This document provides installation and operation instructions for an HS-V6501 series pool or spa control system. It includes guidelines for electrical installation, temperature sensor mounting, equipment connections, programming filtration settings, and troubleshooting. Diagrams show examples of 120V and 240V wiring configurations and recommended sensor placements. The document also contains safety, operational, and maintenance instructions.
ported to slideshow by Corvoxpoolandspapparts.com your rare pool and spa parts super store! all trademarks are trademarks of the rightful owners. We only want to help our clients to have a backup of their pool manuals!
ported to slideshow by Corvoxpoolandspapparts.com your rare pool and spa parts super store! all trademarks are trademarks of the rightful owners. We only want to help our clients to have a backup of their pool manuals!
Wika is the leading global manufacturer of pressure and temperature measurement instrumentation, producing more than 43 million pressure gauges, diaphragm seals, pressure transmitters, thermometers and other instruments annually. WIKA’s extensive product line, including mechanical and electronic instruments, provides measurement solutions for any application in a large variety of industries.
EFI Swap | Automotive Wiring Products Manual for 2006 – Current GEN IV LSX/Vo...PSI Conversion
Instructional Manual for Swap Wiring Harness-LSX
Automotive Wiring Products Manual for 2006 – Current GEN IV LSX/Vortec 4.8, 5.3, 6.0, 6.2, 7.0 Drive by Wire (58X) Electronic Fuel Injection Wiring Harness w/4L60E or 4L80E Automatic Transmission
www.psiconversion.com
This harness is designed to be a complete wiring harness for the fuel injection system on General Motors 2006 and newer LSX and Vortec fuel injected engines using a 58X crank sensor and the 4L60E/4L80E transmission with factory installed Drive By Wire throttle Body.
The Flowserve Limitorque QX quarter-turn smart electronic valve actuator continues the legacy of the industry’s state-of-the-art, non-intrusive, multi-turn MX actuator by including an absolute encoder for tracking position without the use of troublesome batteries. The QX design provides enhanced safety and reduced downtime through improved diagnostics, built-in self-test (BIST) features and LimiGard™ fault protection.
The QX design builds on more than 10 years of experience with proven Limitorque MX technology - the first generation double-sealed electronic valve actuator from Flowserve designed to provide control, ease of use and accuracy. The QX includes all the user-preferred features of the MX in a quarter-turn smart actuator package. It is the only non-intrusive, double-sealed quarter-turn actuator to display the Limitorque brand.
This guide represents the chemical resistance of the raw materials used to manufacture products by the Hy-Lok Corporation. In general, media characteristics like temperature fluctuation, concentration, high velocity and abrasion will affect corrosion rating. Before applying this guide, many factors that may affect the compatibility ratings should be considered, and users should test under their own operating conditions to determine which materials can be used.
The Fluid Compatibility Guide provides a rating of compatibility of common metals and elastomers to various chemicals and compounds found in industry. The Hy-Lok Corporation Guide contains data assembled from a variety of sources within the metal and chemical industry. However, due to variations in each user application, we do not make any direct or implied warranty as to any specific use or application based upon the performance of any material in this guide. This guide is for reference only and Hy-Lok Corporation is not responsible for the accuracy of the information therein.
Wika is the leading global manufacturer of pressure and temperature measurement instrumentation, producing more than 43 million pressure gauges, diaphragm seals, pressure transmitters, thermometers and other instruments annually. WIKA’s extensive product line, including mechanical and electronic instruments, provides measurement solutions for any application in a large variety of industries.
EFI Swap | Automotive Wiring Products Manual for 2006 – Current GEN IV LSX/Vo...PSI Conversion
Instructional Manual for Swap Wiring Harness-LSX
Automotive Wiring Products Manual for 2006 – Current GEN IV LSX/Vortec 4.8, 5.3, 6.0, 6.2, 7.0 Drive by Wire (58X) Electronic Fuel Injection Wiring Harness w/4L60E or 4L80E Automatic Transmission
www.psiconversion.com
This harness is designed to be a complete wiring harness for the fuel injection system on General Motors 2006 and newer LSX and Vortec fuel injected engines using a 58X crank sensor and the 4L60E/4L80E transmission with factory installed Drive By Wire throttle Body.
The Flowserve Limitorque QX quarter-turn smart electronic valve actuator continues the legacy of the industry’s state-of-the-art, non-intrusive, multi-turn MX actuator by including an absolute encoder for tracking position without the use of troublesome batteries. The QX design provides enhanced safety and reduced downtime through improved diagnostics, built-in self-test (BIST) features and LimiGard™ fault protection.
