurization of apple cider at 71.1 °C for 6 s
for most apple varieties (New York State Department of Agricul-
ture and Markets 1998); pasteurization of Wisconsin apple cider at
68.1 °C to 80.9 °C for 14 s (Mak and others 2001); pasteuriza-
tion of acidified cucumber products at 65 °C, for <1.7 min at
pH 4.1 (Breidt and others 2005). Although, Breidt and others
(2005) determined that a 5-log pathogen reduction of E. coli
O157:H7 may be achieved in acidified vegetable brines at 65 °C
for a maximum of 1.7 min, at pH 4.1, typical commercial pro-
cessing times are between 70 °C and 80 °C for up to 15 min. The
end result is that acidified vegetables are thermally overprocessed.
Linear models defined for acidified vegetable products (4.1 > pH
> 3.3) were used to determine that a 5-log pathogen reduction of
E. coli O157:H7 may be achieved by processing above 83 °C for a
maximum of 6 s (Breidt and others 2010).
While researchers have demonstrated that E. coli O157:H7 can
survive in tomato products, with increased survival under refrig-
eration (Eribo and Ashenafi 2003), other potential health hazards
exist. Spoilage organisms such as Bacillus coagulans and Alicyclobacil-
lus spp. are frequently isolated from spoiled canned vegetables
(Bevilacqua and Corbo 2011; Peng and others 2012) and may in-
crease the pH of acidic foods, thereby creating a food safety hazard.
Thermal processing treatments for 5-log reduction of pathogens
are inadequate for elimination of spoilage spore-forming organ-
isms such as Bacillus and Alicyclobacillus (ACB) spp. Alicyclobacillus
acidoterrestris spores were able to survive hot fill protocols used to
process juices (2 min at 88 °C to 96 °C; Pontius and others 1998).
C 2015 Institute of Food Technologists R
doi: 10.1111/1750-3841.13139 Vol. 00, Nr. 0, 2015 r Journal of Food Science M1
Further reproduction without permission is prohibited
M:FoodMicrobiology
&Safety
MtDNA fragmentation in high acid foods . . .
Splittstoesser and others (1994) reported D values of 2.4 to 2.8 min
at 95 °C for A. acidoterrestris. Therefore, hot-fill protocols for fruit
juice may produce less than l-log reduction for these thermophilic,
acid-resistant spores.
Fermented foods such as cucumber pickles use salt brine (7%
NaCl) to promote growth of native lactic acid bacteria (LAB),
which lower pH and inhibit growth of pathogens and sporula-
tion of toxin-producing spores. This fermentation/brining pro-
cess is performed in large outdoor tanks (12500 to 38000 L)
and bulk storage of the fermented goods may last from several
months to over 1 y depending on production schedule. Temper-
atures vary by climate and season, but pH values rapidly decline
to the acidic range (pH < 4.6) due to lactic acid production by
native microbiota, usually Lactobacillus plantarum (Borg and oth-
ers 1955; Costilow and others 1956). After hot-fill pasteurization,
pickle products such as hamburger dill chips are stored at room
temperature and have an estimated shelf-life of 2 y if unopened.
At present, fermentations are monitored by determining only pH
and shelf-life is estimated from these measurements.
Above 100 °C, DNA can become destabilized and permanently
damaged. However, at temperatures less than 100 °C, DNA is
not severely degraded (Gryson 2010). The polymerase chain re-
action (PCR) cycles DNA in the range of 60 °C to 95 °C to
denature, anneal, extend, and amplify the molecule with no ap-
parent damage. However, PCR is performed at neutral pH (7.4).
Earlier work from this laboratory demonstrated a high correlation
between Geobacillus stearothermophilus spore death in hot oil bath
treatments and cumulative F value in retort processes (Caldwell and
others 2015), using mitochondrial DNA (mtDNA) fragmentation
as a time-temperature integrator (TTI) for low acid, high temper-
ature processes (121 °C). The present report examines the use of
mtDNA fragmentation as a novel molecular TTI for high-acid,
low-temperature (pH < 4.6; temperature <100 °C) processes for
fruit juices and fermented vegetables. The utility of the protocol
to characterize cucumber fermentations and tank holding times
was also evaluated.
Materials and Methods
Cucumber-to-pickle processing
In order to assess mtDNA fragmentation in acidified vegeta-
bles, fermented, fermented/pasteurized, and stored pickles were
taken from commercially processed jars from different lots. The
cucumbers were processed as follows. Further details of the pro-
cessing protocol can be found in Wolter (2013). Cucumbers of
size 2B (32 to 38 mm diameter) or 3A (39 to 51 mm diameter)
were fermented in 6% NaCl in open-top 38000 L plastic tanks in
a commercial tank yard. Cucumbers were collected from at least
3 feet below the surface of the tank, and then sliced into 3 to
6 mm hamburger dill chip rounds. Chips were processed in 16-oz
glass jars using a 58:42 cucumber to brine packout ratio, pasteur-
ized at 75 °C for 15 min, and stored at room temperature (23
± 2 °C) under ambient lighting for 2 or 20 mo. Untreated con-
trol samples were sliced, fresh cucumbers. Autoclaved treatments
were fresh samples heated at 121 °C for 20 min in a Steris Au-
toclave (SG 3021) under standard conditions. All treatments were
performed in triplicate; for fresh, an independent replicate was 1
cucumber; for processed pickles, a chip from 1 jar. Punch sam-
ples were taken from all cucumber/pickle products by inserting a
1000 µL pipette tip into the mesocarp to obtain a 5 to 10 mg
circular slice. DNA was extracted by the MasterPure DNA ex-
traction kit (Epicentre Biotechnologies, Madison, Wis., U.S.A.)
and quantitative PCR (qPCR) run in duplicate wells as described
later in the manuscript.
Pasteurization of tomato serum
This experiment compared a reduction curve of an E. coli
O157:H7 cocktail to Ct values from intrinsic mtDNA in tomato
serum at different times (0, 0.25, 0.5, 1.0, and 2.0 min) under a
pasteurization-type thermal process of 95 °C. Three fresh tomatoes
(Redsun variety, Mexico 4664) were processed in a blender (War-
ing Laboratory Science, Torrington, Conn., U.S.A.) at medium
speed until homogeneous to create tomato puree. Three aliquots
of puree were frozen at −20 °C for later use. The remainder of the
puree was placed in 330-µm filter bags (Nasco Whirl-pak, Fisher
Thermo Scientific, Atlanta, Ga., U.S.A.) and stomached (Seward
Stomacher 400; Tekmar, Cincinnati, Ohio, U.S.A.) at low speed
for 30 s. Aliquots of tomato serum were obtained from filtered side
of bag. The pH of the filtered tomato serum was 4.26 ± 0.1 (Ac-
cumet AR25, Fisher Thermo Scientific). The serum was frozen
at −20 °C until use. Five cultures of E. coli O157:H7 (FSRU
culture collection B200-204) were cultured separately at 37 °C,
at 200 rpm overnight in LB broth (Becton Dickinson, Sparks,
Md., U.S.A.). Cultures were concentrated 1:10 by centrifugation
(6000 rpm, 4 °C, 10 min; Sorval RC-1, Spectrofuge, Asheville,
N.C., U.S.A.) and combined the day of the trial to create an in-
oculum cocktail pellet. A time-temperature experiment was con-
ducted using a thermal cycler (BioRad; Heracles, Calif., U.S.A.)
