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SINOTRUK
SINOTRUK electrical system
• After-sale Service Department
• Tel:+86 531 58066490
• E-mail: yangg@sinotruk.com
Main Content
Section One electrical parts summary
Section Two
Instruction of electrical parts
Section Three working principle of electrical system
Main Content
Section Five circuit diagram of electrical system
Section Four
Trouble shooting for electrical system
section One electrical parts summary
Low beam
light
High beam
light
Fog light
Brake
light
Steering
light
wiper
instrument
Rocker
switch
AC
FUSE BOX
lighter
Horn
Key
Switch
wiper
Small light
Horn
Radio
Fog lamp
instrument
AC
Steering
light
Fuse box
Differenti
al lock
Inside
lamp
Reverse
light
EVB Lighter sensors
Rocker
Switch
Brake light
Parts summary
Low/high
beam light
alternator starter
battery Junction
boxes
Nano
BCU
CAN
BUS
Section Two
Instruction of electrical parts
近远光灯
Head light
Headlight operation
When the combination switch handle is located on the middle position,
the key switch on the gear level 3 and the light switch on the gear level 2, the
front low beam or high beam turns on, where the combination switch handle
is lifted up to 4 degrees, the high/low beams turn on, which may be used as
flash signal while overtaking or passing each other; when the switch handle
continues to be lifted up to 10 degrees, it will act on light change; the high
beam becomes the low beam or verse versa. It will reset once released.
Lighting switch
Fog light
Operation of front fog lamp
The light switch is to be opened on the gear level 1
To turn on the front fog lamp, presses down the front fog lamp switch. At the
meantime, the front fog lamp indicator on the instrument panel turns on.
Operation of rear fog lamp
The light switch is to be opened on the gear level 2,or by turning on the front fog
lamp.
To turn on the rear fog lamp, presses down the rear fog lamp switch. At the
meantime, the rear fog lamp indicator on the instrument panel turns on.
后雾灯
rear fog lamp
front fog lamp
F switch R switch
Brake
light
Step down the brake pedal to end ,the brake light will be on.
Reverse
light
Rear light
① Brake Light.
② Reverse Light
③ Rear Fog Light
④ Position Light
⑤ Turning Light
⑥: Nameplate Light
(Under the Left Rear
light).
1
6
5
4
3 2
Inside
light
Interior lighting
1Turns on or off the switch of interior guiding light.
Press the left side of switch on interior lamp, as the door is open, the interior
lighting system will turn on automatically
2. Continuous lighting
Presses down the right sided switch on the interior guiding light.
3.Switch off
Puts the switch of the interior guiding light on middle position.
Turn light
Notice: while the turn signal operating; the indicator on the instrument
panel flashes on
Presses down the main power switch and then
emergency alarm switch, all turn signals and
indicators will flash on.
wiper
Operation of the wiper
0— Close
J—Wiper intermittent shift
I—Wiper low speed
II—Wiper high speed
Press the washing button–
windscreen washing
equipment works.
1.Press the button to the end according to the arrow direction for a short duration
(not more than 1 second)washing equipment will spay cleaning liquid for one time
and wipe the windscreen for a circle.
2. Press the button to the end according to the arrow direction for a long duration
( more than 1 second), washing equipment will spay cleaning liquid for three
times and wipe the windscreen for three circles.
3.Keep pressing the button ,the washing equipment and the wiper will keep
working.
horn
The truck is equipped with the electric horn and electrically controlled air
horn,both are inverted by the horn inverter.
The horn button is on the steering wheel. If the electrically controlled air
hor is applied, you need to press down the horn switch (rocker switch),
then press down the horn button on the steering wheel.
Key Switch
Position Function Remarks
Whole vehicle
power off
Key switch can
pull out
Connect
power when
stop
Travel position
Start engine
Return to shift
III
Key switch is set at the right side of
the steering shaft.
Start、Door 、
Fuel tank key 3
in1
0( LOCK )
Ⅱ(ON)
Ⅰ(ACC)
Ⅲ(START)
AIR CONDITION
CD/Radio
Use of Radio
CD/Radio Sound
adjusting button
CD/Radio
shift button
Station
Searching
button
The Drive axle is fitted with differential lock. In case of the wheel
skidding or slumping into wallow, the use of differential lock may
increase the trafficability characteristic of vehicle. The differential
lock includes inter-wheel and inter-shaft differential locks.
