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State University of New York at Albany
College of Nanoscale Science and Engineering
Hexagonal Boron Nitride: Ubiquitous Layered Dielectric
for Two-Dimensional Electronics
Nikhil Jain
A THESIS SUBMITTED IN PARTIAL FULFILLMENT OF THE
REQUIREMENTS FOR THE DEGREE
Doctor of Philosophy
ALBANY, NEW YORK
April 2015
i
ABSTRACT
Hexagonal Boron Nitride: Ubiquitous Layered Dielectric for Two-
Dimensional Electronics
Hexagonal boron nitride (h-BN), a layer-structured dielectric with very similar crystalline
lattice to that of graphene, has been studied as a ubiquitous dielectric for two-dimensional
electronics. While 2D materials may lead to future platform for electronics, traditional thin-film
dielectrics (e.g., various oxides) make highly invasive interface with graphene. Multiple key
roles of h-BN in graphene electronics are explored in this thesis. 2D graphene/h-BN
heterostructures are designed and implemented in diverse configurations in which h-BN is
evaluated as a supporting substrate, a gate dielectric, a passivation layer, or an interposing barrier
in “3D graphene” superlattice. First, CVD-grown graphene on h-BN substrate shows improved
conductivity and resilience to thermally induced breakdown, as compared with graphene on
SiO2, potentially useful for high-speed graphene devices and on-chip interconnects. h-BN is also
explored as a gate dielectric for graphene field-effect transistor with 2D heterostructure design.
The dielectric strength and tunneling behavior of h-BN are investigated, confirming its robust
nature. Next, h-BN is studied as a passivation layer for graphene electronics. In addition to
significant improvement in current density and breakdown threshold, fully encapsulated
graphene exhibits minimal environmental sensitivity, a key benefit to 2D materials which have
only surfaces. Lastly, reduction in interlayer carrier scattering is observed in a double-layered
graphene setup with ultrathin h-BN multilayer as an interposing layer. The DFT simulation and
Raman spectral analysis indicate reduction in interlayer scattering. The decoupling of the two
graphene monolayers is further confirmed by electrical characterization, as compared with other
ii
referencing mono- and multilayer configurations. The heterostructure serves as the building
element in “3D graphene”, a versatile platform for future electronics.
iii
ACKNOWLEDGEMENTS
Firstly, I would like to express my sincere gratitude towards my advisor, Dr. Bin Yu. In
the five years that I have worked with Dr. Yu, I have always been amazed with how his approach
to research is so simple and yet so effective. He would always say, “Work smart, not hard” and
“always try to dig deeper than what is apparent”. These two statements of his became guiding
principles for me over the years. He was always inspiring in his mentorship and allowed me to
think creatively. He made me learn the skill of identifying the exact problem to figure out the
appropriate solution. I am also grateful to the NSF and SRC for their financial support.
I would like to thank Dr. Bhaskar Nagabhirava and Dr. Tianhua Yu for their guidance
and support during my initial days at CNSE. It was the skills I learned from them that allowed
me to become independent in my research. Dr. Tanesh Bansal, during his time in our group,
helped me realize that a committed approach to any problem has the potential to bring about an
answer. I want to acknowledge the procedures I learned from Eui Sang Song that helped me
immensely in my research. I want to specially thank Dr. Mariyappan Shanmugam for the
insightful lunch time discussions which always helped me decide my next step. I have enjoyed
working with Dr. Fan Yang and Christopher Durcan during my time at CNSE. But the one
person from our group who deserves the biggest acknowledgement is Robin Jacobs-Gedrim.
Robin and I joined the program together and have been partners-in-crime throughout these five
years. Countless hours that we spent together talking science, life, philosophy, sports and pretty
much everything under the sun allowed this experience to be very humane and enjoyable. There
are many other people at CNSE who have helped, supported and guided me. The entire CNSE
student and faculty community has always been very supportive and friendly. I take away many
happy memories from being part of this institution.
iv
Throughout these last five years, I was involved as a volunteer faculty with the Art of
Living Foundation, organizing and teaching many self-development programs with my volunteer
group under the guidance of its founder, Sri Sri Ravi Shankar. The wisdom and knowledge that I
keep learning from him has been hugely responsible for my mental well-being and happiness.
Through the Art of Living Foundation, I have had a family-like atmosphere throughout my time
in Albany, for which I am deeply grateful. Over the last five years, I have also had the pleasure
of being deeply associated with the Interfaith Center at UAlbany where Donna Crisafulli has
been a dear friend throughout.
I would also like to extend my sincere thanks to Dr. Robert Jones, my research advisor
during my Master’s degree at the University of Cincinnati. I found myself having a headstart in
the Ph.D. program, largely due to the expert training I had received from Dr. Jones. Many other
friends I made in Cincinnati are a big part of my life and I can’t thank them enough for bringing
such wonderful perspectives to my life.
It would be safe to say that I would not have dreamed of getting through this degree
without the encouragement and support of my family. My parents, and my sister Sonali have
made me the person I am today. My brother-in-law, Sameer has always been a guiding force.
Lastly, my friend Charu deserves a special mention for being a bedrock in my life through these
five years.
v
CONTENTS
Abstract………………………………………………………………………….…... i
Acknowledgements…………………………………………………………………. iii
Contents……………………………………………………………………………... v
List of Figures and tables…………………………………………………………… ix
Chapter 1 – Introduction…………………………………………………………… 1
1.1 Introduction to 2-D materials 1
1.2 Classification of 2-D materials 5
1.2.1 Layer thickness/electronic structure based approach 5
1.2.2 Material extraction technique based approach 6
1.2.3 Conduction properties based approach 8
1.3 Extraordinary properties in 2-D materials 8
1.3.1 Novel phenomena in graphene 9
1.3.2 Hexagonal boron nitride and its properties 10
1.3.3 Other 2-D materials 11
1.4 2-D materials based heterostructures 12
1.4.1 Limitations of 2-D heterostructures 14
1.5 Motivation for current work 15
Bibliography 17
Chapter 2 – h-BN: Substrate for Graphene………………………………………. 40
2.1 Introduction 40
2.2 Experimental methods 41
2.2.1 Synthesis of CVD graphene 41
2.2.2 Graphene transfer 42
vi
2.2.3 Sample fabrication 43
2.3 Results and Discussion 44
2.3.1 Material analysis 44
2.3.2 Electrical analysis 45
2.3.3 Reliability enhancement 48
2.4 Conclusions 52
Bibliography 53
Chapter 3 – h-BN: Gate Dielectric………………………………………………… 55
3.1 Introduction 55
3.2 Experimental methods 56
3.2.1 Locally-buried metal-gate formation 56
3.2.2 Graphene/h-BN FET fabrication 57
3.2.3 Raman and atomic force microscopy (AFM) Characterization 59
3.3 Results and Discussion 61
3.3.1 Electrical stressing-induced effects 61
3.3.2 Thin h-BN multilayer: dielectric behavior 65
3.3.3 Graphene/h-BN FET: Performance enhancement 69
3.4 Conclusions 71
Bibliography 72
Chapter 4 – h-BN: Passivation Layer……………………………………………... 74
4.1 Introduction 74
4.2 Experimental details 75
vii
4.2.1 Two-dimensional layer transfer method 75
4.2.2 Device fabrication 76
4.3 Results and Discussion 78
4.3.1 Environmental desensitization 78
4.3.2 Mobility preservation 80
4.3.3 Reliability enhancement 81
4.4 Conclusions 83
Bibliography 85
Chapter 5 – h-BN: Intercalation Layer in Graphene Multilayer System………. 88
5.1 Introduction 88
5.2 Experimental methods 90
5.2.1 Fabrication process 90
5.3 Sample characterization and analysis 92
5.3.1 Material characterization 92
5.3.2 Density function theory analysis 94
5.3.3 Raman spectrum analysis 95
5.4 Electrical measurements 101
5.4.1 Performance enhancement 101
5.4.2 Reliability improvement 105
5.4.2.1 Breakdown current and power density 105
5.4.2.2 Lifetime reliability analysis 107
5.5 Conclusions 109
viii
Bibliography 111
Chapter 6 – Conclusions and future directions…………………………………... 114
6.1 Project summary 114
6.2 Future directions 115
List of Publications 117
ix
LIST OF FIGURES AND TABLES
Figure 1.1: A brief history of graphene-based materials.
Figure 1.2: An overview of graphene-based nanomaterials. Graphene can be wrapped into OD
fullerenes (leftmost), rolled up into 1-D nanotubes (middle) or stacked into 3-D graphite (far
right).
Figure 1.3: Band structure of mono-, bi- and tri- layer graphene.
Figure 1.4: A typical FET structure using 2-D materials.
Figure 2.1: CVD furnace set-up used for graphene growth.
Figure 2.2: Graphene transfer process (from as-grown on Cu to target substrate).
Figure 2.3: Fabrication process for creating graphene FET/interconnect device on h-BN
Figure 2.4: SEM image of the fabricated sample - patterned graphene on h-BN.
Figure 2.5: Measured Raman spectrum of monolayer graphene on h-BN.
Figure 2.6: Measured graphene resistivity as a function of back-gate voltage for three
material systems: CVD graphene on h-BN, CVD graphene of SiO2, and exfoliated
graphene on SiO2. Significant improvement is seen in graphene on h-BN.
