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EconoPACK™ 4
The world standard for 3-level applications
The EconoPACK™ 4 is an optimized module for 3-level applications such as
› Uninterruptible Power Supply
› Solar Inverter
› High Speed Drives
where a robust design, high efficiency and less harmonics are needed.
For these applications starting with 50kW up to 125kW, the EconoPACK™ 4 can be used to build up one phase. For higher
power ratings modules can be switched in parallel. All modules are equipped with the state-of-the-art IGBT4. Further
information is available on request.
The degree of efficiency for the two 3-level topologies, NPC1 and NPC2, has to be evaluated depending on the switching
frequency.
› EconoPACK™ 4 NPC2 topology for low and medium switching frequencies (approx. fsw< 12kHz)
› EconoPACK™ 4 NPC1 topology for high switching frequencies (approx. fsw≥12kHz)
NPC1 topology
› 650V IGBT4
› Optimized for fsw≥12kHz
› Portfolio
– F3L200R07PE4
– F3L300R07PE4
NPC2 topology
› 650V/650V IGBT4
› 650V/1200V IGBT4
› Optimized for fsw<12kHz
› Portfolio
– F3L400R07PE4_B26
– F3L300R12PT4_B26
– F3L400R12PT4_B26
www.infineon.com/highpower
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March 2017 ]IEEE POWER ELECTRONICS MAGAZINE 1
14 Standards in Power Electronics
Insight on handling current standards
Peter Wilson
19 Efficiency Regulations
Driving power conversion efficiency designs
Rich Fassler
25 How GaN Power Transistors
Drive High-Performance Lidar
Generating ultrafast pulsed power with GaN FETs
John Glaser
36 Generation-After-Next Power Electronics
Ultrawide-bandgap devices, high-temperature packaging,
and magnetic nanocomposite materials
Robert J. Kaplar, Jason C. Neely, Dale L. Huber,
and Lee J. Rashkin
43 Tantalum Capacitor Technology
Options for high-temperature and harsh-environment applications
Chris Reynolds
Features
Digital Object Identifier 10.1109/MPEL.2017.2650202
4 From the Editor
8 President’s Message
10 Happenings
48 Patent Reviews
50 Expert View
53 Member and Industry Profile
61 Society News
70 Member News
72 Event Calendar
76 White Hot
Departments
 Columns
Vol. 4, No. 1
March 2017
On the cover
IEEE standards are developed using a time-tested,
effective, and trusted six-stage process. Compliance
to standards in power electronics ensure product
interoperability, performance, safety, and reliability in
end applications.
ARROWS INFOGRAPHIC ©ISTOCKPHOTO.COM/THESEAMUSS,
BACKGROUND IMAGE LICENSED BY INGRAM PUBLISHING,
POWER ELECTRONICS APPLICATIONS CHART CREATED
BY KARIN ALVARADO, UNIVERSITY OF ARKANSAS
www.pels.org
61
For your engineering success
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2 IEEE POWER ELECTRONICS MAGAZINE ]March 2017
IEEE prohibits discrimination, harassment, and bullying.
For more information, visit http://www.ieee.org/web/aboutus/whatis/policies/p9-26.html.
IEEE Power Electronics Magazine (ISSN 2329-9207) (IPEMDG) is published quarterly by the Institute of Electrical and
Electronics Engineers, Inc. Headquarters: 3 Park Avenue, 17th Floor, New York, NY 10016-5997 USA, Telephone: +1 212
419 7900. Responsibility for the content rests upon the authors and not upon the IEEE, the Society or its members. IEEE
Service Center (for orders, subscriptions, address changes): 445 Hoes Lane, Piscataway, NJ 08855-1331 USA. Telephone:
+1 732 981 0060. Individual copies: IEEE members US$20.00 (first copy only), nonmembers US$97
.00 per copy. Subscrip-
tion rates: Annual subscription rates included in IEEE Power Electronics Society member dues. Subscription rates available
on request. Copyright and reprint permission: Abstracting is permitted with credit to the source. Libraries are permitted to
photocopy beyond the limits of U.S. Copyright law for the private use of patrons 1) those post-1977 articles that carry a code
at the bottom of the first page, provided the per-copy fee indicated in the code is paid through the Copyright Clearance Cen-
ter, 222 Rosewood Drive, Danvers, MA 01923 USA; 2) pre-1978 articles without a fee. For other copying, reprint, or republi-
cation permission, write Copyrights and Permissions Department, IEEE Service Center, 445 Hoes Lane, Piscataway, NJ
08854. Copyright © 2017 by the Institute of Electrical and Electronics Engineers Inc. All rights reserved. Periodicals postage
pending at New York and additional mailing offices. Postmaster: Send address changes to IEEE Power Electronics Maga-
zine, IEEE, 445 Hoes Lane, Piscataway, NJ 08854 USA. Canadian GST #125634188 PRINTED IN THE U.S.A.
MISSION STATEMENT: To educate,
inform, and entertain our community of
IEEE Power Electronics Society members
on technology, events, industry news, and
general topics relating to consumer
electronics and to further serve and
support our Members in professional
career development through tutorials and
raising awareness of engineering tools
and technologies.
Digital Object Identifier 10.1109/MPEL.2017.2660138
Editor-in-Chief
Ashok Bindra
12 Magnolia Ave.
Nesconset, NY 11767 USA
+1 631 471 5895
bindra1@verizon.net
Deputy Editors-in-Chief
Ira J. Pitel (Industry)
Magna-Power Electronics, Inc.
39 Royal Road
Flemington, NJ 08822 USA
+1 908 237 2200 ext. 102
ipitel@magna-power.com
John Shen (Academic)
Grainger Chair Professor
Department of Electrical
and Computer Engineering
Illinois Institute of Technology
10 West 35th Street, Suite 1600
Chicago, IL 60616 USA
+1 312 567-3352
zjohnshen@gmail.com
Tim Keim (Contributing)
+1 352 363 6688
tkeim@alum.mit.edu
Magazine Advisory Board
Alan Mantooth
President
IEEE Power Electronics Society
Braham Ferreira
Immediate Past President
IEEE Power Electronics Society
Don F.D. Tan
Senior Past President
IEEE Power Electronics Society
John M. Miller
JNJ Miller plc
Philip T. Krein
University of Illinois at
Urbana-Champaign
Robert N. Guenther
NWL
Ira J. Pitel
Magna-Power Electronics
Prasad Enjeti
Texas AM University
John Shen
Illinois Institute of Technology
Bob White
Embedded Power Labs
William A. Peterson
EM Power
IEEE Power Electronics
Society Officers
Alan Mantooth
President
mantooth@uark.edu
Braham Ferreira
Immediate Past President
Nominations Committee Chair
j.a.ferreira@tudelft.nl
Don F.D. Tan
Senior Past President, PELS
Long-Range Planning
Committee Chair
dong.tan@ngc.com
Mario Pacas
Executive VP Conferences
pacas@uni-siegen.de
Yan-Fei Liu
VP Technical Operations
yanfei.liu@queensu.ca
Luichen Chang
VP Conferences
lchang@unb.ca
Frede Blaabjerg
VP Products
fbl@iet.aau.dk
Peter Wilson
Executive VP Standards
prw30@bath.ac.uk
Jian Sun
Treasurer
jsun@ecse.rpi.edu
Jinjun Liu
Executive VP Membership
liu_jinjun@ieee.org
Hirofumi Akagi
Division II Director
akagi@ee.titech.ac.jp
2017 Members-at-Large
Robert Balog
Robert.Balog@ieee.org
Johan Enslin
jenslin@clemson.edu
Helen Li
hli@caps.fsu.edu
William Peterson
peterson@EandMPower.com
Pradeep Shenoy
pshenoy@ti.com
Shinzo Tamai
tamai.shinzo@tmeic.co.jp
2018 Members-at-Large
Liuchen Chang
lchang@unb.ca
William Gerard Hurley
gerard.hurley@nuigalway.ie
Katherine Kim
katakim@gmail.com
Ernie Parker
ernie.parker@crane-eg.com
Grant Pitel
grantpitel@gmail.com
Seung-Ki Sul
sulsk@plaza.snu.ac.kr
2019 Members-at-Large
Sibylle Dieckerhoff
diecker@win.tu-berlin.de
Dan Kinzer
dan.kinzer@navitassemi.com
Marco Liserre
liserre@gmail.com
Annette Mütze
muetze@tugraz.at
João O.P. Pinto
joaonofre@gmail.com
Technical Committee Chairs
John Hawkins
Communications Energy Systems
jmhawkins@ieee.org
Yaow-Ming Chen
High Performance and Emerging
Technologies
ymchen@cc.ee.ntu.edu.tw
Uday Deshpande
Motor Drives and Actuators
udayd@ieee.org
Rolando Burgos
Power and Control Core
Technologies
rburgos@ieee.org
Robert Pilawa
Power Conversion Systems
and Components
pilawa@illinois.edu
Sudip Mazumder
Sustainable Energy Systems
mazumder@uic.edu
Alireza Khaligh
Vehicle and Transportation Systems
khaligh@ece.umd.edu
Advertising Sales
Walter Chalupa
United States, Africa, Asia,
Canada, Central and South
America, and Europe
Telephone: +1 973 835 7015
wchalupa@aol.com
IEEE Power Electronics
Society Staff
Mike Kelly
Executive Director
m.p.kelly@ieee.org
Donna Florek
Technical Community
Program Specialist
d.florek@ieee.org
Becky Boresen
Technical Community
Program Specialist
b.boresen@ieee.org
Alicia Tomaszewski
Project Manager Transportation
Electrification Community
a.tomaszewski@ieee.org
Kellie Gilbert
Editorial Assistant/News Editor
kellie.gilbert@ieee.org
IEEE Periodicals
Magazines Department
445 Hoes Lane, Piscataway, NJ
08854 USA
Jessica Barragué
Managing Editor
Geraldine Krolin-Taylor
Senior Managing Editor
Janet Dudar
Senior Art Director
Gail A. Schnitzer, Mark Morrissey
Associate Art Directors
Theresa L. Smith
Production Coordinator
Mark David
Sr. Manager Advertising and
Business Development
Felicia Spagnoli
Advertising Production Manager
Peter M. Tuohy
Production Director
Dawn M. Melley
Editorial Director
Fran Zappulla
Staff Director,
Publishing Operations
IEEE Power Electronics Magazine
Promoting Sustainable Forestry
SFI-01681
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4 IEEE POWER ELECTRONICS MAGAZINE ]March 2017
From the Editor
Generating Standards
Is a Long Process
by Ashok Bindra
T
o begin the new year, Prof.
Alan Mantooth of the Univer-
sity of Arkansas took up the
baton from outgoing IEEE Power
Electronics Society (PELS) President
Prof. Braham Ferreira, whose two-
year term ended in December 2016.
In those two years, Prof. Ferreira has
done a tremendous job in extending
the Society’s global reach, driving
new initiatives, and setting the stage
for its growth around the world. It
was a pleasure working with Prof.
Ferreira, whose support and guid-
ance helped the magazine flourish. I
look forward to working with Prof.
Mantooth, who has briefly outlined
his vision for the Society in his first
“President’s Message” in this issue of
IEEE Power Electronics Magazine.
Prof. Mantooth is also actively
involved in the standards process at
the IEEE as well as cybersecurity for
power electronics.
Interestingly, this issue of IEEE
Power Electronics Magazine focuses
on standards in power electronics. It
is a difficult and complex issue, one
that is not so easy to interpret and
implement as there are so many orga-
nizations and multiple standards. As
a result, engineers often struggle to
adopt the correct standard. We invited
Prof. Peter Wilson of the University of
Bath, United Kingdom, who is also the
PELS director of standards, to shed
some light on this complicated topic.
In his article, “Standards in Power
Electronics,” Prof. Wilson attempts to
address commonly asked questions
from practicing engineers. Besides
identifying important standards orga-
nizations around the world, the article
also describes how
standards are devel-
oped. He provides a
flow diagram that
graphically takes you
from the first stage in
the process, which
is the development
of an idea, to the last
step when the stan-
dard is published.
However, the process must be reviewed
and updated after ten years; updates
used to be required every five years.
In addition, this article discusses
the role of the PELS Standards Com-
mittee in the development of the In-
ternational Technology Roadmap for
Wide-Bandgap Power Semiconduc-
tor (ITRW). As per the article, the
role of the ITRW is to establish some
of the key criteria in a framework
of metrics for wide-bandgap power
semiconductors, in the context of
power electronic systems, to enable
specific technical work and standards
activities to be undertaken.
In the second article on this topic,
Rich Fassler of Power Integrations
discusses different types of efficiency
regulations that have emerged in the
last decade and the major impact
theirrequirementsarehavingonac–dc
power conversion designs. In addition
to presenting details of a few efficiency
programs, the article also describes in-
novative power integrated circuits that
enable conformance to new and pro-
posed efficiency requirements.
The article “How
GaN Power Transis-
tors Drive High-Perfor-
mance Lidar,” by John
Glaser of Efficient
Power Conversion
Corp., provides some
background infor-
mation on the light-
detection-and-ranging
(lidar) instrument,
including its inner workings. He then
discusses laser diode drivers and the
benefits of using GaN FETs in this appli-
cation. Moreover, he argues why eGaN
FET characteristics are more desirable
for this design. Measured performance
is presented to support the discussion.
The article “Generation-After-Next
Power Electronics,” by Robert Kaplar,
Jason Neely, Dale Huber, and Lee Rash-
kin of Sandia National Laboratories,
reviews recently developed optimiza-
tion methods for designing converters
to operate at the limits of performance.
Several developing technologies are
discussed that are expected to greatly
increase power converter densities.
These include recently developed
ultrawide-bandgap semiconductor de-
vices, complementary balance of the
system components including compact
Digital Object Identifier 10.1109/MPEL.2016.2644058
Date of publication: 7 March 2017
It was a pleasure
working with Prof.
Ferreira, whose
support and guidance
helped the magazine
flourish.
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The Ultimate
Power Couple
With their high K and small size, these 1:1 coupled inductors
are the perfect match for your SEPIC and flyback applications
High Current MSD Series
Offered in eleven body sizes and hundreds of
inductance/current rating combinations, our
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The MSD Series offers current ratings
up to 30.5 Amps, low DCR, up to 500 Vrms
winding-to-winding isolation and coupling
coefficients as high as K t 0.98.
With profiles as low as 0.9 mm and foot-
prints as small as 3.0 mm square, the LPD
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DCR as low as 0.042 Ohms and coupling
coefficients as high as K t 0.99.
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including models with turns ratios up to
1:100, at www.coilcraft.com/coupled.
Low Profile LPD Series
WWW.COILCRAFT.COM
®
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________________________
____________
6 IEEE POWER ELECTRONICS MAGAZINE ]March 2017
high-voltage device packaging capable
of 10 kV hold-off, and next-generation
developments in high-frequency soft
magnetic materials and revolutionary
thermal management approaches.
The last article in this issue, “Tan-
talum Capacitor Technology” by
Chris Reynolds, AVX Corp., discuss-
es the need for components capable
of enduring temperatures up to and
exceeding 200 °C. Advanced down-
hole, underhood automotive, and
aerospace systems rely on compo-
nents delivering optimal perfor-
mance while subject to extreme
environmental conditions.
Exciting Content in Our Columns
In the “Happenings” column, contribut-
ing writer Tom Keim uncovers three-
dimensional printing in power electron-
ics manufacturing. While the “Patent
Reviews” column discusses a design
patent, the “White Hot” column moti-
vates engineers to attend PELS-spon-
sored conferences, especially the IEEE
International Communications Energy
Conference (INTELEC), which has a
long history that predates the PELS.
The “Member and Industry Pro-
file” column highlights the accom-
plishments and contributions of Delta
Group’s founder and honorary chair,
Bruce C.H. Cheng. Written by Prof.
Fred Lee, the article illustrates the life
and a career of a Chinese visionary
entrepreneur dedicated to energy sav-
ings and sustainability.
“Society News” presents an Ap-
plied Power Electronics Conference
2017 preview; a review of the 2016
International Conference on Sustain-
able Energy Technologies in Hanoi,
Vietnam, sponsored by the IEEE In-
dustrial Applications Society and the
PELS Singapore Chapter; and a wide-
bandgap power devices and applica-
tions overview. “Member News” an-
nounces newly elected IEEE Fellows.
IEEE Power Electronics Maga-
zine is in its fourth year. The last
three years have been positive, and
the magazine has grown both in the
number of editorial pages and ads.
With your continued support and co-
operation, I am confident that it will
perform even better this year. Be-
cause your comments and feedback
are important for improving the
quality of content and information in
the magazine, please continue send-
ing your ideas and suggestions. It
helps us make IEEE Power Electron-
ics Magazine a valuable resource for
practicing power electronics engi-
neers around the world. Thanks for
your continued support.
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DKIH
-
- DKIH-1 for single phase applications rated from 10 to 50 A @ 300/250 VAC;
max 425 VDC with an inductance range of 1.6 to 6.9 mH
- DKIH-3 for three phase applications rated from 10 to 50 A @ 600 VAC with
an inductance range of 1.6 to 6.9 mH
- Temperature range of -40 to +100°C
- Customer specific PCB pins outs and windings available
- UR, cUR and ENEC approved
High current compensating choke with
nanocrystalline ring core
FMAB NEO
FMBC LL
- 2 stage filter design
- Terminals for three phases and ground
- Rated 7 (7.7) to 180 (197.1) A at an ambient temperature of 50°C
(40°C) @ 520 VAC 50/60 Hz
- Leakage current rating for 7 to 55 A is  5 mA; 75 to 180 A is  20 mA
- Temperature range of -25 to +100°C
- Suitable for use in low leakage current-critical industiral applications
with RCDs
- cURus and ENEC approved
Low Leakage 3-phase filter offers compact and
lightweight design
EMC Solutions
-
Put SCHURTER’s competence to the test in resolving even the most
aggravating EMC challenges. Our technical know-how, combined with
our global experience in meeting varying compliance standards, is
our forte. Providing you with a successful product solution is our
permanent incentive.
- Power entry modules with filters
- 1 and 3-phase line filters
- Chokes
Applying optimal EMC solutions
EMC single phase filter series offers
three versions for design flexibility
fmbc-ll.schurter.com emc-service.schurter.com
dkih.schurter.com fmab-neo.schurter.com
-
- FMAB NEO design N with two large X capacitors
FMAB NEO design P with two standard X capacitors
FMAB NEO design Q with one X capacitor
- Rated 1 to 60 A @250/125 VAC; 50/60 Hz
- Leakage current  1 mA (250 V / 60 Hz)
- Temperature range of -40 to +100°C
- Termination options include quick connect, bolt, nut or wire
- cURus and ENEC approved
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8 IEEE POWER ELECTRONICS MAGAZINE ]March 2017
President’s Message
Minding the Present
While Looking to the Future
by Alan Mantooth
I
t is my honor to take the reins of
the IEEE Power Electronics
Society (PELS) for the next two
years as Society president. I want to
begin by offering my thanks to out-
going President Braham Ferreira for
his service for the past two years.
He has done a great job and leaves
the Society moving forward effec-
tively. Any incoming leader to an
organization has to be mindful of
the road that organization has trav-
eled; while ensuring that the busi-
ness of the organization is properly
handled, new initiatives are pur-
sued, and proper strategic planning
for the organization is conducted. In
this way, I have often referred to the
role of the president as that of a
middle-leg relay runner in track and
field. The baton is passed on from
the previous runner and handed off
to the next one. In between, the cur-
rent runner’s job is to execute effec-
tively (i.e., run as fast as you can)
and ensure a successful hand off to
the next runner.
I have taken the past few months
to give careful consideration to the
things that I want to undertake during
my tenure as president. Due to pub-
lication deadlines for this magazine,
I am writing this before I have taken
office; however, I would like to take
this opportunity to outline some of
my preliminary thoughts for the next
year. Of course, there may be addi-
tional initiatives that emerge through
conversations with you, the members
of our Society.
Ongoing Activities
As a result of consistently strong lead-
ership, PELS finds itself in very good
shape in many important aspects
including financial, membership, pub-
lications, conferences, standards,
global participation, industry partici-
pation, and young professional pro-
grams. Our efforts in each of these
areas continue to lead to growth and
improvements. But this is no time to
be complacent. Our field is growing in
importance to many systems in our
world, and our Society must continue
to keep pace with these advances
while simultaneously offering value to
our members.