The QX design builds on more than 10 years of experience with proven Limitorque MX technology - the first generation double-sealed electronic valve actuator from Flowserve designed to provide control, ease of use and accuracy. The QX includes all the user-preferred features of the MX in a quarter-turn smart actuator package. It is the only non-intrusive, double-sealed quarter-turn actuator to display the Limitorque brand.
This guide represents the chemical resistance of the raw materials used to manufacture products by the Hy-Lok Corporation. In general, media characteristics like temperature fluctuation, concentration, high velocity and abrasion will affect corrosion rating. Before applying this guide, many factors that may affect the compatibility ratings should be considered, and users should test under their own operating conditions to determine which materials can be used.
The Fluid Compatibility Guide provides a rating of compatibility of common metals and elastomers to various chemicals and compounds found in industry. The Hy-Lok Corporation Guide contains data assembled from a variety of sources within the metal and chemical industry. However, due to variations in each user application, we do not make any direct or implied warranty as to any specific use or application based upon the performance of any material in this guide. This guide is for reference only and Hy-Lok Corporation is not responsible for the accuracy of the information therein.
Intex krystalClear Pool Pump manual model 603 for Intex and Bestway swimming ...Shane
Intex krystalClear Pool Pump manual model 603 for Intex and Bestway swimming pools, Operating Manual will teach you all that there is to know about this Intex pool Pump.
Krystal Clear Model 637R filter Pump Manual for Intex and bestway swimming poolsShane
Manual for your Krystal Clear Pool pump model 637R, will work with bestway swimming pools look for our conversion manuals.ported to slideshow by Corvoxpoolandspapparts.com your rare pool and spa parts super store! all trademarks are trademarks of the rightful owners. We only want to help our clients to have a backup of their pool manuals!
Cara Pasang Ariston Water Heater electric 082122541663 atau pemanas air listrik merupakan alat pemanas air yang menggunakan energi listrik sebagai sumber energinya untuk dapat memenuhi kebutuhan mandi air panas keluarga Anda secara praktis. Sebenarnya, untuk pemasangan alat ini bisa dilakukan sendiri tanpa harus memakai jasa tukang. Dengan begitu kita dapat lebih menghemat biaya pengeluaran untuk membayar jasa tukang untuk memasang water heater listrik.
Berikut ini hal yang perlu diperhatikan untuk memasang water heater atau pemanas air listrik :
· Sebelum memasang pemanas air, Anda perlu menyiapkan instalasi pipa untuk jalur air panas dan jalur air dingin yang masuk ke dalam water heater. Pipa yang digunakan untuk saluran air panas pada pemanas air tentunya harus pipa khusus yang tahan terhadap panas tinggi seperti pipa dengan material polypropylene, serta material non-korosif yang tahan terhadap berbagai cairan kimia dan bebas dari sedimentasi (pengikisan).
· Kran mixing atau yang biasa kita kenal dengan kran panas dingin yang memiliki 2 saluran yaitu saluran air panas dan saluran air dingin yang nantinya akan digunakan untuk menyalurkan air dari water heater.
· Alat water heater listrik lebih baik dipasang minimal 1.5m dari lantai agar memudahkan Anda dalam pemasangan dan pengaturan pada water heater serta agar terhindar dari cipratan air mandi.
CrystalClear Pool Pump 637R manual, Intex KrystalClear pool filter pump manual.ported to slideshow by Corvoxpoolandspapparts.com your rare pool and spa parts super store! all trademarks are trademarks of the rightful owners. We only want to help our clients to have a backup of their pool manuals!
Wall Hung Electric Boiler
3 level pump and additional pump option
6 different security system
7 days, 21 program
Anti blockage and freezing prevention system
Different temperature value determination for each program
Full modulation, high efficiency.
Grounding heating or radiator heating option
If required 3 level setting
Operating as 3 phase or single phase
Operation conformity with solar energy
Summer – Winter mode option
Touch Button and easy use LCD panel
STANLEY FATMAX J7 CS Jump Starter User ManualTim Miller
This is the user manual of the STANLEY FATMAX J7 CS Jump Starter.
>> READ MORE: https://www.obdadvisor.com/jump-starter-with-air-compressor/
Here is a detailed review of the jump starter based on my own experience, including:
- Compatibility
- Features and Functions
- Pros and Cons
Check it out to get the REVIEW and some NOTES about using the tool.
Included with your new spa is a safety sign. The sign is for you and your guest’s protection and is suitable for outdoor use in wet locations. The sign should be placed in a location visible to all users of the spa.
3. IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
DANGER To reduce the risk of injury, do not permit children to use this product unless
they are closely supervised at all times.