as a constant, programmable heat source. Come up time (CUT) to
95 °C was 36 s, determined empirically using the thermal cycler
internal sensor. A total of 100 µL of tomato serum was added to
cocktail pellets, providing 109
cells/mL. Another 100 µL tomato
serum was processed separately to provide intrinsic mtDNA. Tests
were conducted in 0.1 mL PCR tube strips with 3 tubes per
treatment per temperature. The entire reduction curve, from 0 to
2 min, was run in triplicate on 3 different days. After the target
time was reached, tubes were plunged into ice water slurry and
cooled to room temperature. Tomato serum was stored at 4 °C
until DNA extraction and qPCR.
Plate counts for tomato serum pasteurization
E. coli O157:H7 cells were enumerated using a simplified agar
plate technique (Jett and others 1997) with square petri dishes and
LB agar (Becton Dickinson; Pittsburg, Pa., U.S.A.). This simple
drip-dilution method had a lower detection limit than that of
automated spiral plating methods. After 24 h incubation at 37 °C,
colonies were enumerated manually. The lower detection level is
102
CFU/mL. Ct values from tomato serum intrinsic mtDNA
were compared to plate counts following exposure at 95 °C at
different intervals (that is, 0, CUT, 0.25, 0.5, 1.0, and 2.0 min).
Tomato serum hot-fill process
To quantify mtDNA fragmentation in a high acid product at a
relatively low temperature, we conducted a laboratory-scale hot-
fill process on tomato serum and calculated its D value at 96 °C.
Tomato puree and serum was obtained from frozen aliquots from
the study above. Using a thermal cycler (BioRad) as the heat-
ing element, a time-temperature trial was conducted. A total of
200 µL filtered tomato serum was added to three 0.2 mL PCR
tubes for each time point. CUT to 96 °C was 30 s, determined em-
pirically using the thermal cycler internal sensor. Serum samples
were run for 0, 2, 4, 8, 16, 24, and 48 min using 3 tubes per repli-
cate. After the target time was reached, tubes were plunged into
ice water slurry and cooled to room temperature. Tomato serum
M2 Journal of Food Science r Vol. 00, Nr. 0, 2015
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MtDNA fragmentation in high acid foods . . .
was stored at 4 °C until DNA extraction and qPCR. qPCR was
run and Ct values converted to log10 copy number to determine
D values of tomato serum at 96 °C.
DNA extraction
DNA from cucumber and pickle mesocarp samples or tomato
serum (5 to 10 mg or mL) was extracted using the MasterPure
DNA purification kit (Epicentre Biotechnologies; Madison, Wis.,
U.S.A.) according to the manufacturer’s recommendations for
plant tissues. DNA samples were analyzed by spectrophotometer
(Nanodrop, Wilmington, Del., U.S.A.) for quantity and quality.
For qPCR, DNA was normalized by concentration, and diluted
to deliver 5 to 10 ng/µL per reaction.
Standard curve
A standard curve for the 1016-bp amplicon was gener-
ated using gBlocksTM
Gene Fragments (https://www.idtdna.
com/pages/products/genes/gblocks-gene-fragments), which are
double-stranded, sequence-verified oligonucleotides of the atp1
gene from ATP synthase subunits. Ten-fold serial dilutions of atp1
copies (109
to 101
) were performed and PCR amplification effi-
ciency (E) was determined using the slope of the standard curve:
E = (10−1/slope
) − 1
Data analysis of the qPCR standard curve was performed using
goodness-of-fit linear regression correlation coefficient (R2
).
Measurement of mtDNA fragmentation (qPCR)
qPCR was performed in 25 µL total volume with 2X IQ
SYBR Green supermix (SYBR Green I dye, 50 U/mL iTaq DNA
polymerase, 0.4 mM each of dATP, dCTP, dGTP, and dTTP,
6 mM MgCl2, 40 mM Tris-HCl, pH 8.4, 100 mM KCl, and
20 nM fluorescein (BioRad)), 300 nM final concentration each
for 174F and 174R primers or 500 nM final concentration each
for 1016F and 1016R primers, cucumber, pickle, or tomato serum
DNA (5 to 10 ng/reaction) or 1 µL GblockTM
/citric acid solution
and qPCR water (Ambion, Austin, Tex., U.S.A.) to final volume
(25 µL). qPCR amplifications were performed in a MyiQ (Bio-
Rad) thermal cycler with the following conditions for 174 bp
amplicons and GblockTM
/citric acid solutions: 95 °C for 3 min;
40 cycles of 95 °C for 30 s, 60 °C for 30 s, 72 °C for 30 s; with
FAM channel optics “on” during annealing stage. For longer am-
plicon at 1016 bp, qPCR amplifications were performed under
slightly different conditions: 95 °C for 10 min; 40 cycles of 95 °C
for 30 s, 55 °C for 30 s, 72 °C for 120 s; with FAM channel optics
“on” during annealing stage. No template control and positive
controls were used for all assays. A positive control was used to
normalize data between assays and to manually adjust the threshold
baseline. For a sample to be considered positive, its Ct value must
be less than all negative control reactions, and the corresponding
amplification curve has to exhibit the 3 distinct phases of real-time
PCR: lag, linear, and plateau.
Statistical analyses
All ANOVA statistical analyses were performed using SAS (Ver-
sion 9.3, SAS Institute, Inc., Cary, N.C., U.S.A.). For the tomato
serum pasteurization, the MIXED procedure was used to ana-
lyze this fully randomized study with 18 reps and 6 treatment
times. The treatments were considered to be statistically different if
P < 0.05. Simple linear regressions were performed and goodness-
of-fit regression correlations determined using Excel (Microsoft;
Redmond, Wash., U.S.A.).
Results and Discussion
Monitoring of cucumber-to-pickle processes
Fragmentation of intrinsic cucumber mtDNA was evaluated as
a method to monitor commercial cucumber-to-pickle processes.