Our current technical committee
(TC) structure reflects changes the
Society instituted over the past five
years or so. As vice president of tech-
nical operations, I oversaw much of
that implementation. We now have
processes in place to rotate our lead-
ership and involve more volunteers in
Society affairs. In general, we feel that
this is good for the Society and gives
greater opportunity for a wider range
of people to participate, grow their
network of peers, and cultivate future
leaders. Our TCs will continue to play
a vital role in strategic planning going
forward in addition to running their
normal affairs such as workshops,
symposia, transactions special issues,
and supporting our larger conferences
such as the IEEE Applied Power Elec-
tronics Conference and Exposition
and the IEEE Energy Conversion
Congress and Exposition. We do not
expect the TC structure to be rigid. As
our field is expanding, our technical
activities will also expand.
Our Society publications are at an
all-time high. We have several highly
regarded transactions that we par-
ticipate in or own outright. Due to
the tireless efforts of our editors and
editorial boards, time to publication
is good, impact factors are outstand-
ing, and everyone generally feels good
about their progress. The same can
be said of our conferences and work-
shops. Attendance is growing and re-
flects the growing interest in our vari-
ous application spaces within power
electronics.
As outlined by Braham in previ-
ous columns, PELS has several new
initiatives that have resulted from
our strategic planning efforts over the
past couple of years. For instance, in
2016, we began new initiatives in hu-
manitarian efforts, technology road
mapping, and education that are all
outcomes from recent strategic plan-
ning activities that the Society has
undertaken. Another area being in-
vestigated from a power electronic
systems perspective is cybersecurity.
The Society has an ad hoc committee
Digital Object Identifier 10.1109/MPEL.2016.2643341
Date of publication: 7 March 2017 (continued on page 71)
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10 IEEE POWER ELECTRONICS MAGAZINE ]March 2017
Happenings
by Tom Keim
Three-Dimensional Printing in
Power Electronics Manufacturing
T
hree-dimensional (3-D) print-
ing has been around since at
least the early 1980s. By now,
the basic concept is widely known
and well understood. A largely pla-
nar object is formed by processing a
material only at selected locations
on a plane, producing a result that
has some small projection in the
direction perpendicular to the plane.
A new plane is defined a small dis-
tance above the original plane, and
another planar object, which can be
the same as or different from the
first, is formed in the second plane.
The second planar object is fused to
the first over their area of overlap.
The process is repeated over and
over, and one or more solid objects
are formed.
The formation of an individual
planar object is conceptually nearly
identical to the operation of an ink-jet
printer. In exactly the way that an
image can be produced with an ink-
jet printer in response to a data set
consisting of a small number of bits
corresponded to each pixel in a two-
dimensional array, each layer in the
output of a 3-D printer can be pro-
duced in response to an easily
defined data set. It is easy to under-
stand how a computer representation
of any solid object can be used to
drive a 3-D printer. This capability to
move directly from a computer model
of a complex object to its production
is one of the fundamental attractions
of 3-D printing.
The first working systems used
photo-polymerizing liquids and ultravi-
olet lasers. Much of the progress over
the intervening decades has been in
the expansion of the number and
variety of materials
that can be used to
produce objects in
this general way.
Today, binding agents
can be sprayed onto
powder (using devic-
es that might be
called binder-jet pri-
nters, by analogy to
ink-jet printers). Ther-
moplastics can be
used. Of industrial
importance, objects
can be formed with bound-together
metal powders, possibly by local
melting and fusing, and then sin-
tered to form metallic objects.
The days of maximum hype over
3-D printing appear to be over. In 2014
and 2015, the Gartner Hype Cycle
report indicated that the technology
was past both the peak of inflated
expectations and the trough of disillu-
sionment and on the slope of enlight-
enment [1], [2]. In 2016, 3-D printing
did not even appear on the chart [3].
There are already significant
examples where 3-D-printed parts
are used in important industrial prod-
ucts and even products for retail sale.
However, the number of possible
future applications of 3-D printing
still far outweighs the number of
cases where the new technique has
found its way out of the laboratory
and into the factory. The power elec-
tronics industry still seems to be
poised to participate in this transi-
tion. Certainly, there
is widespread aware-
ness of the potential
of this new technol-
ogy in the power
electronics commu-
nity. There are exam-
ples, some highly
publicized, of dem-
onstrations using the
technology in the pro-
duction of a power
electronics system.
However, it has prov-
en quite difficult to learn of an instance
where the power electronics industry
has used 3-D printing in the produc-
tion of a series of identical products.
There are some notable achieve-
ments. In 2014, researchers at the Oak
Ridge National Laboratory (ORNL)
built a very compact inverter using
some 3-D-printed parts. In a press
release [4], the laboratory announced
“a liquid-cooled, all-silicon-carbide,
traction drive inverter, (which) fea-
tures 50% printed parts” (Figure 1).
According to the press release, “Initial
evaluations confirmed an efficiency
of nearly 99%, surpassing DOE’s
power electronics target and setting
Digital Object Identifier 10.1109/MPEL.2016.2643321
Date of publication: 7 March 2017
This capability to
move directly from
a computer model of
a complex object to
its production is one
of the fundamental
attractions of
3-D printing.
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12 IEEE POWER ELECTRONICS MAGAZINE ]March 2017
the stage for building an
inverter using entirely addi-
tive manufacturing tech-
niques.” For additional dis-
cussion on additive manufac-
turing, see “3-D Printing
Versus Additive Manufactur-
ing.” From the press release,
and from the buzz that
occurred on the Internet fol-
lowing its release, one might
be led to believe that one
could put a set of specifica-
tions into a program, press a
button, and out would pop a
working inverter.
Burak Ozpineci of ORNL
provided a few peer-reviewed
references reporting this
work [5]–[7]. A careful read-
ing of these publications tells a
more modest story. The team did
some work that goes a long way
toward establishing that present
day 3-D-printed aluminum material
can be competitive with a common
extrudable, heat-treatable alumi-
num alloy for thermal conductivity.
The prototype inverter was made
with a 3-D-printed heat sink. How-
ever, claims to great significance
beyond this are not strongly sup-
ported by the cited references. No
support is provided for the claim of
50% printed parts, for example. Only
one part other than the heat
exchanger is mentioned in the most
significant article available to the
reviewer, and in this instance, the
authors state that a plastic lead
frame was printed using “fused
deposition melting [of] common
ABS plastic.” This material choice
was evidently made to facilitate
making the part by 3-D printing and
not because the material is especial-
ly well suited to the application.
No discussion is provided con-
cerning the economic viability of the
printed parts of the inverter or of the
inverter itself. Claims are made for
superior performance of a printed
heat sink, due to the possibility of
complex internal structure, but the
data supporting these claims do not
apply to the geometry included in
the inverter and may not be signifi-
cant when confidence limits are con-
sidered. No claim is made that the
heat sink was not processed by con-
ventional machining, grinding, or
polishing after printing, but no
admission of such process-
ing is provided either.
In summary, this work rep-
resents a competent bit of engi-
neering development, but it
does not appear to be close to
theone-click-from-specification-
to-inverter vision, let alone an
inverter built entirely by 3-D
printing. It is true that the orig-
inal press release made no
claim to this capability or even
aspirations to such capability,
but perhaps the ORNL press
people should read the report
by Gartner.
There are other groups
doing enough in this field to
merit notice. Perhaps first
among them is led by Prof.
Douglas C. Hopkins at North Caroli-
na State University. Prof. GQ Lu at
Virginia Tech is also noteworthy. No
other group leaves the same Internet
presence as does the ORNL effort. It
is probable that neither these groups
nor most others have as many staff
members available to apply to the
advancement of 3-D printing in
power electronics.
Of course, if there were a com-
mercial company planning to use
3-D printing in the production of
power electronic components or sys-
tems, it is most probable that the
effort would not be widely publi-
cized. Depending on the company’s
intellectual property and trade
secrets policies, such use might not
be public even after the products
were introduced to market.
FIG 1 A 30-kW inverter built by ORNL with silicon carbide
metal–oxide–semiconductor field-effect transistor incorpo-
rates 3-D printed heat sink. (Figure courtesy of the Depart-
ment of Energy and ORNL.)
Some parties are advocating that 3-D printing be called additive
manufacturing. Perhaps some feel that printing is too insubstantial
a concept to describe the new technology. Certainly, what is going
on is an additive process. The problem is that there are many other
more common processes already part of manufacturing that are also
additive. Welding is one common example. Prof. Douglas C. Hopkins
at North Carolina State University used a PowerPoint slide with an
image, attributed to Stratasys, showing a human hand adding more
clay to what is apparently the beginning of a clay pot. So while 3-D
printing is additive manufacturing, it does not follow that additive
manufacturing is 3-D printing or even that additive manufacturing is
a suitable alternative name for 3-D printing. Most machining, as the
word is used in manufacturing, is a process of material removal. If one
cannot bring oneself to call 3-D printing just that, perhaps additive
machining is a suitable neologism. Alternatively, consider the phrase
“additive grinding.” After all, grinding reduces selected portions of a
part into powder; additive grinding turns selected portions of powder
into a new part.
3-D Printing Versus Additive Manufacturing
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March 2017 ]IEEE POWER ELECTRONICS MAGAZINE 13
About the Author
Tom Keim (tkeim@alum.mit.edu) is a
late-career engineer and a long-time
Member of the IEEE. His specialty is
high-performance electromechanical
systems and the power systems that
drive and control them. He has
worked for a worldwide conglomer-
ate, for a small (50 employees) innova-
tive research and development com-
pany, as well as for a major research
university and an engineering consult-
ing company. He has 50 publications
and 11 patents and is currently active
as an author, inventor, and consultant.
References
[1] Gartner. (2014, Aug. 11). Gartner’s 2014 hype
cycle for emerging technologies maps the jour-
ney to digital business. [Online]. Available: http://
www.gartner.com/newsroom/id/2819918
[2] Gartner. (2015, Aug. 18). Gartner’s 2015 hype
cycle for emerging technologies identifies the
computing innovations that organizations should
monitor. [Online]. Available: http://www.gartner
.com/newsroom/id/3114217
[3] Gartner. (2016, Aug. 16). Gartner’s 2016
hype cycle for emerging technologies identi-
fies three key trends that organizations must
track to gain competitive advantage. [Online].
Available: http://www.gartner.com/newsroom/
id/3412017
[4] R. Walli. (2104, Oct. 14). New ORNL elec-
tric vehicle technology packs more punch in
smaller package. Oak Ridge National Laboratory.
[Online]. Available: https://www.ornl.gov/news/
new-ornl-electric-vehicle-technology-packs-
more-punch-smaller-package
[5] M. Chinthavali, C. Ayers, S. Campbell, R.
Wiles, and B. Ozpineci, “A 10-kW SiC inverter
with a novel printed metal power module
with integrated cooling using additive manu-
facturing,” in Proc. IEEE Workshop Wide
Bandgap Power Devices Applications, 2014,
pp. 48–54.
[6] T. Wu, A. A. Wereszczak, H. Wang, B. Ozpineci,
and C. W. Ayers, “Thermal response of additive
manufactured aluminum,” in Proc. Int. Symp.
3-D Power Electronics Integration Manufactur-
ing, 2016, pp. 1–15.
[7] T. Wu, B. Ozpineci, and C. Ayers, “Genetic
algorithm design of a 3-D printed heat sink,” in
Proc. 2016 IEEE Applied Power Electronics
Conf. Exposition, pp. 3529–3536.
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14 IEEE POWER ELECTRONICS MAGAZINE ]March 2017 2329-9207/17©2017IEEE
Digital Object Identifier 10.1109/MPEL.2016.2642282
Date of publication: 7 March 2017
Standards in
Power Electronics
by Peter Wilson
Insight on handling current standards
P
ower electronics is a rapidly growing field,
with an accelerating pace of technological
change. This combination presents a challenge
for industry professionals to stay up to date on
the regulatory and standards requirements and
the standards bodies (such as the IEEE) to ensure that
the published standards are met. Standards are vitally
important for confirming that products conform to the
latest levels of functional interoperability, performance,
safety, and reliability. This is essential at all levels from
consumer products such as electric toothbrushes to cars
and aircraft. The plethora of standards and regulatory
bodies can lead to confusion, ignorance, and inadvertent
problems that could be averted if designers and product
engineers have a greater awareness of not only the stan-
dards required but a better idea of how to interpret and
implement them. This article is intended to assist power
electronics engineers in navigating these difficult and
complex issues and to provide insight on how best to
handle the use of standards. I use a number of commonly
asked questions that practicing engineers have posed
during my standards role within the IEEE Power Elec-
tronics Society (PELS). It is my hope that the answers are
constructive and useful. In addition, I discuss significant
activities aimed at establishing a road map for wide-
bandgap (WBG) power semiconductors, which are not
directly standards as such but are closely related to a
number of standards activities.
Which Standards Do I Need to Know About?
This is a common question often asked by engineers strug-
gling to ensure that they adhere to the correct standards.
This obviously depends on the industry sector in which one
operates. In many industries, there may be “known” key
standards, and the most relevant standards body will also
often be highly industry dependent. The IEEE is one of the
world’s most important standards organizations and, in
many cases, it is true to say that an IEEE standard is often
the de facto global standard. A very good example of this is
IEEE Standard 802 (and its various constituent standards)
that relates to computer networking, which has become
ubiquitous. The use of the term de facto is important,
because it is often adopted by an industry that drives the
use of a particular standard, rather than the legislation itself.
Other standards bodies in addition to the IEEE that have
major influence on industry adoption include the Interna-
tional Electrotechnical Commission (IEC), the American
National Standards Institute, the International Organization
for Standardization, the Society of Automotive Engineers,
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March 2017 ]IEEE POWER ELECTRONICS MAGAZINE 15
the European Committee for Standardization, and a large
number of regional or national standards bodies worldwide.
These are often closely linked to regulatory bodies in gov-
ernment, who seek to enforce certain standards in legisla-
tion on a national level. An example of such a national
approach in the United Kingdom is the use of the “Kite-
mark,” a product and service quality certification mark
defined and authorized by the British Standards Institution.
The role of this mark is to ensure that products sold in the
United Kingdom conform to certain safety standards, which
is particularly important for safety equipment such as hel-
mets or protective clothing.
A nuance in the standards world is the use of the generic
term standard to encompass not only mandatory activi-
ties but also guidelines and recommended practices. These
related standards are not necessarily binding or legally
enforced but, rather, provide a framework for the implemen-
tation of good practice or furnish information to consumers
to assist them in making informed choices. A good example
of this is the recently published IEEE Standard 1789 [1]. This
recommended practice provides information that has been
obtained by researchers and engineers in this technical area
to enable some standardization of terminology and metrics
for the comparison of light-emitting diode lighting products
to be presented in a sensible manner.
How Are Standards Developed?
It is interesting to note that the vast majority of standards
in electronics and electrical engineering were not devel-
oped by bureaucrats or legislators but, rather, by engineers
themselves. These same engineers usually provide their
time and expertise as volunteers, working
together for the benefit of the engineering com-
munity and the public in general. Of course, it
would be naïve to assume that companies do
not have a vested interest in ensuring that they
have an input in standards; however, each stan-
dards body takes great care to ensure that no
one company can dominate the process and
abides by strict rules to ensure that working
groups and voting procedure cannot be skewed
by one company or industry sector. The ap-
proach within the IEEE to create a new stan-
dard is shown in Figure 1.
The first stage in any new standards process is
the development of an idea. This can occur via an
individual or a group. Once this has taken place,
the idea must be worked up into a proposal for
a new standard. This can be relatively brief, but
the rationale and scope of the proposed standard
must be clear. At the same time, the appropri-
ate technical Society or Societies to develop the
standard should be identified, and this sponsor
can shepherd the new draft through the process.
A sponsor is not mandatory but is highly rec-
ommended to provide exposure of the working
group to the relevant technical community. At
this point, the individual leading the draft stan-
dard creates a project authorization request that
is then considered by the IEEE Standards Asso-
ciation. If approved, a project number is assigned
that becomes the number of the new standard
once the process is completed.
At this stage, the working group must be
formed and will generally consist of volunteers
in that technical area who are willing and able
to contribute to creating the standard draft. This can take
a significant amount of time, but the overall time for the
approval process is four years and thus is not infinite. After
the draft has been developed into a state that the work-
ing group is satisfied with, a balloting pool can be formed,
whose members will vote on the new standard. The main
role of the ballot is to ensure that a large enough majority
of the community finds the new standard acceptable and
that all relevant concerns have been addressed. It is beyond
the scope of this article to fully describe the details of the
process, but these can be found on the IEEE Standards
©ISTOCKPHOTO.COM/ALOTOFPEOPLE
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16 IEEE POWER ELECTRONICS MAGAZINE ]March 2017
Association website [2]. Once the ballot has passed, the
draft standard is passed to the IEEE Standards Board for
final approval and editorial review, and once this process is
completed, the standard can be published. There is a man-
datory period of review and update for the standard after
ten years (this was increased from five years), at which
point the standard can be renewed as is, revised, or with-
drawn. If it is withdrawn, the standard is then archived.
What About Road Map Activities
Relating to WBG Devices?
In addition to standards, the IEEE PELS Standards Commit-
tee has been instrumental in developing the International
Technology Road Map for WBG power semiconductors
(ITRW). There are clear needs from industry, academia,
education, and public authorities for a reliable and compre-
hensive view on the strategic research agenda and technol-
ogy road map for WBG power devices.
Many road maps have existed over the
years in a variety of technical fields,
perhaps the most famous being the
International Technology Road Map
for Semiconductors (ITRS) [3], which
has been primarily driven by the deep
submicron silicon-based industry, with
Moore’s law at its heart.
The role of the ITRW is to provide
reference, guidance, and services to
future research and technology devel-
opment in this area. The goals of the
ITRW are to publish a clear technol-
ogy road map every two years, white
papers setting out clear technology
statements, and position papers;
defining a strategic research agenda;
coordinating information dissemina-
tion and community building events;
and providing operational support to
the WBG power semiconductor com-
munity. The structure of the ITRW
working group is shown in Figure 2.
A steering committee consists of leadership from societies,
industry, government, and academia. The participation and
leadership of industry are at the heart of the ITRW process
and therefore, in addition to key industry individuals on the
steering committee, a wider industry advisory board has
the specific role of ensuring that the ITRW is relevant and
technology driven. The steering committee also has strong
technical representation from the specific technical work-
ing groups that are defined in Figure 2, ensuring broad par-
ticipation of individuals across all aspects of WBG power
semiconductor technologies. As with the steering commit-
tee, there is extensive industry participation in the individ-
ual working groups.
The structure of the ITRW has been designed to be
inclusive and participation is open to ensure that decisions
made are fair and neutral, and the voting membership of the
steering committee broadly follows the conventional IEEE
approach understood for standards
activities in that no one company, geo-
graphical grouping, or constituency
can dominate. In the early stages of the
ITRW’s existence, the steering com-
mittee was formed based on interest
and knowledge of the field; however, it
is envisaged that the future executive
officers will be elected as the organiza-
tion becomes self-sustaining. In addi-
tion to the broad technical groupings,
underpinning technology interests
will be shown and shared across the
technical working groups such as reli-
ability, data sheets, testing, and design
FIG 2 The ITRW organizational structure. EPI: Epitaxy.
Executive
Officers
ITRW Steering Committee
Steering
Committee
Members
Technical
Working Group
Representatives
Industry
Advisory Board
Representatives
Industry
Advisory
Board
Substrates
and EPI
Devices
Modules and
Packaging
Systems and
Applications
Technical Working Groups
FIG 1 The IEEE standards process. IEEE SA: IEEE standards approval.
Idea
Project
Approval
Process
Working Group
Develop a Draft
Standard
Sponsor
Ballot
IEEE-SA
Standards Board
Approval
Standard
Published
Revise
Standard
Withdraw
Standard
Archive
Standard
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March 2017 ]IEEE POWER ELECTRONICS MAGAZINE 17
techniques, and these will be developed across the working
groups where appropriate.
What Is the Governance of the ITRW?
The ITRW steering committee consists of representatives
from relevant societies, associations, and alliances, i.e.,
PELS, the Power Electronic Research Network, and the
Communications Workers of American, with a member-
ship per term for three years. The chair (PELS) and
cochairs are elected and comprise the decision-making
body for ITRW, carrying two-thirds of the total votes. The
steering committee ensures that a balance exists among
members from academic, industrial, and government
backgrounds. The subcommittees and working groups
comprise internationally leading experts from both aca-
demia and industry and is the working body of ITRW. The
chair and cochairs of each subgroup are initially
appointed by the steering committee.