WARNING - RISK OF CHILD DROWNING. Extreme caution must be exercised to prevent
unauthorized access by children. To avoid accents, ensure that children cannot use a
spa or hot tub unless they are supervised at all times.
DANGER To reduce the risk of injury to persons, do not remove suction fitting covers.
Spa location must accommodate sufficient drainage of water around the base of the
structure, as well as the power source compartment.
Prolonged immersion in water that is warmer than normal body temperature can result
in a dangerous condition known as HYPERTHERMIA. The causes, symptoms, and
effects of hyperthermia may be described as follows: several degrees above the
normal body temperature of 98.6˚F. The symptoms of hyperthermia include dizziness,
fainting, drowsiness, lethargy, and an increase in the internal temperature of the body.
The effects of hyperthermia include (1) unawareness of impending hazard, (2) failure
to perceive heat, (3) failure to recognize the need to exit spa, (4) physical inability
to exit spa, (5) fetal damage in pregnant women, (6) unconsciousness resulting in
danger of drowning. WARNING The use of alcohol, drugs or medication can greatly
increase the risk of fatal hyperthermia in hot tubs and spas.
DANGER - RISK OF ELECTRICAL SHOCK. Install at least 5 feet (1.5m) from all metal
surfaces. (A spa may be installed within 5 feet of metal surfaces if each metal surface
is permanently connected by a solid copper conductor attached to the ground bar
on the terminal box that is provided for this purpose. Refer to NEC and local codes in
effect at the time of installation.)
A ground or bonding bar is provided on the control box to permit connection of a solid
copper bonding conductor between this point and any equipment, metal enclosures
of electrical equipment, metal water pipe, or conduit within 5 feet (1.5m) of the unit as
needed to comply with local requirements.
Bond accessible metal to the dedicated connector on the equipment grounding bus,
bond the equipment ground bus to the local common bonding grid as part of the
installation in the form of (1) a reinforced concrete slab for support, (2) a ground plate
provided beneath the hot tub or spa, or (3) a permanent ground connection that is
acceptable to the local inspection authority.
DANGER RISK OF ELECTRICAL SHOCK. Do not permit any electrical appliance such as
a light, telephone, radio, or television, within 5 feet (1.5m) of a spa or hot tub.
To reduce the risk of injury:
The water in a spa or hot tub should never exceed 104˚F (40˚C). Water temperatures
between 100˚F (38˚C) and 104˚F (40˚C) are considered safe for a healthy adult.
Lower water temperatures are recommended for extended use (exceeding 10-15
minutes) and for young children.
Excessive water temperatures have a high potential for causing fetal damage during the
early months of pregnancy. Pregnant or possibly pregnant women should limit spa
or hot tub water temperatures to 100˚F (38˚C).
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4. Before entering the spa or hot tub, the user should measure the water temperature with an
accurate thermometer.
The use of alcohol, drugs, or medication before or during spa or hot tub use may lead to
unconsciousness with the possibility of drowning.
Persons suffering from obesity or with a medical history of heart disease, low or high blood
pressure, circulatory system problems, or diabetes should consult a physician before
using a spa or hot tub.
Persons using medication should consult a physician before using a spa or hot tub since
some medication may affect heart rate, blood pressure, and circulation.
For Units with a GFCI (Ground Fault Circuit Interrupter)
This appliance is provided with a ground-fault-circuit-interrupter located on the control box.
Before each use and with the unit operating, push the test button. The unit should
stop operating and the reset button should appear. Push the reset button. The unit
should now operate normally. If the interrupter does not perform in this manner, a
ground current is flowing indicating the possibility of electrical shock. Disconnect the
power, or unplug from receptacle, until the fault has been identified and corrected.
For Cord and Plug Connected Units
Connect to a grounded, grounding type receptacle only. NEVER connect the spa to an
extension cord.
Do not bury the cord.
WARNING To reduce the risk of electrical shock, replace damaged cord immediately.
For Permanently Installed Units
A terminal marked “G” or “ground” is provided in the wiring box located inside the
equipment compartment. To reduce the risk of electric shock, connect the terminal
or connector to the grounding terminal of your electrical service or supply panel with
a continuous green insulated copper wire in accordance with National Electric Code
Table 250-95 and any other local codes in effect at the time of installation.
For Permanently Installed Units not Provided with an Internal
Disconnecting Method
The electrical supply for this product must include a suitably rated switch or circuit breaker
to open all ungrounded supply conductors to comply with Section 422-30 of the
National Electric Code, ANSI/NFPA 70 1978. The disconnecting means must be
readily accessible to the tub occupant but installed at least 5 feet (1.5m) from the tub
water.
For Units with Gas Heaters
WARNING - Do not install indoors. This unit uses a gas heater that requires proper
ventilation and is intended for outdoor use only.
