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Mario Fleurinck, CEO Melotte
June 6,2011
Web based Data Acquisition
3D Solids / Optical Scan data
                                MRI / CT Data / Cone Beam
       / Point Clouds




              Additive Manufacturing

  Selective Laser Melting        Direct Metal Deposition




                  High-end Finishing
 Free-form Finishing (STL
                                High-end Finishing (µ-level)
         based)
Key Product Acceptation Criteria:
“Perfect” alignment with Patient’s basic physiognomy
Near-Net-shape “Fit” with Patient’s soft Palatal (upper jaw)
“Weight” versus “Strength” ratio (in balance with natural
teeth)
Easy to “maintain”
Maximum “bite force” even with mainstream dental
solution
High Gloss and “Mirror effect” finish
“Elegant” and “discrete”, no “phonetic” changes
“Short turnaround”, Tooth extraction => new prosthetics.



           PERFECT FIT           –   SHORT
TURNAROUND – EASY TO MAINTAIN
          –   ESTHETIC - DISCRETE
Step 2, analogue Process, 14 steps and about 20 different consumables used




     Over the past 10 years, China has
     become the largest dental
     manufacturing marketplace in the
     world. China claims 40% “ownership”
     of “dental” materials!
     Yi Chan, Advisory Board Member CDG.
“How to manage our supply chain IN CASE the
local demand due to aging population is more
important than the financial upside?”

                       “Profit versus local
                           needs”
1
FTE
for
 8?
       Over the period 2010 -
         2025 only 1 dental
      technician is available for
         replacing 8 retiring
           analogue dental
      technicians while annual
        demand grows 4,8 %!
LIMITED RESOURCES
 GROWING NEEDS

          TRANFORMATIVE
             CHANGE
          DIGITALIZATION
Step 2, digital Process, 3 steps and NO consumables used

                                                           Peer

                                                           Sector 1

                                                           Sector 2
Project Rollout & MILESTONES:

06/09 Selection preferred partner (2nd largest Belgian dental
lab Vanderbeken Oostende)
07/09 Exclusive Development contract
08/09 Integration Design software
09/09 First prototype ready
11/09 Start batch production in “next day delivery” mode
12/09 Ramp up to 15 partials per day
01/10 Start-up INNODEMA (Digital dental design office
located in Ostend)

2010 industrialization in closed market > 60 partials per day

January 2011 Upscale additional dental labs


- - - 03/11 Delivery 10,000th partial frame. - - -
Since 2004, Melotte has been actively exploring the Near-to-Net-Shape Manufacturing Technologies. Direct
Digital Manufacturing is part of the company’s strategic diversification and is considered an innovative
complement to the existing high-precision production apparatus. From the start, Melotte has developed an
international network; now the company already has some impressive product references. Melotte
differentiates itself with its complete offer, as well as with NTNM technologies, which combine Selective Laser
Melting, Direct Metal Deposition and Electron Beam Melting with high-end Component Finishing Technologies.
Related supporting services such as reverse engineering and modelling, FEA, laser scanning, optical
measurement and thermo-dynamic analyses complete the offer. Melotte has completed many Direct Digital
Manufacturing projects and is considered as one of the most active companies in the Metal DDM market. The
company also has specific expertise in the field of NTNM (Magnesium Moulding) and DDM production
technologies in metals, their specialties including Titanium, Inconell, Cobalt Chrome, Ceramic materials, Tool
steel and Aluminium. All this is aimed at an extremely diversified international market.

                         PLEASE JOIN OUR BLOG:         http://layeredmanufacturing.blogspot.com/
Melotte NV
Industrieweg 2019
B-3520 ZONHOVEN
info@melotte.be
www.Melotte.be

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Melotte on 3D-printing and rapid manufacturing (June 2011)

  • 1. Mario Fleurinck, CEO Melotte June 6,2011
  • 2.
  • 3. Web based Data Acquisition 3D Solids / Optical Scan data MRI / CT Data / Cone Beam / Point Clouds Additive Manufacturing Selective Laser Melting Direct Metal Deposition High-end Finishing Free-form Finishing (STL High-end Finishing (µ-level) based)
  • 4.
  • 5.
  • 6. Key Product Acceptation Criteria: “Perfect” alignment with Patient’s basic physiognomy Near-Net-shape “Fit” with Patient’s soft Palatal (upper jaw) “Weight” versus “Strength” ratio (in balance with natural teeth) Easy to “maintain” Maximum “bite force” even with mainstream dental solution High Gloss and “Mirror effect” finish “Elegant” and “discrete”, no “phonetic” changes “Short turnaround”, Tooth extraction => new prosthetics. PERFECT FIT – SHORT TURNAROUND – EASY TO MAINTAIN – ESTHETIC - DISCRETE
  • 7. Step 2, analogue Process, 14 steps and about 20 different consumables used Over the past 10 years, China has become the largest dental manufacturing marketplace in the world. China claims 40% “ownership” of “dental” materials! Yi Chan, Advisory Board Member CDG.
  • 8. “How to manage our supply chain IN CASE the local demand due to aging population is more important than the financial upside?” “Profit versus local needs”
  • 9. 1 FTE for 8? Over the period 2010 - 2025 only 1 dental technician is available for replacing 8 retiring analogue dental technicians while annual demand grows 4,8 %!
  • 10. LIMITED RESOURCES GROWING NEEDS TRANFORMATIVE CHANGE DIGITALIZATION
  • 11. Step 2, digital Process, 3 steps and NO consumables used Peer Sector 1 Sector 2
  • 12. Project Rollout & MILESTONES: 06/09 Selection preferred partner (2nd largest Belgian dental lab Vanderbeken Oostende) 07/09 Exclusive Development contract 08/09 Integration Design software 09/09 First prototype ready 11/09 Start batch production in “next day delivery” mode 12/09 Ramp up to 15 partials per day 01/10 Start-up INNODEMA (Digital dental design office located in Ostend) 2010 industrialization in closed market > 60 partials per day January 2011 Upscale additional dental labs - - - 03/11 Delivery 10,000th partial frame. - - -
  • 13.
  • 14.
  • 15.
  • 16.
  • 17.
  • 18.
  • 19.
  • 20. Since 2004, Melotte has been actively exploring the Near-to-Net-Shape Manufacturing Technologies. Direct Digital Manufacturing is part of the company’s strategic diversification and is considered an innovative complement to the existing high-precision production apparatus. From the start, Melotte has developed an international network; now the company already has some impressive product references. Melotte differentiates itself with its complete offer, as well as with NTNM technologies, which combine Selective Laser Melting, Direct Metal Deposition and Electron Beam Melting with high-end Component Finishing Technologies. Related supporting services such as reverse engineering and modelling, FEA, laser scanning, optical measurement and thermo-dynamic analyses complete the offer. Melotte has completed many Direct Digital Manufacturing projects and is considered as one of the most active companies in the Metal DDM market. The company also has specific expertise in the field of NTNM (Magnesium Moulding) and DDM production technologies in metals, their specialties including Titanium, Inconell, Cobalt Chrome, Ceramic materials, Tool steel and Aluminium. All this is aimed at an extremely diversified international market. PLEASE JOIN OUR BLOG: http://layeredmanufacturing.blogspot.com/ Melotte NV Industrieweg 2019 B-3520 ZONHOVEN info@melotte.be www.Melotte.be