The industrial advisory board comprises individuals
from relevant companies that represent the complete value
chain of this industry and its global geographic distribution.
Its role is to provide input and advice to the steering com-
mittee. The chair and cochairs are elected by the board.
How Does the ITRW Operate?
The ITRW aims to be a neutral forum that provides an open
platform based on the contribution of global leading experts
as volunteers. Member meetings take place twice per year,
in combination with a major conference/event to ensure
maximum participation. Other regular meetings or work-
shops occur outside of the major meetings. The technology
road map updates once every two years. The white paper
and strategic research agenda is defined and events orga-
nized according to need. The ITRW uses the web for infor-
mation sharing and advertisement.
How Can We Establish a Framework
of Standard Metrics for the WBG?
One of the major challenges for the power electronics com-
munity in the comparison of power electronics devices and
systems is being able to have a framework of standard met-
rics to enable this comparison to occur. The well-known
Moore’s law is the observation that the number of transis-
tors fabricated in a dense electronic circuit doubles every
two years [12]. This has been useful as a specific metric for
the silicon device community because it basically estab-
lishes a rule of thumb for the cutting edge of device technol-
ogy based on dimension alone. But it has in fact led to a
number of related trends in the silicon world such as power
loss, switching speed, and complexity, and these do not
translate directly into the power electronics world and,
more specifically, WBG semiconductors such as silicon car-
bide (SiC) or gallium nitride (GaN). From a power electron-
ics standpoint, a key parameter is the Rds (on) resistance,
which provides a suitable measure of the basic device per-
formance in terms of the relationship between Rds (on) and
the breakdown voltage. When the curves for silicon (Si),
SiC, and GaN are compared, there is a fundamental measure
of the limit for each technology, as shown in Figure 3.
Useful though this metric is, it is not the complete pic-
ture. If we compare the thermal performance of Si and SiC,
for example, it is well known that SiC devices can operate
at much wider temperature ranges than can Si and, as such,
their range of operation is much wider. In addition, their abil-
ity to tolerate higher temperatures makes it less important
to ensure that the devices are maintained at a lower tem-
perature (as would be the case for Si devices). This, in con-
junction with a much lower on resistance (and consequently
lower static power loss), makes temperature an orthogonal
aspect of the metric framework potentially to be considered.
Another issue of particular relevance to the power electron-
ics community is reliability. Some WBG devices are at a very
early stage of commercialization and thus the technology is
immature enough to leave questions unanswered regarding
reliability when deployed during a long period.
One of the particular difficulties in establishing this
framework is the wide range of application for each aspect
of these devices, for example, running at a high tempera-
ture or perhaps extensive periods of high-power operation.
Another unknown is whether we can predict the perfor-
mance in a particular module, package, or system, when
those aspects may influence performance equally as much
as the device itself. For example, an SiC device may be
intrinsically robust, but the driver may not be, especially if
it is integrated using a wire-bonded package. The role of the
ITRW is to establish some of the key criteria in a framework
of metrics for WBG power semiconductors, in the context
of power electronic systems, to enable specific technical
work and standards activities to be undertaken.
What Are Examples of Typical Standards
Relevant to Power Electronics?
There are a large variety of IEEE standards for power elec-
tronics activities. IEEE Standard 1573 [4] has been developed
FIG 3 The Rds(on) resistance versus breakdown voltage for Si,
SiC, and GaN technologies.
Si SiC GaN
105
104
103
102
101
100
10–1
10–2
102
103
104
Breakdown Voltage (V)
Ron-Area
(mΩ-cm
2
)
10–3
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18 IEEE POWER ELECTRONICS MAGAZINE ]March 2017
for the overall design of power electronics modules and sub-
systems and includes guidelines for effective and efficient
design of power electronics. This standard provides guidance
on interface definitions and application, including parametric
values for power electronic subsystems consisting of single
or multiple elements. The recommended practice applies to
ac-dc and dc-dc electronic power subsystems. The range of
power subsystems includes dc, single-phase, and three-phase
inputs, with elements having power levels from a fraction of
a watt to 20 kW. The voltage range is 600 V and less, at a fre-
quency or frequencies of dc –1 kHz (although switching fre-
quencies can of course be much higher than values in this
range). For higher-power converters, there is IEEE Standard
295-1969 [5], which relates to sine wave or polyphase volt-
ages and to those working in grid-related activities.
Of course, there are many specific technical areas in
which standards must be followed, and a highly popular
area at the moment is that of solar inverters. For example,
for a solar inverter to be used in Europe, it must conform to
the following standards:

■ EN 50524 [6]. The current version, published in 2010,
covers the data sheet and name plate for photovoltaic
inverters.

■ EN 50530 [7]. The current version, published in 2010,
defines the methods for testing the overall efficiency of
grid-connected photovoltaic inverters.

■ IEC 61683. The current version, published in 1999 [8],
defines the procedure for measuring efficiency and
power conditioners. What this means in practice is how
to assess the power level, input voltage, output voltage,
power factor, harmonic content, load nonlinearity, and
temperature.

■ EN 62109 [9]. This deals with the safety of the power con-
version equipment for use in photovoltaic systems and
defines the minimum requirements for protection against
fire, mechanical, electric shock, and other requirements.
In addition to the need for specific power electron-
ics-related standards, there may also be module level or
consumer product standards, particularly for safety. For
example, if a dc–dc converter needs to be integrated into a
communications system, it must satisfy the safety require-
ments in telecommunications [10] or information technol-
ogy equipment [11]. These standards are simply a fraction
of the standards applicable to power electronics systems
today, but they give the reader an idea of the scope of indi-
vidual standards and highlight some of the key issues for
power electronics designers.
Conclusions
The role of standards in power electronics systems has
become revitalized with the development of major steps for-
ward due to WBG power semiconductor devices, particu-
larly in SiC and GaN. The step change in performance, and
especially thermal tolerance, has led directly to the need for
new standards and definitions, both for researchers and
industry. It is an exciting time to be in the power electronics
field and great opportunities exist for the power electronics
community to come together to define a standard approach
to manage the adoption of these exciting new technologies.
About the Author
Peter Wilson (p.r.wilson@bath.ac.uk) received his B.Eng.
degree from Heriot-Watt University, Edinburgh, United King-
dom; his M.B.A. degree from the Edinburgh Business School,
United Kingdom; and his Ph.D. degree from the University of
Southampton, United Kingdom. He is a professor of elec-
tronics and systems engineering in the Department of Elec-
tronic and Electrical Engineering at the University of Bath,
United Kingdom. He received industrial experience at Fer-
ranti, General Electric Company-Marconi, Scotland, United
Kingdom, and Analogy, Inc., United States, before taking up
his previous academic post of associate professor at South-
ampton in the School of Electronics and Computer Science.
He is a fellow of the Institution of Engineering and Technolo-
gy and the British Computer Society, a Senior Member of the
IEEE, and currently serves as executive vice president of
standards for the IEEE Power Electronics Society.
References
[1] IEEE Recommended Practices for Modulating Current in High-Brightness
LEDs for Mitigating Health Risks to Viewers, IEEE Standard 1789, 2015.
[Online]. Available: https://standards.ieee.org/findstds/standard/1789-2015.html
[2] IEEE Standards Association Frequently Asked Questions. [Online].
Available: https://standards.ieee.org/faqs/
[3] ITRS Reports: ITRS 2.0 Publication. (2015). [Online]. Available: http://
www.itrs2.net/itrs-reports.html
[4] Recommended Practice for Electronic Power Subsystems: Param-
eters, Interfaces, Elements, and Performance, IEEE Standard P1573, 2003.
[Online]. Available: https://standards.ieee.org/develop/project/1573.html
[5] IEEE Standard for Electronics Power Transformers, IEEE Standard 295,
1969. [Online]. Available: https://standards.ieee.org/findstds/standard/295-1969
.html
[6] Data Sheet and Name Plate for Photovoltaic Inverters, EN 50524,
2009. [Online]. Available: http://shop.bsigroup.com/ProductDetail/?p
id=000000000030183362
[7] Overall Efficiency of Grid Connected Photovoltaic Inverters, BS EN
50530, 2010 and A1, 2013. [Online]. Available: http://shop.bsigroup.com/Produ
ctDetail/?pid=000000000030270551
[8] Photovoltaic Systems–Power Conditioners: Procedure for Measuring
Efficiency, EN 61683, 2000. [Online]. Available: https://webstore.iec.ch/pre-
view/info_iec61683%7Bed1.0%7Den.pdf
[9] Safety of Power Converters for Use in Photovoltaic Power Systems. Part
1: General Requirements, EN 62109, 2011. [Online]. Available: https://web-
store.iec.ch/publication/6470
[10] Environmental Engineering (EE); Power Supply Interface at the
Input to Telecommunications and Datacom (ICT) Equipment; Part 2:
Operated by –48 V Direct Current (dc), ETS 300 132-2, 2011. [Online]. Avail-
able: http://www.etsi.org.
[11] Information Technology Equipment—Safety, IEC Standard 60950-1,
2009. [Online]. Available: http://ulstandards.ul.com/standard/?id=60950-1_1
[12] G. E. Moore, “Cramming more components onto integrated circuits,”
Electronics, vol. 38, pp. 114–117, Apr. 1965.
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______________
________________
___
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__________________
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____________________
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March 2017 ]IEEE POWER ELECTRONICS MAGAZINE 19
2329-9207/17©2017IEEE
©ISTOCKPHOTO.COM/ALTAYB
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Digital Object Identifier 10.1109/MPEL.2016.2642518
Date of publication: 7 March 2017
Efficiency
Regulations
by Rich Fassler
Driving power conversion
efficiency designs
I
n recent decades, government agencies
developed programs to improve the effi-
ciency of our electronic products and
appliances. A 1999 study estimated that
up to 10% of electricity consumed by
residential products was wasted when
products had been turned off by consumers
[1]. Early efficiency programs focused on mini-
mizing the amount of power consumed by these
so-called energy vampires while in off mode.
Newer efficiency metrics look at reducing energy waste
in all operating modes.
Regardless of the program approach, they all share the
premise that to maximize the overall product efficiency
of any electronic product, the product’s power supply
that converts the high-voltage ac mains to the low-voltage
operating dc must be highly efficient. This has motivated
power supply designers to find new and innovative ways
to increase power conversion efficiency. This article dis-
cusses different types of efficiency regulations, from
early modal approaches to today’s more complicated daily
energy consumption calculations, and their impact on ac–
dc power conversion design.
Efficiency Program Requirements
Are Not All Created Equal
Before diving into the efficiency programs (regardless of
their geographic location), it is helpful to understand dif-
ferences among program types. Some are voluntary
requirements, offering manufacturers a choice of whether
to meet the required levels. Voluntary programs include the
U.S. Environmental Protection Agency ENERGY STAR and
European Commission (EC) Code of Conduct (CoC). There
are also mandatory programs, referred to as standards or
implementing measures. Examples include the California
Energy Commission (CEC) Title 20 Appliance Efficiency
Regulations, the U.S. Department of Energy (DOE) Energy
Independence and Security Act (EISA), and the EC Ecode-
sign Directive for Energy-Related Products. Although both
types affect market transformation, a mandatory program
does so by a specific date, demanding conformance and
usually spurring new product design.
Regardless of voluntary or mandatory status, effi-
ciency metrics can be 1) modal based (i.e., regulating
off-mode, standby-mode, idle-mode, or active-mode
power consumption) and measured in watts or 2) energy
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20 IEEE POWER ELECTRONICS MAGAZINE ]March 2017
consumption based, calculating a product’s allowable
annual total energy consumption (TEC), in kilowatt
hours per year, based on a product’s typical daily usage.
Early regulations simply focused on modal power con-
sumption limits, but newer TEC regulations are more
complex, placing more importance on the design of the
power supply to be efficient during a wide range of oper-
ating load points. Some regulations use a combination of
both modal and TEC limits.
It is valuable to understand that
the overall efficiency of a mains-
powered product is determined by
three equally important parts: 1) the
ac–dc power conversion stage, 2) the
efficiency of the rest of the electronic
circuitry during the product’s main
function operation, and 3) power man-
agement controls, allowing a product
to automatically go into lower-power
operating modes (i.e., idle, sleep, or
off) when not in use. In some cases, when automatic power
down can move a product into such a low-power mode, the
reduced efficiency of the power supply at that low level can
cause unintended overtemperature and/or noise problems.
Regulations targeting item 1) directly impact power supply
efficiency, whereas those targeting items 2) and 3) indi-
rectly affect power supply efficiency.
Regulations Directly Impacting
Power Supply Efficiency
Direct impact regulations specifically target external power
supply (EPS) and internal power supply (IPS) conversion
efficiency. As a result of the rise of personal mobile elec-
tronics (cell phones, MP3 players, laptops) in the 1990s,
power adapters started invading our homes and offices in
large numbers. Most were based on decades-old bulky lin-
ear transformer technology design, barely squeaking by
with 50% conversion efficiency at full load and consuming
measurable power when the adapter was plugged into the
wall but not attached to its end application (no-load mode).
It was not uncommon for these adapters to waste nearly 1
W or more while in no-load mode.
The first major EPS efficiency specification to emerge
was the EC’s CoC [2], minimizing no-load power losses
in EPSs rated at 75 W and below output. The CoC’s initial
no-load limit (effective January 2001) was 1 W, dropping
down to 0.75 W in 2003. These limits caused some power
supply design change, but linear transformer designs
could still be modified to meet those
no-load requirements.
In January 2005, a more compre-
hensive ENERGY STAR EPS efficiency
program specification became effec-
tive,addingaminimumaverageactive-
mode efficiency requirement (based
on the measured average efficiency
at 25, 50, 75, and 100% load points) [3].
Desiring harmonization, the CoC ver-
sion 2 adopted the ENERGY STAR
approach and test method. Although
the CoC and Energy Star were voluntary programs, the test
method and metrics were adopted for mandatory standards
by the CEC, U.S. DOE, and EC Ecodesign Directive. (The
ENERGY STAR EPS efficiency program was suspended in
December of 2010.) These tighter, mandatory requirements
provided the catalyst for power supply design change, espe-
cially in the 2–12 W area for personal electronic adapters,
and transformed the market away from linear designs to
switch-mode designs. In addition to efficiency gains, the
new designs delivered lighter and smaller external power
supplies and adapters, as shown in Figure 1. The large
1990s preregulation mobile phone adapter [Figure 1(a)] has
a no-load power consumption of almost 1 W compared to
the 2016 smartphone adapter [Figure 1(c)], with a no-load
consumption of less than 0.03 W. Without these regulations
demanding higher efficiency, we might still be using large,
bulky adapters.
In the beginning, changing from a linear-based power
supply design to a switching power supply design was a
quick way to become compliant. But in 2016, the U.S DOE
EPS Level VI EISA standard and EC CoC version 5 program
brought tighter no-load power consumption and higher
active-mode efficiency requirements. The new regulations
required power supply designers to consider additional
circuit changes. Examples include the following:

■ Modified switching algorithms. As agencies became
aware that some applications (computers) spend a major
part of the day in nonactive modes (i.e., idle or standby
modes), they realized that power supplies also needed to
be highly efficient at those low-load levels. Results from
a study conducted by the International Telecommunica-
tion Union [4] that were presented at a 2012 CoC EPS
meeting revealed a noticeable efficiency drop at load lev-
els that were 10% and below in power supplies that oth-
erwise exhibited high efficiency at higher loads. This
resulted in the addition of a separate minimum
Before EPS
Efficiency Programs
Pout = 2.26 W
EPS Efficiency
Level V
Pout = 5.0 W
EPS Efficiency
Level VI
Pout = 18.0 W
(a) (b) (c)
FIG 1 (a)–(c) The EPS efficiency program affect on personal
electronic adapters.
Without these regula-
tions demanding higher
efficiency, we might
still be using large,
bulky adapters.
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March 2017 ]IEEE POWER ELECTRONICS MAGAZINE 21
efficiency requirement at 10% load in the current CoC
version 5 specification. Other EPS programs are consid-
ering including this in their future requirements. To
maintain constant efficiency over the entire load range,
new designs vary switching waveforms depending on the
load, changing frequency, pulse
width, and burst energy. In recent
years, power conversion integrated
circuit (IC) manufacturers have
introduced multiple new products
to address this challenge [5].

■ Updated efficiency requirements.
The more stringent active efficiency
requirements have also impacted the
output side of supplies. Synchronous
rectification, once reserved for more
expensive, high-performance power
supplies, is now replacing tradition-
al Schottky diodes. Additionally, optocouplers and associ-
ated feedback control components used on the second-
ary side are being removed, as designers use primary side
regulation schemes or new secondary side regulation
approaches, replacing optocouplers by using the isolated
inductance of IC lead frames [6].
These efficiency improvements
come at essentially the same mate-
rial cost as the previous less-efficient
models, thanks to innovations from
component and power supply manu-
facturers. Tables 1–3 and Figures 2–4
illustrate the three major EPS effi-
ciency programs/standards in force
today. It is important to note that the
requirements shown (and related test
procedures) have also been adopted
by other countries as well. Levels in
Table 1. The ac–dc single-output EPS active mode efficiency requirements.
EC CoC v5 (Tier 2) U.S. DOE (Level VI)
EC Ecodesign
(Level V) CoC, 10% Efficiency
Standard (Basic) Voltagea
Name Plate Output
Power (Pno )
Four-Point Average
Efficiency (minimum)
Four-Point Average
Efficiency (minimum)
Four-Point Average
Efficiencyb
(minimum)
10% Point
Efficiency (minimum)
P
0 1W
 no # . .
P
0 500 0 169
no
#
$ + . .
P
0 500 0 16
no
#
$ + . ( ) .
P
0 480 0 140
no
# + . ( ) .
P
0 500 0 060
no
#
$ +
P
1 49 W
no
1 #
. .
P
0 00115 0 670
no
no
#
- +
. ( )
P
0 071 In
#
$
. .
P
0 0014 0 67
no
no
#
- +
. ( )
P
0 071 In
#
$ . ( ) .
P
0 063 0 622
In no
#
$ +
. .
P
0 00115 0 570
no
no
#
- +
. ( )
P
0 071 In
#
$
P 250
49 W
no
1 # .
0 890
$ .
0 88
$ .
0 87 .
0 90
7
$
250 W
2 N/A .
0 875
$ N/A N/A
Low Voltagea
Name Plate Output
Power (Pno )
Four-Point Average
Efficiency (minimum)
Four-Point Average
Efficiency (minimum)
Four-Point Average
Efficiencyb
(minimum)
10% Point
Efficiency (minimum)
P
0 1W
 no # . .
P
0 517 0 091
no
#
$ + . .
P
0 517 0 087
no
#
$ + . .
P
0 497 0 067
no
# + . P
0 517 no
#
$
P
1 49 W
no
1 #
. .
P
0 0011 0 609
no
no
#
- +
. ( )
P
0 0834 In
#
$
. .
P
0 0014 0 609
no
no
#
- +
. ( )
P
0 0834 In
#
$ . ( ) .
P
0 075 0 561
In no
# +
. .
P
0 00127 0 518
no
no
#
- +
. ( )
P
0 0834 In
#
$
P 250
49 W
no
1 # .
0 880
$ .
0 8 0
7
$ .
0 860 .
0 780
$
250 W
2 N/A .
0 875
$ N/A N/A
N/A: not available.
a
Standard voltage power supply excludes low-voltage power supplies defined as having a name plate output of  6 V and ≥ 550 mA.
b
Ecodesign power levels are ≤ 51 W and  51 W (not 49 W).
Table 2. The ac–dc single-output EPS no-load power consumption requirements.
EC CoC, Version 5 (Tier 2) U.S. DOE (Level VI) EC Ecodesign (Level V)
Name Plate Output Power (Pno ) No-Load Power Maximum (W) No-Load Power Maximum (W) No-Load Power Maximum (W)
P
0 49 W
no
1 # 0.075 0.100 0.300
P
49 250 W
no
1 # 0.150 0.210 0.500
250 W
2 N/A 0.500 N/A
Synchronous rectifica-
tion, once reserved
for more expensive,
high-performance
power supplies, is now
replacing traditional
Schottky diodes.