Axle
Fuse and relay box
Nano bcu
pins definition
1/1
9
spare
2/5 warning light
1/5 rear fog light switch
1/7 wiper spray switch
1/1
0
wiper interval switch
1/1
3
starting signal(MAN engine)
1/1
4
right turning light switch
1/1
5
wiper low speed switch
2/7 left turning light switch
2/8 wiper high speed switch
2/1
1
front fog light switch
1/1
7
spare
1/6
exhaust brake switch(mechanical
engine)
1/1
1
spare
1/1
6
spare
1/1
8
wiper back signal
2/1 truck left turning light
2/4 truck right turning light
2/1
0
trailer left turning light
2/1
3
trailer left turning light
2/1
4
rear fog light
1/1 front fog light
1/2 wiper low speed interval relay
1/3 enging work output
1/4
rear position light relay
fuel stop solenoid valve
relay(mechanical engine
TFTinstrument
white
(1)
black
(2)
blue
(3)
grey
(4)
Short press :turn page or
turn MCS knob
Long press right button
Small mileage cleaning
TFT display:driving page,
instrument version number and
K value page, differential lock
page,diagnosis information page
left Right
Long press left button:
adjust back light
Green area
Yellow area Red area
15Power,press left and right
button10s go into diagnostic mode,
long press right button exit,
engine speed ≥300rpm or vehicle
speed≥5km/h exit also
• turn key switch to ON gear(fig 1),Non-chinese version
“SINOTRUK”;Ins.self check,about3s display fig 2。
fig 1 fig 2
TFT display screen
D R N
No display
Total mileage
No display
Failure
display
43
• short press right botton or turn right MCS Knob,
display in turn as follow:
TFT display screen
44
 PTO,If the solenoid valve is open or short-circuited,
the display will be shown in FIG. 1 or FIG. 2.
 When key on, vehicle speed zero, handbrake isn,t
pulled down, the display screen will display figure 3.。
fig 1 fig 2 fig 3
TFT display screen
• warning page:
45
Display
显示屏
3
7
11
4
8
12
5
9
13
6
10
14
18
22
26
17
21
25
16
20
24
15
19
23
27
1 2
28 29
31
30 34 35 36
32 33
38
37
Warning light layout
46
Function description of alarm lamp
47
Function description of alarm lamp
CARTOON SHOWING
30# 15# WIRE
近/远光灯电路原理图
70B
70B
70B
M
8.0 A
G
M1
+50
31 8.0 A
XCB
8.0 A
8.0 A
G3
B+
31
D+
30
1
2
3
4
2.5 A
F34
15A
X13/1
30
15
75
50a
X13/4
2.5 B
15
1.Open main
switch
2 key switch
70B
Fuse box
30# get power
30#
70B
70B
Fuse box
15# wire get power
30#
70B
15#
Starter
Starting process
70B
70B
70B
M
8.0 A
G
M1
+50
31
XCB
8.0 A
8.0 A
G3
B+
31
D+
30
1
2
3
4
2.5 A
F34
15A
X13/1
30
15
75
50a
X13/4
2.5 B
15
X13/2
0.75BAC
XC1
3
0.75BA
D5
2
D5
1
0.75LF
0.75L
1
2
3
5
8.0 A
50
8.0 B
A8
3
A8
1
A8
2
0.75LF
A8
5
gear at “N”
Head light
70B
70B
70B
M
8.0 A
G
M1
+50
31 8.0 A
XCB
8.0 A
8.0 A
G3
B+
31
D+
30
1
2
3
4
2.5 A
F34
15A
X13/1
30
15
75
50a
X13/4
2.5 B
15
F12
10A
1
2
3
5
XD
8
1.5CA
1.5CA 1.5CFN
E4
4
E4
1
1.5L
E41
1
E41
2
E4a
1.5L
CAB ground
E41
1
2
3
5
XE4
0.75C
0.75C
XE7
F11
10A
K7 K8
XE
8
1.5CF
1.5CF
1.5CFN
E3
4
E3
1
1.5L
E40
1
E40
2
E3a
1.5L
E40
1.5D
Cab ground
1.5DF
E3
5
1.5DA
E4
5
E.9 F.8
0
1
2
4
5
2
S6/1
S6/1
4
0.75BK
F2
5A
XA
8
0.75AC
