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Rawlemon LTD
Integrated Concentrated Solar Power (ICSP) Technology 
 
André S. Broessel 
Rawlemon Laboratories, Barcelona / London, andre@rawlemon.co.uk 
1 
ABSTRACT
 
A concentrating photovoltaic (PV) and thermal energy
system is being developed as a dynamic day-lighting
system for box-window curtain wall assemblies in
buildings. The ICSP system is composed of multiple
concentrator modules that are situated within a glass
façade or glass atrium roof of a building and including
an accurate, inexpensive tracking mechanism. (See
Figure 1.) The system capitalizes on the structural
components, encasements and maintenance schedules
of the existing façade systems and uses minimal and
inexpensive materials. Many of the impediments
previously facing the commercialization of
concentrating systems are addressed by system
integration into the substantial surface areas of large
building structures that are not subject to wind and
particulate loads or maintenance requirements of the
stand-alone concentrators. The architectural integration
of the ICSP system ensures a high-efficient transfer of
electric and thermal energy into interior spaces while
enhancing day-lighting and reducing solar gain. Energy
production projections show cost payback periods are
substantially below those of existing solar systems. With
the transparency the net surface of the façade is lifted up
by 50%.
1. OBJECTIVES
The research objectives of the system directly relate to
several goals of the European Commission Program Plan
1
to achieve nearly zero-energy buildings. In particular,
the goal of the ICSP solar façade system is to maximize
the utilization of solar energy to lower the overall energy
consumption profile of buildings through the synergistic
combination of power generation (using PV cells) and
heat exchanger with a simultaneous reduction in
building cooling and lighting loads. By transferring
concentrating technology to day-lighting system within
‘cassette’ façade systems, we propose a different model
for day-lighting with a reduction in unwanted solar gain,
whereby heat can be removed from the building
envelope before it is transmitted to the interior, or it can
be transmitted to the interior when needed. This
approach has several advantages over existing day-
lighting systems, which are unable to viably capture
solar energy while providing diffuse daylight for interior
spaces.
Figure 1. ICSP Solar Façade – Integration into Curtain Wall.
In Phase 1 of this project, we are designing, building, and
extensively testing a small-scale panel installation of
Version 5 of the ICSP solar façade system at the
Barcelona based laboratories (Figure 2). This
demonstration follows the building and testing of four
previous prototypes, including one that continues to be
a test bed at Rawlemon for the evaluation of heat and
power generation of multiple cell types and thermal
collectors within the ICSP Solar Module (Figure 3). The
post-occupancy testing of full-scale prototypes will be
critical in assessing the operating constraints on power
generation of the system, as well as the assessment and
development of optimum applications for direct transfer
to distributed building systems. For the latter challenge,
we are currently negotiating with strategic industrial
partners to help develop systems for using high quantity
heat in distributed chiller conversion cooling units.
Figure 2. ICSP Solar Façade - Version 1.4 50MM
2
2. TECHNICAL APPROACH
The ICSP system is designed to effectively use the direct
solar irradiance incident on the surface of a building to
power the building (Figure 1). This irradiance is
transmitted to a fix mounted ball lens. The ball lens
directly concentrates (>250:1) the light onto a high-
efficiency multijunction PV cell recently demonstrated at
29.3% under 256 suns.
2, 3
The power not converted to
electricity is collected by a passive cooling element
transporting via a coolant flow throughout the module.
This coolant is used for hot water exchanging and
(potentially) for chiller applications. With a high
concentration ratio and small Multijunction PV cell, the
size of the modules dictates the allowable two axis
tracking tracking error. For zero loss of direct irradiance
on the cell, 1.800 μrad tracking error tolerance is
allowed.
The technical challenges of this project are to produce a
low-cost system that:
2.1. uses as much of incoming direct normal irradiation
as possible in the production of electricity
2.2. captures, as thermal power, that which is not directly
converted to electric power via the PV cell
2.3. allows as much diffuse incident irradiation as
possible to enter occupied spaces for day-lighting
2.4. requires little or no maintenance
2.5. is aesthetically pleasant
2.6. optionally the system is adaptive to be a video wall
(one ball lens equals one pixel (RGB LED).