Figure 2.7: Extracted carrier mobility as a function of carrier concentration for the three
types of graphene devices.
x
Figure 2.8: Breakdown characteristics of the three fabricated samples with different
material configurations. Measured I-V curve showing the critical point of permanent
breakdown in graphene (where the current drops abruptly).
Figure 2.9: Power density at breakdown for the three samples.
Figure 2.10: Impact of electrical annealing on graphene electrical conduction. Graphene
sheet resistance at zero substrate bias, RSH@VG=0V as a function of annealing DC
voltage for all three samples.
Figure 2.11: Impact of electrical annealing on graphene electrical conduction. Effect of
annealing voltage on sheet resistance, RSH, of CVD graphene on h-BN.
Figure 3.1: Schematic shows key steps in the fabrication of the buried TiN gates
Figure 3.2: The schematic shows the isometric and the side-view of the buried-gate
graphene transistor.
Figure 3.3 Scanning Electron Microscope micrograph of the fabricated device with the
dashed lines showing the locations of the graphene channel (white dashed line) and h-BN
(black dashed line), respectively.
Figure 3.4: Raman spectrum showing the signature peaks for the h-BN multilayer and
the graphene monolayer.
Figure 3.5: AFM data showing a line scan profiling along the vector marked in the image
(seen in the inset). The actual h-BN multilayer thickness is the sum of step height from
graphene to the left-over h-BN nanosheet (after O2 plasma etching) and the step height
from the left-over h-BN nanosheet to substrate.
xi
Figure 3.6: Thermal annealing in graphene. Improvement in drain current vs. drain
voltage after thermal anneal (pre-anneal data shown in the inset.)
Figure 3.7: Thermal annealing and breakdown in graphene. (a) Improvement in drain
current vs. drain voltage after thermal anneal with pre-anneal data shown in the inset. (b)
Graphene permanent breakdown occurs, as 15V source-drain voltage is applied.
Graphene channel length is 750 nm.
Figure 3.8: Total device resistance vs. gate voltage showing improvement in the
graphene channel conductance, after the sample was electrically stressed at varying
voltages.
Figure 3.9: The reduction in contact resistance vs. stressing voltage.
Figure 3.10: The schematic of the metal/h-BN/metal structure used for studying the
dielectric properties of h-BN.
Figure 3.11: Current density (JG) is plotted against the applied gate electric field, showing the
leakage current density increases from 10 µA/cm2
to 0.1 A/cm2
at the critical dielectric strength
of ~4 MV/cm for a gate area of 10-9
cm2
. It should be noted that leakage current stays in the nA
level until an electrical field of 15 MV/cm is reached.
Figure 3.12: Dependence of the transition voltage (Vtrans) on h-BN physical thickness showing
Critical Dielectric Strength of ~3.4 MV/cm.
Figure 3.13: Resistivity (ρ) of graphene vs. gate voltage, showing the impact of electrical
annealing.
xii
Figure 3.14: Measured carrier mobility vs. vertical effective electric field for three different
channel/substrate material systems, i.e., CVD-grown monolayer graphene (MLG) on h-BN,
exfoliated monolayer graphene (Ex-MLG) on SiO2 and CVD-grown monolayer graphene on
SiO2. It is noted that the carrier mobility is ~20,000 cm2
/V·s at an effective field of 5 × 105
MV/cm.
Figure 4.1: Schematic representation of the process flow for the assembly of h-BN/monolayer
graphene/h-BN heterostructure, including layer transfer process for h-BN top passivating layer
on the pre-fabricated graphene/h-BN interconnect wire structure.
Figure 4.2: Schematic cross-section view of the h-BN/graphene/h-BN heterostructure used in
this experiment.
Figure 4.3: Optical microscope image (with 50X magnification) showing the top-view of a
graphene interconnect wire with the bottom h-BN “substrate” layer shown by red dashed line,
graphene sheet by a black dotted line, and the top h-BN passivation layer by a white dashed line.
Figure 4.4: Measured R-VBG characteristics of the h-BN/graphene and h-BN/graphene/h-BN
heterostructure-based interconnect wires in both ambient (air) and vacuum conditions.
Figure 4.5: (a) Measured R-VBG characteristics of the h-BN/graphene and h-BN/graphene/h-BN
heterostructure-based interconnect wires in both ambient (air) and vacuum conditions. (b) Metal-
to-graphene contact resistance in different heterostructure and testing condition, as extracted
from the measured R-VBG characteristics shown in (a).
xiii
Figure 4.6: Measured carrier mobility as a function of the applied electric field for graphene
interconnect wire samples in both pre-encapsulation and post-encapsulation configurations.
Slight degradation is observed after the assembly of the top h-BN passivation layer.
Figure 4.7: Measured current density in graphene device as a function of the applied voltage for
three different configurations, SiO2/graphene (green color), h-BN/graphene (red color) and h-
BN/graphene/h-BN (black color). Increased breakdown voltage and maximal current density are
observed for the encapsulated graphene.
Figure 4.8: Power-dissipation density at breakdown for the encapsulated graphene in
comparison with the other two configurations, i.e. graphene/SiO2 and graphene/h-BN. The PBD
of encapsulated graphene exhibits ~90% increase from that of graphene/h-BN and 10 times that
of the graphene/SiO2 structure.
Figure 5.1: Schematic view of the fabrication process to make dual-layer graphene
heterostructure with a thin h-BN layer sandwiched in-between.
Figure 5.2: The atomic-lattice schematic of the double-layered graphene structure separated by
an intercalating h-BN multilayer.
Figure 5.3: The schematic tilted-view of the graphene/h-BN/graphene heterostructure.
Figure 5.4: The SEM image showing the fabricated graphene/h-BN/graphene heterostructure
with two probing contacts (Ti/Au). Here the dash-dotted lines show the edges of the plasma-
etched graphene ribbon for eye-guiding purpose.
Figure 5.5: Schematic representation of the metal contact to the DLG heterostructure.
xiv
Figure 5.6: The density-functional-theory simulation results of the E-k dispersion
relationship in four different configurations: (A) monolayer graphene, (B) AB Bernal-
stacked bilayer graphene, (C) double-layered graphene with an intercalating h-BN
monolayer, and (D) double-layered graphene with an h-BN multilayer (22 nm thick).
Figure 5.7: Raman spectra of the sample before and after assembling the second
graphene layer.
Figure 5.8: Intensity ratio of the G-peak and the 2D-peak as observed in the Raman
spectra measured on micromechanically exfoliated graphene and transferred-and-stacked
CVD-grown graphene samples.
Figure 5.9: The full-width-at-half maximum of the 2D peak in the Raman spectra of
graphene with different thickness.
Figure 5.10: Lorentzian curve-fitting of the 2D peak of an exfoliated graphene shows four
components (P1-P4). The numbers in the inset are the corresponding peak values of
wavenumber.
Figure 5.11: Measured Raman spectra of graphene/h-BN/graphene heterostructure in
comparison with that of CVD monolayer graphene (1L), exfoliated bilayer graphene (e-2L), and
stacked dual-layer graphene (s-2L).
Figure 5.12: Measured electrical current density in structures with four different layered
configurations, including monolayer graphene (1L), exfoliated (AB-stacked) bilayer graphene (e-
2L), randomly-stacked bilayer graphene (s-2L), and graphene/h-BN/graphene heterostructure.
xv
Figure 5.13: Conductivity as measured in different configurations.
Figure 5.14: Measured carrier mobility for all the sample configurations as a function of
temperature.
Figure 5.15: Breakdown current density for monolayer, bilayer, and dual-layer graphene.
Figure 5.16: Extracted power density at breakdown for all the three tested samples. The
width and length dimensions for each of the tested samples are 500 nm and 4 µm.
Fig. 5.17: The impacts of electrical stressing on graphene at elevated temperature
(150C). Resistance as a function of time under constant voltage stressing at 10V.
Figure 5.18: The impacts of electrical stressing on graphene samples at elevated
temperature (150C). Measured values of time-to-failure for monolayer, bilayer, and
dual-layer graphene structures.
Table 1. Summary of the characteristic parameters measured from Raman spectra. Samples with
different layer configurations are characterized and analyzed, including CVD-grown monolayer
graphene (1L), exfoliated AB-stacked bilayer graphene (e-2L), stacked dual-layer graphene (s-
2L), and graphene/h-BN/graphene heterostructure.
Table 2: Table showing that both RG and RBN need to be high for the gap region to be in
the insulating (or OFF) state.