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22 IEEE POWER ELECTRONICS MAGAZINE ]March 2017
the tables and figures refer to the International Efficiency
Marking Protocol for EPS. Compliant EPSs use the corre-
sponding Roman numeral marking on their package.
IPS efficiency programs are not very common due to
the difficulty in identifying where the power supply’s out-
put can be tested if incorporated on the end application’s
circuit board. But because a computer’s IPS is typi-
cally a discrete silver box with easily identifiable outputs,
the 80 PLUS program was established for that product.
Universally adopted, the voluntary 80 PLUS computer
power supply labeling program specifies minimum effi-
ciencies at 20, 50, and 100% loading [7]. It created perfor-
mance group designations as shown in Table 3. ENERGY
STAR was the first to incorporate the 80 PLUS standard
level into its 2007 version 4 computer program specifica-
tion, a level maintained through its current version 6 [8].
0 5 10 15 20 25 30 35 40
Nominal Power (Watts)
45 50 55 60 65 70
Minimum Average Efficiency
(Standard Voltage)  1 W
95
90
85
80
75
70
65
60
55
50
Four-Point
Average
Efficiency
(%)
89%
88%
87%
85%
CoC v5 (Tier 2) U.S. DOE 2016 (Lev. VI)
Ecodesign Dir. (Lev. V) Previous U.S. DOE (Lev. IV)
FIG 2 The ac–dc single-output EPS standard voltage four-point
efficiency requirements.
0 5 10 15 20 25 30 35 40
EPS Output Power (W)
45 50 55 60 65 70
Minimum Average Efficiency
(Low Voltage)  1 W
90
85
80
75
70
65
60
55
50
Four-Point
Average
Efficiency
(%)
88%
87%
86%
85%
CoC v5 (Tier 2) U.S. DOE 2016 (Lev. VI)
Ecodesign Dir. (Lev. V) Previous U.S. DOE (Lev. IV)
( g )
FIG 3 The ac–dc single-output EPS low-voltage four-point
efficiency requirements.
Table 3. The 80 PLUS minimum IPS efficiency requirements.
115-V Internal Power Supplies
80 PLUS Designation
10% Load
Efficiency
20% Load
Efficiency
50% Load
Efficiency
100% Load
Efficiency Power Factor Correction
Standard – 80% 80% 80% 0.9 at 100% load
Bronze – 82% 85% 82% 0.9 at 50% load
Silver – 85% 88% 85% 0.9 at 50% load
Gold – 87% 90% 87% 0.9 at 50% load
Platinum – 90% 92% 89% 0.95 at 50% load
Titanium 90% 92% 94% 90% 0.95 at 20% load
230-V EU Internal Power Supplies
80 PLUS Designation
10% Load
Efficiency
20% Load
Efficiency
50% Load
Efficiency
100% Load
Efficiency Power Factor Correction
Standard – 82% 85% 82% 0.9 at 50% load
Bronze – 85% 88% 85% 0.9 at 50% load
Silver – 87% 90% 87% 0.9 at 50% load
Gold – 90% 92% 89% 0.9 at 50% load
Platinum – 92% 94% 90% 0.95 at 50% load
Titanium 90% 94% 96% 94% 0.95 at 20% load
EU: European Union.
Source: www.plugloadsolutions.com/80PlusPowerSupplies.aspx.
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March 2017 ]IEEE POWER ELECTRONICS MAGAZINE 23
The EC Ecodesign Directive for computers also speci-
fies an 80 PLUS standard minimum in its requirements
(617/2013) [9]. But new programs are specifying higher
levels; the latest version 3 draft of
the ENERGY STAR computer server
program specification proposes 80
PLUS Platinum efficiency, and the
CEC is requiring 80 PLUS Gold IPS
efficiency for workstations in 2018.
Regulations Indirectly Impacting
Power Supply Efficiency
Whereas the programs and standards
mentioned previously specifically tar-
get power supply efficiency, other pro-
grams indirectly affect power supply
efficiency by addressing consumption
in an application’s standby or off
modes. A prime example is the EC
Ecodesign Directive requirements for
standby- and off-mode electric power
consumption of electrical and electronic household and
office equipment (1275/2008, with amendment 801/2013) [10].
A horizontal standard, this program limits off- and standby-
mode power consumption for a wide range of unrelated
office and home products. Meeting the current maximum
standby power consumption limit of 0.5 W would be impos-
sible with a power supply that was inefficient at very low
loads [i.e., the linear-based EPS in Figure 1(a)].
In recent years, the energy-consumption-limiting TEC
approach, mentioned previously, has found its way into
efficiency regulations. Although TEC specifications do
not specifically address power supplies, they demand
high-power-supply efficiency for a wide operating range,
limiting an application’s energy consumption in very-low-
power operating modes (i.e., off, standby, and idle). The
focus on these lower-power modes places performance
pressure on the power supply to maintain high efficiency
from a 100% load down into the single-digit load area. Effi-
ciency programs and standards that currently use TEC
metrics include ENERGY STAR (set-top box, computer,
and displays), Ecodesign Directive (computer), and soon,
CEC Appliance Efficiency Regulations (computer). The
CEC recently approved mandatory computer regulation
harmonizes with the voluntary ENERGY STAR computer
program version 6.1 metrics but with tighter limits. Both
requirements focus on energy consumed during nonactive
computing modes.
A computer’s annual energy consumption ( )
ETEC is
calculated using the following:
,
(8760 1000) (
)
E P T P T
P T P T
TEC OFF OFF SLEEP SLEEP
LONG IDLE LONG IDLE SHORT IDLE SHORT IDLE
– – – –
' # # #
# #
= +
+ +
where POFF is measured power consumption in off mode
,
W
^ h PSLEEP is measured power consumption in sleep mode
,
W
^ h PLONG IDLE
- is measured power consumption in long
idle mode ,
W
^ h PSHORT IDLE
- is measured power consumption
in short idle mode ,
W
^ h and ,
TOFF ,
TSLEEP ,
TLONG IDLE
- and
TSHORT IDLE
- are mode weightings as
specified in [8, Table 3].
To be compliant, a computer’s cal-
culated TEC must be lower than the
energy allowed in the California stan-
dard [11]. Early attempts to meet the
proposed standard were hampered
by IPSs with poor efficiency at very-
low-power mode levels. A demonstra-
tion of a compliant computer using an
IPS designed specifically to provide
high efficiency at the required power
levels was demonstrated at an April
2016 CEC stakeholder workshop [12].
The custom-designed 300-W IPS con-
sisted of a highly efficient high-power
switching power supply coupled with
a highly efficient low-power switch-
ing power supply. The computer used cost-effective, off-
the-shelf components. The IPS automatically switched
outputs from one supply to the other, depending on load
requirements. The demonstration reinforced the fact that
in addition to improved computer design, conformance
was unlikely without improved power supply design.
What’s Next?
What is certain is that the efficiency regulations landscape
will continue to change as components and design
improvements deliver higher levels of power conversion
efficiency. Keeping up with revisions to current programs
as well as new product program requirements can be
Maximum No-Load Power Consumption
0.21
0.15
0.6
0.5
0.4
0.3
0.2
0.1
0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70
Nominal Power (Watts)
No
Load
(W)
CoC v5 (Tier 2) U.S. DOE 2016 (Lev. VI)
Ecodesign Dir. (Lev. V) Previous U.S. DOE (Lev. IV)
FIG 4 The ac–dc single-output no-load power consumption
requirements curves.
What is certain is that
the efficiency regula-
tions landscape will
continue to change as
components and design
improvements deliver
higher levels of power
conversion efficiency.
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24 IEEE POWER ELECTRONICS MAGAZINE ]March 2017
daunting. To aid manufacturers and interested stakehold-
ers, websites have become available that summarize effi-
ciency program and standard activities. These include
Power Integrations Green Room (https://ac-dc.power.com/
green-room/), the Power Sources Manufacturers Associa-
tion Energy Efficiency Database (http://www.psma.com/
technical-forums/energy-efficiency/efficiency-database),
and the Collaborative Labeling and Appliance Standards
Program database (http://clasp.ngo/Tools/Tools/SL_Search).
Some efficiency regulations, such as the Ecodesign
Directive, require product standards to be reviewed every
few years to evaluate tighter requirements based on cur-
rently available products. As costs decrease for semicon-
ductors made from newer materials such as gallium nitride
and silicon carbide, they will begin to appear in high-volume
commercial power supply design, pushing efficiency perfor-
mance to even higher levels. And, as agencies better under-
stand the way in which products are actually used, TEC
limits will continue to put pressure on power supplies to
achieve higher efficiency at ultralow loads. New and emerg-
ing electronic products will continue to drive power supply
efficiency. Examples include the following:

■ Electric vehicle (EV) service equipment. An ENERGY
STAR efficiency program for EV chargers was recently
finalized. The focus is on minimizing the EV charger’s
power consumption while in idle and off modes, not
when charging the battery.

■ IoT appliances. The connected appliance revolution
has begun, in the process of adding billions of smart
products to the grid during the next few decades. Effi-
ciency agencies are currently wrestling with how to
ensure that these new appliances enter low-power
modes when they are off but still connected to the net-
work. California recently approved a light-emitting diode
lamp standard that limits standby power consumption to
no more than 0.2 W, the lowest networked standby
power requirement to date.
And, the drive to mandate zero net energy (ZNE) homes
and commercial buildings will put new focus on installed
product efficiency, including their power supplies. Califor-
nia has already set targets for new residential buildings to
be ZNE by 2020 and new commercial buildings by 2030 [13].
Although it is impossible to foresee all of the future must-
have electronic devices and appliances that will appear,
one idea is certain: as new product adoption numbers
rise, efficiency programs will be developed to limit their
energy consumption. And, as new technology improves
the efficiency in today’s available products, revisions will
tighten their existing program requirements. Both occur-
rences will drive power supplies to greater levels of conver-
sion efficiency.
About the Author
Rich Fassler (Richard.Fassler@power.com) received his
B.S. degree in electrical engineering in 1973 from California
Polytechnic State University, San Luis Obispo. He has
more than 35 years of experience in the technical marketing
and sales of power semiconductors used in power conver-
sion, through positions at Power Integrations (San Jose, Cal-
ifornia), IXYS Corporation (Santa Clara, California), and the
General Electric Company (San Jose, California; Auburn,
New York; Chicago, Illinois; and Columbia, South Carolina).
His current work focuses on worldwide energy efficiency reg-
ulations for consumer and office products. He writes about
energy efficiency program topics in the Power Integrations
Green Room (https://ac-dc.power.com/green-room/blog/).
References
[1] B. Lebot, A. Meier, and A. Anglade, “Global implications of standby power
use,” in Proc. American Council for an Energy-Efficient Economy Summer
Study on Energy Efficiency in Buildings. Asilomar, CA, 2000, p. 7.82.
[2] European Commission. (2001) Efficiency of external power supplies.
[Online]. Available: http://iet.jrc.ec.europa.eu/energyefficiency/ict-codes-
conduct/efficiency-external-power-supplies
[3] ENERGY STAR program requirements for single voltage external ac–dc
and ac–ac power supplies, version 1.1. ENERGY STAR. Washington, D.C.
[Online]. Available: https://www.energystar.gov/sites/default/files/specs//
private/EPS_Eligibility_Criteria_V1.1_0.pdf
[4] R. Bolla, R. Bruschi, and L. D’Agostino. (2012, Sept.). GeSi and ITU: An
energy-aware survey on ICT device power supplies. International Telecom-
munication Union. Geneva, Switzerland. [Online]. p. 2, sec. 5.1. Available:
www.itu.int/dms_pub/itu-t/oth/4B/01/T4B010000070001PDFE.pdf
[5] R. Fassler, “Meeting the challenge of power supply efficiency in regula-
tions with low power modes,” presented at the Proc. Energy Efficiency in
Domestic Appliances and Lighting (EEDAL) Conf., Coimbra, Portugal, 2013.
[Online]. Available: https://ac-dc.power.com/sites/default/files/PDFFiles/
techpapers/R_Fassler_EEDAL2013_paper_066_final.pdf
[6] InnoSwitch Family. Power Integrations. [Online]. Available: https://ac-dc
.power.com/products/innoswitch-family/
[7] 80 PLUS. (2016, Dec. 18). 80 PLUS certified power supplies and manu-
facturers. Plug Load Solutions. [Online]. Available: https://plugloadsolutions
.com/80PlusPowerSupplies.aspx
[8] U.S EPA ENERGY STAR program requirements product specification for
computers, version 6.1. ENERGY STAR. Washington, D.C. [Online]. Available:
https://www.energystar.gov/products/office_equipment/computers/partners
[9] Regulation No. 617/2013 Implementing Directive with Regard to Ecodesign
Requirements for Computers and Computer Servers, European Commission.
[10] Regulation No. 1275/2008 Implementing Directive 2005/32/EC of the
European Parliament and of the Council with Regard to Ecodesign Require-
ments for Standby and Off Mode Electric Power Consumption of Electrical
and Electronic Household and Office Equipment, Regulation No. 1275/2008.
[11] Appliance Efficiency Rulemaking, Express Terms Computers, Com-
puter Monitors, and Signage Displays, 16-AAER-02, 2016.
[12] Aggios. (2016, Apr. 25). Aggios comments: California Energy Com-
mission draft 2 workshop on computers—Technical demo. Aggios.
Irvine, CA. [Online]. Available: http://docketpublic.energy.ca.gov/
PublicDocuments/14-AAER-02/TN211230_20160425T101319_Aggios_
Comments_AGGIOS_Title_20_Workshop_2016_04_26.pdf
[13] M. Waltner. (2015, June 10). New California building efficiency stan-
dards set the stage for zero net energy homes by 2020. NRDC. [Online].
Available: www.nrdc.org/experts/meg-waltner/new-california-building-
efficiency-standards-set-stage-zero-net-energy-homes
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________
_________________________
_____________________________________
__________________________
____________________________
______________________
______________________
____________________________
____________________________
_____________
_____________________________________
______________________________________
_____________________________
__________________________
_________________________________
___________________
______
March 2017 ]IEEE POWER ELECTRONICS MAGAZINE 25
2329-9207/17©2017IEEE
Digital Object Identifier 10.1109/MPEL.2016.2643099
Date of publication: 7 March 2017
by John Glaser
L
ight detection and ranging (lidar) is a versatile
light-based remote sensing technology that
recently has been the subject of great attention.
It has shown up in a number of media venues
and has even led to public debate about the
engineering choices of a well-known electric car com-
pany, Tesla Motors [1]. While this article is not going to
enter the fray, it will provide some background on
lidar and discuss its strong connection to power elec-
tronics technologies.
In its best-known form, a lidar bounces a laser beam off
an object or a target and uses the reflection to determine
some of its properties [2]. The target could be something
as solid as a car, a house, or a bridge or as diffuse as a layer
of Earth’s atmosphere. One can measure obvious proper-
ties, like distance, or far more subtle properties, such as the
chemical content and particle size of pollution over a city.
Figure 1 shows some typical lidar applications.
Lidar is used to measure the distance to Earth’s moon,
measure air velocity for wind farm power production
forecasting, discover and map archaeological sites, and
determine atmospheric conditions for real-time turbu-
lence compensation in astronomical telescopes [3]–[5].
Most recently, the application that has garnered the great-
est attention is real-time three-dimensional (3-D) mapping.
Tremendous advances in autonomous mobile machines,
including robots, drones, and automobiles, have led to a
need for real-time, accurate 3-D mapping for navigation and
collision avoidance. The advent of low-cost semiconductor
laser diodes, ubiquitous portable computing power, and last,
but not least, ultrafast power semiconductors has led to an
explosion in the availability of affordable, high-speed 3-D
lidar mapping systems.
A state-of-the-art commercial lidar system is the
Velodyne PUCK, shown in Figure 2 [7]. According to the
manufacturer, this lidar system has a 100-m range and a
360° horizontal by 30° vertical field of view and can mea-
sure 300,000 points every second to a typical accuracy of
± 3 cm. The PUCK weighs less that a kilogram, consumes
©ISTOCKPHOTO.COM/D1SK
How GaN Power
Transistors Drive
High-Performance Lidar
Generating
ultrafast
pulsed power
with GaN FETs
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26 IEEE POWER ELECTRONICS MAGAZINE ]March 2017
about 8 W, and can fit in the palm of
one’s hand. Figure 3 shows a point-
cloud map of the team from Efficient
Power Conversion (EPC) standing at
the 2016 IEEE Applied Power Elec-
tronics Conference and Exposition
(APEC 2016) EPC booth, taken from
a Phoenix aerial drone equipped with
the PUCK. Velodyne is one of a num-
ber of companies developing small,
fast, affordable lidar systems. Oth-
ers include Quanergy, LeddarTech,
Excelitas, and SICK with new ones to
join soon.
Whileanumberofapplicationshave
been mentioned, two stand out due to
the potential to fundamentally change
how people view and move through
the world. The first is autonomous
vehicles, especially self-driving cars
(Figure 4) [8]. This is a matter of much
hype and debate, but the potential
benefits are great. Not only are there
huge potential safety and efficiency
benefits, the possible time and money
savings for ordinary citizens are just as
significant. As just one example, con-
sider that self-driving cars could solve
the last-mile problem of public trans-
portation. From a North American
point of view, this could eliminate the
de facto requirement of car ownership
for many citizens, eliminating a large
economic burden on many individuals
and families.
The driving process requires a
real-time, high-resolution 3-D map
of the surroundings to drive safely,
(a) (b)
(c) (d)
(e) (f)
100 m
100 m
Ancient
Dam
Ancient
Dam
Mound
Field
Mound
Field
Modern
Cultivation
FIG 1 Some examples of lidar applications. (a) Measuring atmospheric properties to
allow real-time compensation of an astronomical telescope [3] (photo courtesy of
Wikipedia); (b) lidar retroreflector left by Apollo 11 for measuring Earth–moon distance
to within 3 cm out of 380,000 km [4] (photo courtesy of Lunar and Planar Institute);
(c)–(f) using lidar to accurately measure elevation and discover archaeological artifacts
[5] (photos courtesy of theconversation.com).
FIG 2 The Velodyne PUCK self-contained 3-D lidar capable of
mapping 300,000 points to 3-cm accuracy each second [7].
(Image courtesy of Velodyne LiDAR.)
FIG 3 The Velodyne PUCK point-cloud image of the EPC team
at APEC 2016.
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_____________
March 2017 ]IEEE POWER ELECTRONICS MAGAZINE 27
efficiently, and expediently. This map requires raw data
that, in the case of a human driver, are acquired primarily
through the eyes. For an autonomous driving computer,
lidar is the ideal method to acquire these data, whether
day or night. Just as with human drivers, it operates in
conjunction with other sensors, such as radar, visual, and
ultrasonic systems, but lidar provides the most robust
and data efficient means of collecting high-resolution,
high-accuracy distance data.
The second key application is augmented reality.
Whereas virtual reality attempts to replace the surround-
ing world and convince the user that he or she is in an
environment different from his or her actual physical
environment, augmented reality enhances human senses
based on a combination of data provided by additional
sensors and possibly additional data created by people or
computer models, translated into a format that our senses
can perceive.
In modern form, the predominant vehicles for aug-
mented reality are smartphone displays (think of the game
application Pokémon GO) or goggles that project additional
data into one’s field of vision. Figure 5 shows an example of
the latter, the Microsoft Hololens, with Google Glass being
another prominent example. Today’s computing power
allows one to project data in the form of images that can
be blended in with one’s natural field of view. This technol-
ogy has many far-reaching applications. While gaming is one
obvious use, there are many others. Imagine earthquake res-
cue workers who can have precarious rubble highlighted for
their safety, or the architect who can show clients his or her
vision of a major remodeling project, or the doctor who can
assist in a surgery on another side of the globe.
Since the majority of humans perceive a 3-D space, the
projection of additional imagery into this space requires
an accurate real-time 3-D map, the key strength of lidar.
While much can be done with processing of standard cam-
era images, distances must be inferred based on one or
more images. For noncritical applications, this estimated
distance data may be adequate. Applications requiring
accurate long-range data, safety-critical applications,
or applications with less than optimal lighting use lidar
to provide direct measurement of unambiguous, high-
resolution data.
What About Power Electronics?
One might ask, what does lidar have to do with power
electronics, and why is it appearing in this magazine? The
fact is that electronics and photonics have had a close
relationship since the beginnings of electrical science [9].