Fermented, fermented/pasteurized, and stored finished pickles
were taken from jars having the same lot number. DNA was
extracted and compared to fresh and fresh/autoclaved cucumber
DNA (not from the same lot) by analyzing Ct values of the atp1
gene. The Ct values of 4 processes were compared to those for
fresh cucumber (Figure 1). All treatments were significantly differ-
ent from the fresh cucumber control (P < 0.05). The fermented
cucumber (process 2) had an increase of 4 Ct compared to fresh
cucumbers (process 1), indicating significant mtDNA fragmenta-
tion caused by acidification of the brine and possibly other factors
inherent in the growth of LAB. Process 3 (Figure 1) contained
pickles, which were fermented, pasteurized, and stored for 2 mo
at room temperature in 16 oz glass jars. Process 3 had Ct values,
which were significantly higher than those for fresh and fermented
cucumbers. However, process 3 had almost the same Ct value (ca.
30) as compared to process 5, the fresh autoclaved cucumber. This
indicates parity between 2 very different thermal processes: an
acidic hot-fill process (75 °C for 15 min) and autoclaving un-
der pressure (121 °C). Because processes 3 and 4 differ by only
time of storage, mtDNA fragmentation may be useful as a mea-
sure of shelf-life in jarred, finished, acidic vegetables. Process 4
(fermented and stored for 20 mo) had significantly higher Ct val-
ues than process 3 (fermented and stored for 2 mo); a difference
of 18 mo. Twenty months is near the projected end of shelf-life
(2 y) for this particular product. Only 1 study (Xu and others,
2009) was found in the literature, which considered mtDNA as a
tool to quantify decomposition over time. The goal of the study
was to determine the end point of carcass composting prior to its
use as fertilizer on crop land. Future studies in our laboratory will
examine smaller gradations in storage time of acidic vegetables to
determine the usefulness of this protocol for shelf-life monitoring
and end-of-shelf-life projections.
Hot-fill processing
To quantify mtDNA fragmentation in a high acid product at a
relatively low temperature, we conducted a laboratory-scale hot-
fill process on tomato serum to calculate its D value at 96 °C.
According to Pontius and others (1998), most fruit juices are high
acid (pH < 4.6) and a hot-fill and hold of 2 min at 88 °C to
96 °C is used to pasteurize them. We extended the time of the
process because Pontius and others (1998) reported the D value
of the spoilage organisms of concern, Alicyclobacillus spp. (ACB),
as 8 to 9 min at 97 °C. Therefore, it was noted that commer-
cial hot-fills would not eliminate even low concentrations of this
spoilage microorganism. This thermophilic, acid-resistant spore
former can not only produce off-flavors, but increase the pH of
infected juices. This could cause a public health hazard by allow-
ing toxin-producing spores, such as Clostridium botulinum, to grow
during extended storage. Bacillus coagulans has a similar D value
to ACB (Peng and others 2012). The goal of this experiment
was to compare the D value of tomato serum mtDNA fragmenta-
tion to that of ACB and B. coagulans at a commercial pasteurization
temperature. The tomato serum was heated to 96 °C for up to
24 min (Figure 2). This represents ca. 3-log reduction of ACB.
Vol. 00, Nr. 0, 2015 r Journal of Food Science M3
M:FoodMicrobiology
&Safety
MtDNA fragmentation in high acid foods . . .
MtDNA fragmentation was measurable for the duration of the
thermal treatment and Ct values increased numerically from 17 to
24 units. Ct values were converted to log10 copy numbers using
the linear relationship determined empirically from the standard
curve of the 174 bp amplicon (Caldwell and others 2015):
y = −3.1909x + 38.091
where y is the Ct value and x is the log10 copy number. The
D96 value of the tomato serum mtDNA fragmentation was deter-
mined using the reciprocal slope of the line and was calculated as
11.63 min (Figure 3). This value is similar to the D121 for mtDNA
fragmentation from sweet potato puree heated in a hot oil bath
(11.3 min) using the same universal plant amplicon (Caldwell and
others 2015). Since the D96 value exceeds that of ACB and is still
measurable after at least a 3-log reduction of the spoilage organism,
this molecular approach may have a place in commercial hot-fill
monitoring and validation.
E. coli O157:H7 inactivation in acidic foods
This experiment compared the inactivation of E. coli O157:H7
seeded in tomato serum to Ct values from fragmented mtDNA,
Table 1–Tomato juice mtDNA fragmentation at 95 °C using the
174 bp amplicon protocol.
Time (min) Mean Ct
2.0 21.20a
1.0 20.01b
0.25 20.00b
CUT 19.92b
0 19.72b
0.5 19.65b
P < 0.05.
intrinsic to the same serum, at different times at a pasteurization
temperature of 95 °C (Table 1). A 5-log reduction of E. coli
O157:H7 was seen in 15 s or less (Figure 5). This reduction
time was slightly longer than the predicted values published by
Breidt and others (2010). In their report, 5-log reductions of E.
coli O157:H7, Listeria monocytogenes and Salmonella strains should
occur in less than 6 s at a pH of 4.1 or below. In our study,
the tomato serum pH was higher, 4.26, which could account for
the small discrepancy. Looking at spoilage microorganisms, yeasts
were cultured serendipitously from the tomato serum and proved
very hardy. There were yeast counts (log 2.0 CFU/mL) from 0.5 to
Figure 1–Comparison of mtDNA fragmentation as
measured by Ct value during pickle processing and
storage. 1, fresh cucumber; 2, fermented cucumber
(6% NaCl), 3, fermented (6% NaCl), pasteurized
(75 °C; 15 min), 2 mo storage at room temperature
(RT) with ambient lighting; 4, fermented (6% NaCl),
pasteurized (75 °C; 15 min), 20 mo storage at RT with
ambient lighting; 5, fresh, autoclaved cucumber
(121 °C). P < 0.05.
y = 0.2743x + 17.504
R² = 0.9533
12.00
14.00
16.00
18.00
20.00
22.00
24.00
26.00
0 5 10 15 20 25
Ct
Time (min)
Figure 2–Tomato juice mtDNA fragmentation as measured by Ct
value at 96 °C.
M4 Journal of Food Science r Vol. 00, Nr. 0, 2015
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MtDNA fragmentation in high acid foods . . .
2 min at 95 °C; long after pathogenic E. coli had been eliminated
(data not shown).
When Ct values were statistically analyzed, there was no
significant difference in Ct values for 0, CUT, 0.25, 0.5 and
1 min (P < 0.05; Table 1). The mean Ct values for 2 min were
significantly higher than that for other times. We observed that
the Ct values were not sensitive enough to enumerate the 5-log
reduction of pathogens in the serum. However, it was indicative
of total pathogen kill (9-log reduction), which was achieved at
2 min (Figure 5). The previous hot-fill assay with tomato serum
exhibited a high correlation with Ct values and time-temperature
treatment at the same pH at 96 °C (R2
= 0.95; Figure 2).
However, the time points of this previous assay were much greater
than 2 min: 4, 8, 16, and 24 min.
Longer qPCR amplicons might yield more sensitive results as
they have a higher probability of fragmentation. The amplicon
length used for the initial assay was 174 bp (Table 1). Primers which
produced a 1016 bp amplicon from the same mitochondrial gene
were tested to see if increased length would also increase sensitivity.