1
Chapter 1
Introduction
1.1 Introduction to 2-D materials
2-D materials have become highly relevant in the recent times due to their unique and
unusual properties which make them ideal for various useful applications (photovoltaics,
semiconductors, etc.) as well as a platform for studying physical phenomena that were hitherto
unexplored (Berry’s phase of massless Dirac fermions, anomalous Hall effect etc.) [1-11]. Till
very recently, 2-D materials had only been either studied theoretically as a starting point to
understand the properties of their 3-D counterparts or grown epitaxially on solid surfaces (metals
or carbides) [12, 13]. Peierls as well as Landau and Lifshitz had theorized that a purely 2-D
lattice could not be thermodynamically stable at any temperature unless it is coupled to a bulk
crystal with a matching lattice, a result highly accepted by the general community [14-16]. They
argued that the thermal fluctuations in such low-dimensional lattice systems will lead to atoms
being displaced by a distance comparable to the interatomic distances at any finite temperature
2
[17]. The theory was well supported by experimental observations on thin films where any
attempt to decrease the film thickness below a few nanometers resulted in stability concerns as
the films segregated into islands [18, 19]. As a result, while the physics of 2-D materials was
considered rich, the lack of knowledge to isolate them reliably in a lab was a major impediment
to 2-D materials based research. Gordon Walter Semenoff and David P. DeVincenzo and Eugene
J. Mele first outlined the massless Dirac equation in graphene [8, 20]. By 1970s, detailed studies
of few-layer graphite were emerging along with reports showing epitaxial growth of graphene
and hexagonal boron nitride on different substrates [21, 22]. Chemical and mechanical
exfoliation methods were employed in the 1990s to extract monolayer graphene but nothing
below 10 nm thickness could be obtained for macroscopic samples [23]. Jang and Huang
patented a technique to produce large area graphene in 2002 [24] but the latest surge in 2-D
material research can be attributed to the discovery of a simple yet effective method to
measurably produce and isolate graphene from 3-D graphite crystals in the lab by means of
micromechanical exfoliation [10]. In 2004, Andre Geim and Konstantin Novoselov at The
University of Manchester presented a technique to isolate monolayer graphene from bulk
graphite using Scotch tape. The technique itself finds its roots in the patent filed by Rutherford
and Dudman from EGC Enterprises Inc. in 2002 [25] but Geim and Novoselov are regardless
considered the pioneers in making 2-D materials research a new frontier in physics as they
proposed the possibility to extend it to all 2-D materials [1]. Indeed graphene became the first 2-
D material to exist as a high quality crystal without a matching underlying substrate lattice as
well as in a suspended configuration [26]. This was soon followed by similar reports on several
dichalcogenides, layered superconductors and graphene’s isomorphic twin, hexagonal boron
nitride (h-BN) among others [27-29]. Figure 1.1 explains a brief history of 2-D material research
3
until the point Geim and Novoselov isolated graphene in their lab. It has now been established
that since these 2-D flakes are isolated from 3-D materials, they can be considered as quenched
in a metastable state. Additionally, a strong covalent bonding prevents the thermal fluctuations
(even at elevated temperature) from generating dislocations or other crystal defects [16, 17].
Another approach attributes the stability of these 2-D sheets to 3-D warping or “wrinkle
formation” which results in a gain elastic energy while suppressing the thermal vibrations [30].
Figure 1.1: A brief history of graphene-based materials
From being a material that was not supposed to exist to being the “rising star”,
graphene has shown great potential in future generation electronics owing to its
exceptional physical properties [11, 31]. The structure of graphene shows a honeycomb
lattice of sp2
-bonded carbon atoms in layered two-dimensional form. 2-D material sheets
can also be thought of as basic building blocks for other derived nanomaterials. For
instance, graphene can be wrapped into fullerenes, rolled into carbon nanotubes or
stacked to form graphite as shown in Figure 1.2.
4
Figure 1.2: An overview of graphene-based nanomaterials. Graphene can be
wrapped into OD fullerenes (leftmost), rolled up into 1-D nanotubes (middle) or
stacked into 3-D graphite (far right). Reproduced with permission from [11],
copyright 2007, Nature Publishing Group.
As electronics makes a foray out of the fab, 2-D materials have been increasingly touted
to power the future generation chips owing to their flexible, ultrathin and robust nature allowing
for wearable devices [32]. All classes of materials, i.e., metals, semiconductors and insulators
have been identified among the family of 2-D materials and purely 2-D materials based devices
have started emerging [33]. Additionally, several research groups have already demonstrated the
reliability of these devices under the effect of bending stress [34-36].
5
1.2 Classification of 2-D materials
1.2.1 Layer thickness/electronic structure based approach
It is important to define the limit where a thin crystal can no longer be called 2-D for any
practical purposes. While this classification could be based on many different material
properties, electronic structure has been used to primarily define this distinction. For graphene,
the electronic structure is layer dependent for small layer numbers (<10). The band structure
evolves drastically with the addition of each layer, eventually becoming graphite-like for
approximately 10 layers [37, 38]. The band structure for monolayer & bilayer graphene and
trilayer graphene is shown in Figure 1.3 demonstrating this wide variety [39].
Both monolayer and bilayer graphene exhibit simple electronic spectra with no overlap
between conduction and valence bands. They can correspondingly be called gapless
semiconductors or semimetals. Since the E-k relation is linear near the Dirac point, the carriers
are massless Dirac fermions with all holes of one type and all electrons of one type. For three or
more layers, the conduction and valence bands start overlapping and consequently, carriers with
different properties emerge. Hence graphene can be classified as monolayer (1 layer), bilayer (2
layers) and few layer (3 to 10 layers). For MoS2 the bandgap is known to vary for thinner
samples and stabilizes at its bulk value for layer thickness ~ 10 nm [40]. For h-BN, a proper
distinction has not been established yet as the properties of h-BN have not been observed to
change much with layer thickness [41, 42]. Such a thickness based distinction works well for
individual materials but can’t be applied globally to all 2-D materials, since different materials
have different layer thickness and layer separation.
6
Figure 1.3: Band structure of mono-, bi- and tri-layer graphene. Reproduced with
permission from [39], copyright 2011, Nature Publishing Group.
1.2.2 Material extraction technique based approach
Another way of classifying 2-D materials is based on the technique used to obtain the
film/nanosheets. While micromechanical exfoliation was the process that introduced free-
standing 2-D sheets to the world, chemical exfoliation and material growth on top of other
substrates were already being explored to obtain thin nanosheets [43, 22]. Chemical exfoliation
is a liquid based technique where a bulk 2-D crystal is first intercalated by introducing a layer of
atoms or molecules which separate the planes of the crystal [44]. This configuration can be
viewed as individual 2-D sheets embedded in a novel 3-D material matrix. The intervening
atoms can be chosen in a way that a chemical reaction can be used to then remove them in the
7
next step leaving individual 2-D layers in a solution [45]. The solution can then be spin-coated
on a substrate and dried to obtain the layered material on a substrate. The disadvantage with this
approach is that it is an uncontrolled process and results in a wide variety of sheets with different
sizes and thicknesses [46]. Additionally, the solution leaves residues on the sample and the
sheets are generally rolled or heavily wrinkled or restacked making them unusable for device
studies. Consequently, the method has not attracted much attention recently for studies requiring
high quality monolayer 2-D nanosheets.
The method of material growth has by far emerged as the most notable upgrade in the
field of 2-D material research. While micromechanical exfoliation yields high quality flakes of
the material on any substrate, the size of these flakes is always limited to a few microns and they
appear among a wide collection of flakes with different thicknesses. Additionally, the process is
not compatible with standard semiconductor processing techniques and can’t be integrated ‘in
line’. Material growth by chemical vapor deposition (CVD) method on top of a metal substrate
and by thermal decomposition have emerged as a frontrunner recently for obtaining large-area
high-quality sheets of 2-D materials of desired uniform thickness [47-51]. This is a hot research
area currently with attempts being made to improve the material quality, domain size and film
quality running in parallel with attempts aimed at growth on a variety of unmatched substrates
[52-60]. Growth of lateral and vertical heterostructures is another direction in which active
research is being conducted [61-65]. The CVD growth method has been primarily used to grow
large sheets on a metal substrate, followed by transfer to the target substrate. However, the
transfer process is invasive, leaves unwanted residues and results on degrading the quality of the
film [66-68]. This has inspired research groups to focus on discovering novel transfer techniques
which wouldn’t depreciate the quality of the nanosheet [69-72]. Additionally, some materials
8
have only been shown to grow at temperatures around 1000ºC which is beyond the thermal
window allowed for semiconductor processing [73]. The results lately have been very
encouraging with several reports emerging in recent years demonstrating 2-D material growth on
a variety of surfaces and at lower temperatures under different growth conditions [74-79]. The
field continues to evolve very rapidly and it is expected that the research problems mentioned
above will soon be resolved to a reasonable extent.
1.2.3 Conduction properties based approach
The most common way to categorize the materials used in electronics is based on their
conductivity. In principle, this approach also uses electronic structure of the material as a
parameter for classification. Graphene, with a zero bandgap first emerged as the material of
choice for conducting as well as semiconducting applications with several reports already
demonstrating transistors and interconnects made by graphene [80-84]. Even though graphene
has a carrier concentration almost 2-3 orders of magnitude lower than what is typically seen in
metals [85], its 2-D nature allows for applications where metals fail to perform [86]. Later,
molybdenum disulfide (MoS2) was shown as a semiconductor and h-BN as a wide bandgap
insulator.
1.3 Extraordinary properties of 2-D materials
Since the isolation of high-quality sheets of 2-D materials was made possible in 2004, it
was always expected that a plethora of novel properties will emerge that are specific only to this
class of materials [2, 87-89]. The initial experimental thrust in the field of 2-D materials was
towards graphene as a lot of theoretical studies had already conjectured the possibility of some
9
very interesting physical phenomena in it. And graphene has not only lived up to the
expectations but has also thrown up new surprises from time to time.
1.3.1 Novel phenomena in graphene
Perhaps one of the most interesting properties that graphene demonstrates is that the
charge carriers in graphene are more easily described by starting with the Dirac equation as they
behave like relativistic particles moving with an effective speed of light at low energies [90-93].
The electrons and holes in graphene are consequently described as massless Dirac fermions.
