Maintenance optimization via Integrated Condition Based Maintenance for assets and staff.

1. IMPLEMENTATION
OF
ICBMINTEGRATED CONDITION BASED MAINTENANCE

2. INTEGRATED RELIABILITY TECHNOLOGY
Integrated Condition Based Monitoring
ICBM is a multi-disciplined
predictive technique that
has proven to provide
accurate diagnostics
towards maintenance
optimization.

3. ICBM
Manual consolidation of equipment information into database.
Sorting the data by type of maintenance – RM, PM, PdM & On-line.
Determine types of technologies to be employed for baseline survey.
Develop a maintenance plan
Identify equipment exhibiting incipient faults during this initial phase.
Establish benchmark status for future trending.
Provide engineering report containing analysis & recommendations.
Provide corrective maintenance & trouble shooting where necessary.
INTEGRATED RELIABILITY TECHNOLOGY

4. INTEGRATED RELIABILITY TECHNOLOGY
Integrated Condition-Based Monitoring
1. Vibration Analysis
2. Infrared Thermography
3. Motor Current Analysis
4. Partial Discharge Analysis
5. Corrective Actions

5. INTEGRATED RELIABILITY TECHNOLOGY
Vibration Monitoring
• Cornerstone of any condition monitoring system for
rotating equipment
• Key equipment – Dedicated vibration monitoring
system
• Normal equipment – Portable vibration monitoring
• Baseline Monitoring and Benchmark
• Vibration Training
• Expert Diagnostics at-site & report

6. INTEGRATED RELIABILITY TECHNOLOGY
Vibration Monitoring – Report Summary

7. INTEGRATED RELIABILITY TECHNOLOGY
Vibration Monitoring – Report Summary

8. INTEGRATED RELIABILITY TECHNOLOGY
Vibration Monitoring – Maintenance Action

9. INTEGRATED RELIABILITY TECHNOLOGY
Infrared Thermography
• Cornerstone of any condition monitoring system for
electrical equipment & switchgears.
• Shore-based thermographers
• Avoid routine tightening of connections and joints
• Electrical, Mechanical and Insulation purposes
• Cross-check vibration diagnostics

10. INTEGRATED PREDICTIVE TECHNOLOGY
Integrated Condition Based Monitoring program is a tailored approach towards
a comprehensive predictive maintenance package for our customers’ critical assets
that requires detail observation for any change in equipment health.
Initial database of equipment data has to be established. A feasibility study has
to be conducted in order to formulate a detail roadmap for effective predictive
and proactive maintenance program. The following program is what we
formulate for customers who wish to start and establish in their organization.

11. INTEGRATED PREDICTIVE TECHNOLOGY