The longer amplicon did increase the sensitivity from 2 min to
0.5 min (P < 0.05; Table 2). However, there was no significant
Table 2–Tomato juice mtDNA fragmentation at 95 °C using the
1016 bp amplicon protocol.
Time (min) Mean Ct
2.0 25.54a
1.0 21.28b
0.5 21.17b
CUT 21.04bc
0.25 20.82bc
0 20.25ca
P < 0.05.
difference between the Ct values of unheated tomato serum and
the 0.25 min heated product, nor the one held for CUT. There
was a significant difference between the Ct values of the 0.5 and
2 min treatment, but no difference between the treatments for 0.5
and 1 min at 95 °C.
Protocols for qPCR generally use amplicons less than 200 bp
due to the kinetic limitations of the rapid process. An ampli-
con of over 1000 bp approaches the limits of the assay. The
standard curve for the 1016 bp amplicon had a linear range of
104
to 109
log10 copy numbers, a limit of detection of 104
,
y = -0.086x + 6.4516
R² = 0.9533
3.0
4.0
5.0
6.0
7.0
0 5 10 15 20 25
log10copynumber
Time (min)
D = 11.63 min
Figure 3–Calculation of tomato serum D96 value.
y = -3.6489x + 45.699
R² = 0.996
0
5
10
15
20
25
30
35
4 5 6 7 8 9
Log10 copy number mtDNA gene
Figure 4–Mitochondrial DNA standard curve for 1016 bp
amplicon.
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MtDNA fragmentation in high acid foods . . .
0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
0 20 40 60 80 100 120 140 160 180
Log10CFU/ml
Total time (sec)
CUT
15 30 sec 1 min
R² = 0.7685
2 min
Figure 5–E. coli O157:H7 reduction at
95 °C in tomato juice.
and an amplification efficiency of 88% (Figure 4). The ampli-
fication efficiency was too low to meet MIQE standards of 90%
to 110% for qPCR (Bustin and others 2009), but data can be
used if the Ct values are in the empirically determined linear
range. The limit of detection (104
copy numbers) was high and
could limit the usefulness of this assay. Researchers in past studies
have used longer qPCR amplicons in heat treatments and have
reached conclusions without validating with Minimum Informa-
tion for publication of Quantitative real-time PCR Experiments
(MIQE) standards (Hird and others 2006). These researchers mea-
sured the effect of amplicon length during thermal treatments
and observed an increase in Ct value with increasing amplicon
size. They concluded that designing longer amplicons might im-
prove specificity while still providing sufficient measurable signal
after thermal treatment of meats. However, this article did not
provide standard curves for each amplicon size, showing PCR
amplification efficiency, linear range of detection, and lower lim-
its of detection levels. The increases in Ct value may have been
partly or fully due to lack of assay optimization. This was not
an isolated incident as there are many peer-reviewed articles, which
use qPCR without MIQE validation (Bustin and others 2009).
Noting the caveats in the paragraph above, a longer amplicon
(1016 bp) with a lower amplification efficiency (88%) and smaller
range of detection for the same mitochondrial gene (Figure 4) was
shown to increase the sensitivity of the mtDNA time-temperature
integration in thermal protocols requiring rapid heat treatments at
lower temperatures such as 5-log reduction of E. coli O157:H7 in
high acid foods (tomato serum, pH = 4.26; processed at 95 °C
for 30 s).
Conclusions
MtDNA fragmentation as a molecular TTI was assessed in
high-acid, low-temperature thermal processes, cucumber fermen-
tations, holding and storage times of acidified vegetables. Kinetic
studies indicate that D values for high-acid, low-temperature
processes have numerically similar D values to those obtained
in similar studies on low-acid, high-temperature processes.
Furthermore, D values from mtDNA fragmentation in tomato
serum studies are similar to those for spoilage microorganisms of
concern. Fermentation times in cucumbers could be monitored
and optimized using mtDNA fragmentation in comparison with
sensory evaluation. Shelf-life evaluation and ultimately, predic-
tion, could rely on quantification of decomposition of mtDNA
at room temperatures. Finally, mtDNA fragmentation protocols
could be adjusted and optimized to target desired D- and z-values
by changes in oligonucleotide parameters such as amplicon size.
Acknowledgments
The authors would like to acknowledge Janet Hayes for lab
management, ordering supplies, and troubleshooting equipment;
Sandra Parker for secretarial, grant, and travel assistance; Bernard
Eckhardt for computer support; Dr. Suzanne Johanningsmeier,
Emily Thorpe, and Lisa Rosenberg for pickle samples; and
Joy Smith for statistical analysis. This research was funded by
USDA-NIFA grant (2012-67017-30179) and a grant funded
by the Center for Advanced Processing and Packaging Studies
(CAPPS; 0968960), which is a center funded by theNational
Science Foundation. The use of trade names in this publication
does not imply endorsement by the North Carolina Agricultural
Research Service of the products named nor criticism of similar
ones not mentioned. An international and United States patent
application has been filed for this process.