Another remarkable property in graphene is that even at high carrier density (~ 1013
cm-2
), the
majority charge carriers can be tuned continuously between electrons and holes, a property
defined as ambipolar electric field effect [1, 9, 10, 94]. The fact that even under ambient
conditions this can be achieved keeping the carrier mobility in excess of 15,000 cm2
V-1
s-1
means that carriers can exhibit ballistic transport at sub-micron scale at room-temperature [95,
96]. While a high value of low temperature mobility can be seen in several materials, there is a
pronounced dependence of mobility on temperature in typical semiconductors [97-99]. Graphene
is an exception with a weak dependence on temperature allowing for high mobility even at 300K
[100]. Additionally, graphene’s carrier mobility is not adversely affected by doping as against
what is observed in some other materials with high room temperature mobility in undoped state
[101].
Another interesting effect in graphene is that in its monolayer form, the Quantum Hall
Effect spectrum is shifted by a factor of ½ due to the existence of a quantized level at zero
energy which is shared by electrons and holes [9]. The same effect can also be described as
coming from Berry’s phase, a geometrical phase of π appearing as a result of coupling between
10
pseudospin and orbital motion [94, 102]. In bilayer graphene, the plateaus are not shifted by a
factor of ½ but the plateau for zero Hall conductivity is missing [103-105]. By introducing
doping in bilayer graphene (electrostatic or chemical), the neutrality point can be shifted to a
different gate voltage, thereby introducing an electronic bandgap [106, 107]. This ability to
introduce a tunable bandgap in bilayer graphene has attracted considerable interest from device
scientists to make graphene based FETs [108].
An important observation in graphene is that under zero-field configuration, reducing the
temperature doesn’t lead to a metal-insulator transition unlike other metallic materials. Instead a
minimum conductivity in the range of 4e2
/h is observed retaining the metallic state [109].
Overall, graphene has shown to be a very interesting material for observing physical principles
that were only known to theoretical physicists so far. Graphene research has placed 2-D
materials on the ITRS roadmap and even though arriving late on the scene, they have emerged as
frontrunners to not only potentially displace the other materials (3-D, 1-D and 0-D) from many
of their traditional applications but also make possible devices that were so far not even
cognized.
1.3.2 Hexagonal boron nitride and its properties
Hexagonal boron nitride (h-BN) is an isomorph of graphene with a similar hexagonal
layered structure. Weak Van der Walls bonds keep the layers sticking together. There is only a
small lattice constant mismatch (∼1.7%) with graphene in h-BN [41]. Hexagonal boron nitride is
a chemically inert material, and its layered crystalline structure allows for an atomically smooth
surface that is free of dangling bonds. Additionally, h-BN is a wide bandgap insulator (EG = 5.97
eV) and a medium-K dielectric (ε ≈ 4) along with demonstrating a high value of thermal
11
conductivity [110]. As a dielectric, the electrons find it easy to penetrate through thinner sheets
of h-BN making the tunnel barrier very small [111]. In hardness and density, it is similar to
graphene and is used as a dry lubricant at high temperatures due to a very high thermal stability
of h-BN up to 1000ºC in air and 1400ºC in vacuum. It is mostly isolated using the Scotch-tape
technique even though some advancements have been made towards obtaining high-quality films
of layered h-BN by CVD method [112-115]. Intercalation based method is also shown to work,
however, the challenges seen with graphite intercalation are only enhanced in h-BN making it an
undesirable process for extraction [116-118]. Because of very different structure within the basal
planes and between them, many properties of h-BN are highly anisotropic, i.e. hardness,
electrical and thermal conductivity among others [119, 120]. Recently, 2-D h-BN sheets have
been shown to be proton conductors making them attractive for applications like fuel cells [121].
When acting as a substrate, h-BN helps to suppress the rippling effect in graphene [122]. Since
graphene conduction is adversely affected because of scattering originating from the resonance
of its carriers with the substrate phonons, it is critical that h-BN’s optical phonon energy is twice
that of SiO2 which results in lesser scattering related transport degradation [123]. High thermal
conductivity of h-BN allows it to act as a heat sink thereby reducing heat-induced failure and
improving power dissipation at breakdown in graphene [124].
1.3.3 Other 2-D materials
Apart from graphene and hexagonal boron nitride, most other 2-D materials currently
known as transition metal dichalcogenides (TMDs), the most common of whom is molybdenum
disulfide or MoS2. Just like graphite and h-BN crystals, MoS2 is also used as a lubricant due to
its low friction coupled with robustness [125]. MoS2 can be obtained by any of the three major
12
methods, namely, mechanical exfoliation, chemical intercalation and CVD growth using
molybdenum compounds and elemental sulfur [126-131]. However unlike graphene and h-BN,
the layers of MoS2 are not planar. Instead it is an interconnected network of trigonal prisms
where Mo atoms are sandwiched between S atoms [132]. While bulk MoS2 has an indirect
bandgap, the bandgap of 2-D MoS2 is higher, has a numerical dependence on layer thickness and
is direct in nature [133]. This makes MoS2 a sought after candidate for transistors and
photodetectors [132, 134-140]. It has been predicted that such transistors would have a high
ON/OFF ratio such that the power consumption in OFF state can be reduced by ~ 5-6 orders of
magnitude [141]. There are some reports of using MoS2 for pH and biosensing applications [142-
146].
Other 2-D materials of interest include WS2, MoSe2, WSe2, SbTe, InSe, BiSe among others
[147-154]. They have many common physical properties with graphene due to their 2-D layered
nature. In many other ways they are similar to MoS2 being chalcogenides or dichalcogenides.
They have been explored for their use in solar cells as well as a surfeit of other applications
including Li-ion batteries and solid-state refrigerators [155-157]. Most of these materials are
semiconductors and have been a subject of intense research in the last few years particularly for
applications in the field of semiconductor technology, photodetectors and solar cells. Some of
these materials can also be classified as topological insulators, a field that is very interesting
however beyond the scope of this work [158-160].
1.4 2-D materials based heterostructures
To study the utility of 2-D materials for electronic applications, we look at the way they
could be integrated in making the three primary components on a chip, i.e. a logic performing
13
element (FET), wires and connections (interconnects and vias) and information storage memory
cells. These circuit elements in turn require certain specific properties in the materials being used
to fabricate them. For instance, an FET requires a semiconducting channel, an insulating gate
dielectric and conducting contact pads to act as source and drain electrodes (Figure 1.4).
Figure 1.4: A typical FET structure using 2-D materials. Reproduced with
permission from [33], copyright 2013, American Chemical Society.
Traditionally, the research in 2-D materials has been aimed at studying simple device
architectures on the SiO2 substrate, the material used by Geim and Novoselov in their study. The
goal was either to explore novel properties of these materials or to showcase functional
prototypes of circuit components. A particular thickness of SiO2 is needed to view monolayer 2-
D materials adhered to the substrate based on the Fresnel diffraction properties at the interface.
For graphene this thickness is 100 nm and 300 nm [11]. For the purpose of chip components,
graphene has emerged as a strong candidate to replace some of the existing materials mainly
because most research in the field of 2-D materials has been done with graphene. Although a 2-D
metal is yet to be found, graphene, a semi-metal, has been explored as a possibility in certain
configurations. Additionally, several approaches to introduce a bandgap in graphene have also
14
been explored to use it as a semiconductor [161-165]. Graphene derived materials have also been
studied for their insulating/semiconducting properties [166-172].
1.4.1 Limitations of 2-D heterostructures
As promising as it is, there are also some major concerns with graphene that need to be
addressed before it can replace anything on a chip. Firstly, due to its atomically thin nature, and
availability of Π electrons at both its surfaces, graphene is extremely sensitive to its dielectric
environment [26, 173-176]. One of the requirements for graphene to make its way in to a fab is
that it should be compatible with traditional semiconductor manufacturing processes. This
includes being able to make non-invasive interfaces with dielectrics. Typically, many dielectrics
found on chips, primarily SiO2. However, severe degradation in graphene’s properties (e.g.,
carrier mobility and current density) has been demonstrated as an adverse effect of the SiO2-
graphene interface [177-181]. Secondly, the method of isolating graphene by micromechanical
exfoliation only yields randomly oriented flakes with size in few microns. Wafer scale
production of high quality uniform graphene sheets has been attempted by chemical vapor
deposition (CVD) method. While its inherent high carrier mobility, the biggest advantage that
graphene has over other materials, is severely compromised in CVD graphene, it is nevertheless
a step forward in introducing “graphene in the line” [182]. Thirdly, graphene doesn’t have a
bandgap making the on-off ratio in a graphene FET very small and rendering it unsuitable in its
pristine form for making logic switches. This restricts the use of graphene to radio frequency
(RF) circuits where on-off ratio is not a strict requirement but high mobility is desired [183-185].
Nanoribbons made from graphene and functionalization/doping through various chemical
pathways have been studied as a way to introduce bandgap but result in further degradation in
15
mobility [186-188]. Additionally, graphene suffers from low carrier concentration making it an
unsuitable candidate to replace metals on the chip [189]. Bilayer graphene provides a pathway
for solving the bandgap and carrier concentration issue as a bandgap can be introduced by a
transverse electric field in bilayer graphene and it also has twice as much current cross section as
monolayer graphene [190]. However mobility in bilayer graphene is considerably lower and the
trade-off makes bilayer graphene unattractive [191]. More detailed discussions on these and
other issues will be included subsequently in the later sections of this document wherever
relevant. Despite showing a lot of promise, the above mentioned issues have limited the
performance and reliability of graphene enabled 2-D heterostructures.