Figure 3. ICSP Solar Façade - Version 3.1 500MM
3. RESULTS AND ACCOMPLISHMENTS
Through iterative modeling, a ball lens shape in a close
packed array was determined (Figure 3) to ensure
maximum conversion of solar energy to electrical and
thermal power while permitting substantial day-lighting.
The current prototype, a synchronic driven 1 motor dual-
axis mechanism, achieves a maximum combined
tracking error of less than 500 μrad. The modules and
tracking mechanism are environmentally shielded from
external forces, such as direct wind, rain or snow loading,
by the exterior glass plane. Therefore, precise tracking
can be achieved through inexpensive motors. The
design of the module is compact and plug and play
designed and adds nothing to the cost of the building.
The system is scalable. We have tested ball lens sizes in-
between 10mm up to 1,800mm Diameter. Attention has
been paid to choice of materials to minimize or eliminate
the problems of thermal expansion, creep and static
friction.
4. CONCLUSIONS
The Rawlemon protected ICSP solar façade system is a
building integrated photovoltaic cogeneration system
that substantially reduces the cost of solar energy by
taking a dramatically different approach to existing flat
plate or concentrating PV technologies and thermal
collectors to provide electrical power, thermal energy,
enhanced day-lighting and reduced solar gain through
the incorporation of high translucent concentrating
modules into double-skin curtain wall systems. This
system presents the first effective and esthetically
pleasing system that will permit the wide scale
incorporation of building integrated photovoltaic and
thermal power production in our cities.
REFERENCES
1
European Commission - Buildings
http://ec.europa.eu/energy/en/topics/energy-
efficiency/buildings
2
Azur Space Solar Power GmbH, concentrator triple
junction solar cell, Cell type: 3c40, Application:
concentrating photovoltaic (cpv) modules
3
Soitec, Fraunhofer ISE, CEA-Leti and Helmholtz
Zentrum Berlin, World record with Multijunction cell:
44,7% efficiency under 297 suns.

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Rawlemon LTD Integrated Concentrated Solar Power (ICSP) Technology

  • 1. Rawlemon LTD Integrated Concentrated Solar Power (ICSP) Technology    André S. Broessel  Rawlemon Laboratories, Barcelona / London, andre@rawlemon.co.uk  1  ABSTRACT   A concentrating photovoltaic (PV) and thermal energy system is being developed as a dynamic day-lighting system for box-window curtain wall assemblies in buildings. The ICSP system is composed of multiple concentrator modules that are situated within a glass façade or glass atrium roof of a building and including an accurate, inexpensive tracking mechanism. (See Figure 1.) The system capitalizes on the structural components, encasements and maintenance schedules of the existing façade systems and uses minimal and inexpensive materials. Many of the impediments previously facing the commercialization of concentrating systems are addressed by system integration into the substantial surface areas of large building structures that are not subject to wind and particulate loads or maintenance requirements of the stand-alone concentrators. The architectural integration of the ICSP system ensures a high-efficient transfer of electric and thermal energy into interior spaces while enhancing day-lighting and reducing solar gain. Energy production projections show cost payback periods are substantially below those of existing solar systems. With the transparency the net surface of the façade is lifted up by 50%. 1. OBJECTIVES The research objectives of the system directly relate to several goals of the European Commission Program Plan 1 to achieve nearly zero-energy buildings. In particular, the goal of the ICSP solar façade system is to maximize the utilization of solar energy to lower the overall energy consumption profile of buildings through the synergistic combination of power generation (using PV cells) and heat exchanger with a simultaneous reduction in building cooling and lighting loads. By transferring concentrating technology to day-lighting system within ‘cassette’ façade systems, we propose a different model for day-lighting with a reduction in unwanted solar gain, whereby heat can be removed from the building envelope before it is transmitted to the interior, or it can be transmitted to the interior when needed. This approach has several advantages over existing day- lighting systems, which are unable to viably capture solar energy while providing diffuse