For UL Listed Equipment Assemblies
Install at least 5 feet (1.5m) from tub water using nonmetallic plumbing. If an air blower
circuit is present, install blower no less than 1 foot (305mm) above the maximum
water level to prevent water from contacting electrical equipment. Install in
accordance with blower installation instructions.
To reduce the risk of drowning from hair and body entrapment, install a suction fitting(s) &
cover(s) with a marked flow rate in gallons-per-minute that equals or exceeds the flow
rate marked on the equipment assembly.
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5. INSTALLATION
Horizon Spa & Pool Parts Inc. assumes the person installing this control system is a
qualified Service Professional and is familiar with their local codes and regulations.
Electrical
Use the illustrations and instruction below to connect your input power wiring. Always refer
to the wiring diagram provided with your control (located inside the hinged cover) prior to
connecting any wires.
WARNING - Secure wires as defined by the NEC and in compliance with any local
codes in effect at the time of installation. The system data label contains specific
electrical information required for installation. A wiring diagram is provided
with every system and is located inside the hinged cover of the control system.
The wiring diagram may contain “manufacturers notes” vital to your particular
installation. Typical 120-Volt and 240-Volt installations are depicted below.
120-VOLT ELECTRICAL SERVICE REQUIREMENTS:
Line 1, Neutral and Ground.
Using Supplied
Jumper,
Connect
P51 between P51
and P57.
P57
240-VOLT ELECTRICAL
SERVICE REQUIREMENTS:
Line 1, Line 2, Neutral and
Ground.
IMPORTANT: Always refer to the
product data label (located on top of
the control box) for specific electrical
information.
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6. Temp Sensor Mounting
1 2 3 4 5 6
Refer to the photos above. When installing the supplied temperature sensor drywell in the
wall of the tub, find a location as low as possible and close to a suction fitting. Try to stay
away from fittings returning water back to the tub. Drill a 1-3/16” hole from inside the tub
(1-2), install the supplied gasket onto the drywell and insert into the hole from inside the
tub (3-4), install the fastening nut from outside the tub shell and tighten 1/4 turn past hand
tight (5), and install the temperature sensor into the drywell (6).
A 3/8” drywell (sold separately as a
47-454-1000) can be installed in the
plumbing if necessary. Select an area that
is located within the suction lines between
the body of water and the filtration pump for
the most accurate temperature readings.
Sensor Placement at Circuit Board Connection
The diagram below shows the placement of the sensors at the circuit board connection.
jumpers
topside
pressure switch
temp sensor
hi-limit sensor
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7. Attention - Mounting the
temperature sensor at the heater is
not recommended due to the short
cycling caused by the temperature
difference between the body of
water and heater assembly. The
increased number of on/off cycles
will shorten the life of the heater
relays and may void the warranty.
Equipment Connections
Voltage conversion - All equipment circuits in this
control system are convertible from 120v to 240v.
There are two diagrams available for this purpose:
the one shown below and the one displayed on the
front cover of the control box.
Pump 1 is a two-speed pump utilizing the red wire
for low speed and the black wire for high speed.
Blower (Violet), and Ozone (Yellow) all utilize the
black wire for L1 voltage and the white wire for
neutral in 120v operation and L2 in 240v operation.
P5 P22
P1
P4 P6 P23
P37 P47 P43
P56
33-0024B-R4
P7
P55
P8 P35
P9 P49
P51
P17 P53 P33
P18 P36 P46
P19 P57
P12
P15 JMP1
JMP2
JMP3
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8. RED PURPLE
Low Speed Hot
Pump 1/2-Speed High Speed Air Blower
Common Common
YELLOW
Hot
Ozonator
Common
Wet (Plumbing) Connections
The Horizon Series control system can be installed wherever it may be convenient,
however, the Horizon Series control is supplied with a pressure switch. It therefore it is
only possible to install the heater on the pressure side of the of the plumbing system.
(If you find it necessary to install the heater on the suction side of the plumbing system,
please contact Horizon Spa & Pool Parts Inc. for further information).
Spa Light
Your control may contain a high intensity,
low voltage light to enhance nighttime
use.
This illustration shows how and where
to find the bulb for replacement. It also
shows the mounted spa light with a
replacement (colored) lens. Colored
lenses will further the enhancement of the
light. Simply snap on or off to change the
mood of your spa.