1.5 Motivation for Current Research
Graphene is being actively pursued as the industry looks towards post-Cu and post-Si
technologies. The ITRS Roadmap predicts that by the year 2020, on-chip interconnect wire
width will be scaled down to 22 nm, while current density will reach 5.8×106
A/cm2
[192].
Copper-based interconnects will no longer be able to support such a high current density due to
carrier scattering at both material interfaces and grain boundaries [193]. Also, electromigration
and thermal-induced failure cause reliability issues at ultra-scaled dimensions [194, 195].
Recently, graphene has emerged as a candidate of the “Cu replacement” material [196].
Graphene exhibits excellent thermal conductivity [197], electromechanical robustness [198],
high breakdown current density (> 108
A/cm2
) [199], and immunity to electromigration [200] due
to its strong sp2
-bonded carbon lattice.
In addition to being a potential interconnect material, graphene has also been explored as a
contact electrode in FETs and solar cells. Further, graphene based heterostructures have emerged
16
as transistors. However, as discussed earlier, while graphene in its pristine form can be very
useful for many applications, there is severe degradation in its properties when it comes in
contact with another material. h-BN is an isomorph of graphene with a similar hexagonal layered
structure. In both the materials, weak Van der Walls bonds keep the layers sticking together and
there is only a small lattice constant mismatch (∼1.7%). Hexagonal boron nitride is a chemically
inert material, and its layered crystalline structure allows for an atomically smooth surface that is
free of dangling bonds. Compatibility issues with current dielectrics in the semiconductor
industry is presenting probably the biggest challenge to 2-D electronics. In addition to being a
substrate, a gate dielectric and a passivating layer, a dielectric performs many other functions on
a chip like screening different conducting channels from each other to avoid scattering/crosstalk
losses among others. This project is aimed at studying hexagonal boron nitride as a universal
dielectric for 2-D electronics. We study a variety of device prototypes using graphene/h-BN
heterostructures to establish the utility of h-BN as an ideal nearest neighbor for graphene.
17
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Ray, G. W.; Wong, S. S. Microstructure and Reliability of Copper Interconnects. IEEE
Transactions on Electron Devices 1999, 46, 1113–1120.
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[194]Wang, P.-C.; Filippi, R. G. Electromigration Threshold in Copper Interconnects. Applied
Physics Letters 2001, 78, 3598–3600.
[195]Park, Y.-B.; Mönig, R.; Volkert, C. A. Thermal Fatigue as a Possible Failure Mechanism
in Copper Interconnects. Thin Solid Films 2006, 504, 321–324.
[196]Chen, X.; Akinwande, D.; Lee, K.-J.; Close, G. F.; Yasuda, S.; Paul, B. C.; Fujita, S.;
Kong, J.; Wong, H. P. Fully Integrated Graphene and Carbon Nanotube Interconnects for
Gigahertz High-Speed CMOS Electronics. IEEE Transactions on Electron Devices 2010,
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Current-Induced Reliability Limit. IEEE Electron Device Letters 2010, 31, 1155–1157.
40
Chapter 2
h-BN: Substrate for Graphene
2.1 Introduction
Electrical properties of graphene are critically impacted by the substrate material [1-7].
Degradation of conductivity in graphene on SiO2 was reported, up to several orders of magnitude
lower from its intrinsic value. In addition, considerable loss is also observed in carrier mobility
[8]. From a reliability standpoint, graphene undergoes breakdown even at low voltage stress
when using electrical annealing approach to improve graphene quality [9, 10]. We have studied
h-BN as a new substrate material for graphene FETs and interconnects. In this section, we
investigate key performance metrics of CVD graphene devices on h-BN such as electrical
resistivity, carrier mobility, and breakdown power density, as well as the impact of electrical
annealing on wire conduction and reliability.
In reference to IEEE copyrighted material which is used with permission in this thesis, the IEEE
does not endorse any of University at Albany’s products or services.
© 2012 IEEE. Reproduced, with permission, from N. Jain, T. Bansal, C. Durcan & B. Yu, Graphene-Based
Interconnects on Hexagonal Boron Nitride Substrate, IEEE Electron Device Letters, May 2012
41
2.2 Experimental Methods
2.2.1 Synthesis of CVD graphene
Graphene monolayer was grown on the surface of Cu foils using methane (CH4) as the
precursor at an elevated temperature (1000°
C) in an LPCVD chamber [11] as shown in Figure
2.1. A 25 µm thick copper foil was cut into strips (1 cm × 4 cm) and cleaned by dipping in acetic
acid (CH3COOH) for 15 minutes. This removes organic impurities and native oxide from the
surface. Afterwards, the Cu strips were loaded into the growth chamber and annealed at 1000C
in an Ar (80sccm) + H2 (4.5 sccm) environment. Graphene is grown using CH4 (20 sccm) as
carbon precursor in an environment of Ar (180 sccm) +H2 (4.5 sccm) at 1000C for 30 minutes.
At an elevated temperature, Cu acts as a catalyst for the breakdown of methane into carbon and
hydrogen. While hydrogen is pumped out of the chamber, carbon atoms arrange themselves on
the surface of Cu. Since Cu has the same lattice constant as graphene, the atoms arrange
themselves into domains of graphene. These domains keep growing in size until they join to
become a monolayer of graphene. The solubility of carbon in copper is negligible and once the
surface is covered, copper isn’t available to catalyze the reaction anymore making this a surface-
limited growth. As can be expected, grain boundaries in graphene affect the carrier transport in
graphene adversely. Growth engineering involves controlling the conditions (flow rates, growth
time, temperature and pressure) to facilitate the growth and surface treatment to increase the size
of graphene domains. More details on graphene growth can be found in this paper by Ruoff et al
[11].
42
Figure 2.1: CVD furnace set-up used for graphene growth
2.2.2 Graphene transfer
Figure 2.2: Graphene transfer process (from as-grown on Cu to target substrate)
The Cu-graphene stack as obtained after the growth was then covered by a thick layer of
PMMA by spin-coating the polymer. This is followed by Cu etching by iron chloride (FeCl3).
43
The graphene on PMMA was cleaned repeatedly in DI water and then transferred onto the target
substrate. Heating the substrate at 90°
C for 3 minutes helped to remove absorbents and enhance
adhesion between graphene and h-BN. Polymer PMMA was removed by acetone. The overall
process is shown in Figure 2.2.
2.2.3 Sample fabrication
Figure 2.3: Fabrication process for creating graphene FET/interconnect device on
h-BN
Thin flakes of h-BN were exfoliated on p-doped Si substrates with 70nm of thermal oxide
on top for good optical contrast while identifying the flakes through the optical microscope
(Olympus BX60M). This is followed by graphene transfer as explained in Section 2.2.
Subsequent to the transfer, graphene is patterned using a PMMA/HSQ bilayer e-beam resist
44
stack. First a layer of 100 nm PMMA is coated on the sample, followed by application of a 30
nm thick layer of HSQ. Here electron-beam lithography was used to pattern the HSQ followed
by developing in CD-26 solution. The O2 plasma-based RIE is then used to etch away uncovered
PMMA and unwanted graphene. The remaining PMMA acts as a sacrificial layer for lifting off
residual of the exposed HSQ. The probing contacts were patterned using e-beam lithography,
evaporation of metal (10 nm Ti/40 nm Au) at 10-6
Torr, and liftoff. The fabrication process flow
is shown in Figure 2.3.
The samples were annealed at 300°
C in forming gas (Ar + H2) overnight to minimize
hysteretic behavior. The R-vs.-VG measurements were taken using p-doped Si as the sweeping
back gate. The charge-neutrality peak (the Dirac Point) was observed very close to VG = 0 V
with a small negative shift, indicating slightly n-type behavior. This could be attributed to the
unintentional doping in graphene due to surface absorbents (such as that from ambient O2 or H2O
molecules or residual PMMA) or charged impurities in h-BN substrate. All the DC electrical
characterization was carried out at room temperature.
2.3 Results and Discussion
2.3.1 Material analysis
Figure 2.4 is the top-view SEM image of one of the fabricated samples. The length (L)
and width (W) of the graphene strip used in this study are found to be 3.38 µm and 0.24 µm,
respectively. Figure 2.5 is the measured micro-Raman spectrum showing the signature peaks of
monolayer graphene on h-BN.
45
Figure 2.4: SEM image of the fabricated sample - patterned graphene on h-BN.
Figure 2.5: Measured Raman spectrum of monolayer graphene on h-BN.
2.3.2 Electrical analysis
The RT - VG characteristics of graphene is generated using Si substrate as back-gate. Here
RT is the total resistance composed of graphene wire resistance (RW), contact resistance (2×RC),
46
and metal pad resistance (2×RM),). While RM is negligible, RC is extracted from a multiple-
contact wire configuration through a differentiation method,
𝑅C =
𝑅T2(𝑉𝐺)𝐿1 − 𝑅T1(𝑉𝐺)𝐿2
2(𝐿1 − 𝐿2)
where RT1 and RT2 are the measured total resistances from wire segments with length of L1 and
L2, respectively. RW, a function of the back-gate voltage (VG), is then obtained from RT - 2RC.
The graphene sheet resistance (RSH) is calculated from
𝑅𝑆𝐻 = 𝑅 𝑊. (
𝑊
𝐿
)
where W and L are the width and length of the graphene wire, respectively. The electrical
resistivity of graphene is given by 𝜌 = 𝑅𝑆𝐻. 𝑡 in which t is the physical thickness of a monolayer
of graphene (approximately, 0.34 nm).