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Monitoring food processing with mtDNA fragmentation

  • 1. M:FoodMicrobiology &Safety Mitochondrial DNA Fragmentation to Monitor Processing Parameters in High Acid, Plant-Derived Foods Jane M. Caldwell, Ilenys M. P´erez-D´ıaz, Keith Harris, Hosni M. Hassan, Josip Simunovic, and K.P. Sandeep Abstract: Mitochondrial DNA (mtDNA) fragmentation was assessed in acidified foods. Using quantitative polymerase chain reaction, Ct values measured from fresh, fermented, pasteurized, and stored cucumber mtDNA were determined to be significantly different (P > 0.05) based on processing and shelf-life. This indicated that the combination of lower temperature thermal processes (hot-fill at 75 °C for 15 min) and acidified conditions (pH = 3.8) was sufficient to cause mtDNA fragmentation. In studies modeling high acid juices, pasteurization (96 °C, 0 to 24 min) of tomato serum produced Ct values which had high correlation to time-temperature treatment. Primers producing longer amplicons (approximately 1 kb) targeting the same mitochondrial gene gave greater sensitivity in correlating time-temperature treatments to Ct values. Lab-scale pasteurization studies using Ct values derived from the longer amplicon differentiated between heat treatments of tomato serum (95 °C for <2 min). MtDNA fragmentation was shown to be a potential new tool to characterize low temperature (<100 °C) high acid processes (pH < 4.6), nonthermal processes such as vegetable fermentation and holding times of acidified, plant-derived products. Keywords: high-acid foods, mitochondrial DNA, quantitative PCR, thermal processing Practical Application: This method could be used as a tool for hot-fill process validation, monitoring of vegetable fermentations, and holding times of acidic plant-derived products. Mitochondrial DNA is universally found and easily extracted from all plant products. Processors will be able to validate processes and track process deviations using rapid molecular methods. Processors can use this presumptive test prior to shipping out a product. Introduction High acid foods such as fruit and some vegetable juices require a 5-log reduction of the pertinent pathogen (US FDA 2001). This is defined as the most resistant microorganism of public health significance that is likely to occur in the juice. Furthermore, this reduction should remain in effect for a period at least as long as the shelf-life of the product when stored under normal and moderately abusive conditions (US FDA 2001). Escherichia coli O157:H7 is widely considered as the target pathogen in high acid foods such as fruits and acidified vegetables, due to its acid- resistance, tolerance of organic acids, and ability to survive under refrigerated storage conditions for extended periods (Zhao and others 1993; Miller and Kaspar 1994; Koodie and Dhople 2001; Mak and others 2001). Many producers utilize thermal processing as a critical control point to assure a 5-log pathogen reduction. Acid and acidified foods do not require intensive heat treatment (>100 °C) since the combination of heat and low pH are lethal MS 20150966 Submitted 6/8/2015, Accepted 10/5/2015. Authors Caldwell, Harris, Simunovic, and Sandeep are with the Dept. of Food, Bioprocessing, and Nutrition Sciences, North Carolina State Univ., Raleigh, NC 27695, U.S.A. Au- thor P´erez-D´ıaz is with the USDA-Agriculture Research Service, SAA, Food Sci- ence Research Unit, 322 Schaub Hall-NCSU, Raleigh, NC 27695, U.S.A. Au- thor Hassan is with the Prestage Dept. of Poultry Science, North Carolina State Univ., Raleigh, NC 27695, U.S.A. Direct inquiries to author Caldwell (E-mail: jane.caldwell@transagra.com). Mention of a trademark or proprietary product does not constitute a guarantee or warranty of the product by the U. S. Department of Agriculture or North Carolina Agricultural Research Service, nor does it imply approval to the exclusion of other products that may be suitable. to target pathogens (US FDA 2001). Some examples of high-acid, low temperature thermal processes that have been reported to achieve a 5-log reduction of E. coli O157:H7 in acidified foods in- clude the following: pasteurization of apple cider at 71.1 °C for 6 s for most apple varieties (New York State Department of Agricul- ture and Markets 1998); pasteurization of Wisconsin apple cider at 68.1 °C to 80.9 °C for 14 s (Mak and others 2001); pasteuriza- tion of acidified cucumber products at 65 °C, for <1.7 min at pH 4.1 (Breidt and others 2005). Although, Breidt and others (2005) determined that a 5-log pathogen reduction of E. coli O157:H7 may be achieved in acidified vegetable brines at 65 °C for a maximum of 1.7 min, at pH 4.1, typical commercial pro- cessing times are between 70 °C and 80 °C for up to 15 min. The end result is that acidified vegetables are thermally overprocessed. Linear models defined for acidified vegetable products (4.1 > pH > 3.3) were used to determine that a 5-log pathogen reduction of E. coli O157:H7 may be achieved by processing above 83 °C for a maximum of 6 s (Breidt and others 2010). While researchers have demonstrated that E. coli O157:H7 can survive in tomato products, with increased survival under refrig- eration (Eribo and Ashenafi 2003), other potential health hazards exist. Spoilage organisms such as Bacillus coagulans and Alicyclobacil- lus spp. are frequently isolated from spoiled canned vegetables (Bevilacqua and Corbo 2011; Peng and others 2012) and may in- crease the pH of acidic foods, thereby creating a food safety hazard. Thermal processing treatments for 5-log reduction of pathogens are inadequate for elimination of spoilage spore-forming organ- isms such as Bacillus and Alicyclobacillus (ACB) spp. Alicyclobacillus acidoterrestris spores were able to survive hot fill protocols used to process juices (2 min at 88 °C to 96 °C; Pontius and others 1998). C 2015 Institute of Food Technologists R doi: 10.1111/1750-3841.13139 Vol. 00, Nr. 0, 2015 r Journal of Food Science M1 Further reproduction without permission is prohibited
  • 2. M:FoodMicrobiology &Safety MtDNA fragmentation in high acid foods . . . Splittstoesser and others (1994) reported D values of 2.4 to 2.8 min at 95 °C for A. acidoterrestris. Therefore, hot-fill protocols for fruit juice may produce less than l-log reduction for these thermophilic, acid-resistant spores. Fermented foods such as cucumber pickles use salt brine (7% NaCl) to promote growth of native lactic acid bacteria (LAB), which lower pH and inhibit growth of pathogens and sporula- tion of toxin-producing spores. This fermentation/brining pro- cess is performed in large outdoor tanks (12500 to 38000 L) and bulk storage of the fermented goods may last from several months to over 1 y depending on production schedule. Temper- atures vary by climate and season, but pH values rapidly decline to the acidic range (pH < 4.6) due to lactic acid production by native microbiota, usually Lactobacillus plantarum (Borg and oth- ers 1955; Costilow and others 1956). After hot-fill pasteurization, pickle products such as hamburger dill chips are stored at room temperature and have an estimated shelf-life of 2 y if unopened. At present, fermentations are monitored by determining only pH and shelf-life is estimated from these measurements. Above 100 °C, DNA can become destabilized and permanently damaged. However, at temperatures less than 100 °C, DNA is not severely degraded (Gryson 