This document provides information about the electrical system of a Sinotruk vehicle. It includes 3 sections:
1. An overview of the main electrical parts and their functions.
2. Instructions on how to operate parts like the headlights, fog lights, brake lights, wipers and more.
3. Diagrams of electrical circuits and principles to explain how systems like the headlights, starter, and instruments work. Troubleshooting tips are also provided.
Check the GM OBD1 code list to find out what the codes mean on your car.
>> NEXT STEP: https://www.obdadvisor.com/codes/
Visit our site, and type the code in the search box. You will get more information about the code including causes, symptoms, fixes, and repair costs.
Reading and clearing the codes will become easier with a scan tool.
>> READ MORE: https://www.obdadvisor.com/gm-scan-tool-review/
This article shows a helpful in-depth review of the best OBD1 scan tools for your GM. In fact, GM-specific scanners generally perform better than universal ones, simply because they are made specifically for a particular car brand. It helps to exactly diagnose your vehicle and cut the repair cost.
Check the Ford OBD1 code list to find out what the codes mean on your Ford.
>> NEXT STEP: https://www.obdadvisor.com/codes/
Visit our site, and type the code in the search box. You will get more information about the code including causes, symptoms, fixes, and repair costs.
Reading and clearing the codes will become easier with a scan tool.
>> READ MORE: https://www.obdadvisor.com/ford-scan-tool/
This article shows a helpful in-depth review of the best OBD1 scan tools for your Ford. In fact, Ford-specific scanners generally perform better than universal ones, simply because they are made specifically for a particular car brand. It helps to exactly diagnose your vehicle and cut the repair cost.
Check the GM OBD1 code list to find out what the codes mean on your car.
>> NEXT STEP: https://www.obdadvisor.com/codes/
Visit our site, and type the code in the search box. You will get more information about the code including causes, symptoms, fixes, and repair costs.
Reading and clearing the codes will become easier with a scan tool.
>> READ MORE: https://www.obdadvisor.com/gm-scan-tool-review/
This article shows a helpful in-depth review of the best OBD1 scan tools for your GM. In fact, GM-specific scanners generally perform better than universal ones, simply because they are made specifically for a particular car brand. It helps to exactly diagnose your vehicle and cut the repair cost.
Check the Ford OBD1 code list to find out what the codes mean on your Ford.
>> NEXT STEP: https://www.obdadvisor.com/codes/
Visit our site, and type the code in the search box. You will get more information about the code including causes, symptoms, fixes, and repair costs.
Reading and clearing the codes will become easier with a scan tool.
>> READ MORE: https://www.obdadvisor.com/ford-scan-tool/
This article shows a helpful in-depth review of the best OBD1 scan tools for your Ford. In fact, Ford-specific scanners generally perform better than universal ones, simply because they are made specifically for a particular car brand. It helps to exactly diagnose your vehicle and cut the repair cost.
Check the GM OBD1 code list to find out what the codes mean on your car.
>> NEXT STEP: https://www.obdadvisor.com/codes/
Visit our site, and type the code in the search box. You will get more information about the code including causes, symptoms, fixes, and repair costs.
Reading and clearing the codes will become easier with a scan tool.
>> READ MORE: https://www.obdadvisor.com/gm-scan-tool-review/
This article shows a helpful in-depth review of the 7 best OBD1 scan tools for your GM. In fact, GM-specific scanners generally perform better than universal ones, simply because they are made specifically for a particular car brand. It helps to exactly diagnose your vehicle and cut the repair cost.
Check the GM OBD1 code list to find out what the codes mean on your car.
>> NEXT STEP: https://www.obdadvisor.com/codes/
Visit our site, and type the code in the search box. You will get more information about the code including causes, symptoms, fixes, and repair costs.
Reading and clearing the codes will become easier with a scan tool.
>> READ MORE: https://www.obdadvisor.com/gm-scan-tool-review/
This article shows a helpful in-depth review of the 7 best OBD1 scan tools for your GM. In fact, GM-specific scanners generally perform better than universal ones, simply because they are made specifically for a particular car brand. It helps to exactly diagnose your vehicle and cut the repair cost.
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11. Headlight operation
When the combination switch handle is located on the middle position,
the key switch on the gear level 3 and the light switch on the gear level 2, the
front low beam or high beam turns on, where the combination switch handle
is lifted up to 4 degrees, the high/low beams turn on, which may be used as
flash signal while overtaking or passing each other; when the switch handle
continues to be lifted up to 10 degrees, it will act on light change; the high
beam becomes the low beam or verse versa. It will reset once released.
Lighting switch
14. Operation of front fog lamp
The light switch is to be opened on the gear level 1
To turn on the front fog lamp, presses down the front fog lamp switch. At the
meantime, the front fog lamp indicator on the instrument panel turns on.
Operation of rear fog lamp
The light switch is to be opened on the gear level 2,or by turning on the front fog
lamp.
To turn on the rear fog lamp, presses down the rear fog lamp switch. At the
meantime, the rear fog lamp indicator on the instrument panel turns on.
后雾灯
rear fog lamp
front fog lamp
F switch R switch
18. Rear light
① Brake Light.
② Reverse Light
③ Rear Fog Light
④ Position Light
⑤ Turning Light
⑥: Nameplate Light
(Under the Left Rear
light).