S6/1
5
A7
1.5AC
XC
2
F25
10A
S6/1
2
0.75KE
D.23
D.1
S6/1
1
0.75LA
1
2
3
2
56a
56b
56
15/1
X36/4
0.75CD
C.6
X36/2
X36/1 X36/3
0.75C
0.75L
1.Battery
2.Key switch
3.Low beam
4combination
switch
C.7
Low beam light working
CAN 线
High beam light working
CAN 线
Fog light
雾灯
D.6
9
10
5
1
S6/2
9
S6/2
10
0.75L
X11
0,1
S6/2
0.75EB
X10
0.75LC
9
10
5
1
S6/3
9
S6/3
10
0.75L
X11
0,1
S6/3
0.75EB
X10
0.75KD
S6/2
5
S6/3
5
D.7
CBCU 控制单元
1.5EBD
1.5EBD
E39
1
E39
2
1.5L
E38
1
E38
2
E3a
1.5L
E38
A.7
1.5EBD
GROUND
0.75BD
0.75BD
X33L
6
X33L
1
0.75L
X33R
6
X33R
1
E9/L
0.75L
E9/R
C.50
0.75DFC
XC/3
3
0.75DFC
1.3
5.3
4.3 X12
X12/7
5
X12/7
5
X12/10
5
1. Front fog light switch
2. Rear fog light switch
GROUND
FOG light working
CAN bus
Brake light
B.10
9
5
1
S10
5
0.75L
0,1
S10
0.75LA
S6/3
S10
1
Nano BCU
0.75BA
0.75BA
X33R
3
X33R
1
0.75L
X33L
3
X33L
1
E53
0.75L
E52
E.6
0.75BA
XC/3
10
0.75BA
11.4
7.4
10.4 X12
X12/10
GROUNG
X12/7
5
Step brake pedal
S10
4
S10
2
X12/3
5
倒车灯
雾灯
C.11
S15
0.75BC
0.75BA
S6/3
BCU
0.75EA
0.75EF
X33L
5
X33L
1
0.75L
X33R
5
X33R
1
E14/L
0.75L
E14/R
C.52
0.75BC
XC/3
4
0.75BC
1.4
5.4
4.4
X12
X12/7
G
X12/10
5
REVERSE SHIFT
0.75BC
XC1
11
P
0.75BA
6.4
X12/3
4L
0.75EA
X33L
1
0.75L
X12/5
BRAKE light working
Inter light
内照明灯
30
F35
10A
XF
1
1.5 AC
0.75 AC
X53/1
1.5 AC
0.75AC
E18
0.75AC
1 2
3
0.75L
顶棚右搭铁点
0.75AC
E68L
1
2
3
L
0.75L
顶棚右搭铁点
0.75AC
E68R
1
2
3
L
0.75L
顶棚右搭铁点
2 1 4 3
0.75KA
_
+
1 2
0.75LA
A12
0.75KB
_
+
1 2
0.75LB
1.5L
顶棚左搭铁点
5(3)
6(+)
1.5AC
0.75AC
E68L
1
2
3
0.75L
顶棚右搭铁点
E15R
0.75AC
E68L
1
2
3
0.75L
顶棚右搭铁点
E15R
CBCU控制单元
B.13
0.75LC 0.75LC
0.75LC 0.75LC
0.75L 0.75L
S16 S17
X85/2
0.75LC
X53
3
0.75LC
30
Steering light
转向灯
1
2
3
2
56a
56b
56
15/1
X36/4
0.75CD
C.6
X36/2
X36/1 X36/3
0.75L
L
S3
X36
8
L O R
49a
BCU
X36
7
X36
6
0.75GA
0.75GF
C.9 C.10
0.75GA
E26R
1
0.75L
驾驶室中部搭铁点
E.4
X60
6
0.75GA
E26R
1
E26R
2
1.5L
E26R
1
0.7GF
0.75L
E.5
0.75GF
E26L
1
E26L
1
X60
7
E26L
2 0.75GF
0.75GF
E3
2
E3
1
0.75L
X33L
2
X33L
1
E10
0.75L
E54
F.7
0.75GF
X33L
1
X12/10
5
E3
1
XC3
8
0.75GF
X12
1.5L
驾驶室左部搭铁点
0.75GA
0.75GA
E4
2
E4
1
0.75L
X33R
2
X33R
1
E12
0.75L
E55
F.2
0.75GA
X33R
1
X12/7
5
E3
1
XC3
5
0.75GA
X12
1.5L
STEERING LIGHT WORKING
WIPER
BCU
X35
4
J
O J I II
X35
8
X35
2
X35
3
0.75BKL
53b
53 31b 56
X35
6
X35
1
0.75BD
D.26 D.24
0.75BKL
D.25
0.75BKD
1.5BKC
M
53
31
53a
0.75BF
1.5BF
1.5L
驾驶室左部搭铁点
XB
3
F21
15A
86
85
30
5
K19
87
30
15
0.75LFE
D.27
53b
31b
53a
M2
3
1.5BF
M2
M2
5
1.5BKD
1.5BF
XF
4
F21
15A
1
2
3
K10
5
B.24
HORN
BCU
B.23
驾驶室左部搭铁点
0.75FC
Y88
2
3
5
1
K6
2
30
XD
5
F8
15A
1
2
3
K15
5
B.18
Y88
1
Y88
0.75L
XD
3
1.5FA
0.75KC
XC
7
XC
8
0.75KA
AC
19
1.5I
16
0.75EB
5
1.5A
17
0.75KC
7
0.75L
11
0.75FA
12
0.75FB
1
0.75AB
23
0.75FC
14
0.75DF
24
0.75CF
22
0.75GA
2
0.75DA
15
0.75AC 0.75BA
3
0.75KB
20
0.75CA
13
0.75KA
21
0.75KE
9
A300
X73
1
X73
2
1.5I 1.5I
p
XC1
15
1.5I
1.5I
0.75EB
Speed C
2.5A
X73
3
2.5BA
X78
1
2.5A
M7
1
2.5A
M
M7
X78
6
X78
3
M7
1
2.5L
2.5L
X78
4
0.75L
2.5L
2.5L
X73
4
0.75L
B10
1
B10
2
B10
0.75L
B11
1
B11
2
B11
1# motor
X75
1
X75
3
X75
5
X75
6