The 𝜌-vs.-VG plots of three best-in-the-kind samples are shown in Figure 2.6: (i) CVD-
grown graphene on h-BN sheet, (ii) CVD-grown graphene on SiO2 substrate, and (iii) exfoliated
graphene on SiO2 substrate. Total eight samples of each material structure were fabricated in
three separate experiment runs. All the samples were then annealed at a DV voltage of 5 V to
study the nearly-intrinsic conduction characteristics. It can be seen that resistivity (at VG = 0V)
drops by approximately nineteen times in CVD graphene on h-BN as compared with that on
SiO2. Also, comparison with exfoliated graphene shows a reduction in ρ by approximately eight
times. This significant improvement is attributed to the fact that both h-BN and graphene have
isomorphic 2-D hexagonal crystal lattices free of dangling bonds. The stack of two 2-D layered
structures leads to absence of interfacial states which largely contribute to the degradation of
carrier transport in graphene/SiO2 system.
47
Figure 2.6: Measured graphene resistivity as a function of back-gate voltage for
three material systems: CVD graphene on h-BN, CVD graphene of SiO2, and
exfoliated graphene on SiO2. Significant improvement is seen in graphene on h-
BN.
Due to alleviation of scattering by charged interface states at graphene/h-BN interface,
ultra-high carrier mobility (µeff), ~15,000 cm/Vs (at a carrier density of 1×1012
cm-2
) is measured
at room temperature, as shown in Figure 2.7. At the carrier density of 1×1012
cm-2
, carrier
mobility in CVD graphene on h-BN substrate is improved by about 17 times and 3.5 times, as
compared with CVD graphene on SiO2 and exfoliated graphene on SiO2, respectively. Higher
mobility translates to reduced interconnect transmission delay which is critical to the speed
performance. The interface quality between graphene and substrate material plays a key role in
impacting electronic transport performance. We attribute the significant improvement of
48
conduction in graphene on h-BN to atomically flat interface that is free of dangling bonds and
trap charges (due to self-terminating crystalline planes in both materials). This avoids rippling in
graphene and reduces charge-scattering centers that adversely influence the electrical
performance of graphene interconnects.
Figure 2.7: Extracted carrier mobility as a function of carrier concentration for
the three types of graphene devices.
2.3.3 Reliability enhancement
To explore the performance limit of graphene interconnect as posted by material
reliability, we characterize the I-V behavior in the near-breakdown region. In Figure 2.8 the
current densities (J) as a function of voltage (V) (across the graphene sample) is plotted for three
samples. As shown in Fig. 3(a), CVD graphene on h-BN shows the highest breakdown current
density (1.4 × 109
A/cm2
), ~ 56% higher than that of CVD graphene on SiO2.
49
Figure 2.8: Breakdown characteristics of the three fabricated samples with
different material configurations. Measured I-V curve showing the critical point
of permanent breakdown in graphene (where the current drops abruptly).
The power density dissipated at breakdown, PBD = JBD (VBD – JBDRC), is increased by 7
times in CVD graphene on h-BN, as compared with that on SiO2 (Figure 2.9). Here JBD and VBD
are the current density and voltage at breakdown, respectively. The difference is explained by the
superb thermal conductivity in h-BN (~20 W/mK) which is ~20 times higher than that in SiO2
(1.04 W/mK). Heat dissipation is more efficient through h-BN than that through SiO2 under the
3-D heat spreading model for thermal-induced breakdown in graphene [12]. It is noticed that
exfoliated graphene exhibits the highest VBD, which could be attributed to better crystallinity in
the sample (as compared with CVD graphene which is typically polycrystalline and contains
more growth-induced defects). Nevertheless, the advantage of using h-BN substrate is that it
makes PBD of CVD graphene still twice as much as that of exfoliated graphene on SiO2.
50
Figure 2.9: Power density at breakdown for the three samples.
Lastly, we investigate the impact of electrical annealing on graphene conducting
behavior. Graphene sheet resistance (measured at zero substrate bias, as in normal interconnect
operation) starts to drop when the DC voltage (applied across the wire) reaches up to a certain
value (~5 V in this case) as seen in Figure 2.10 [10]. This is because sufficient Joule heating
generated by current would facilitate desorption of charged impurities (which act as carrier
scattering centers) at graphene surface. It should be noted that the initial increase of RSH in
exfoliated graphene on SiO2 (from 0 V to 5 V) is due to shifting in the Dirac point at low-voltage
annealing.
51
Figure 2.10: Impact of electrical annealing on graphene electrical conduction.
Graphene sheet resistance at zero substrate bias, RSH@VG=0V as a function of
annealing DC voltage for all three samples.
Figure 2.11 shows the RSH-vs.-VG characteristics as influenced by annealing voltage. The
value of RSH starts to decrease as the voltage becomes higher than 5 V. Our preliminary
experiment using graphene on SiO2 showed the Dirac point in the RSH - VG curve exhibit a large
positive shift due to electrons transferred from graphene to surface traps in SiO2 substrate
(making graphene more heavily p-type doped). Contrary to that reported phenomenon, the Dirac
Point does not show any positive shift in graphene sample on h-BN, as shown in Figure 2.11.
This would be interpreted as one of the evidences of the absence of surface traps on the h-BN
substrate. The small amount of negative shift of the Dirac Point at high-level annealing voltage is
attributed to desorption of charged absorbents on the graphene surface, similar to the case in
which SiO2 is used as the substrate.
52
Figure 2.11: Impact of electrical annealing on graphene electrical conduction.
Effect of annealing voltage on sheet resistance, RSH, of CVD graphene on h-BN.
2.4 Conclusions
In summary, we conducted a comparative study of electrical conducting characteristics
among wire samples made of three different structures. CVD-grown graphene on h-BN shows
significantly improvement in performance metrics including resistivity, carrier mobility, and
breakdown power density, as compared with CVD graphene on SiO2. Its metrics are also better
than that of exfoliated graphene on SiO2 despite better crystallinity in the latter. The boosted
performance is attributed to the layered structure of h-BN, a substrate that maximally preserves
the intrinsic electrical characteristics of graphene. Graphene on h-BN substrate allows for
realizing high-speed carbon-based on-chip interconnects in the “post-copper” era.
53
Bibliography
[1] Ponomarenko, L. A.; Yang, R.; Mohiuddin, T. M.; Katsnelson, M. I.; Novoselov, K. S.;
Morozov, S. V.; Zhukov, A. A.; Schedin, F.; Hill, E. W.; Geim, A. K. Effect of a High-k
Environment on Charge Carrier Mobility in Graphene. Phys. Rev. Lett. 2009, 102,
206603.
[2] Sabio, J.; Seoánez, C.; Fratini, S.; Guinea, F.; Neto, A. H. C.; Sols, F. Electrostatic
Interactions between Graphene Layers and Their Environment. Phys. Rev. B 2008, 77,
195409.
[3] Geim, A. K. Graphene: Status and Prospects. Science 2009, 324, 1530–1534.
[4] Nagashio, K.; Nishimura, T.; Kita, K.; Toriumi, A. Mobility Variations in Mono- and
Multi-Layer Graphene Films. Appl. Phys. Express 2009, 2, 025003.
[5] Chen, J.-H.; Cullen, W. G.; Jang, C.; Fuhrer, M. S.; Williams, E. D. Defect Scattering in
Graphene. Phys. Rev. Lett. 2009, 102, 236805.
[6] Betti, A.; Fiori, G.; Iannaccone, G. Strong Mobility Degradation in Ideal Graphene
Nanoribbons due to Phonon Scattering. Applied Physics Letters 2011, 98, 212111.
[7] Dorgan, V. E.; Bae, M.-H.; Pop, E. Mobility and Saturation Velocity in Graphene on
SiO2. Applied Physics Letters 2010, 97, 082112.
[8] Chen, J.-H.; Jang, C.; Xiao, S.; Ishigami, M.; Fuhrer, M. S. Intrinsic and Extrinsic
Performance Limits of Graphene Devices on SiO2. Nat Nano 2008, 3, 206–209.
[9] Yu, T.; Lee, E.-K.; Briggs, B.; Nagabhirava, B.; Yu, B. Bilayer Graphene System:
Current-Induced Reliability Limit. IEEE Electron Device Letters 2010, 31, 1155–1157.
54
[10] Moser, J.; Barreiro, A.; Bachtold, A. Current-Induced Cleaning of Graphene. Applied
Physics Letters 2007, 91, 163513.
[11] Li, X.; Cai, W.; An, J.; Kim, S.; Nah, J.; Yang, D.; Piner, R.; Velamakanni, A.; Jung, I.;
Tutuc, E.; et al. Large-Area Synthesis of High-Quality and Uniform Graphene Films on
Copper Foils. Science 2009, 324, 1312–1314.
[12] Liao, A. D.; Wu, J. Z.; Wang, X.; Tahy, K.; Jena, D.; Dai, H.; Pop, E. Thermally Limited
Current Carrying Ability of Graphene Nanoribbons. Phys. Rev. Lett. 2011, 106, 256801.