1
6
5
4
3 2
20. Interior lighting
1Turns on or off the switch of interior guiding light.
Press the left side of switch on interior lamp, as the door is open, the interior
lighting system will turn on automatically
2. Continuous lighting
Presses down the right sided switch on the interior guiding light.
3.Switch off
Puts the switch of the interior guiding light on middle position.
25. Operation of the wiper
0— Close
J—Wiper intermittent shift
I—Wiper low speed
II—Wiper high speed
Press the washing button–
windscreen washing
equipment works.
1.Press the button to the end according to the arrow direction for a short duration
(not more than 1 second)washing equipment will spay cleaning liquid for one time
and wipe the windscreen for a circle.
2. Press the button to the end according to the arrow direction for a long duration
( more than 1 second), washing equipment will spay cleaning liquid for three
times and wipe the windscreen for three circles.
3.Keep pressing the button ,the washing equipment and the wiper will keep
working.
27. The truck is equipped with the electric horn and electrically controlled air
horn,both are inverted by the horn inverter.
The horn button is on the steering wheel. If the electrically controlled air
hor is applied, you need to press down the horn switch (rocker switch),
then press down the horn button on the steering wheel.
28. Key Switch
Position Function Remarks
Whole vehicle
power off
Key switch can
pull out
Connect
power when
stop
Travel position
Start engine
Return to shift
III
Key switch is set at the right side of
the steering shaft.
Start、Door 、
Fuel tank key 3
in1
0( LOCK )
Ⅱ(ON)
Ⅰ(ACC)
Ⅲ(START)
35. Use of Radio
CD/Radio Sound
adjusting button
CD/Radio
shift button
Station
Searching
button
36. The Drive axle is fitted with differential lock. In case of the wheel
skidding or slumping into wallow, the use of differential lock may
increase the trafficability characteristic of vehicle. The differential
lock includes inter-wheel and inter-shaft differential locks.
Axle
40. pins definition
1/1
9
spare
2/5 warning light
1/5 rear fog light switch
1/7 wiper spray switch
1/1
0
wiper interval switch
1/1
3
starting signal(MAN engine)
1/1
4
right turning light switch
1/1
5
wiper low speed switch
2/7 left turning light switch
2/8 wiper high speed switch
2/1
1
front fog light switch
1/1
7
spare
1/6
exhaust brake switch(mechanical
engine)
1/1
1
spare
1/1
6
spare
1/1
8
wiper back signal
2/1 truck left turning light
2/4 truck right turning light
2/1
0
trailer left turning light
2/1
3
trailer left turning light
2/1
4
rear fog light
1/1 front fog light
1/2 wiper low speed interval relay
1/3 enging work output
1/4
rear position light relay
fuel stop solenoid valve
relay(mechanical engine
41. TFTinstrument
white
(1)
black
(2)
blue
(3)
grey
(4)
Short press :turn page or
turn MCS knob
Long press right button
Small mileage cleaning
TFT display:driving page,
instrument version number and
K value page, differential lock
page,diagnosis information page
left Right
Long press left button:
adjust back light
Green area
Yellow area Red area
15Power,press left and right
button10s go into diagnostic mode,
long press right button exit,
engine speed ≥300rpm or vehicle
speed≥5km/h exit also
42. • turn key switch to ON gear(fig 1),Non-chinese version
“SINOTRUK”;Ins.self check,about3s display fig 2。
fig 1 fig 2
TFT display screen
D R N
No display
Total mileage
No display
Failure
display
43. 43
• short press right botton or turn right MCS Knob,
display in turn as follow:
TFT display screen
44. 44
PTO,If the solenoid valve is open or short-circuited,
the display will be shown in FIG. 1 or FIG. 2.
When key on, vehicle speed zero, handbrake isn,t
pulled down, the display screen will display figure 3.。
fig 1 fig 2 fig 3
TFT display screen
• warning page:
85. Ⅰ. Electrical schematic diagram of complete vehicle
1. Description of schematic diagram
The schematic diagram for complete vehicle electrical devices is very
important to facilitate the maintenance work. Especially for difficult issues,
the serviceman need circuit diagram to target the cause of malfunction and
then find the solution based on actual condition. Therefore, the first class for
repair is to familiarize the schematic diagram of complete vehicle electrical
devices.
The circuit of complete vehicle adopts single wire system (08 version chassis
electrical devices employ double wire system) to control the positive pole, its
nominal voltage is 24V, and the wire color is denoted by capitalized English
letter, and the corresponding relation between letter and color is described as
below:
Letter A B C D E F G H I K L M N
Color Red Black White
Yell
ow
Grey Green Purple Orange Blue
Light
blue
Brown
Flat
copper
Pink
86. Electrical Symbols (1):
relay fuse Main battery switch
Motor Battery Generator
Diode Horn Solenoid valve
Elementary knowledge
87. Electrical Symbols (2):
Key switch Light diode mechanical switch
rocker switch Ground wire
Electron sensor Lamp Compress air switch
88. (3):
inductance electromagnetic clutch heater
CAN bus Stand for 4 inset block
7pin
Wire connect to connector
1.5 show CSA(cross sectional area)
Page 19 mark4 AGC shows color inset block pin 1