Pressure Switch
The Horizon Series Control System utilizes a 1.5-psi pressure switch and WILL NOT need
adjustment under normal installation conditions. If the water level is substantially above or
below the equipment, it is possible you will get one of the following error codes, and this
may require adjustment of the pressure switch:
FLC (pressure switch activated): a. Turn power off to your system. b. Use a volt/ohm
meter to check continuity between the two electrical connections on pressure switch (The
switch should read open) c. Utilizing a Torx bit (T-25), rotate the adjustment screw slowly
counter-clockwise until continuity through pressure switch is reading closed. d. Turn power
back on and monitor the topside to confirm that low speed pump comes on and no error
indicator is present. e. Turn the pump on and off several times to be sure that the pressure
switch is opening and closing correctly.
FLO (pressure switch not activated): a. First, be sure there is good water flow from the
pump. The issue at this point could simply be a dirty filter or closed or partially closed
valves. b. With the low speed pump running, use a Torx bit (T-25) to rotate the adjustment
screw clockwise until the switch closes. The FLO error should also cease. c. Verify with the
volt/ohm meter that the pressure switch opens when the pump shuts off.
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9. Optional Equipment
Versi-Heat Heater:
The Versi-Heat Heater is supplied with
a 60” cord which allows for versatile
installations and locations with
multiple angles. BE SURE HEATER IS
INSTALLED ON PRESSURE SIDE OF
PUMP .
Circulation Pump - Installation Guide:
Locate Available Knockout Remove Plastic Cover or Slide Circ Pump Receptacle
Clip Out Metal Tab Along Grooves
P37 P34 connect Black wire to P34
ground
P35 for 120V connect White wire to P35
green
P36 for 240V connect White wire to P36 white
black
move JMP3 to
position #2
Cord Adapter Kit:
Horizon Series Cord Adapter Kits are available which allow
you to quickly replace a control system without changing
the original cords. These cord adapters allow you to take
a 4-pin amp style plug from the component and quickly
convert it to the molded lit mini plug for the Horizon Series,
saving you hours of install time. Each HS-V6501 cord
adapter kit contains adapters for Pump-1/2spd (Red),
Blower (Violet) , and an Ozone Generator (Yellow).
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10. LH (Less Heater) Cord Connections:
Solid-State Units - Remote Heater Connection Instructions
WARNING - Disconnect all power prior to completing the cord installation. While your
wiring may differ, you must connect each component as shown below.
All existing jumpers and wires must be removed before attempting to connect circuits.
Failure to connect wires exactly as shown will cause an electrical malfunction that will result
in damage to the control and/or heater. This damage will not be covered under warranty.
1 HEATER - POWER CORD
Note: Heater connection is rated Hold here
with 1/4"
for 240VAC / 25Amps maximum. open end
wrench
while
tightening.
Securely connect the Black/
12AWG/ Line 1 wire to one of the
heater connectors as shown. *
Securely connect the White/
12AWG/ Line 2 wire to the second
heater connectors as shown. *
Connect the Green/ Ground wire to an existing ground point (such as a metal
enclosure).
* Connections must be made without twisting or damaging heater (See heater diagram)
HIGH-LIMIT SENSOR - CONTROL CORD
2 Secure the High-Limit sensor either in
an existing location or on the heater
vessel where elevated water temperature can easily be detected.
PRESSURE SWITCH - CONTROL CORD
3 Note: Limited energy, No voltage present
Connect Orange and Yellow
Pressure Switch wire as shown.
Ensure pressure switch is adjusted
properly per information on page 7.
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11. LOW LEVEL PROGRAMMING
It is possible to change the parameters of the system by positioning specific jumpers
located on the system board (see illustration(s) below).
JUMPER 1 = Current Limiting:
Position 1 - (High Current 240vac): There is
no current restriction. This allows the heater
to operator with the pump in high speed.
Position 1 - (Low Current 120vac): The
system will not turn the heater on when the
pump is in high speed. The heater indicator
will flash on the spaside to tell the user that
there is a call for heat but the heater is not
allowed to start.
JUMPER 2 = Temperature Unit:
Position 1 - Fahrenheit
Position 2 - Celsius
JUMPER 3 = Circulation Pump:
Position 1 - System without a Circ. Pump
Position 2 - System with a Circ. Pump
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12. SPASIDE CONTROL OPERATION
ECO-2 (Small Oval), ECO-6 (Small Rectangle), and ECO-8 (Large Rectangle) panels. Pictured
below is the ECO-6 (Small Rectangle). Mounting templates can be found on pages 19 and 20.
Pump 1 Key: (If the heater setting has been set above the actual water
temperature, low speed will activate on its own as the water is heating) Press
this key once to activate the low speed of the pump; press the key a second
time to activate high speed; press the key a third time to turn the pump off. The
red indicator above the pump key will illuminate while the pump is on. After
20-minutes the pump will shut off automatically unless done so manually. If a
filter cycle is active, the “filter cycle” indicator will be illuminated and you will
not be able to turn the pump off.