2010). The polymerase chain re- action (PCR) cycles DNA in the range of 60 °C to 95 °C to denature, anneal, extend, and amplify the molecule with no ap- parent damage. However, PCR is performed at neutral pH (7.4). Earlier work from this laboratory demonstrated a high correlation between Geobacillus stearothermophilus spore death in hot oil bath treatments and cumulative F value in retort processes (Caldwell and others 2015), using mitochondrial DNA (mtDNA) fragmentation as a time-temperature integrator (TTI) for low acid, high temper- ature processes (121 °C). The present report examines the use of mtDNA fragmentation as a novel molecular TTI for high-acid, low-temperature (pH < 4.6; temperature <100 °C) processes for fruit juices and fermented vegetables. The utility of the protocol to characterize cucumber fermentations and tank holding times was also evaluated. Materials and Methods Cucumber-to-pickle processing In order to assess mtDNA fragmentation in acidified vegeta- bles, fermented, fermented/pasteurized, and stored pickles were taken from commercially processed jars from different lots. The cucumbers were processed as follows. Further details of the pro- cessing protocol can be found in Wolter (2013). Cucumbers of size 2B (32 to 38 mm diameter) or 3A (39 to 51 mm diameter) were fermented in 6% NaCl in open-top 38000 L plastic tanks in a commercial tank yard. Cucumbers were collected from at least 3 feet below the surface of the tank, and then sliced into 3 to 6 mm hamburger dill chip rounds. Chips were processed in 16-oz glass jars using a 58:42 cucumber to brine packout ratio, pasteur- ized at 75 °C for 15 min, and stored at room temperature (23 ± 2 °C) under ambient lighting for 2 or 20 mo. Untreated con- trol samples were sliced, fresh cucumbers. Autoclaved treatments were fresh samples heated at 121 °C for 20 min in a Steris Au- toclave (SG 3021) under standard conditions. All treatments were performed in triplicate; for fresh, an independent replicate was 1 cucumber; for processed pickles, a chip from 1 jar. Punch sam- ples were taken from all cucumber/pickle products by inserting a 1000 µL pipette tip into the mesocarp to obtain a 5 to 10 mg circular slice. DNA was extracted by the MasterPure DNA ex- traction kit (Epicentre Biotechnologies, Madison, Wis., U.S.A.) and quantitative PCR (qPCR) run in duplicate wells as described later in the manuscript. Pasteurization of tomato serum This experiment compared a reduction curve of an E. coli O157:H7 cocktail to Ct values from intrinsic mtDNA in tomato serum at different times (0, 0.25, 0.5, 1.0, and 2.0 min) under a pasteurization-type thermal process of 95 °C. Three fresh tomatoes (Redsun variety, Mexico 4664) were processed in a blender (War- ing Laboratory Science, Torrington, Conn., U.S.A.) at medium speed until homogeneous to create tomato puree. Three aliquots of puree were frozen at −20 °C for later use. The remainder of the puree was placed in 330-µm filter bags (Nasco Whirl-pak, Fisher Thermo Scientific, Atlanta, Ga., U.S.A.) and stomached (Seward Stomacher 400; Tekmar, Cincinnati, Ohio, U.S.A.) at low speed for 30 s. Aliquots of tomato serum were obtained from filtered side of bag. The pH of the filtered tomato serum was 4.26 ± 0.1 (Ac- cumet AR25, Fisher Thermo Scientific). The serum was frozen at −20 °C until use. Five cultures of E. coli O157:H7 (FSRU culture collection B200-204) were cultured separately at 37 °C, at 200 rpm overnight in LB broth (Becton Dickinson, Sparks, Md., U.S.A.). Cultures were concentrated 1:10 by centrifugation (6000 rpm, 4 °C, 10 min; Sorval RC-1, Spectrofuge, Asheville, N.C., U.S.A.) and combined the day of the trial to create an in- oculum cocktail pellet. A time-temperature experiment was con- ducted using a thermal cycler (BioRad; Heracles, Calif., U.S.A.) as a constant, programmable heat source. Come up time (CUT) to 95 °C was 36 s, determined empirically using the thermal cycler internal sensor. A total of 100 µL of tomato serum was added to cocktail pellets, providing 109 cells/mL. Another 100 µL tomato serum was processed separately to provide intrinsic mtDNA. Tests were conducted in 0.1 mL PCR tube strips with 3 tubes per treatment per temperature. The entire reduction curve, from 0 to 2 min, was run in triplicate on 3 different days. After the target time was reached, tubes were plunged into ice water slurry and cooled to room temperature. Tomato serum was stored at 4 °C until DNA extraction and qPCR. Plate counts for tomato serum pasteurization E. coli O157:H7 cells were enumerated using a simplified agar plate technique (Jett and others 1997) with square petri dishes and LB agar (Becton Dickinson; Pittsburg, Pa., U.S.A.). This simple drip-dilution method had a lower detection limit than that of automated spiral plating methods. After 24 h incubation at 37 °C, colonies were enumerated manually. The lower detection level is 102 CFU/mL. Ct values from tomato serum intrinsic mtDNA were compared to plate counts following exposure at 95 °C at different intervals (that is, 0, CUT, 0.25, 0.5, 1.0, and 2.0 min). Tomato serum hot-fill process To quantify mtDNA fragmentation in a high acid product at a relatively low temperature, we conducted a laboratory-scale hot- fill process on tomato serum and calculated its D value at 96 °C. Tomato puree and serum was obtained from frozen aliquots from the study above. Using a thermal cycler (BioRad) as the heat- ing element, a time-temperature trial was conducted. A total of 200 µL filtered tomato serum was added to three 0.2 mL PCR tubes for each time point. CUT to 96 °C was 30 s, determined em- pirically using the thermal cycler internal sensor. Serum samples were run for 0, 2, 4, 8, 16, 24, and 48 min using 3 tubes per repli- cate. After the target time was reached, tubes were plunged into ice water slurry and cooled to room temperature. Tomato serum M2 Journal of Food Science r Vol. 00, Nr. 0, 2015
  • 3. M:FoodMicrobiology &Safety MtDNA fragmentation in high acid foods . . . was stored at 4 °C until DNA extraction and qPCR. qPCR was run and Ct values converted to log10 copy number to determine D values of tomato serum at 96 °C. DNA extraction DNA from cucumber and pickle mesocarp samples or tomato serum (5 to 10 mg or mL) was extracted using the MasterPure DNA purification kit (Epicentre Biotechnologies; Madison, Wis., U.S.A.) according to the manufacturer’s recommendations for plant tissues. DNA samples were analyzed by spectrophotometer (Nanodrop, Wilmington, Del., U.S.A.) for quantity and quality. For qPCR, DNA was normalized by concentration, and diluted to deliver 5 to 10 ng/µL per reaction. Standard curve A standard curve for the 1016-bp amplicon was gener- ated using gBlocksTM Gene Fragments (https://www.idtdna. com/pages/products/genes/gblocks-gene-fragments), which are double-stranded, sequence-verified oligonucleotides of the atp1 gene from ATP synthase subunits. Ten-fold serial dilutions of atp1 copies (109 to 101 ) were performed and PCR amplification effi- ciency (E) was determined using the slope of the standard curve: E = (10−1/slope ) − 1 Data analysis of the qPCR standard curve was performed using goodness-of-fit linear regression correlation coefficient (R2 ). Measurement of mtDNA fragmentation (qPCR) qPCR was performed in 25 µL total volume with 2X IQ SYBR Green supermix (SYBR Green I dye, 50 U/mL iTaq DNA polymerase, 0.4 mM each of dATP, dCTP, dGTP, and dTTP, 6 mM MgCl2, 40 