For power electronics and lidar, the primary relationship
revolves around the light source and its driver. This sys-
tem is essentially a pulse-power system, and its proper
design requires fast power devices, high-current gate
drives, understanding and control of power loop parasit-
ics, high-speed current sensing, and many other topics
critical to power electronics. This will be discussed later
in this article, but first we need to understand some basic
lidar concepts.
How Does Lidar Work?
Much like its verbal forerunner, radar, the word lidar
originated as an acronym derived from light detection
FIG 4 (a) A self-driving car with lidar (photo courtesy of Wikimedia) and (b) its view of the world (image courtesy of Mapping
Ignorance).
(a) (b)
FIG 5 The Microsoft Hololens augmented reality goggles.
(Photo courtesy of Microsoft.)
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  • 1. Contents | Zoom in | Zoom out Search Issue | Next Page For navigation instructions please click here Contents | Zoom in | Zoom out Search Issue | Next Page For navigation instructions please click here
  • 2. EconoPACK™ 4 The world standard for 3-level applications The EconoPACK™ 4 is an optimized module for 3-level applications such as › Uninterruptible Power Supply › Solar Inverter › High Speed Drives where a robust design, high efficiency and less harmonics are needed. For these applications starting with 50kW up to 125kW, the EconoPACK™ 4 can be used to build up one phase. For higher power ratings modules can be switched in parallel. All modules are equipped with the state-of-the-art IGBT4. Further information is available on request. The degree of efficiency for the two 3-level topologies, NPC1 and NPC2, has to be evaluated depending on the switching frequency. › EconoPACK™ 4 NPC2 topology for low and medium switching frequencies (approx. fsw< 12kHz) › EconoPACK™ 4 NPC1 topology for high switching frequencies (approx. fsw≥12kHz) NPC1 topology › 650V IGBT4 › Optimized for fsw≥12kHz › Portfolio – F3L200R07PE4 – F3L300R07PE4 NPC2 topology › 650V/650V IGBT4 › 650V/1200V IGBT4 › Optimized for fsw<12kHz › Portfolio – F3L400R07PE4_B26 – F3L300R12PT4_B26 – F3L400R12PT4_B26 www.infineon.com/highpower q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
  • 3. March 2017 ]IEEE POWER ELECTRONICS MAGAZINE 1 14 Standards in Power Electronics Insight on handling current standards Peter Wilson 19 Efficiency Regulations Driving power conversion efficiency designs Rich Fassler 25 How GaN Power Transistors Drive High-Performance Lidar Generating ultrafast pulsed power with GaN FETs John Glaser 36 Generation-After-Next Power Electronics Ultrawide-bandgap devices, high-temperature packaging, and magnetic nanocomposite materials Robert J. Kaplar, Jason C. Neely, Dale L. Huber, and Lee J. Rashkin 43 Tantalum Capacitor Technology Options for high-temperature and harsh-environment applications Chris Reynolds Features Digital Object Identifier 10.1109/MPEL.2017.2650202 4 From the Editor 8 President’s Message 10 Happenings 48 Patent Reviews 50 Expert View 53 Member and Industry Profile 61 Society News 70 Member News 72 Event Calendar 76 White Hot Departments Columns Vol. 4, No. 1 March 2017 On the cover IEEE standards are developed using a time-tested, effective, and trusted six-stage process. Compliance to standards in power electronics ensure product interoperability, performance, safety, and reliability in end applications. ARROWS INFOGRAPHIC ©ISTOCKPHOTO.COM/THESEAMUSS, BACKGROUND IMAGE LICENSED BY INGRAM PUBLISHING, POWER ELECTRONICS APPLICATIONS CHART CREATED BY KARIN ALVARADO, UNIVERSITY OF ARKANSAS www.pels.org 61 For your engineering success q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
  • 4. 2 IEEE POWER ELECTRONICS MAGAZINE ]March 2017 IEEE prohibits discrimination, harassment, and bullying. For more information, visit http://www.ieee.org/web/aboutus/whatis/policies/p9-26.html. IEEE Power Electronics Magazine (ISSN 2329-9207) (IPEMDG) is published quarterly by the Institute of Electrical and Electronics Engineers, Inc. Headquarters: 3 Park Avenue, 17th Floor, New York, NY 10016-5997 USA, Telephone: +1 212 419 7900. Responsibility for the content rests upon the authors and not upon the IEEE, the Society or its members. IEEE Service Center (for orders, subscriptions, address changes): 445 Hoes Lane, Piscataway, NJ 08855-1331 USA. Telephone: +1 732 981 0060. Individual copies: IEEE members US$20.00 (first copy only), nonmembers US$97 .00 per copy. Subscrip- tion rates: Annual subscription rates included in IEEE Power Electronics Society member dues. Subscription rates available on request. Copyright and reprint permission: Abstracting is permitted with credit to the source. Libraries are permitted to photocopy beyond the limits of U.S. Copyright law for the private use of patrons 1) those post-1977 articles that carry a code at the bottom of the first page, provided the per-copy fee indicated in the code is paid through the Copyright Clearance Cen- ter, 222 Rosewood Drive, Danvers, MA 01923 USA; 2) pre-1978 articles without a fee. For other copying, reprint, or republi- cation permission, write Copyrights and Permissions Department, IEEE Service Center, 445 Hoes Lane, Piscataway, NJ 08854. Copyright © 2017 by the Institute of Electrical and Electronics Engineers Inc. All rights reserved. Periodicals postage pending at New York and additional mailing offices. Postmaster: Send address changes to IEEE Power Electronics Maga- zine, IEEE, 445 Hoes Lane, Piscataway, NJ 08854 USA. Canadian GST #125634188 PRINTED IN THE U.S.A. MISSION STATEMENT: To educate, inform, and entertain our community of IEEE Power Electronics Society members on technology, events, industry news, and general topics relating to consumer electronics and to further serve and support our Members in professional career development through tutorials and raising awareness of engineering tools and technologies. Digital Object Identifier 10.1109/MPEL.2017.2660138 Editor-in-Chief Ashok Bindra 12 Magnolia Ave. Nesconset, NY 11767 USA +1 631 471 5895 bindra1@verizon.net Deputy Editors-in-Chief Ira J. Pitel (Industry) Magna-Power Electronics, Inc. 39 Royal Road Flemington, NJ 08822 USA +1 908 237 2200 ext. 102 ipitel@magna-power.com John Shen (Academic) Grainger Chair Professor Department of Electrical and Computer Engineering Illinois Institute of Technology 10 West 35th Street, Suite 1600 Chicago, IL 60616 USA +1 312 567-3352 zjohnshen@gmail.com Tim Keim (Contributing) +1 352 363 6688 tkeim@alum.mit.edu Magazine Advisory Board Alan Mantooth President IEEE Power Electronics Society Braham Ferreira Immediate Past President IEEE Power Electronics Society Don F.D. Tan Senior Past President IEEE Power Electronics Society John M. Miller JNJ Miller plc Philip T. Krein University of Illinois at Urbana-Champaign Robert N. Guenther NWL Ira J. Pitel Magna-Power Electronics Prasad Enjeti Texas AM University John Shen Illinois Institute of Technology Bob White Embedded Power Labs William A. Peterson EM Power IEEE Power Electronics Society Officers Alan Mantooth President mantooth@uark.edu Braham Ferreira Immediate Past President Nominations Committee Chair j.a.ferreira@tudelft.nl Don F.D. Tan Senior Past President, PELS Long-Range Planning Committee Chair dong.tan@ngc.com Mario Pacas Executive VP Conferences pacas@uni-siegen.de Yan-Fei Liu VP Technical Operations yanfei.liu@queensu.ca Luichen Chang VP Conferences lchang@unb.ca Frede Blaabjerg VP Products fbl@iet.aau.dk Peter Wilson Executive VP Standards prw30@bath.ac.uk Jian Sun Treasurer jsun@ecse.rpi.edu Jinjun Liu Executive VP Membership liu_jinjun@ieee.org Hirofumi Akagi Division II Director akagi@ee.titech.ac.jp 2017 Members-at-Large Robert Balog Robert.Balog@ieee.org Johan Enslin jenslin@clemson.edu Helen Li hli@caps.fsu.edu William Peterson peterson@EandMPower.com Pradeep Shenoy pshenoy@ti.com Shinzo Tamai tamai.shinzo@tmeic.co.jp 2018 Members-at-Large Liuchen Chang lchang@unb.ca William Gerard Hurley gerard.hurley@nuigalway.ie Katherine Kim katakim@gmail.com Ernie Parker ernie.parker@crane-eg.com Grant Pitel grantpitel@gmail.com Seung-Ki Sul sulsk@plaza.snu.ac.kr 2019 Members-at-Large Sibylle Dieckerhoff diecker@win.tu-berlin.de Dan Kinzer dan.kinzer@navitassemi.com Marco Liserre liserre@gmail.com Annette Mütze muetze@tugraz.at João O.P. Pinto joaonofre@gmail.com Technical Committee Chairs John Hawkins Communications Energy Systems jmhawkins@ieee.org Yaow-Ming Chen High Performance and Emerging Technologies ymchen@cc.ee.ntu.edu.tw Uday Deshpande Motor Drives and Actuators udayd@ieee.org Rolando Burgos Power and Control Core Technologies rburgos@ieee.org Robert Pilawa Power Conversion Systems and Components pilawa@illinois.edu Sudip Mazumder Sustainable Energy Systems mazumder@uic.edu Alireza Khaligh Vehicle and Transportation Systems khaligh@ece.umd.edu Advertising Sales Walter Chalupa United States, Africa, Asia, Canada, Central and South America, and Europe Telephone: +1 973 835 7015 wchalupa@aol.com IEEE Power Electronics Society Staff Mike Kelly Executive Director m.p.kelly@ieee.org Donna Florek Technical Community Program Specialist d.florek@ieee.org Becky Boresen Technical Community Program Specialist b.boresen@ieee.org Alicia Tomaszewski Project Manager Transportation Electrification Community a.tomaszewski@ieee.org Kellie Gilbert Editorial Assistant/News Editor kellie.gilbert@ieee.org IEEE Periodicals Magazines Department 445 Hoes Lane, Piscataway, NJ 08854 USA Jessica Barragué Managing Editor Geraldine Krolin-Taylor Senior Managing Editor Janet Dudar Senior Art Director Gail A. Schnitzer, Mark Morrissey Associate Art Directors Theresa L. Smith Production Coordinator Mark David Sr. Manager Advertising and Business Development Felicia Spagnoli Advertising Production Manager Peter M. Tuohy Production Director Dawn M. Melley Editorial Director Fran Zappulla Staff Director, Publishing Operations IEEE Power Electronics Magazine Promoting Sustainable Forestry SFI-01681 q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page ________ __________ ___________ ____________ ___________ ____________ ______________ __________ _____________ ___________ ____________ ____________ ________ __________ _______________ _____________ ___________ _________ ____________ ___________ ______________ __________ ___________ __________ ________ __________ ____________ ___________ __________ _____________ ___________ _________ _______________ _________ __________ ____________ _________ _____________ ____________ ________ __________ __________ __________ _______________ __________ _____
  • 5. , LT, LTC, LTM, Linear Technology, the Linear logo and μModule are registered trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners. Product Family Key Features Part Numbers Ultrathin Buck Regulators 1.8mm Height: LTM® 4622, LTM4623 Buck-Boost Regulators LTM4607, LTM8055, LTM8056 Multiple Output Buck Regulators Dual: LTM4616, 4620, 4628, 4630 Triple: LTM4615 Quad: LTM4644 Quint: LTM8001, LTM8008 High Power Buck Regulators Up to 144A: Four in Parallel LTM4630 High Voltage Buck Regulators Up to 60V: LTM8027, LTM8050 Digital Interface Buck Regulators Dual Output: LTM4675, LTM4676, LTM4676A Isolated Converters Up to 1500VDC: LTM8048, LTM8057, LTM8058 Ultralow Noise EN55022 Class B: LTM4606, LTM8033 LED Drivers Up to 36V LED String: LTM8040, LTM8042, LTM8042A Battery Chargers Li-Ion, Li-Polymer, SLA, LiFePO4: LTM8061, LTM8062, LTM8062A μModule Product Family Examples For More Information www.linear.com/uModulepower 1-800-4-LINEAR Our quickest, simplest and most integrated DC/DC power solutions are complete systems-in-a-package with integrated inductor, MOSFET, DC/DC regulator IC and supporting components. With over 100 power solutions available, each μModule product is qualified with Linear Technology’s stringent electrical, package and thermal reliability tests. Simplify and speed your power system development with μModule power products. Our μModule products are available in both BGA and LGA packages. Simple Done Over 100 μModule® Power Solutions Complete Power System-in-a-Package Visit us at APEC, Booth #1411 q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
  • 6. 4 IEEE POWER ELECTRONICS MAGAZINE ]March 2017 From the Editor Generating Standards Is a Long Process by Ashok Bindra T o begin the new year, Prof. Alan Mantooth of the Univer- sity of Arkansas took up the baton from outgoing IEEE Power Electronics Society (PELS) President Prof. Braham Ferreira, whose two- year term ended in December 2016. In those two years, Prof. Ferreira has done a tremendous job in extending the Society’s global reach, driving new initiatives, and setting the stage for its growth around the world. It was a pleasure working with Prof. Ferreira, whose support and guid- ance helped the magazine flourish. I look forward to working with Prof. Mantooth, who has briefly outlined his vision for the Society in his first “President’s Message” in this issue of IEEE Power Electronics Magazine. Prof. Mantooth is also actively involved in the standards process at the IEEE as well as cybersecurity for power electronics. Interestingly, this issue of IEEE Power Electronics Magazine focuses on standards in power electronics. It is a difficult and complex issue, one that is not so easy to interpret and implement as there are so many orga- nizations and multiple standards. As a result, engineers often struggle to adopt the correct standard. We invited Prof. Peter Wilson of the University of Bath, United Kingdom, who is also the PELS director of standards, to shed some light on this complicated topic. In his article, “Standards in Power Electronics,” Prof. Wilson attempts to address commonly asked questions from practicing engineers. Besides identifying important standards orga- nizations around the world, the article also describes how standards are devel- oped. He provides a flow diagram that graphically takes you from the first stage in the process, which is the development of an idea, to the last step when the stan- dard is published. However, the process must be reviewed and updated after ten years; updates used to be required every five years. In addition, this article discusses the role of the PELS Standards Com- mittee in the development of the In- ternational Technology Roadmap for Wide-Bandgap Power Semiconduc- tor (ITRW). As per the article, the role of the ITRW is to establish some of the key criteria in a framework of metrics for wide-bandgap power semiconductors, in the context of power electronic systems, to enable specific technical work and standards activities to be undertaken. In the second article on this topic, Rich Fassler of Power Integrations discusses different types of efficiency regulations that have emerged in the last decade and the major impact theirrequirementsarehavingonac–dc power conversion designs. In addition to presenting details of a few efficiency programs, the article also describes in- novative power integrated circuits that enable conformance to new and pro- posed efficiency requirements. The article “How GaN Power Transis- tors Drive High-Perfor- mance Lidar,” by John Glaser of Efficient Power Conversion Corp., provides some background infor- mation on the light- detection-and-ranging (lidar) instrument, including its inner workings. He then discusses laser diode drivers and the benefits of using GaN FETs in this appli- cation. Moreover, he argues why eGaN FET characteristics are more desirable for this design. Measured performance is presented to support the discussion. The article “Generation-After-Next Power Electronics,” by Robert Kaplar, Jason Neely, Dale Huber, and Lee Rash- kin of Sandia National Laboratories, reviews recently developed optimiza- tion methods for designing converters to operate at the limits of performance. Several developing technologies are discussed that are expected to greatly increase power converter densities. These include recently developed ultrawide-bandgap semiconductor de- vices, complementary balance of the system components including compact Digital Object Identifier 10.1109/MPEL.2016.2644058 Date of publication: 7 March 2017 It was a pleasure working with Prof. Ferreira, whose support and guidance helped the magazine flourish. q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
  • 7. The Ultimate Power Couple With their high K and small size, these 1:1 coupled inductors are the perfect match for your SEPIC and flyback applications High Current MSD Series Offered in eleven body sizes and hundreds of inductance/current rating combinations, our MSD/LPD families are perfectly coupled to all your SEPIC and flyback designs. The MSD Series offers current ratings up to 30.5 Amps, low DCR, up to 500 Vrms winding-to-winding isolation and coupling coefficients as high as K t 0.98. With profiles as low as 0.9 mm and foot- prints as small as 3.0 mm square, the LPD Series offers current ratings up to 5.6 Amps, DCR as low as 0.042 Ohms and coupling coefficients as high as K t 0.99. You can see all of our coupled inductors, including models with turns ratios up to 1:100, at www.coilcraft.com/coupled. Low Profile LPD Series WWW.COILCRAFT.COM ® Booth #1211 q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page ________________________ ____________
  • 8. 6 IEEE POWER ELECTRONICS MAGAZINE ]March 2017 high-voltage device packaging capable of 10 kV hold-off, and next-generation developments in high-frequency soft magnetic materials and revolutionary thermal management approaches. The last article in this issue, “Tan- talum Capacitor Technology” by Chris Reynolds, AVX Corp., discuss- es the need for components capable of enduring temperatures up to and exceeding 200 °C. Advanced down- hole, underhood automotive, and aerospace systems rely on compo- nents delivering optimal perfor- mance while subject to extreme environmental conditions. Exciting Content in Our Columns In the “Happenings” column, contribut- ing writer Tom Keim uncovers three- dimensional printing in power electron- ics manufacturing. While the “Patent Reviews” column discusses a design patent, the “White Hot” column moti- vates engineers to attend PELS-spon- sored conferences, especially the IEEE International Communications Energy Conference (INTELEC), which has a long history that predates the PELS. The “Member and Industry Pro- file” column highlights the accom- plishments and contributions of Delta Group’s founder and honorary chair, Bruce C.H. Cheng. Written by Prof. Fred Lee, the article illustrates the life and a career of a Chinese visionary entrepreneur dedicated to energy sav- ings and sustainability. “Society News” presents an Ap- plied Power Electronics Conference 2017 preview; a review of the 2016 International Conference on Sustain- able Energy Technologies in Hanoi, Vietnam, sponsored by the IEEE In- dustrial Applications Society and the PELS Singapore Chapter; and a wide- bandgap power devices and applica- tions overview. “Member News” an- nounces newly elected IEEE Fellows. IEEE Power Electronics Maga- zine is in its fourth year. The last three years have been positive, and the magazine has grown both in the number of editorial pages and ads. With your continued support and co- operation, I am confident that it will perform even better this year. Be- cause your comments and feedback are important for improving the quality of content and information in the magazine, please continue send- ing your ideas and suggestions. It helps us make IEEE Power Electron- ics Magazine a valuable resource for practicing power electronics engi- neers around the world. Thanks for your continued support. Agile Magnetics Boost your new, higher switching-frequency power supply design to the top echelon of performance, value, and features, with advanced magnetic components from Agile Magnetics. With advanced design knowledge and the largest choice of high- frequency materials and manufacturing techniques at our disposal, Agile will optimize your magnetic components’: tPackage size and shape tPower efficiency tPerformance margin tReliability tManufacturability tThermal rating tCost From rapid prototype through production, our ISO9001 / AS9100 – certified operation will propel your power products to excellence. OPTIMIZED HIGH-FREQUENCY MAGNETICS Agile Magnetics, Concord, NH www.agilemagco.com 1-800-805-8991 Since 1992 q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
  • 9. DKIH - - DKIH-1 for single phase applications rated from 10 to 50 A @ 300/250 VAC; max 425 VDC with an inductance range of 1.6 to 6.9 mH - DKIH-3 for three phase applications rated from 10 to 50 A @ 600 VAC with an inductance range of 1.6 to 6.9 mH - Temperature range of -40 to +100°C - Customer specific PCB pins outs and windings available - UR, cUR and ENEC approved High current compensating choke with nanocrystalline ring core FMAB NEO FMBC LL - 2 stage filter design - Terminals for three phases and ground - Rated 7 (7.7) to 180 (197.1) A at an ambient temperature of 50°C (40°C) @ 520 VAC 50/60 Hz - Leakage current rating for 7 to 55 A is 5 mA; 75 to 180 A is 20 mA - Temperature range of -25 to +100°C - Suitable for use in low leakage current-critical industiral applications with RCDs - cURus and ENEC approved Low Leakage 3-phase filter offers compact and lightweight design EMC Solutions - Put SCHURTER’s competence to the test in resolving even the most aggravating EMC challenges. Our technical know-how, combined with our global experience in meeting varying compliance standards, is our forte. Providing you with a successful product solution is our permanent incentive. - Power entry modules with filters - 1 and 3-phase line filters - Chokes Applying optimal EMC solutions EMC single phase filter series offers three versions for design flexibility fmbc-ll.schurter.com emc-service.schurter.com dkih.schurter.com fmab-neo.schurter.com - - FMAB NEO design N with two large X capacitors FMAB NEO design P with two standard X capacitors FMAB NEO design Q with one X capacitor - Rated 1 to 60 A @250/125 VAC; 50/60 Hz - Leakage current 1 mA (250 V / 60 Hz) - Temperature range of -40 to +100°C - Termination options include quick connect, bolt, nut or wire - cURus and ENEC approved q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