55
Chapter 3
h-BN: Gate Dielectric
3.1 Introduction
Given the atomically-thin nature of graphene, the material behaviors are strongly
impacted by its dielectric environment. The study of graphene/dielectric coupling effects has
revealed that interfacial traps, impurities, and surface phonons of the adjoining insulator all
contribute to degraded carrier transport in graphene [1]. Although suspended graphene has been
shown to nearly preserve the intrinsic material properties, it is not feasible in real device
configurations [2, 3]. Different device configurations, require graphene to be in contact with a
specific dielectric material. In a FET structure, graphene needs to be in contact with a gate
dielectric. As h-BN is very similar to SiO2 in terms of dielectric behavior, having a similar
dielectric coefficient and bandgap, it can potentially serve as a high-quality non-invasive
dielectric for graphene-based switches [4]. The graphene/h-BN stack could serve as a key
© 2013 Elsevier. Reproduced in parts, with permission, from N. Jain, T. Bansal, C. Durcan, Y. Xu & B.
Yu, Monolayer graphene/hexagonal boron nitride heterostructure, Carbon, April 2013.
56
structural element in graphene-based electronics. But study on the stability and robustness of the
stacked heterostructure has been lacked. In this chapter, locally buried metal-gate configuration
is used to report electrical stressing induced effects in a graphene/h-BN heterostructure. The
dielectric strength and carrier-tunneling behavior in a thin h-BN multilayer are also investigated
using this graphene FET structure.
3.2 Experimental methods
3.2.1 Locally-buried metal-gate formation
Figure 3.1: Schematic shows key steps in the fabrication of the buried TiN gates
57
A locally-buried titanium nitride (TiN) gate electrode was used in fabricating the
graphene/h-BN heterostructure FET. The key fabrication steps for the formation of the buried
gates of TiN are shown in Figure 3.1. A 300 nm thick layer of thermal SiO2 was grown on a p-
type doped silicon wafer. Subsequently, the gate regions were defined using deep ultra-violet
(DUV) lithography. The thermal SiO2 layer was etched away by 1/2 of its original thickness with
hydrofluoric acid (HF), and a thick layer of TiN (150 nm) was then deposited by physical-vapor-
deposition (PVD) onto the trenched oxide. A chemical-mechanical-planarization (CMP) step was
used to remove the excessive TiN, making fully planarized surface as the receiving structure for
the layered nanosheets (h-BN and graphene). Another step of patterning and oxide etching then
creates a trench for alignment marks which are filled with gold. These alignment markers help
with e-beam patterning in the subsequent steps.
3.2.2 Graphene/h-BN FET fabrication
Highly-oriented pyrolytic boron nitride (HOPBN) was exfoliated onto the substrate,
making nanosheets of thin h-BN multilayer on the interdigitated TiN gate electrode lines.
Graphene is grown using the CVD method as discussed in Section 2.2.1 and transferred to the
target sample using the same process as described in Section 2.2.2. In this configuration, h-BN
ends up serving as both, the gate dielectric as well as the supporting layer for graphene. The
transferred CVD-graphene is patterned by e-beam lithography (EBL) using a negative resist
(Hydrogen silsesquioxane), followed by O2 plasma etching to form the active channels of FETs.
The final step includes patterning, metal deposition, and lift-off to form source/drain contacts (10
nm Ti / 50 nm Au). All electrical measurements were carried out in vacuum by a Lakeshore
Cryogenics probe-station and a semiconductor parameter analyzer (Agilent Technologies
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics
Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics

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Hexagonal Boron Nitride - Ubiquitous Layered dielectric for Two-Dimensional Electronics

  • 1. State University of New York at Albany College of Nanoscale Science and Engineering Hexagonal Boron Nitride: Ubiquitous Layered Dielectric for Two-Dimensional Electronics Nikhil Jain A THESIS SUBMITTED IN PARTIAL FULFILLMENT OF THE REQUIREMENTS FOR THE DEGREE Doctor of Philosophy ALBANY, NEW YORK April 2015
  • 2. i ABSTRACT Hexagonal Boron Nitride: Ubiquitous Layered Dielectric for Two- Dimensional Electronics Hexagonal boron nitride (h-BN), a layer-structured dielectric with very similar crystalline lattice to that of graphene, has been studied as a ubiquitous dielectric for two-dimensional electronics. While 2D materials may lead to future platform for electronics, traditional thin-film dielectrics (e.g., various oxides) make highly invasive interface with graphene. Multiple key roles of h-BN in graphene electronics are explored in this thesis. 2D graphene/h-BN heterostructures are designed and implemented in diverse configurations in which h-BN is evaluated as a supporting substrate, a gate dielectric, a passivation layer, or an interposing barrier in “3D graphene” superlattice. First, CVD-grown graphene on h-BN substrate shows improved conductivity and resilience to thermally induced breakdown, as compared with graphene on SiO2, potentially useful for high-speed graphene devices and on-chip interconnects. h-BN is also explored as a gate dielectric for graphene field-effect transistor with 2D heterostructure design. The dielectric strength and tunneling behavior of h-BN are investigated, confirming its robust nature. Next, h-BN is studied as a passivation layer for graphene electronics. In addition to significant improvement in current density and breakdown threshold, fully encapsulated graphene exhibits minimal environmental sensitivity, a key benefit to 2D materials which have only surfaces. Lastly, reduction in interlayer carrier scattering is observed in a double-layered graphene setup with ultrathin h-BN multilayer as an interposing layer. The DFT simulation and Raman spectral analysis indicate reduction in interlayer scattering. The decoupling of the two graphene monolayers is further confirmed by electrical characterization, as compared with other
  • 3. ii referencing mono- and multilayer configurations. The heterostructure serves as the building element in “3D graphene”, a versatile platform for future electronics.
  • 4. iii ACKNOWLEDGEMENTS Firstly, I would like to express my sincere gratitude towards my advisor, Dr. Bin Yu. In the five years that I have worked with Dr. Yu, I have always been amazed with how his approach to research is so simple and yet so effective. He would always say, “Work smart, not hard” and “always try to dig deeper than what is apparent”. These two statements of his became guiding principles for me over the years. He was always inspiring in his mentorship and allowed me to think creatively. He made me learn the skill of identifying the exact problem to figure out the appropriate solution. I am also grateful to the NSF and SRC for their financial support. I would like to thank Dr. Bhaskar Nagabhirava and Dr. Tianhua Yu for their guidance and support during my initial days at CNSE. It was the skills I learned from them that allowed me to become independent in my research. Dr. Tanesh Bansal, during his time in our group, helped me realize that a committed approach to any problem has the potential to bring about an answer. I want to acknowledge the procedures I learned from Eui Sang Song that helped me immensely in my research. I want to specially thank Dr. Mariyappan Shanmugam for the insightful lunch time discussions which always helped me decide my next step. I have enjoyed working with Dr. Fan Yang and Christopher Durcan during my time at CNSE. But the one person from our group who deserves the biggest acknowledgement is Robin Jacobs-Gedrim. Robin and I joined the program together and have been partners-in-crime throughout these five years. Countless hours that we spent together talking science, life, philosophy, sports and pretty much everything under the sun allowed this experience to be very humane and enjoyable. There are many other people at CNSE who have helped, supported and guided me. The entire CNSE student and faculty community has always been very supportive and friendly. I take away many happy memories from being part of this institution.
  • 5. iv Throughout these last five years, I was involved as a volunteer faculty with the Art of Living Foundation, organizing and teaching many self-development programs with my volunteer group under the guidance of its founder, Sri Sri Ravi Shankar. The wisdom and knowledge that I keep learning from him has been hugely responsible for my mental well-being and happiness. Through the Art of Living Foundation, I have had a family-like atmosphere throughout my time in Albany, for which I am deeply grateful. Over the last five years, I have also had the pleasure of being deeply associated with the Interfaith Center at UAlbany where Donna Crisafulli has been a dear friend throughout. I would also like to extend my sincere thanks to Dr. Robert Jones, my research advisor during my Master’s degree at the University of Cincinnati. I found myself having a headstart in the Ph.D. program, largely due to the expert training I had received from Dr. Jones. Many other friends I made in Cincinnati are a big part of my life and I can’t thank them enough for bringing such wonderful perspectives to my life. It would be safe to say that I would not have dreamed of getting through this degree without the encouragement and support of my family. My parents, and my sister Sonali have made me the person I am today. My brother-in-law, Sameer has always been a guiding force. Lastly, my friend Charu deserves a special mention for being a bedrock in my life through these five years.