Accessory key: Press this key to turn Accessory on and off. After
20-minutes the accessory will shut off automatically unless done so manually.
The red indicator above the Accessory key will illuminate while the accessory
is on.
Light Key: Press this key to turn the Light on and off. The light will
automatically shut off after 2 hours.
Temperature set key:
Press and hold the Temperature Set key to increase the temperature. Release,
press and hold again to lower the temperature. The temperature can be
adjusted in 1°F increments from 59° to 104°F (5°C to 40°C). The new setting will
remain on the display and the Temperature Program indicator will illuminate for
5-seconds to confirm the setting. The heater will activate when the temperature
drops to 1°F below the set temperature. Heater will continue to be active
until the temperature reaches 1°F above the set temperature. (The Heater On
indicator will illuminate while the heater is on and flash when there is a call for
heat, but the heater has not yet been activated.)
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13. PROGRAMMING FILTRATION
Programming Filter Cycles: You may choose to filter the spa 1, 2, or 3 times per day as
required to keep the water clean and sanitary. Press both the Pump and Up Arrow keys
at the same time. The current setting will be displayed. Use the Up & Down Arrow keys
to increase or decrease the frequency of the filtration cycles per day. The Filter cycle is
now set. To start a filter cycle immediately, press both the Pump and Up Arrow keys. The
cycles will repeat every 9, 12, or 24 hours within a 24-hour period starting from the time
programmed. It is recommended to schedule the filtration cycles so they do not interfere
with sleeping hours.
Programming Filter Cycle Duration: You may choose to filter your spa 60, 120, or 180
minutes per cycle as required to keep the water clean and sanitary. Press both the Light
and Up Arrow keys. The Current duration of the filter cycle will be displayed. Used the Up
& Down Arrow Keys to increase or decrease the duration of the filter cycle. The duration is
now set. To start a filter cycle immediately, press both the Light and Up Arrow keys.
Setting Fahrenheit and Celsius Degrees: Press and hold the Light key for 5-seconds, the
display will change to either setting. When the desired display is shown, the display has
been set and nothing else must be done.
* Note: If the spa is being used during the filter cycle, the cycle will be suspended for
a period of 40-minutes or until the spa is no longer in use.
OPERATIONAL CONSIDERATIONS
The following describes situations you may encounter and need to be aware of.
Warm Weather Conditions
Since your spa will normally be expected to maintain warm to hot water ready for use, a
great deal of attention has been directed to the energy conservation detail of insulation
so as to keep electrical costs down. Energy conservation efficiency may be achieved by
extensive insulation of the skirt, plumbing and spa shell, and in some climates, full foam
insulation may have been provided.
This energy conservation feature may cause an inconvenience during warmer times
of the year. During warm periods of the year, the temperature within the equipment
compartment can elevate to a point that the pump will automatically turn off for a short
period of time (15-30 minutes) to allow the pump to cool down before automatically
restarting. This cool down feature will not harm your spa but serves only to protect the
pump from damage and as an indicator that it is too hot. To minimize this occurrence,
refrain from using your Hydrotherapy Jets for prolonged periods of time during warm
seasons.
The jet pump chosen for your spa has been specifically sized for maximum performance
and your Hydrotherapy enjoyment.
It is also important to limit the operation of your air blower to 20 minutes or less so as to
minimize the temperature rise in the equipment area.
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14. Filtration System
Please refer to your Spa Manufacturer’s owner’s manual regarding the operation,
maintenance, and cleaning of your filtration system.
Dirty or clogged filters can cause a water flow restriction and you may experience difficulty
in reaching and/or maintaining desired heat levels.
Winterizing
When freezing weather and/or power losses are expected, contact your local spa dealer
for freeze protection or winterizing recommendations for both the spa and the equipment
system. Freeze related damage is not covered by the warranty.
Chemical Water Treatment
Your dealer is familiar with local water conditions and which chemicals are compatible
with and designed specifically for your spa. This is the best person to advise you on
proper water quality management.
The one thing you can do to insure years of trouble free equipment operation is to
maintain proper water chemistry.
Two basic goals of the chemical water treatment are sanitizing and balancing the
water.
Sanitizing simply means keeping the water free from living microorganisms including
algae, bacteria, and viruses. The current most popular chemicals for sanitizing include
chlorine, bromine, and ozone.
Balancing water means establishing a balance among pH, total alkalinity, and total
hardness. Water that is unbalanced can corrode the spa and it’s support equipment or
leave deposits of minerals. Properly balanced water is essential to allow the sanitizing
chemical to work effectively. There are numerous chemical additives to help you in
controlling pH, total hardness, and total alkalinity. NEVER use softened water when filling
your spa. Softened water is extremely corrosive to metal parts of the spa equipment and
may lead to unforeseen failure.