  • 10. 8 IEEE POWER ELECTRONICS MAGAZINE ]March 2017 President’s Message Minding the Present While Looking to the Future by Alan Mantooth I t is my honor to take the reins of the IEEE Power Electronics Society (PELS) for the next two years as Society president. I want to begin by offering my thanks to out- going President Braham Ferreira for his service for the past two years. He has done a great job and leaves the Society moving forward effec- tively. Any incoming leader to an organization has to be mindful of the road that organization has trav- eled; while ensuring that the busi- ness of the organization is properly handled, new initiatives are pur- sued, and proper strategic planning for the organization is conducted. In this way, I have often referred to the role of the president as that of a middle-leg relay runner in track and field. The baton is passed on from the previous runner and handed off to the next one. In between, the cur- rent runner’s job is to execute effec- tively (i.e., run as fast as you can) and ensure a successful hand off to the next runner. I have taken the past few months to give careful consideration to the things that I want to undertake during my tenure as president. Due to pub- lication deadlines for this magazine, I am writing this before I have taken office; however, I would like to take this opportunity to outline some of my preliminary thoughts for the next year. Of course, there may be addi- tional initiatives that emerge through conversations with you, the members of our Society. Ongoing Activities As a result of consistently strong lead- ership, PELS finds itself in very good shape in many important aspects including financial, membership, pub- lications, conferences, standards, global participation, industry partici- pation, and young professional pro- grams. Our efforts in each of these areas continue to lead to growth and improvements. But this is no time to be complacent. Our field is growing in importance to many systems in our world, and our Society must continue to keep pace with these advances while simultaneously offering value to our members. Our current technical committee (TC) structure reflects changes the Society instituted over the past five years or so. As vice president of tech- nical operations, I oversaw much of that implementation. We now have processes in place to rotate our lead- ership and involve more volunteers in Society affairs. In general, we feel that this is good for the Society and gives greater opportunity for a wider range of people to participate, grow their network of peers, and cultivate future leaders. Our TCs will continue to play a vital role in strategic planning going forward in addition to running their normal affairs such as workshops, symposia, transactions special issues, and supporting our larger conferences such as the IEEE Applied Power Elec- tronics Conference and Exposition and the IEEE Energy Conversion Congress and Exposition. We do not expect the TC structure to be rigid. As our field is expanding, our technical activities will also expand. Our Society publications are at an all-time high. We have several highly regarded transactions that we par- ticipate in or own outright. Due to the tireless efforts of our editors and editorial boards, time to publication is good, impact factors are outstand- ing, and everyone generally feels good about their progress. The same can be said of our conferences and work- shops. Attendance is growing and re- flects the growing interest in our vari- ous application spaces within power electronics. As outlined by Braham in previ- ous columns, PELS has several new initiatives that have resulted from our strategic planning efforts over the past couple of years. For instance, in 2016, we began new initiatives in hu- manitarian efforts, technology road mapping, and education that are all outcomes from recent strategic plan- ning activities that the Society has undertaken. Another area being in- vestigated from a power electronic systems perspective is cybersecurity. The Society has an ad hoc committee Digital Object Identifier 10.1109/MPEL.2016.2643341 Date of publication: 7 March 2017 (continued on page 71) q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
  • 11. q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page ___________________ ________________ ______________
  • 12. 10 IEEE POWER ELECTRONICS MAGAZINE ]March 2017 Happenings by Tom Keim Three-Dimensional Printing in Power Electronics Manufacturing T hree-dimensional (3-D) print- ing has been around since at least the early 1980s. By now, the basic concept is widely known and well understood. A largely pla- nar object is formed by processing a material only at selected locations on a plane, producing a result that has some small projection in the direction perpendicular to the plane. A new plane is defined a small dis- tance above the original plane, and another planar object, which can be the same as or different from the first, is formed in the second plane. The second planar object is fused to the first over their area of overlap. The process is repeated over and over, and one or more solid objects are formed. The formation of an individual planar object is conceptually nearly identical to the operation of an ink-jet printer. In exactly the way that an image can be produced with an ink- jet printer in response to a data set consisting of a small number of bits corresponded to each pixel in a two- dimensional array, each layer in the output of a 3-D printer can be pro- duced in response to an easily defined data set. It is easy to under- stand how a computer representation of any solid object can be used to drive a 3-D printer. This capability to move directly from a computer model of a complex object to its production is one of the fundamental attractions of 3-D printing. The first working systems used photo-polymerizing liquids and ultravi- olet lasers. Much of the progress over the intervening decades has been in the expansion of the number and variety of materials that can be used to produce objects in this general way. Today, binding agents can be sprayed onto powder (using devic- es that might be called binder-jet pri- nters, by analogy to ink-jet printers). Ther- moplastics can be used. Of industrial importance, objects can be formed with bound-together metal powders, possibly by local melting and fusing, and then sin- tered to form metallic objects. The days of maximum hype over 3-D printing appear to be over. In 2014 and 2015, the Gartner Hype Cycle report indicated that the technology was past both the peak of inflated expectations and the trough of disillu- sionment and on the slope of enlight- enment [1], [2]. In 2016, 3-D printing did not even appear on the chart [3]. There are already significant examples where 3-D-printed parts are used in important industrial prod- ucts and even products for retail sale. However, the number of possible future applications of 3-D printing still far outweighs the number of cases where the new technique has found its way out of the laboratory and into the factory. The power elec- tronics industry still seems to be poised to participate in this transi- tion. Certainly, there is widespread aware- ness of the potential of this new technol- ogy in the power electronics commu- nity. There are exam- ples, some highly publicized, of dem- onstrations using the technology in the pro- duction of a power electronics system. However, it has prov- en quite difficult to learn of an instance where the power electronics industry has used 3-D printing in the produc- tion of a series of identical products. There are some notable achieve- ments. In 2014, researchers at the Oak Ridge National Laboratory (ORNL) built a very compact inverter using some 3-D-printed parts. In a press release [4], the laboratory announced “a liquid-cooled, all-silicon-carbide, traction drive inverter, (which) fea- tures 50% printed parts” (Figure 1). According to the press release, “Initial evaluations confirmed an efficiency of nearly 99%, surpassing DOE’s power electronics target and setting Digital Object Identifier 10.1109/MPEL.2016.2643321 Date of publication: 7 March 2017 This capability to move directly from a computer model of a complex object to its production is one of the fundamental attractions of 3-D printing. q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
  • 13. q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
  • 14. 12 IEEE POWER ELECTRONICS MAGAZINE ]March 2017 the stage for building an inverter using entirely addi- tive manufacturing tech- niques.” For additional dis- cussion on additive manufac- turing, see “3-D Printing Versus Additive Manufactur- ing.” From the press release, and from the buzz that occurred on the Internet fol- lowing its release, one might be led to believe that one could put a set of specifica- tions into a program, press a button, and out would pop a working inverter. Burak Ozpineci of ORNL provided a few peer-reviewed references reporting this work [5]–[7]. A careful read- ing of these publications tells a more modest story. The team did some work that goes a long way toward establishing that present day 3-D-printed aluminum material can be competitive with a common extrudable, heat-treatable alumi- num alloy for thermal conductivity. The prototype inverter was made with a 3-D-printed heat sink. How- ever, claims to great significance beyond this are not strongly sup- ported by the cited references. No support is provided for the claim of 50% printed parts, for example. Only one part other than the heat exchanger is mentioned in the most significant article available to the reviewer, and in this instance, the authors state that a plastic lead frame was printed using “fused deposition melting [of] common ABS plastic.” This material choice was evidently made to facilitate making the part by 3-D printing and not because the material is especial- ly well suited to the application. No discussion is provided con- cerning the economic viability of the printed parts of the inverter or of the inverter itself. Claims are made for superior performance of a printed heat sink, due to the possibility of complex internal structure, but the data supporting these claims do not apply to the geometry included in the inverter and may not be signifi- cant when confidence limits are con- sidered. No claim is made that the heat sink was not processed by con- ventional machining, grinding, or polishing after printing, but no admission of such process- ing is provided either. In summary, this work rep- resents a competent bit of engi- neering development, but it does not appear to be close to theone-click-from-specification- to-inverter vision, let alone an inverter built entirely by 3-D printing. It is true that the orig- inal press release made no claim to this capability or even aspirations to such capability, but perhaps the ORNL press people should read the report by Gartner. There are other groups doing enough in this field to merit notice. Perhaps first among them is led by Prof. Douglas C. Hopkins at North Caroli- na State University. Prof. GQ Lu at Virginia Tech is also noteworthy. No other group leaves the same Internet presence as does the ORNL effort. It is probable that neither these groups nor most others have as many staff members available to apply to the advancement of 3-D printing in power electronics. Of course, if there were a com- mercial company planning to use 3-D printing in the production of power electronic components or sys- tems, it is most probable that the effort would not be widely publi- cized. Depending on the company’s intellectual property and trade secrets policies, such use might not be public even after the products were introduced to market. FIG 1 A 30-kW inverter built by ORNL with silicon carbide metal–oxide–semiconductor field-effect transistor incorpo- rates 3-D printed heat sink. (Figure courtesy of the Depart- ment of Energy and ORNL.) Some parties are advocating that 3-D printing be called additive manufacturing. Perhaps some feel that printing is too insubstantial a concept to describe the new technology. Certainly, what is going on is an additive process. The problem is that there are many other more common processes already part of manufacturing that are also additive. Welding is one common example. Prof. Douglas C. Hopkins at North Carolina State University used a PowerPoint slide with an image, attributed to Stratasys, showing a human hand adding more clay to what is apparently the beginning of a clay pot. So while 3-D printing is additive manufacturing, it does not follow that additive manufacturing is 3-D printing or even that additive manufacturing is a suitable alternative name for 3-D printing. Most machining, as the word is used in manufacturing, is a process of material removal. If one cannot bring oneself to call 3-D printing just that, perhaps additive machining is a suitable neologism. Alternatively, consider the phrase “additive grinding.” After all, grinding reduces selected portions of a part into powder; additive grinding turns selected portions of powder into a new part. 3-D Printing Versus Additive Manufacturing q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
  • 15. March 2017 ]IEEE POWER ELECTRONICS MAGAZINE 13 About the Author Tom Keim (tkeim@alum.mit.edu) is a late-career engineer and a long-time Member of the IEEE. His specialty is high-performance electromechanical systems and the power systems that drive and control them. He has worked for a worldwide conglomer- ate, for a small (50 employees) innova- tive research and development com- pany, as well as for a major research university and an engineering consult- ing company. He has 50 publications and 11 patents and is currently active as an author, inventor, and consultant. References [1] Gartner. (2014, Aug. 11). Gartner’s 2014 hype cycle for emerging technologies maps the jour- ney to digital business. [Online]. Available: http:// www.gartner.com/newsroom/id/2819918 [2] Gartner. (2015, Aug. 18). Gartner’s 2015 hype cycle for emerging technologies identifies the computing innovations that organizations should monitor. [Online]. Available: http://www.gartner .com/newsroom/id/3114217 [3] Gartner. (2016, Aug. 16). Gartner’s 2016 hype cycle for emerging technologies identi- fies three key trends that organizations must track to gain competitive advantage. [Online]. Available: http://www.gartner.com/newsroom/ id/3412017 [4] R. Walli. (2104, Oct. 14). New ORNL elec- tric vehicle technology packs more punch in smaller package. Oak Ridge National Laboratory. [Online]. Available: https://www.ornl.gov/news/ new-ornl-electric-vehicle-technology-packs- more-punch-smaller-package [5] M. Chinthavali, C. Ayers, S. Campbell, R. Wiles, and B. Ozpineci, “A 10-kW SiC inverter with a novel printed metal power module with integrated cooling using additive manu- facturing,” in Proc. IEEE Workshop Wide Bandgap Power Devices Applications, 2014, pp. 48–54. [6] T. Wu, A. A. Wereszczak, H. Wang, B. Ozpineci, and C. W. Ayers, “Thermal response of additive manufactured aluminum,” in Proc. Int. Symp. 3-D Power Electronics Integration Manufactur- ing, 2016, pp. 1–15. [7] T. Wu, B. Ozpineci, and C. Ayers, “Genetic algorithm design of a 3-D printed heat sink,” in Proc. 2016 IEEE Applied Power Electronics Conf. Exposition, pp. 3529–3536. q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page _________________________ _______________ _________________________ ______________ ______ ____________________ ___ _____________
  • 16. 14 IEEE POWER ELECTRONICS MAGAZINE ]March 2017 2329-9207/17©2017IEEE Digital Object Identifier 10.1109/MPEL.2016.2642282 Date of publication: 7 March 2017 Standards in Power Electronics by Peter Wilson Insight on handling current standards P ower electronics is a rapidly growing field, with an accelerating pace of technological change. This combination presents a challenge for industry professionals to stay up to date on the regulatory and standards requirements and the standards bodies (such as the IEEE) to ensure that the published standards are met. Standards are vitally important for confirming that products conform to the latest levels of functional interoperability, performance, safety, and reliability. This is essential at all levels from consumer products such as electric toothbrushes to cars and aircraft. The plethora of standards and regulatory bodies can lead to confusion, ignorance, and inadvertent problems that could be averted if designers and product engineers have a greater awareness of not only the stan- dards required but a better idea of how to interpret and implement them. This article is intended to assist power electronics engineers in navigating these difficult and complex issues and to provide insight on how best to handle the use of standards. I use a number of commonly asked questions that practicing engineers have posed during my standards role within the IEEE Power Elec- tronics Society (PELS). It is my hope that the answers are constructive and useful. In addition, I discuss significant activities aimed at establishing a road map for wide- bandgap (WBG) power semiconductors, which are not directly standards as such but are closely related to a number of standards activities. Which Standards Do I Need to Know About? This is a common question often asked by engineers strug- gling to ensure that they adhere to the correct standards. This obviously depends on the industry sector in which one operates. In many industries, there may be “known” key standards, and the most relevant standards body will also often be highly industry dependent. The IEEE is one of the world’s most important standards organizations and, in many cases, it is true to say that an IEEE standard is often the de facto global standard. A very good example of this is IEEE Standard 802 (and its various constituent standards) that relates to computer networking, which has become ubiquitous. The use of the term de facto is important, because it is often adopted by an industry that drives the use of a particular standard, rather than the legislation itself. Other standards bodies in addition to the IEEE that have major influence on industry adoption include the Interna- tional Electrotechnical Commission (IEC), the American National Standards Institute, the International Organization for Standardization, the Society of Automotive Engineers, q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
  • 17. March 2017 ]IEEE POWER ELECTRONICS MAGAZINE 15 the European Committee for Standardization, and a large number of regional or national standards bodies worldwide. These are often closely linked to regulatory bodies in gov- ernment, who seek to enforce certain standards in legisla- tion on a national level. An example of such a national approach in the United Kingdom is the use of the “Kite- mark,” a product and service quality certification mark defined and authorized by the British Standards Institution. The role of this mark is to ensure that products sold in the United Kingdom conform to certain safety standards, which is particularly important for safety equipment such as hel- mets or protective clothing. A nuance in the standards world is the use of the generic term standard to encompass not only mandatory activi- ties but also guidelines and recommended practices. These related standards are not necessarily binding or legally enforced but, rather, provide a framework for the implemen- tation of good practice or furnish information to consumers to assist them in making informed choices. A good example of this is the recently published IEEE Standard 1789 [1]. This recommended practice provides information that has been obtained by researchers and engineers in this technical area to enable some standardization of terminology and metrics for the comparison of light-emitting diode lighting products to be presented in a sensible manner. How Are Standards Developed? It is interesting to note that the vast majority of standards in electronics and electrical engineering were not devel- oped by bureaucrats or legislators but, rather, by engineers themselves. These same engineers usually provide their time and expertise as volunteers, working together for the benefit of the engineering com- munity and the public in general. Of course, it would be naïve to assume that companies do not have a vested interest in ensuring that they have an input in standards; however, each stan- dards body takes great care to ensure that no one company can dominate the process and abides by strict rules to ensure that working groups and voting procedure cannot be skewed by one company or industry sector. The ap- proach within the IEEE to create a new stan- dard is shown in Figure 1. The first stage in any new standards process is the development of an idea. This can occur via an individual or a group. Once this has taken place, the idea must be worked up into a proposal for a new standard. This can be relatively brief, but the rationale and scope of the proposed standard must be clear. At the same time, the appropri- ate technical Society or Societies to develop the standard should be identified, and this sponsor can shepherd the new draft through the process. A sponsor is not mandatory but is highly rec- ommended to provide exposure of the working group to the relevant technical community. At this point, the individual leading the draft stan- dard creates a project authorization request that is then considered by the IEEE Standards Asso- ciation. If approved, a project number is assigned that becomes the number of the new standard once the process is completed. At this stage, the working group must be formed and will generally consist of volunteers in that technical area who are willing and able to contribute to creating the standard draft. This can take a significant amount of time, but the overall time for the approval process is four years and thus is not infinite. After the draft has been developed into a state that the work- ing group is satisfied with, a balloting pool can be formed, whose members will vote on the new standard. The main role of the ballot is to ensure that a large enough majority of the community finds the new standard acceptable and that all relevant concerns have been addressed. It is beyond the scope of this article to fully describe the details of the process, but these can be found on the IEEE Standards ©ISTOCKPHOTO.COM/ALOTOFPEOPLE q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
  • 18. 16 IEEE POWER ELECTRONICS MAGAZINE ]March 2017 Association website [2]. Once the ballot has passed, the draft standard is passed to the IEEE Standards Board for final approval and editorial review, and once this process is completed, the standard can be published. There is a man- datory period of review and update for the standard after ten years (this was increased from five years), at which point the standard can be renewed as is, revised, or with- drawn. If it is withdrawn, the standard is then archived. What About Road Map Activities Relating to WBG Devices? In addition to standards, the IEEE PELS Standards Commit- tee has been instrumental in developing the International Technology Road Map for WBG power semiconductors (ITRW). There are clear needs from industry, academia, education, and public authorities for a reliable and compre- hensive view on the strategic research agenda and technol- ogy road map for WBG power devices. Many road maps have existed over the years in a variety of technical fields, perhaps the most famous being the International Technology Road Map for Semiconductors (ITRS) [3], which has been primarily driven by the deep submicron silicon-based industry, with Moore’s law at its heart. The role of the ITRW is to provide reference, guidance, and services to future research and technology devel- opment in this area. The goals of the ITRW are to publish a clear technol- ogy road map every two years, white papers setting out clear technology statements, and position papers; defining a strategic research agenda; coordinating information dissemina- tion and community building events; and providing operational support to the WBG power semiconductor com- munity. The structure of the ITRW working group is shown in Figure 2. A steering committee consists of leadership from societies, industry, government, and academia. The participation and leadership of industry are at the heart of the ITRW process and therefore, in addition to key industry individuals on the steering committee, a wider industry advisory board has the specific role of ensuring that the ITRW is relevant and technology driven. The steering committee also has strong technical representation from the specific technical work- ing groups that are defined in Figure 2, ensuring broad par- ticipation of individuals across all aspects of WBG power semiconductor technologies. As with the steering commit- tee, there is extensive industry participation in the individ- ual working groups. The structure of the ITRW has been designed to be inclusive and participation is open to ensure that decisions made are fair and neutral, and the voting membership of the steering committee broadly follows the conventional IEEE approach understood for standards activities in that no one company, geo- graphical grouping, or constituency can dominate. In the early stages of the ITRW’s existence, the steering com- mittee was formed based on interest and knowledge of the field; however, it is envisaged that the future executive officers will be elected as the organiza- tion becomes self-sustaining. In addi- tion to the broad technical groupings, underpinning technology interests will be shown and shared across the technical working groups such as reli- ability, data sheets, testing, and design FIG 2 The ITRW organizational structure. EPI: Epitaxy. Executive Officers ITRW Steering Committee Steering Committee Members Technical Working Group Representatives Industry Advisory Board Representatives Industry Advisory Board Substrates and EPI Devices Modules and Packaging Systems and Applications Technical Working Groups FIG 1 The IEEE standards process. IEEE SA: IEEE standards approval. Idea Project Approval Process Working Group Develop a Draft Standard Sponsor Ballot IEEE-SA Standards Board Approval Standard Published Revise Standard Withdraw Standard Archive Standard q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