mM Tris-HCl, pH 8.4, 100 mM KCl, and 20 nM fluorescein (BioRad)), 300 nM final concentration each for 174F and 174R primers or 500 nM final concentration each for 1016F and 1016R primers, cucumber, pickle, or tomato serum DNA (5 to 10 ng/reaction) or 1 µL GblockTM /citric acid solution and qPCR water (Ambion, Austin, Tex., U.S.A.) to final volume (25 µL). qPCR amplifications were performed in a MyiQ (Bio- Rad) thermal cycler with the following conditions for 174 bp amplicons and GblockTM /citric acid solutions: 95 °C for 3 min; 40 cycles of 95 °C for 30 s, 60 °C for 30 s, 72 °C for 30 s; with FAM channel optics “on” during annealing stage. For longer am- plicon at 1016 bp, qPCR amplifications were performed under slightly different conditions: 95 °C for 10 min; 40 cycles of 95 °C for 30 s, 55 °C for 30 s, 72 °C for 120 s; with FAM channel optics “on” during annealing stage. No template control and positive controls were used for all assays. A positive control was used to normalize data between assays and to manually adjust the threshold baseline. For a sample to be considered positive, its Ct value must be less than all negative control reactions, and the corresponding amplification curve has to exhibit the 3 distinct phases of real-time PCR: lag, linear, and plateau. Statistical analyses All ANOVA statistical analyses were performed using SAS (Ver- sion 9.3, SAS Institute, Inc., Cary, N.C., U.S.A.). For the tomato serum pasteurization, the MIXED procedure was used to ana- lyze this fully randomized study with 18 reps and 6 treatment times. The treatments were considered to be statistically different if P < 0.05. Simple linear regressions were performed and goodness- of-fit regression correlations determined using Excel (Microsoft; Redmond, Wash., U.S.A.). Results and Discussion Monitoring of cucumber-to-pickle processes Fragmentation of intrinsic cucumber mtDNA was evaluated as a method to monitor commercial cucumber-to-pickle processes. Fermented, fermented/pasteurized, and stored finished pickles were taken from jars having the same lot number. DNA was extracted and compared to fresh and fresh/autoclaved cucumber DNA (not from the same lot) by analyzing Ct values of the atp1 gene. The Ct values of 4 processes were compared to those for fresh cucumber (Figure 1). All treatments were significantly differ- ent from the fresh cucumber control (P < 0.05). The fermented cucumber (process 2) had an increase of 4 Ct compared to fresh cucumbers (process 1), indicating significant mtDNA fragmenta- tion caused by acidification of the brine and possibly other factors inherent in the growth of LAB. Process 3 (Figure 1) contained pickles, which were fermented, pasteurized, and stored for 2 mo at room temperature in 16 oz glass jars. Process 3 had Ct values, which were significantly higher than those for fresh and fermented cucumbers. However, process 3 had almost the same Ct value (ca. 30) as compared to process 5, the fresh autoclaved cucumber. This indicates parity between 2 very different thermal processes: an acidic hot-fill process (75 °C for 15 min) and autoclaving un- der pressure (121 °C). Because processes 3 and 4 differ by only time of storage, mtDNA fragmentation may be useful as a mea- sure of shelf-life in jarred, finished, acidic vegetables. Process 4 (fermented and stored for 20 mo) had significantly higher Ct val- ues than process 3 (fermented and stored for 2 mo); a difference of 18 mo. Twenty months is near the projected end of shelf-life (2 y) for this particular product. Only 1 study (Xu and others, 2009) was found in the literature, which considered mtDNA as a tool to quantify decomposition over time. The goal of the study was to determine the end point of carcass composting prior to its use as fertilizer on crop land. Future studies in our laboratory will examine smaller gradations in storage time of acidic vegetables to determine the usefulness of this protocol for shelf-life monitoring and end-of-shelf-life projections. Hot-fill processing To quantify mtDNA fragmentation in a high acid product at a relatively low temperature, we conducted a laboratory-scale hot- fill process on tomato serum to calculate its D value at 96 °C. According to Pontius and others (1998), most fruit juices are high acid (pH < 4.6) and a hot-fill and hold of 2 min at 88 °C to 96 °C is used to pasteurize them. We extended the time of the process because Pontius and others (1998) reported the D value of the spoilage organisms of concern, Alicyclobacillus spp. (ACB), as 8 to 9 min at 97 °C. Therefore, it was noted that commer- cial hot-fills would not eliminate even low concentrations of this spoilage microorganism. This thermophilic, acid-resistant spore former can not only produce off-flavors, but increase the pH of infected juices. This could cause a public health hazard by allow- ing toxin-producing spores, such as Clostridium botulinum, to grow during extended storage. Bacillus coagulans has a similar D value to ACB (Peng and others 2012). The goal of this experiment was to compare the D value of tomato serum mtDNA fragmenta- tion to that of ACB and B. coagulans at a commercial pasteurization temperature. The tomato serum was heated to 96 °C for up to 24 min (Figure 2). This represents ca. 3-log reduction of ACB. Vol. 00, Nr. 0, 2015 r Journal of Food Science M3
  • 4. M:FoodMicrobiology &Safety MtDNA fragmentation in high acid foods . . . MtDNA fragmentation was measurable for the duration of the thermal treatment and Ct values increased numerically from 17 to 24 units. Ct values were converted to log10 copy numbers using the linear relationship determined empirically from the standard curve of the 174 bp amplicon (Caldwell and others 2015): y = −3.1909x + 38.091 where y is the Ct value and x is the log10 copy number. The D96 value of the tomato serum mtDNA fragmentation was deter- mined using the reciprocal slope of the line and was calculated as 11.63 min (Figure 3). This value is similar to the D121 for mtDNA fragmentation from sweet potato puree heated in a hot oil bath (11.3 min) using the same universal plant amplicon (Caldwell and others 2015). Since the D96 value exceeds that of ACB and is still measurable after at least a 3-log reduction of the spoilage organism, this molecular approach may have a place in commercial hot-fill monitoring and validation. E. coli O157:H7 inactivation in acidic foods This experiment compared the inactivation of E. coli O157:H7 seeded in tomato serum to Ct values from fragmented mtDNA, Table 1–Tomato juice mtDNA fragmentation at 95 °C using the 174 bp amplicon protocol. Time (min) Mean Ct 2.0 21.20a 1.0 20.01b 0.25 20.00b CUT 19.92b 0 19.72b 0.5 19.65b P < 0.05. intrinsic to the same serum, at different times at a pasteurization temperature of 95 °C (Table 1). A 5-log reduction of E. coli O157:H7 was seen in 15 s or less (Figure 5). This reduction time was slightly longer than the predicted values published by Breidt and others (2010). In their report, 5-log reductions of E. coli O157:H7, Listeria monocytogenes and Salmonella strains should occur in less than 6 s at a pH of 4.1 or below. In our study, the tomato serum pH was higher, 4.26, which could account for the small discrepancy. Looking at spoilage microorganisms, yeasts were cultured serendipitously from the tomato serum and proved very hardy. There were yeast counts (log 2.0 CFU/mL) from 0.5 to Figure 1–Comparison of mtDNA fragmentation as measured by Ct value during pickle processing and storage. 1, fresh cucumber; 2, fermented cucumber (6% NaCl), 3, fermented (6% NaCl), pasteurized (75 °C; 15 min), 2 mo storage at room temperature (RT) with ambient lighting; 4, fermented (6% NaCl), pasteurized (75 °C; 15 min), 20 mo storage at RT with ambient lighting; 5, fresh, autoclaved cucumber (121 °C). P < 0.05. y = 0.2743x + 17.504 R² = 0.9533 12.00 14.00 16.00 18.00 20.00 22.00 24.00 26.00 0 5 10 15 20 25 Ct Time (min) Figure 2–Tomato juice mtDNA fragmentation as measured by Ct value at 96 °C. M4 Journal of Food Science r Vol. 00, Nr. 0, 2015