X75
8
X75
2
0.75L
wind
2#motor
X76
1
X76
3
In-out
model
3#motor
X77
1
X77
3
X77
5
X77
6 X77
8
X77
2
0.75L
Water
valve
Differential
lock
差速锁
C.20
9
10
5
1
S6/8
9
S6/8
10
0.75L
X11
0,1
S6/8
0.75EB
X10
0.75BL
9
10
5
1
S6/9
9
S6/9
10
0.75L
X11
0,1
S6/9
0.75EB
X10
0.75EA
S6/8
5
S6/9
5
C.30
BCU
0.75L
电瓶负极
A.5
0.75BFC
XC2
4
0.75BFC
Y4
0.75L
电瓶负极
A.1
0.75BFA
XC2
1
0.75BFA
Y3
SENSOR
差速锁
D.11
电源
A
信号
B
0.75KD
0.75LK
B4
C
NANOBCU
0.75N
地线
D.2 D.3 D.4 D.21
0.75N 0.75N 0.75N
0.75N
1.5N
D.12
电源
A
信号
C
0.75LG
0.75KD
B5
B
0.75N
地线
D.16
电源
A
信号
C
0.75LD
0.75KD
B1
B
0.75LN
地线
0.75KD
XC1
6
D.31
XC1
2
0.75KD
E air pressure sensor
Oil pressure sensor
0.75N
XC1
17
1.5LN
差速锁
Nano bcu
D.2 D.3 D.4 D.21
0.75N 0.75N 0.75N
0.75N
1.5N
0.75LN
0.75LN
B.14
安全带锁止信号开关
XC1
17
1.5LN
X60
3
驾驶室中部搭铁点
1.5L
X60/2
0.75L
S28
0.75KB
B.17
S31
0.55MPa
P
0.75L
0.75KA
C.17
P
0.75L
Assist air pressure
sensor
0.55MPa
S30
驾驶室左/右搭铁点
弹簧储能信号开关
0.75LB
D.13
XC1
14
0.75LB
B7
1
B7
2
B7
Fuel level
0.75HB
D.15
XC1
12
0.75HB
B6
1
B6
2
B6
0.75LN
0.75LN
AIR pressure sensor
CAN
Coolant temperature sensor
CAN
Ⅰ. Electrical schematic diagram of complete vehicle
1. Description of schematic diagram
The schematic diagram for complete vehicle electrical devices is very
important to facilitate the maintenance work. Especially for difficult issues,
the serviceman need circuit diagram to target the cause of malfunction and
then find the solution based on actual condition. Therefore, the first class for
repair is to familiarize the schematic diagram of complete vehicle electrical
devices.
The circuit of complete vehicle adopts single wire system (08 version chassis
electrical devices employ double wire system) to control the positive pole, its
nominal voltage is 24V, and the wire color is denoted by capitalized English
letter, and the corresponding relation between letter and color is described as
below:
Letter A B C D E F G H I K L M N
Color Red Black White
Yell
ow
Grey Green Purple Orange Blue
Light
blue
Brown
Flat
copper
Pink
Electrical Symbols (1):
relay fuse Main battery switch
Motor Battery Generator
Diode Horn Solenoid valve
Elementary knowledge
Electrical Symbols (2):
Key switch Light diode mechanical switch
rocker switch Ground wire
Electron sensor Lamp Compress air switch
(3):
inductance electromagnetic clutch heater
CAN bus Stand for 4 inset block
7pin
Wire connect to connector
1.5 show CSA(cross sectional area)
Page 19 mark4 AGC shows color inset block pin 1
HOWO circuit diagram book
Click picture
Method
of repair
electrical
system:
Knowledge of electrical system
Know the position of each parts
With the right tools
Collect experience
structure
37%
position
27%
tools
18%
experience
18%
Method of repair electrical system
position
structure
37%
position
27%
tools
18%
experience
18%
Method of repair electrical system
整车线束图
整车线束图
structure
37%
position
27%
tools
18%
experience
18%
Method of repair electrical system
tools
Thank you!

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