  • 19. March 2017 ]IEEE POWER ELECTRONICS MAGAZINE 17 techniques, and these will be developed across the working groups where appropriate. What Is the Governance of the ITRW? The ITRW steering committee consists of representatives from relevant societies, associations, and alliances, i.e., PELS, the Power Electronic Research Network, and the Communications Workers of American, with a member- ship per term for three years. The chair (PELS) and cochairs are elected and comprise the decision-making body for ITRW, carrying two-thirds of the total votes. The steering committee ensures that a balance exists among members from academic, industrial, and government backgrounds. The subcommittees and working groups comprise internationally leading experts from both aca- demia and industry and is the working body of ITRW. The chair and cochairs of each subgroup are initially appointed by the steering committee. The industrial advisory board comprises individuals from relevant companies that represent the complete value chain of this industry and its global geographic distribution. Its role is to provide input and advice to the steering com- mittee. The chair and cochairs are elected by the board. How Does the ITRW Operate? The ITRW aims to be a neutral forum that provides an open platform based on the contribution of global leading experts as volunteers. Member meetings take place twice per year, in combination with a major conference/event to ensure maximum participation. Other regular meetings or work- shops occur outside of the major meetings. The technology road map updates once every two years. The white paper and strategic research agenda is defined and events orga- nized according to need. The ITRW uses the web for infor- mation sharing and advertisement. How Can We Establish a Framework of Standard Metrics for the WBG? One of the major challenges for the power electronics com- munity in the comparison of power electronics devices and systems is being able to have a framework of standard met- rics to enable this comparison to occur. The well-known Moore’s law is the observation that the number of transis- tors fabricated in a dense electronic circuit doubles every two years [12]. This has been useful as a specific metric for the silicon device community because it basically estab- lishes a rule of thumb for the cutting edge of device technol- ogy based on dimension alone. But it has in fact led to a number of related trends in the silicon world such as power loss, switching speed, and complexity, and these do not translate directly into the power electronics world and, more specifically, WBG semiconductors such as silicon car- bide (SiC) or gallium nitride (GaN). From a power electron- ics standpoint, a key parameter is the Rds (on) resistance, which provides a suitable measure of the basic device per- formance in terms of the relationship between Rds (on) and the breakdown voltage. When the curves for silicon (Si), SiC, and GaN are compared, there is a fundamental measure of the limit for each technology, as shown in Figure 3. Useful though this metric is, it is not the complete pic- ture. If we compare the thermal performance of Si and SiC, for example, it is well known that SiC devices can operate at much wider temperature ranges than can Si and, as such, their range of operation is much wider. In addition, their abil- ity to tolerate higher temperatures makes it less important to ensure that the devices are maintained at a lower tem- perature (as would be the case for Si devices). This, in con- junction with a much lower on resistance (and consequently lower static power loss), makes temperature an orthogonal aspect of the metric framework potentially to be considered. Another issue of particular relevance to the power electron- ics community is reliability. Some WBG devices are at a very early stage of commercialization and thus the technology is immature enough to leave questions unanswered regarding reliability when deployed during a long period. One of the particular difficulties in establishing this framework is the wide range of application for each aspect of these devices, for example, running at a high tempera- ture or perhaps extensive periods of high-power operation. Another unknown is whether we can predict the perfor- mance in a particular module, package, or system, when those aspects may influence performance equally as much as the device itself. For example, an SiC device may be intrinsically robust, but the driver may not be, especially if it is integrated using a wire-bonded package. The role of the ITRW is to establish some of the key criteria in a framework of metrics for WBG power semiconductors, in the context of power electronic systems, to enable specific technical work and standards activities to be undertaken. What Are Examples of Typical Standards Relevant to Power Electronics? There are a large variety of IEEE standards for power elec- tronics activities. IEEE Standard 1573 [4] has been developed FIG 3 The Rds(on) resistance versus breakdown voltage for Si, SiC, and GaN technologies. Si SiC GaN 105 104 103 102 101 100 10–1 10–2 102 103 104 Breakdown Voltage (V) Ron-Area (mΩ-cm 2 ) 10–3 q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
  • 20. 18 IEEE POWER ELECTRONICS MAGAZINE ]March 2017 for the overall design of power electronics modules and sub- systems and includes guidelines for effective and efficient design of power electronics. This standard provides guidance on interface definitions and application, including parametric values for power electronic subsystems consisting of single or multiple elements. The recommended practice applies to ac-dc and dc-dc electronic power subsystems. The range of power subsystems includes dc, single-phase, and three-phase inputs, with elements having power levels from a fraction of a watt to 20 kW. The voltage range is 600 V and less, at a fre- quency or frequencies of dc –1 kHz (although switching fre- quencies can of course be much higher than values in this range). For higher-power converters, there is IEEE Standard 295-1969 [5], which relates to sine wave or polyphase volt- ages and to those working in grid-related activities. Of course, there are many specific technical areas in which standards must be followed, and a highly popular area at the moment is that of solar inverters. For example, for a solar inverter to be used in Europe, it must conform to the following standards: ■ EN 50524 [6]. The current version, published in 2010, covers the data sheet and name plate for photovoltaic inverters. ■ EN 50530 [7]. The current version, published in 2010, defines the methods for testing the overall efficiency of grid-connected photovoltaic inverters. ■ IEC 61683. The current version, published in 1999 [8], defines the procedure for measuring efficiency and power conditioners. What this means in practice is how to assess the power level, input voltage, output voltage, power factor, harmonic content, load nonlinearity, and temperature. ■ EN 62109 [9]. This deals with the safety of the power con- version equipment for use in photovoltaic systems and defines the minimum requirements for protection against fire, mechanical, electric shock, and other requirements. In addition to the need for specific power electron- ics-related standards, there may also be module level or consumer product standards, particularly for safety. For example, if a dc–dc converter needs to be integrated into a communications system, it must satisfy the safety require- ments in telecommunications [10] or information technol- ogy equipment [11]. These standards are simply a fraction of the standards applicable to power electronics systems today, but they give the reader an idea of the scope of indi- vidual standards and highlight some of the key issues for power electronics designers. Conclusions The role of standards in power electronics systems has become revitalized with the development of major steps for- ward due to WBG power semiconductor devices, particu- larly in SiC and GaN. The step change in performance, and especially thermal tolerance, has led directly to the need for new standards and definitions, both for researchers and industry. It is an exciting time to be in the power electronics field and great opportunities exist for the power electronics community to come together to define a standard approach to manage the adoption of these exciting new technologies. About the Author Peter Wilson (p.r.wilson@bath.ac.uk) received his B.Eng. degree from Heriot-Watt University, Edinburgh, United King- dom; his M.B.A. degree from the Edinburgh Business School, United Kingdom; and his Ph.D. degree from the University of Southampton, United Kingdom. He is a professor of elec- tronics and systems engineering in the Department of Elec- tronic and Electrical Engineering at the University of Bath, United Kingdom. He received industrial experience at Fer- ranti, General Electric Company-Marconi, Scotland, United Kingdom, and Analogy, Inc., United States, before taking up his previous academic post of associate professor at South- ampton in the School of Electronics and Computer Science. He is a fellow of the Institution of Engineering and Technolo- gy and the British Computer Society, a Senior Member of the IEEE, and currently serves as executive vice president of standards for the IEEE Power Electronics Society. References [1] IEEE Recommended Practices for Modulating Current in High-Brightness LEDs for Mitigating Health Risks to Viewers, IEEE Standard 1789, 2015. [Online]. Available: https://standards.ieee.org/findstds/standard/1789-2015.html [2] IEEE Standards Association Frequently Asked Questions. [Online]. Available: https://standards.ieee.org/faqs/ [3] ITRS Reports: ITRS 2.0 Publication. (2015). [Online]. Available: http:// www.itrs2.net/itrs-reports.html [4] Recommended Practice for Electronic Power Subsystems: Param- eters, Interfaces, Elements, and Performance, IEEE Standard P1573, 2003. [Online]. Available: https://standards.ieee.org/develop/project/1573.html [5] IEEE Standard for Electronics Power Transformers, IEEE Standard 295, 1969. [Online]. Available: https://standards.ieee.org/findstds/standard/295-1969 .html [6] Data Sheet and Name Plate for Photovoltaic Inverters, EN 50524, 2009. [Online]. Available: http://shop.bsigroup.com/ProductDetail/?p id=000000000030183362 [7] Overall Efficiency of Grid Connected Photovoltaic Inverters, BS EN 50530, 2010 and A1, 2013. [Online]. Available: http://shop.bsigroup.com/Produ ctDetail/?pid=000000000030270551 [8] Photovoltaic Systems–Power Conditioners: Procedure for Measuring Efficiency, EN 61683, 2000. [Online]. Available: https://webstore.iec.ch/pre- view/info_iec61683%7Bed1.0%7Den.pdf [9] Safety of Power Converters for Use in Photovoltaic Power Systems. Part 1: General Requirements, EN 62109, 2011. [Online]. Available: https://web- store.iec.ch/publication/6470 [10] Environmental Engineering (EE); Power Supply Interface at the Input to Telecommunications and Datacom (ICT) Equipment; Part 2: Operated by –48 V Direct Current (dc), ETS 300 132-2, 2011. [Online]. Avail- able: http://www.etsi.org. [11] Information Technology Equipment—Safety, IEC Standard 60950-1, 2009. [Online]. Available: http://ulstandards.ul.com/standard/?id=60950-1_1 [12] G. E. Moore, “Cramming more components onto integrated circuits,” Electronics, vol. 38, pp. 114–117, Apr. 1965. q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page ______________ ________________ ___ ____________ __________________ ______________ ______ ______________ ____________________ __
  • 21. March 2017 ]IEEE POWER ELECTRONICS MAGAZINE 19 2329-9207/17©2017IEEE ©ISTOCKPHOTO.COM/ALTAYB A B C D E F G Digital Object Identifier 10.1109/MPEL.2016.2642518 Date of publication: 7 March 2017 Efficiency Regulations by Rich Fassler Driving power conversion efficiency designs I n recent decades, government agencies developed programs to improve the effi- ciency of our electronic products and appliances. A 1999 study estimated that up to 10% of electricity consumed by residential products was wasted when products had been turned off by consumers [1]. Early efficiency programs focused on mini- mizing the amount of power consumed by these so-called energy vampires while in off mode. Newer efficiency metrics look at reducing energy waste in all operating modes. Regardless of the program approach, they all share the premise that to maximize the overall product efficiency of any electronic product, the product’s power supply that converts the high-voltage ac mains to the low-voltage operating dc must be highly efficient. This has motivated power supply designers to find new and innovative ways to increase power conversion efficiency. This article dis- cusses different types of efficiency regulations, from early modal approaches to today’s more complicated daily energy consumption calculations, and their impact on ac– dc power conversion design. Efficiency Program Requirements Are Not All Created Equal Before diving into the efficiency programs (regardless of their geographic location), it is helpful to understand dif- ferences among program types. Some are voluntary requirements, offering manufacturers a choice of whether to meet the required levels. Voluntary programs include the U.S. Environmental Protection Agency ENERGY STAR and European Commission (EC) Code of Conduct (CoC). There are also mandatory programs, referred to as standards or implementing measures. Examples include the California Energy Commission (CEC) Title 20 Appliance Efficiency Regulations, the U.S. Department of Energy (DOE) Energy Independence and Security Act (EISA), and the EC Ecode- sign Directive for Energy-Related Products. Although both types affect market transformation, a mandatory program does so by a specific date, demanding conformance and usually spurring new product design. Regardless of voluntary or mandatory status, effi- ciency metrics can be 1) modal based (i.e., regulating off-mode, standby-mode, idle-mode, or active-mode power consumption) and measured in watts or 2) energy q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
  • 22. 20 IEEE POWER ELECTRONICS MAGAZINE ]March 2017 consumption based, calculating a product’s allowable annual total energy consumption (TEC), in kilowatt hours per year, based on a product’s typical daily usage. Early regulations simply focused on modal power con- sumption limits, but newer TEC regulations are more complex, placing more importance on the design of the power supply to be efficient during a wide range of oper- ating load points. Some regulations use a combination of both modal and TEC limits. It is valuable to understand that the overall efficiency of a mains- powered product is determined by three equally important parts: 1) the ac–dc power conversion stage, 2) the efficiency of the rest of the electronic circuitry during the product’s main function operation, and 3) power man- agement controls, allowing a product to automatically go into lower-power operating modes (i.e., idle, sleep, or off) when not in use. In some cases, when automatic power down can move a product into such a low-power mode, the reduced efficiency of the power supply at that low level can cause unintended overtemperature and/or noise problems. Regulations targeting item 1) directly impact power supply efficiency, whereas those targeting items 2) and 3) indi- rectly affect power supply efficiency. Regulations Directly Impacting Power Supply Efficiency Direct impact regulations specifically target external power supply (EPS) and internal power supply (IPS) conversion efficiency. As a result of the rise of personal mobile elec- tronics (cell phones, MP3 players, laptops) in the 1990s, power adapters started invading our homes and offices in large numbers. Most were based on decades-old bulky lin- ear transformer technology design, barely squeaking by with 50% conversion efficiency at full load and consuming measurable power when the adapter was plugged into the wall but not attached to its end application (no-load mode). It was not uncommon for these adapters to waste nearly 1 W or more while in no-load mode. The first major EPS efficiency specification to emerge was the EC’s CoC [2], minimizing no-load power losses in EPSs rated at 75 W and below output. The CoC’s initial no-load limit (effective January 2001) was 1 W, dropping down to 0.75 W in 2003. These limits caused some power supply design change, but linear transformer designs could still be modified to meet those no-load requirements. In January 2005, a more compre- hensive ENERGY STAR EPS efficiency program specification became effec- tive,addingaminimumaverageactive- mode efficiency requirement (based on the measured average efficiency at 25, 50, 75, and 100% load points) [3]. Desiring harmonization, the CoC ver- sion 2 adopted the ENERGY STAR approach and test method. Although the CoC and Energy Star were voluntary programs, the test method and metrics were adopted for mandatory standards by the CEC, U.S. DOE, and EC Ecodesign Directive. (The ENERGY STAR EPS efficiency program was suspended in December of 2010.) These tighter, mandatory requirements provided the catalyst for power supply design change, espe- cially in the 2–12 W area for personal electronic adapters, and transformed the market away from linear designs to switch-mode designs. In addition to efficiency gains, the new designs delivered lighter and smaller external power supplies and adapters, as shown in Figure 1. The large 1990s preregulation mobile phone adapter [Figure 1(a)] has a no-load power consumption of almost 1 W compared to the 2016 smartphone adapter [Figure 1(c)], with a no-load consumption of less than 0.03 W. Without these regulations demanding higher efficiency, we might still be using large, bulky adapters. In the beginning, changing from a linear-based power supply design to a switching power supply design was a quick way to become compliant. But in 2016, the U.S DOE EPS Level VI EISA standard and EC CoC version 5 program brought tighter no-load power consumption and higher active-mode efficiency requirements. The new regulations required power supply designers to consider additional circuit changes. Examples include the following: ■ Modified switching algorithms. As agencies became aware that some applications (computers) spend a major part of the day in nonactive modes (i.e., idle or standby modes), they realized that power supplies also needed to be highly efficient at those low-load levels. Results from a study conducted by the International Telecommunica- tion Union [4] that were presented at a 2012 CoC EPS meeting revealed a noticeable efficiency drop at load lev- els that were 10% and below in power supplies that oth- erwise exhibited high efficiency at higher loads. This resulted in the addition of a separate minimum Before EPS Efficiency Programs Pout = 2.26 W EPS Efficiency Level V Pout = 5.0 W EPS Efficiency Level VI Pout = 18.0 W (a) (b) (c) FIG 1 (a)–(c) The EPS efficiency program affect on personal electronic adapters. Without these regula- tions demanding higher efficiency, we might still be using large, bulky adapters. q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
  • 23. March 2017 ]IEEE POWER ELECTRONICS MAGAZINE 21 efficiency requirement at 10% load in the current CoC version 5 specification. Other EPS programs are consid- ering including this in their future requirements. To maintain constant efficiency over the entire load range, new designs vary switching waveforms depending on the load, changing frequency, pulse width, and burst energy. In recent years, power conversion integrated circuit (IC) manufacturers have introduced multiple new products to address this challenge [5]. ■ Updated efficiency requirements. The more stringent active efficiency requirements have also impacted the output side of supplies. Synchronous rectification, once reserved for more expensive, high-performance power supplies, is now replacing tradition- al Schottky diodes. Additionally, optocouplers and associ- ated feedback control components used on the second- ary side are being removed, as designers use primary side regulation schemes or new secondary side regulation approaches, replacing optocouplers by using the isolated inductance of IC lead frames [6]. These efficiency improvements come at essentially the same mate- rial cost as the previous less-efficient models, thanks to innovations from component and power supply manu- facturers. Tables 1–3 and Figures 2–4 illustrate the three major EPS effi- ciency programs/standards in force today. It is important to note that the requirements shown (and related test procedures) have also been adopted by other countries as well. Levels in Table 1. The ac–dc single-output EPS active mode efficiency requirements. EC CoC v5 (Tier 2) U.S. DOE (Level VI) EC Ecodesign (Level V) CoC, 10% Efficiency Standard (Basic) Voltagea Name Plate Output Power (Pno ) Four-Point Average Efficiency (minimum) Four-Point Average Efficiency (minimum) Four-Point Average Efficiencyb (minimum) 10% Point Efficiency (minimum) P 0 1W no # . . P 0 500 0 169 no # $ + . . P 0 500 0 16 no # $ + . ( ) . P 0 480 0 140 no # + . ( ) . P 0 500 0 060 no # $ + P 1 49 W no 1 # . . P 0 00115 0 670 no no # - + . ( ) P 0 071 In # $ . . P 0 0014 0 67 no no # - + . ( ) P 0 071 In # $ . ( ) . P 0 063 0 622 In no # $ + . . P 0 00115 0 570 no no # - + . ( ) P 0 071 In # $ P 250 49 W no 1 # . 0 890 $ . 0 88 $ . 0 87 . 0 90 7 $ 250 W 2 N/A . 0 875 $ N/A N/A Low Voltagea Name Plate Output Power (Pno ) Four-Point Average Efficiency (minimum) Four-Point Average Efficiency (minimum) Four-Point Average Efficiencyb (minimum) 10% Point Efficiency (minimum) P 0 1W no # . . P 0 517 0 091 no # $ + . . P 0 517 0 087 no # $ + . . P 0 497 0 067 no # + . P 0 517 no # $ P 1 49 W no 1 # . . P 0 0011 0 609 no no # - + . ( ) P 0 0834 In # $ . . P 0 0014 0 609 no no # - + . ( ) P 0 0834 In # $ . ( ) . P 0 075 0 561 In no # + . . P 0 00127 0 518 no no # - + . ( ) P 0 0834 In # $ P 250 49 W no 1 # . 0 880 $ . 0 8 0 7 $ . 0 860 . 0 780 $ 250 W 2 N/A . 0 875 $ N/A N/A N/A: not available. a Standard voltage power supply excludes low-voltage power supplies defined as having a name plate output of 6 V and ≥ 550 mA. b Ecodesign power levels are ≤ 51 W and 51 W (not 49 W). Table 2. The ac–dc single-output EPS no-load power consumption requirements. EC CoC, Version 5 (Tier 2) U.S. DOE (Level VI) EC Ecodesign (Level V) Name Plate Output Power (Pno ) No-Load Power Maximum (W) No-Load Power Maximum (W) No-Load Power Maximum (W) P 0 49 W no 1 # 0.075 0.100 0.300 P 49 250 W no 1 # 0.150 0.210 0.500 250 W 2 N/A 0.500 N/A Synchronous rectifica- tion, once reserved for more expensive, high-performance power supplies, is now replacing traditional Schottky diodes. q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