Sometimes, despite your most diligent efforts, your water may become too far out of
balance to be managed chemically. At this point it is probably better to drain and clean the
spa and start over with fresh water.
Equipment failure caused by improper water chemistry will not be covered under
warranty.
TROUBLESHOOTING
The following describes situations and possible solutions to common problems you may
encounter as a spa owner.
Nothing Operates
Main Breaker is OFF – Set to on.
Sub-Panel Break is OFF – Set to On.
Power switch is in OFF position – Set to on.
Component(s) are not plugged in – Plug in components.
Power cord not plugged in – Plug in power cord.
Over-Heat Protection is On – Refer to page 16.
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15. No, Low or Surging Water Flow
Air Lock in Plumbing System – “Bleed” the system
Restricted Flow – Insure that the water shut-off valves are open and that suction fittings are
not blocked by debris.
Dirty Filter – Clean or replace filter.
Low Water Level – Increase water level to recommended level.
No Low Speed Pump Operation
Low Level Programming Incorrect – Contact your local dealer.
Over-Heat protection On – Refer to page 16.
Pump Not Plugged- In – Plug in the pump.
No Jets or Blower Operation
Blower or Pump Not Plugged-In – Plug in the Blower or Pump.
Over-Heat Protection On – Refer to page 16.
No Therapy Jet Operation
Water Shut-off Valves are Closed – Open Shut-off valves.
Dirty Filter – Clean or replace filter.
Jets Not Properly Adjusted – Adjust jets.
Diverter Valve Not Properly Adjusted – Adjust diverter valve.
Thermal Overload Tripping – Check for restricted flow of water.
Over-Heat Protection On – Refer to page 16.
Water Leaks
Spa overfilled – Adjust water level.
Too many people in the Spa – Adjust water level.
Drain-Valve left open – Close drain valve.
Couplings or Unions Loose – Tighten or contact your local dealer.
Pump Seal Leaking – Contact your local dealer.
Plumbing Connections Leaking – Contact your local dealer.
Water Leaking from Spa side Control – Contact your local dealer.
Water in Air Blower Plumbing – Contact your local dealer.
No Heat
Temperature Not Set Correctly – Adjust Set Point.
Over-Heat Protection On – Refer to page 16.
Current limiting On – 120V Systems will not heat if High-speed or Blower is on. Contact
your Local dealer.
No Power – Reset breaker at service panel.
Low Water Flow – Clean or Replace filter.
High Heat
Temperature Sensor Not in Dry-Well – Place sensor in dry-well.
Temperature Set Too High – Adjust Set Point.
High Ambient Temperature – Remove spa cover.
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16. GFCI Trips Occasionally
Lightning or Electrical Storm, Power Surge, Extreme Humid Conditions, or Radio
Frequency Interference – Reset GFCI.
NOTE: GFCI must be properly grounded and bonded.
GFCI Trips Immediately
Defective Component – Contact a qualified
service technician for assistance.
If this is a new electrical installation verify
that the electrical service is wired as
described to the right with the neutral wire
from control box attached to the neutral
terminal on the load side of the GFCI
Breaker.
No Light Operation
Light Bulb Defective – Replace bulb or contact your local dealer.
Reflector has fallen off – Replace reflector or contact your local dealer.
Light Not Plugged-In – Plug in the light.
ERROR INDICATION
To assist the user in identifying problems with the spa, the system will display an error
message. These messages will be helpful when communicating with your local dealer or
qualified technician if a problem should arise.
Pressure or Flow Switch Activated – The flow or pressure switch
is sensing water pressure or flow while the pump is not running. To clear
the error, try cycling the pump through low and high speeds. If this error
does not clear when the pump is off......
Contact your local spa dealer
Pressure or Flow switch Not Activated – The flow or pressure
switch is not sensing water pressure or flow while the pump is running. To
clear the error, try cycling the pump through low and high speeds. If this
does not clear the error, the spa filter may be dirty, possibly obstructing
water flow. If, after cleaning the filter, cycling the pump through low and
high speeds does not clear the error....
Contact your local spa dealer
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17. Temperature sensor malfunction – This error will occur when
a problem with the temperature sensor exists. This error may also occur if
the system is activated while the water temperature is below 35°F. The best
thing to do when this error occurs is to....
Contact your local spa dealer
Overheat or High-Limit Protection – There are three (3) stages of
over heat:
1 – The spa water has exceeded 112°F. The heater, pump and accessory
will be deactivated until the water cools to 109°F. Be sure to check the
actual temperature with an accurate thermometer.