  • 5. M:FoodMicrobiology &Safety MtDNA fragmentation in high acid foods . . . 2 min at 95 °C; long after pathogenic E. coli had been eliminated (data not shown). When Ct values were statistically analyzed, there was no significant difference in Ct values for 0, CUT, 0.25, 0.5 and 1 min (P < 0.05; Table 1). The mean Ct values for 2 min were significantly higher than that for other times. We observed that the Ct values were not sensitive enough to enumerate the 5-log reduction of pathogens in the serum. However, it was indicative of total pathogen kill (9-log reduction), which was achieved at 2 min (Figure 5). The previous hot-fill assay with tomato serum exhibited a high correlation with Ct values and time-temperature treatment at the same pH at 96 °C (R2 = 0.95; Figure 2). However, the time points of this previous assay were much greater than 2 min: 4, 8, 16, and 24 min. Longer qPCR amplicons might yield more sensitive results as they have a higher probability of fragmentation. The amplicon length used for the initial assay was 174 bp (Table 1). Primers which produced a 1016 bp amplicon from the same mitochondrial gene were tested to see if increased length would also increase sensitivity. The longer amplicon did increase the sensitivity from 2 min to 0.5 min (P < 0.05; Table 2). However, there was no significant Table 2–Tomato juice mtDNA fragmentation at 95 °C using the 1016 bp amplicon protocol. Time (min) Mean Ct 2.0 25.54a 1.0 21.28b 0.5 21.17b CUT 21.04bc 0.25 20.82bc 0 20.25ca P < 0.05. difference between the Ct values of unheated tomato serum and the 0.25 min heated product, nor the one held for CUT. There was a significant difference between the Ct values of the 0.5 and 2 min treatment, but no difference between the treatments for 0.5 and 1 min at 95 °C. Protocols for qPCR generally use amplicons less than 200 bp due to the kinetic limitations of the rapid process. An ampli- con of over 1000 bp approaches the limits of the assay. The standard curve for the 1016 bp amplicon had a linear range of 104 to 109 log10 copy numbers, a limit of detection of 104 , y = -0.086x + 6.4516 R² = 0.9533 3.0 4.0 5.0 6.0 7.0 0 5 10 15 20 25 log10copynumber Time (min) D = 11.63 min Figure 3–Calculation of tomato serum D96 value. y = -3.6489x + 45.699 R² = 0.996 0 5 10 15 20 25 30 35 4 5 6 7 8 9 Log10 copy number mtDNA gene Figure 4–Mitochondrial DNA standard curve for 1016 bp amplicon. Vol. 00, Nr. 0, 2015 r Journal of Food Science M5
  • 6. M:FoodMicrobiology &Safety MtDNA fragmentation in high acid foods . . . 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 0 20 40 60 80 100 120 140 160 180 Log10CFU/ml Total time (sec) CUT 15 30 sec 1 min R² = 0.7685 2 min Figure 5–E. coli O157:H7 reduction at 95 °C in tomato juice. and an amplification efficiency of 88% (Figure 4). The ampli- fication efficiency was too low to meet MIQE standards of 90% to 110% for qPCR (Bustin and others 2009), but data can be used if the Ct values are in the empirically determined linear range. The limit of detection (104 copy numbers) was high and could limit the usefulness of this assay. Researchers in past studies have used longer qPCR amplicons in heat treatments and have reached conclusions without validating with Minimum Informa- tion for publication of Quantitative real-time PCR Experiments (MIQE) standards (Hird and others 2006). These researchers mea- sured the effect of amplicon length during thermal treatments and observed an increase in Ct value with increasing amplicon size. They concluded that designing longer amplicons might im- prove specificity while still providing sufficient measurable signal after thermal treatment of meats. However, this article did not provide standard curves for each amplicon size, showing PCR amplification efficiency, linear range of detection, and lower lim- its of detection levels. The increases in Ct value may have been partly or fully due to lack of assay optimization. This was not an isolated incident as there are many peer-reviewed articles, which use qPCR without MIQE validation (Bustin and others 2009). Noting the caveats in the paragraph above, a longer amplicon (1016 bp) with a lower amplification efficiency (88%) and smaller range of detection for the same mitochondrial gene (Figure 4) was shown to increase the sensitivity of the mtDNA time-temperature integration in thermal protocols requiring rapid heat treatments at lower temperatures such as 5-log reduction of E. coli O157:H7 in high acid foods (tomato serum, pH = 4.26; processed at 95 °C for 30 s). Conclusions MtDNA fragmentation as a molecular TTI was assessed in high-acid, low-temperature thermal processes, cucumber fermen- tations, holding and storage times of acidified vegetables. Kinetic studies indicate that D values for high-acid, low-temperature processes have numerically similar D values to those obtained in similar studies on low-acid, high-temperature processes. Furthermore, D values from mtDNA fragmentation in tomato serum studies are similar to those for spoilage microorganisms of concern. Fermentation times in cucumbers could be monitored and optimized using mtDNA fragmentation in comparison with sensory evaluation. Shelf-life evaluation and ultimately, predic- tion, could rely on quantification of decomposition of mtDNA at room temperatures. Finally, mtDNA fragmentation protocols could be adjusted and optimized to target desired D- and z-values by changes in oligonucleotide parameters such as amplicon size. Acknowledgments The authors would like to acknowledge Janet Hayes for lab management, ordering supplies, and troubleshooting equipment; Sandra Parker for secretarial, grant, and travel assistance; Bernard Eckhardt for computer support; Dr. Suzanne Johanningsmeier, Emily Thorpe, and Lisa Rosenberg for pickle samples; and Joy Smith for statistical analysis. This research was funded by USDA-NIFA grant (2012-67017-30179) and a grant funded by the Center for Advanced Processing and Packaging Studies (CAPPS; 0968960), which is a center funded by theNational Science Foundation. The use of trade names in this publication does not imply endorsement by the North Carolina Agricultural Research Service of the products named nor criticism of similar ones not mentioned. An international and United States patent application has been filed for this process. References Bevilacqua A, Corbo MR. 2011. Characterization of a wild strain of Alicyclobacillus acidoterrestris: heat resistance and implications for tomato juice. J Food Sci 76:M130–6. Borg AF, Etchells JL, Bell TA. 1955. The influence of sorbic acid on microbial activity in commercial cucumber fermentations. Bacteriological Proc 55:19. Breidt F, Hayes JS, Osborne JA, McFeeters RF. 2005. Determination of 5-log pathogen reduc- tion times for heat-processed, acidified vegetable brines. 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