  • 24. 22 IEEE POWER ELECTRONICS MAGAZINE ]March 2017 the tables and figures refer to the International Efficiency Marking Protocol for EPS. Compliant EPSs use the corre- sponding Roman numeral marking on their package. IPS efficiency programs are not very common due to the difficulty in identifying where the power supply’s out- put can be tested if incorporated on the end application’s circuit board. But because a computer’s IPS is typi- cally a discrete silver box with easily identifiable outputs, the 80 PLUS program was established for that product. Universally adopted, the voluntary 80 PLUS computer power supply labeling program specifies minimum effi- ciencies at 20, 50, and 100% loading [7]. It created perfor- mance group designations as shown in Table 3. ENERGY STAR was the first to incorporate the 80 PLUS standard level into its 2007 version 4 computer program specifica- tion, a level maintained through its current version 6 [8]. 0 5 10 15 20 25 30 35 40 Nominal Power (Watts) 45 50 55 60 65 70 Minimum Average Efficiency (Standard Voltage) 1 W 95 90 85 80 75 70 65 60 55 50 Four-Point Average Efficiency (%) 89% 88% 87% 85% CoC v5 (Tier 2) U.S. DOE 2016 (Lev. VI) Ecodesign Dir. (Lev. V) Previous U.S. DOE (Lev. IV) FIG 2 The ac–dc single-output EPS standard voltage four-point efficiency requirements. 0 5 10 15 20 25 30 35 40 EPS Output Power (W) 45 50 55 60 65 70 Minimum Average Efficiency (Low Voltage) 1 W 90 85 80 75 70 65 60 55 50 Four-Point Average Efficiency (%) 88% 87% 86% 85% CoC v5 (Tier 2) U.S. DOE 2016 (Lev. VI) Ecodesign Dir. (Lev. V) Previous U.S. DOE (Lev. IV) ( g ) FIG 3 The ac–dc single-output EPS low-voltage four-point efficiency requirements. Table 3. The 80 PLUS minimum IPS efficiency requirements. 115-V Internal Power Supplies 80 PLUS Designation 10% Load Efficiency 20% Load Efficiency 50% Load Efficiency 100% Load Efficiency Power Factor Correction Standard – 80% 80% 80% 0.9 at 100% load Bronze – 82% 85% 82% 0.9 at 50% load Silver – 85% 88% 85% 0.9 at 50% load Gold – 87% 90% 87% 0.9 at 50% load Platinum – 90% 92% 89% 0.95 at 50% load Titanium 90% 92% 94% 90% 0.95 at 20% load 230-V EU Internal Power Supplies 80 PLUS Designation 10% Load Efficiency 20% Load Efficiency 50% Load Efficiency 100% Load Efficiency Power Factor Correction Standard – 82% 85% 82% 0.9 at 50% load Bronze – 85% 88% 85% 0.9 at 50% load Silver – 87% 90% 87% 0.9 at 50% load Gold – 90% 92% 89% 0.9 at 50% load Platinum – 92% 94% 90% 0.95 at 50% load Titanium 90% 94% 96% 94% 0.95 at 20% load EU: European Union. Source: www.plugloadsolutions.com/80PlusPowerSupplies.aspx. q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
  • 25. March 2017 ]IEEE POWER ELECTRONICS MAGAZINE 23 The EC Ecodesign Directive for computers also speci- fies an 80 PLUS standard minimum in its requirements (617/2013) [9]. But new programs are specifying higher levels; the latest version 3 draft of the ENERGY STAR computer server program specification proposes 80 PLUS Platinum efficiency, and the CEC is requiring 80 PLUS Gold IPS efficiency for workstations in 2018. Regulations Indirectly Impacting Power Supply Efficiency Whereas the programs and standards mentioned previously specifically tar- get power supply efficiency, other pro- grams indirectly affect power supply efficiency by addressing consumption in an application’s standby or off modes. A prime example is the EC Ecodesign Directive requirements for standby- and off-mode electric power consumption of electrical and electronic household and office equipment (1275/2008, with amendment 801/2013) [10]. A horizontal standard, this program limits off- and standby- mode power consumption for a wide range of unrelated office and home products. Meeting the current maximum standby power consumption limit of 0.5 W would be impos- sible with a power supply that was inefficient at very low loads [i.e., the linear-based EPS in Figure 1(a)]. In recent years, the energy-consumption-limiting TEC approach, mentioned previously, has found its way into efficiency regulations. Although TEC specifications do not specifically address power supplies, they demand high-power-supply efficiency for a wide operating range, limiting an application’s energy consumption in very-low- power operating modes (i.e., off, standby, and idle). The focus on these lower-power modes places performance pressure on the power supply to maintain high efficiency from a 100% load down into the single-digit load area. Effi- ciency programs and standards that currently use TEC metrics include ENERGY STAR (set-top box, computer, and displays), Ecodesign Directive (computer), and soon, CEC Appliance Efficiency Regulations (computer). The CEC recently approved mandatory computer regulation harmonizes with the voluntary ENERGY STAR computer program version 6.1 metrics but with tighter limits. Both requirements focus on energy consumed during nonactive computing modes. A computer’s annual energy consumption ( ) ETEC is calculated using the following: , (8760 1000) ( ) E P T P T P T P T TEC OFF OFF SLEEP SLEEP LONG IDLE LONG IDLE SHORT IDLE SHORT IDLE – – – – ' # # # # # = + + + where POFF is measured power consumption in off mode , W ^ h PSLEEP is measured power consumption in sleep mode , W ^ h PLONG IDLE - is measured power consumption in long idle mode , W ^ h PSHORT IDLE - is measured power consumption in short idle mode , W ^ h and , TOFF , TSLEEP , TLONG IDLE - and TSHORT IDLE - are mode weightings as specified in [8, Table 3]. To be compliant, a computer’s cal- culated TEC must be lower than the energy allowed in the California stan- dard [11]. Early attempts to meet the proposed standard were hampered by IPSs with poor efficiency at very- low-power mode levels. A demonstra- tion of a compliant computer using an IPS designed specifically to provide high efficiency at the required power levels was demonstrated at an April 2016 CEC stakeholder workshop [12]. The custom-designed 300-W IPS con- sisted of a highly efficient high-power switching power supply coupled with a highly efficient low-power switch- ing power supply. The computer used cost-effective, off- the-shelf components. The IPS automatically switched outputs from one supply to the other, depending on load requirements. The demonstration reinforced the fact that in addition to improved computer design, conformance was unlikely without improved power supply design. What’s Next? What is certain is that the efficiency regulations landscape will continue to change as components and design improvements deliver higher levels of power conversion efficiency. Keeping up with revisions to current programs as well as new product program requirements can be Maximum No-Load Power Consumption 0.21 0.15 0.6 0.5 0.4 0.3 0.2 0.1 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Nominal Power (Watts) No Load (W) CoC v5 (Tier 2) U.S. DOE 2016 (Lev. VI) Ecodesign Dir. (Lev. V) Previous U.S. DOE (Lev. IV) FIG 4 The ac–dc single-output no-load power consumption requirements curves. What is certain is that the efficiency regula- tions landscape will continue to change as components and design improvements deliver higher levels of power conversion efficiency. q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
  • 26. 24 IEEE POWER ELECTRONICS MAGAZINE ]March 2017 daunting. To aid manufacturers and interested stakehold- ers, websites have become available that summarize effi- ciency program and standard activities. These include Power Integrations Green Room (https://ac-dc.power.com/ green-room/), the Power Sources Manufacturers Associa- tion Energy Efficiency Database (http://www.psma.com/ technical-forums/energy-efficiency/efficiency-database), and the Collaborative Labeling and Appliance Standards Program database (http://clasp.ngo/Tools/Tools/SL_Search). Some efficiency regulations, such as the Ecodesign Directive, require product standards to be reviewed every few years to evaluate tighter requirements based on cur- rently available products. As costs decrease for semicon- ductors made from newer materials such as gallium nitride and silicon carbide, they will begin to appear in high-volume commercial power supply design, pushing efficiency perfor- mance to even higher levels. And, as agencies better under- stand the way in which products are actually used, TEC limits will continue to put pressure on power supplies to achieve higher efficiency at ultralow loads. New and emerg- ing electronic products will continue to drive power supply efficiency. Examples include the following: ■ Electric vehicle (EV) service equipment. An ENERGY STAR efficiency program for EV chargers was recently finalized. The focus is on minimizing the EV charger’s power consumption while in idle and off modes, not when charging the battery. ■ IoT appliances. The connected appliance revolution has begun, in the process of adding billions of smart products to the grid during the next few decades. Effi- ciency agencies are currently wrestling with how to ensure that these new appliances enter low-power modes when they are off but still connected to the net- work. California recently approved a light-emitting diode lamp standard that limits standby power consumption to no more than 0.2 W, the lowest networked standby power requirement to date. And, the drive to mandate zero net energy (ZNE) homes and commercial buildings will put new focus on installed product efficiency, including their power supplies. Califor- nia has already set targets for new residential buildings to be ZNE by 2020 and new commercial buildings by 2030 [13]. Although it is impossible to foresee all of the future must- have electronic devices and appliances that will appear, one idea is certain: as new product adoption numbers rise, efficiency programs will be developed to limit their energy consumption. And, as new technology improves the efficiency in today’s available products, revisions will tighten their existing program requirements. Both occur- rences will drive power supplies to greater levels of conver- sion efficiency. About the Author Rich Fassler (Richard.Fassler@power.com) received his B.S. degree in electrical engineering in 1973 from California Polytechnic State University, San Luis Obispo. He has more than 35 years of experience in the technical marketing and sales of power semiconductors used in power conver- sion, through positions at Power Integrations (San Jose, Cal- ifornia), IXYS Corporation (Santa Clara, California), and the General Electric Company (San Jose, California; Auburn, New York; Chicago, Illinois; and Columbia, South Carolina). His current work focuses on worldwide energy efficiency reg- ulations for consumer and office products. He writes about energy efficiency program topics in the Power Integrations Green Room (https://ac-dc.power.com/green-room/blog/). References [1] B. Lebot, A. Meier, and A. Anglade, “Global implications of standby power use,” in Proc. American Council for an Energy-Efficient Economy Summer Study on Energy Efficiency in Buildings. Asilomar, CA, 2000, p. 7.82. [2] European Commission. (2001) Efficiency of external power supplies. [Online]. Available: http://iet.jrc.ec.europa.eu/energyefficiency/ict-codes- conduct/efficiency-external-power-supplies [3] ENERGY STAR program requirements for single voltage external ac–dc and ac–ac power supplies, version 1.1. ENERGY STAR. Washington, D.C. [Online]. Available: https://www.energystar.gov/sites/default/files/specs// private/EPS_Eligibility_Criteria_V1.1_0.pdf [4] R. Bolla, R. Bruschi, and L. D’Agostino. (2012, Sept.). GeSi and ITU: An energy-aware survey on ICT device power supplies. International Telecom- munication Union. Geneva, Switzerland. [Online]. p. 2, sec. 5.1. Available: www.itu.int/dms_pub/itu-t/oth/4B/01/T4B010000070001PDFE.pdf [5] R. Fassler, “Meeting the challenge of power supply efficiency in regula- tions with low power modes,” presented at the Proc. Energy Efficiency in Domestic Appliances and Lighting (EEDAL) Conf., Coimbra, Portugal, 2013. [Online]. Available: https://ac-dc.power.com/sites/default/files/PDFFiles/ techpapers/R_Fassler_EEDAL2013_paper_066_final.pdf [6] InnoSwitch Family. Power Integrations. [Online]. Available: https://ac-dc .power.com/products/innoswitch-family/ [7] 80 PLUS. (2016, Dec. 18). 80 PLUS certified power supplies and manu- facturers. Plug Load Solutions. [Online]. Available: https://plugloadsolutions .com/80PlusPowerSupplies.aspx [8] U.S EPA ENERGY STAR program requirements product specification for computers, version 6.1. ENERGY STAR. Washington, D.C. [Online]. Available: https://www.energystar.gov/products/office_equipment/computers/partners [9] Regulation No. 617/2013 Implementing Directive with Regard to Ecodesign Requirements for Computers and Computer Servers, European Commission. [10] Regulation No. 1275/2008 Implementing Directive 2005/32/EC of the European Parliament and of the Council with Regard to Ecodesign Require- ments for Standby and Off Mode Electric Power Consumption of Electrical and Electronic Household and Office Equipment, Regulation No. 1275/2008. [11] Appliance Efficiency Rulemaking, Express Terms Computers, Com- puter Monitors, and Signage Displays, 16-AAER-02, 2016. [12] Aggios. (2016, Apr. 25). Aggios comments: California Energy Com- mission draft 2 workshop on computers—Technical demo. Aggios. Irvine, CA. [Online]. Available: http://docketpublic.energy.ca.gov/ PublicDocuments/14-AAER-02/TN211230_20160425T101319_Aggios_ Comments_AGGIOS_Title_20_Workshop_2016_04_26.pdf [13] M. Waltner. (2015, June 10). New California building efficiency stan- dards set the stage for zero net energy homes by 2020. NRDC. [Online]. Available: www.nrdc.org/experts/meg-waltner/new-california-building- efficiency-standards-set-stage-zero-net-energy-homes q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page ________ _________________________ _____________________________________ __________________________ ____________________________ ______________________ ______________________ ____________________________ ____________________________ _____________ _____________________________________ ______________________________________ _____________________________ __________________________ _________________________________ ___________________ ______
  • 27. March 2017 ]IEEE POWER ELECTRONICS MAGAZINE 25 2329-9207/17©2017IEEE Digital Object Identifier 10.1109/MPEL.2016.2643099 Date of publication: 7 March 2017 by John Glaser L ight detection and ranging (lidar) is a versatile light-based remote sensing technology that recently has been the subject of great attention. It has shown up in a number of media venues and has even led to public debate about the engineering choices of a well-known electric car com- pany, Tesla Motors [1]. While this article is not going to enter the fray, it will provide some background on lidar and discuss its strong connection to power elec- tronics technologies. In its best-known form, a lidar bounces a laser beam off an object or a target and uses the reflection to determine some of its properties [2]. The target could be something as solid as a car, a house, or a bridge or as diffuse as a layer of Earth’s atmosphere. One can measure obvious proper- ties, like distance, or far more subtle properties, such as the chemical content and particle size of pollution over a city. Figure 1 shows some typical lidar applications. Lidar is used to measure the distance to Earth’s moon, measure air velocity for wind farm power production forecasting, discover and map archaeological sites, and determine atmospheric conditions for real-time turbu- lence compensation in astronomical telescopes [3]–[5]. Most recently, the application that has garnered the great- est attention is real-time three-dimensional (3-D) mapping. Tremendous advances in autonomous mobile machines, including robots, drones, and automobiles, have led to a need for real-time, accurate 3-D mapping for navigation and collision avoidance. The advent of low-cost semiconductor laser diodes, ubiquitous portable computing power, and last, but not least, ultrafast power semiconductors has led to an explosion in the availability of affordable, high-speed 3-D lidar mapping systems. A state-of-the-art commercial lidar system is the Velodyne PUCK, shown in Figure 2 [7]. According to the manufacturer, this lidar system has a 100-m range and a 360° horizontal by 30° vertical field of view and can mea- sure 300,000 points every second to a typical accuracy of ± 3 cm. The PUCK weighs less that a kilogram, consumes ©ISTOCKPHOTO.COM/D1SK How GaN Power Transistors Drive High-Performance Lidar Generating ultrafast pulsed power with GaN FETs q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
  • 28. 26 IEEE POWER ELECTRONICS MAGAZINE ]March 2017 about 8 W, and can fit in the palm of one’s hand. Figure 3 shows a point- cloud map of the team from Efficient Power Conversion (EPC) standing at the 2016 IEEE Applied Power Elec- tronics Conference and Exposition (APEC 2016) EPC booth, taken from a Phoenix aerial drone equipped with the PUCK. Velodyne is one of a num- ber of companies developing small, fast, affordable lidar systems. Oth- ers include Quanergy, LeddarTech, Excelitas, and SICK with new ones to join soon. Whileanumberofapplicationshave been mentioned, two stand out due to the potential to fundamentally change how people view and move through the world. The first is autonomous vehicles, especially self-driving cars (Figure 4) [8]. This is a matter of much hype and debate, but the potential benefits are great. Not only are there huge potential safety and efficiency benefits, the possible time and money savings for ordinary citizens are just as significant. As just one example, con- sider that self-driving cars could solve the last-mile problem of public trans- portation. From a North American point of view, this could eliminate the de facto requirement of car ownership for many citizens, eliminating a large economic burden on many individuals and families. The driving process requires a real-time, high-resolution 3-D map of the surroundings to drive safely, (a) (b) (c) (d) (e) (f) 100 m 100 m Ancient Dam Ancient Dam Mound Field Mound Field Modern Cultivation FIG 1 Some examples of lidar applications. (a) Measuring atmospheric properties to allow real-time compensation of an astronomical telescope [3] (photo courtesy of Wikipedia); (b) lidar retroreflector left by Apollo 11 for measuring Earth–moon distance to within 3 cm out of 380,000 km [4] (photo courtesy of Lunar and Planar Institute); (c)–(f) using lidar to accurately measure elevation and discover archaeological artifacts [5] (photos courtesy of theconversation.com). FIG 2 The Velodyne PUCK self-contained 3-D lidar capable of mapping 300,000 points to 3-cm accuracy each second [7]. (Image courtesy of Velodyne LiDAR.) FIG 3 The Velodyne PUCK point-cloud image of the EPC team at APEC 2016. q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page _____________
  • 29. March 2017 ]IEEE POWER ELECTRONICS MAGAZINE 27 efficiently, and expediently. This map requires raw data that, in the case of a human driver, are acquired primarily through the eyes. For an autonomous driving computer, lidar is the ideal method to acquire these data, whether day or night. Just as with human drivers, it operates in conjunction with other sensors, such as radar, visual, and ultrasonic systems, but lidar provides the most robust and data efficient means of collecting high-resolution, high-accuracy distance data. The second key application is augmented reality. Whereas virtual reality attempts to replace the surround- ing world and convince the user that he or she is in an environment different from his or her actual physical environment, augmented reality enhances human senses based on a combination of data provided by additional sensors and possibly additional data created by people or computer models, translated into a format that our senses can perceive. In modern form, the predominant vehicles for aug- mented reality are smartphone displays (think of the game application Pokémon GO) or goggles that project additional data into one’s field of vision. Figure 5 shows an example of the latter, the Microsoft Hololens, with Google Glass being another prominent example. Today’s computing power allows one to project data in the form of images that can be blended in with one’s natural field of view. This technol- ogy has many far-reaching applications. While gaming is one obvious use, there are many others. Imagine earthquake res- cue workers who can have precarious rubble highlighted for their safety, or the architect who can show clients his or her vision of a major remodeling project, or the doctor who can assist in a surgery on another side of the globe. Since the majority of humans perceive a 3-D space, the projection of additional imagery into this space requires an accurate real-time 3-D map, the key strength of lidar. While much can be done with processing of standard cam- era images, distances must be inferred based on one or more images. For noncritical applications, this estimated distance data may be adequate. Applications requiring accurate long-range data, safety-critical applications, or applications with less than optimal lighting use lidar to provide direct measurement of unambiguous, high- resolution data. What About Power Electronics? One might ask, what does lidar have to do with power electronics, and why is it appearing in this magazine? The fact is that electronics and photonics have had a close relationship since the beginnings of electrical science [9]. For power electronics and lidar, the primary relationship revolves around the light source and its driver. This sys- tem is essentially a pulse-power system, and its proper design requires fast power devices, high-current gate drives, understanding and control of power loop parasit- ics, high-speed current sensing, and many other topics critical to power electronics. This will be discussed later in this article, but first we need to understand some basic lidar concepts. How Does Lidar Work? Much like its verbal forerunner, radar, the word lidar originated as an acronym derived from light detection FIG 4 (a) A self-driving car with lidar (photo courtesy of Wikimedia) and (b) its view of the world (image courtesy of Mapping Ignorance). (a) (b) FIG 5 The Microsoft Hololens augmented reality goggles. (Photo courtesy of Microsoft.) q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page q q M M q q M M q M THE WORLD’S NEWSSTAND® Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page