2 – The spa water has exceeded 119°F. The heater will deactivate while
the pump and accessory will still operate. The air blower (if equipped) can
be activated to help cool the water. WATER MUST BE BELOW 119°F AND
POWER MUST BE RESET TO CLEAR THE “HL ERROR ”
A dirty spa filter can also cause restricted flow of water, so be sure the filter
is cleaned regularly and ensure that all water shutoff valves are open.
If the system has been operating normally until now, the pump may be
overheating the spa. Refer to “Programming Filtration” on Page 12 and
reduce the duration and/or number of cycles per day.
3 – If you’ve eliminated items 1&2 as problems, the high limit sensor may
have malfunctioned If this is the case, ...
Contact your local spa dealer
Freeze Protection – There are two (2) levels of freeze protection
integrated into the system.
1 – SMART WINTER MODE, this mode will activate anytime the water
temperature falls below 59°F. This mode will be active for a period of 24
hours. In this mode, if a pump has not been activated in the last 2 hours,
the system will automatically turn it on for one (1) minute to prevent
freezing. The “Filter Cycle” indicator will illuminate while the mode is active.
2 – If the spa water temperature drops below 49°F, the heater & pump
will be activated until the water temperature reaches 50°F. While freeze
protection is active no other functions will be possible.
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18. SYSTEM DATA LABEL
The system data label is located on the control box. This label is very important and
contains information you will need to establish your electrical service. The voltage and
amperage ratings are shown on the bottom of the label. Product, Model, Serial and Code
numbers are also shown on the label.
Note: This information will be necessary if you should ever have to request warranty or any
other type of service.
w w w.ho riz o npar t s.net HS-V65xx
HOR03-xxxx-
120 240
16 40/48
HQ-6000
HS-V6510-HC-LH01000 1 PHASE - 60Hz
Refer to NEC for Breaker Sizing
WARRANTY INFORMATION
To all original purchasers, Horizon Spa & Pool Parts Inc., as a distribution partner of
HydroQuip, warrants this product to be free from defects in material and workmanship for
a period of 3 years from the date of purchase.
Horizon Spa & Pool Parts Inc. will, at it’s discretion, repair or replace any part which has
been found to be defective..
This warranty excludes damage as a result of: normal wear, freezing, low voltage, chemical
abuse, accident, negligence, alteration, improper installation, use or care.
To obtain warranty service, contact your installing dealer within the warranty period and
have them return the defective equipment or parts to Horizon Spa & Pool Parts Inc.
The Horizon Series Limited Warranty is for service on the control box only. Purchaser is
responsible for removal or reinstallation labor, freight charges, or any other such costs
incurred in obtaining warranty service.
Horizon Spa & Pool Parts Inc. assumes no responsibility for incidental or consequential
damages. Some states do not allow the exclusion of incidental or consequential damages,
so the above limitations and exclusions may not apply to you. This warranty gives you
specific legal rights and you may also have other rights, which vary from state to state.
If you are the end user for this control system, the spa dealer may provide a different
warranty; contact your spa dealer for details and warranty information.
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19. PARTS LIST
Part Number Description Control System
59-355-1097 Primary Circuit Board HS-V6501 Series (ALL)
59-355-1020 Temperature Sensor, 10ft HS-V6501-V6510 Series (ALL)
59-355-1025 Hi Limit Sensor, 14” HS-V6501-V6510 Series
59-355-1026 Hi Limit Sensor, 76” HS-V6501-V6510 Series -VH & -LH
59-355-1028 Pressure Switch Harness ALL
47-439-1295 Pressure Switch ALL
47-555-2070 Heating Element, 5.5kW, 240v ALL
60-555-1157 Fuse 20A SLO BLOW Fuse HS-V6501-V6510 Series
60-555-1157 Fuse 25A SLO BLOW Fuse HS-V6501-V6510 Series
60-555-1187 Fuse, System, 750mA HS-V6501-V6510 Series
60-555-1185 Fuse, Light, 2Amp HS-V6501-V6510 Series
60-134-1020 High Current GFCI ALL -HC
57-315-1000 Light Bulb, 12v, Incadescent ALL
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20. TOPSIDE MOUNTING
IMPORTANT - The template on this page is to be used with ECO-1, 2, 5 & 6 series
controls ONLY. Refer to the “Installation Manual” for installation details.
2 5/8”
(2ea) 1” Holes
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21. IMPORTANT - The template on this page is to be used with HT-2, ECO-3, 7 & 8 series
controls ONLY. Refer to the “Installation Manual” for installation details.
6 3/8”
2 5/8”
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22. NOTES
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23. NOTES
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24. 07/08 Rev. 1
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