daylight for interior spaces. Figure 1. ICSP Solar Façade – Integration into Curtain Wall. In Phase 1 of this project, we are designing, building, and extensively testing a small-scale panel installation of Version 5 of the ICSP solar façade system at the Barcelona based laboratories (Figure 2). This demonstration follows the building and testing of four previous prototypes, including one that continues to be a test bed at Rawlemon for the evaluation of heat and power generation of multiple cell types and thermal collectors within the ICSP Solar Module (Figure 3). The post-occupancy testing of full-scale prototypes will be critical in assessing the operating constraints on power generation of the system, as well as the assessment and development of optimum applications for direct transfer to distributed building systems. For the latter challenge, we are currently negotiating with strategic industrial partners to help develop systems for using high quantity heat in distributed chiller conversion cooling units. Figure 2. ICSP Solar Façade - Version 1.4 50MM
  • 2. 2 2. TECHNICAL APPROACH The ICSP system is designed to effectively use the direct solar irradiance incident on the surface of a building to power the building (Figure 1). This irradiance is transmitted to a fix mounted ball lens. The ball lens directly concentrates (>250:1) the light onto a high- efficiency multijunction PV cell recently demonstrated at 29.3% under 256 suns. 2, 3 The power not converted to electricity is collected by a passive cooling element transporting via a coolant flow throughout the module. This coolant is used for hot water exchanging and (potentially) for chiller applications. With a high concentration ratio and small Multijunction PV cell, the size of the modules dictates the allowable two axis tracking tracking error. For zero loss of direct irradiance on the cell, 1.800 μrad tracking error tolerance is allowed. The technical challenges of this project are to produce a low-cost system that: 2.1. uses as much of incoming direct normal irradiation as possible in the production of electricity 2.2. captures, as thermal power, that which is not directly converted to electric power via the PV cell 2.3. allows as much diffuse incident irradiation as possible to enter occupied spaces for day-lighting 2.4. requires little or no maintenance 2.5. is aesthetically pleasant 2.6. optionally the system is adaptive to be a video wall (one ball lens equals one pixel (RGB LED). Figure 3. ICSP Solar Façade - Version 3.1 500MM 3. RESULTS AND ACCOMPLISHMENTS Through iterative modeling, a ball lens shape in a close packed array was determined (Figure 3) to ensure maximum conversion of solar energy to electrical and thermal power while permitting substantial day-lighting. The current prototype, a synchronic driven 1 motor dual- axis mechanism, achieves a maximum combined tracking error of less than 500 μrad. The modules and tracking mechanism are environmentally shielded from external forces, such as direct wind, rain or snow loading, by the exterior glass plane. Therefore, precise tracking can be achieved through inexpensive motors. The design of the module is compact and plug and play designed and adds nothing to the cost of the building. The system is scalable. We have tested ball lens sizes in- between 10mm up to 1,800mm Diameter. Attention has been paid to choice of materials to minimize or eliminate the problems of thermal expansion, creep and static friction. 4. CONCLUSIONS The Rawlemon protected ICSP solar façade system is a building integrated photovoltaic cogeneration system that substantially reduces the cost of solar energy by taking a dramatically different approach to existing flat plate or concentrating PV technologies and thermal collectors to provide electrical power, thermal energy, enhanced day-lighting and reduced solar gain through the incorporation of high translucent concentrating modules into double-skin curtain wall systems. This system presents the first effective and esthetically pleasing system that will permit the wide scale incorporation of building integrated photovoltaic and thermal power production in our cities. REFERENCES 1 European Commission - Buildings http://ec.europa.eu/energy/en/topics/energy- efficiency/buildings 2 Azur Space Solar Power GmbH, concentrator triple junction solar cell, Cell type: 3c40, Application: concentrating photovoltaic (cpv) modules 3 Soitec, Fraunhofer ISE, CEA-Leti and Helmholtz Zentrum Berlin, World record with Multijunction cell: 44,7% efficiency under 297 suns.