  • 6. v CONTENTS Abstract………………………………………………………………………….…... i Acknowledgements…………………………………………………………………. iii Contents……………………………………………………………………………... v List of Figures and tables…………………………………………………………… ix Chapter 1 – Introduction…………………………………………………………… 1 1.1 Introduction to 2-D materials 1 1.2 Classification of 2-D materials 5 1.2.1 Layer thickness/electronic structure based approach 5 1.2.2 Material extraction technique based approach 6 1.2.3 Conduction properties based approach 8 1.3 Extraordinary properties in 2-D materials 8 1.3.1 Novel phenomena in graphene 9 1.3.2 Hexagonal boron nitride and its properties 10 1.3.3 Other 2-D materials 11 1.4 2-D materials based heterostructures 12 1.4.1 Limitations of 2-D heterostructures 14 1.5 Motivation for current work 15 Bibliography 17 Chapter 2 – h-BN: Substrate for Graphene………………………………………. 40 2.1 Introduction 40 2.2 Experimental methods 41 2.2.1 Synthesis of CVD graphene 41 2.2.2 Graphene transfer 42
  • 7. vi 2.2.3 Sample fabrication 43 2.3 Results and Discussion 44 2.3.1 Material analysis 44 2.3.2 Electrical analysis 45 2.3.3 Reliability enhancement 48 2.4 Conclusions 52 Bibliography 53 Chapter 3 – h-BN: Gate Dielectric………………………………………………… 55 3.1 Introduction 55 3.2 Experimental methods 56 3.2.1 Locally-buried metal-gate formation 56 3.2.2 Graphene/h-BN FET fabrication 57 3.2.3 Raman and atomic force microscopy (AFM) Characterization 59 3.3 Results and Discussion 61 3.3.1 Electrical stressing-induced effects 61 3.3.2 Thin h-BN multilayer: dielectric behavior 65 3.3.3 Graphene/h-BN FET: Performance enhancement 69 3.4 Conclusions 71 Bibliography 72 Chapter 4 – h-BN: Passivation Layer……………………………………………... 74 4.1 Introduction 74 4.2 Experimental details 75
  • 8. vii 4.2.1 Two-dimensional layer transfer method 75 4.2.2 Device fabrication 76 4.3 Results and Discussion 78 4.3.1 Environmental desensitization 78 4.3.2 Mobility preservation 80 4.3.3 Reliability enhancement 81 4.4 Conclusions 83 Bibliography 85 Chapter 5 – h-BN: Intercalation Layer in Graphene Multilayer System………. 88 5.1 Introduction 88 5.2 Experimental methods 90 5.2.1 Fabrication process 90 5.3 Sample characterization and analysis 92 5.3.1 Material characterization 92 5.3.2 Density function theory analysis 94 5.3.3 Raman spectrum analysis 95 5.4 Electrical measurements 101 5.4.1 Performance enhancement 101 5.4.2 Reliability improvement 105 5.4.2.1 Breakdown current and power density 105 5.4.2.2 Lifetime reliability analysis 107 5.5 Conclusions 109
  • 9. viii Bibliography 111 Chapter 6 – Conclusions and future directions…………………………………... 114 6.1 Project summary 114 6.2 Future directions 115 List of Publications 117
  • 10. ix LIST OF FIGURES AND TABLES Figure 1.1: A brief history of graphene-based materials. Figure 1.2: An overview of graphene-based nanomaterials. Graphene can be wrapped into OD fullerenes (leftmost), rolled up into 1-D nanotubes (middle) or stacked into 3-D graphite (far right). Figure 1.3: Band structure of mono-, bi- and tri- layer graphene. Figure 1.4: A typical FET structure using 2-D materials. Figure 2.1: CVD furnace set-up used for graphene growth. Figure 2.2: Graphene transfer process (from as-grown on Cu to target substrate). Figure 2.3: Fabrication process for creating graphene FET/interconnect device on h-BN Figure 2.4: SEM image of the fabricated sample - patterned graphene on h-BN. Figure 2.5: Measured Raman spectrum of monolayer graphene on h-BN. Figure 2.6: Measured graphene resistivity as a function of back-gate voltage for three material systems: CVD graphene on h-BN, CVD graphene of SiO2, and exfoliated graphene on SiO2. Significant improvement is seen in graphene on h-BN. Figure 2.7: Extracted carrier mobility as a function of carrier concentration for the three types of graphene devices.
  • 11. x Figure 2.8: Breakdown characteristics of the three fabricated samples with different material configurations. Measured I-V curve showing the critical point of permanent breakdown in graphene (where the current drops abruptly). Figure 2.9: Power density at breakdown for the three samples. Figure 2.10: Impact of electrical annealing on graphene electrical conduction. Graphene sheet resistance at zero substrate bias, RSH@VG=0V as a function of annealing DC voltage for all three samples. Figure 2.11: Impact of electrical annealing on graphene electrical conduction. Effect of annealing voltage on sheet resistance, RSH, of CVD graphene on h-BN. Figure 3.1: Schematic shows key steps in the fabrication of the buried TiN gates Figure 3.2: The schematic shows the isometric and the side-view of the buried-gate graphene transistor. Figure 3.3 Scanning Electron Microscope micrograph of the fabricated device with the dashed lines showing the locations of the graphene channel (white dashed line) and h-BN (black dashed line), respectively. Figure 3.4: Raman spectrum showing the signature peaks for the h-BN multilayer and the graphene monolayer. Figure 3.5: AFM data showing a line scan profiling along the vector marked in the image (seen in the inset). The actual h-BN multilayer thickness is the sum of step height from graphene to the left-over h-BN nanosheet (after O2 plasma etching) and the step height from the left-over h-BN nanosheet to substrate.
  • 12. xi Figure 3.6: Thermal annealing in graphene. Improvement in drain current vs. drain voltage after thermal anneal (pre-anneal data shown in the inset.) Figure 3.7: Thermal annealing and breakdown in graphene. (a) Improvement in drain current vs. drain voltage after thermal anneal with pre-anneal data shown in the inset. (b) Graphene permanent breakdown occurs, as 15V source-drain voltage is applied. Graphene channel length is 750 nm. Figure 3.8: Total device resistance vs. gate voltage showing improvement in the graphene channel conductance, after the sample was electrically stressed at varying voltages. Figure 3.9: The reduction in contact resistance vs. stressing voltage. Figure 3.10: The schematic of the metal/h-BN/metal structure used for studying the dielectric properties of h-BN. Figure 3.11: Current density (JG) is plotted against the applied gate electric field, showing the leakage current density increases from 10 µA/cm2 to 0.1 A/cm2 at the critical dielectric strength of ~4 MV/cm for a gate area of 10-9 cm2 . It should be noted that leakage current stays in the nA level until an electrical field of 15 MV/cm is reached. Figure 3.12: Dependence of the transition voltage (Vtrans) on h-BN physical thickness showing Critical Dielectric Strength of ~3.4 MV/cm. Figure 3.13: Resistivity (ρ) of graphene vs. gate voltage, showing the impact of electrical annealing.
  • 13. xii Figure 3.14: Measured carrier mobility vs. vertical effective electric field for three different channel/substrate material systems, i.e., CVD-grown monolayer graphene (MLG) on h-BN, exfoliated monolayer graphene (Ex-MLG) on SiO2 and CVD-grown monolayer graphene on SiO2. It is noted that the carrier mobility is ~20,000 cm2 /V·s at an effective field of 5 × 105 MV/cm. Figure 4.1: Schematic representation of the process flow for the assembly of h-BN/monolayer graphene/h-BN heterostructure, including layer transfer process for h-BN top passivating layer on the pre-fabricated graphene/h-BN interconnect wire structure. Figure 4.2: Schematic cross-section view of the h-BN/graphene/h-BN heterostructure used in this experiment. Figure 4.3: Optical microscope image (with 50X magnification) showing the top-view of a graphene interconnect wire with the bottom h-BN “substrate” layer shown by red dashed line, graphene sheet by a black dotted line, and the top h-BN passivation layer by a white dashed line. Figure 4.4: Measured R-VBG characteristics of the h-BN/graphene and h-BN/graphene/h-BN heterostructure-based interconnect wires in both ambient (air) and vacuum conditions. Figure 4.5: (a) Measured R-VBG characteristics of the h-BN/graphene and h-BN/graphene/h-BN heterostructure-based interconnect wires in both ambient (air) and vacuum conditions. (b) Metal- to-graphene contact resistance in different heterostructure and testing condition, as extracted from the measured R-VBG characteristics shown in (a).
  • 14. xiii Figure 4.6: Measured carrier mobility as a function of the applied electric field for graphene interconnect wire samples in both pre-encapsulation and post-encapsulation configurations. Slight degradation is observed after the assembly of the top h-BN passivation layer. Figure 4.7: Measured current density in graphene device as a function of the applied voltage for three different configurations, SiO2/graphene (green color), h-BN/graphene (red color) and h- BN/graphene/h-BN (black color). Increased breakdown voltage and maximal current density are observed for the encapsulated graphene. Figure 4.8: Power-dissipation density at breakdown for the encapsulated graphene in comparison with the other two configurations, i.e. graphene/SiO2 and graphene/h-BN. The PBD of encapsulated graphene exhibits ~90% increase from that of graphene/h-BN and 10 times that of the graphene/SiO2 structure. Figure 5.1: Schematic view of the fabrication process to make dual-layer graphene heterostructure with a thin h-BN layer sandwiched in-between. Figure 5.2: The atomic-lattice schematic of the double-layered graphene structure separated by an intercalating h-BN multilayer. Figure 5.3: The schematic tilted-view of the graphene/h-BN/graphene heterostructure. Figure 5.4: The SEM image showing the fabricated graphene/h-BN/graphene heterostructure with two probing contacts (Ti/Au). Here the dash-dotted lines show the edges of the plasma- etched graphene ribbon for eye-guiding purpose. Figure 5.5: Schematic representation of the metal contact to the DLG heterostructure.
  • 15. xiv Figure 5.6: The density-functional-theory simulation results of the E-k dispersion relationship in four different configurations: (A) monolayer graphene, (B) AB Bernal- stacked bilayer graphene, (C) double-layered graphene with an intercalating h-BN monolayer, and (D) double-layered graphene with an h-BN multilayer (22 nm thick). Figure 5.7: Raman spectra of the sample before and after assembling the second graphene layer. Figure 5.8: Intensity ratio of the G-peak and the 2D-peak as observed in the Raman spectra measured on micromechanically exfoliated graphene and transferred-and-stacked CVD-grown graphene samples. Figure 5.9: The full-width-at-half maximum of the 2D peak in the Raman spectra of graphene with different thickness. Figure 5.10: Lorentzian curve-fitting of the 2D peak of an exfoliated graphene shows four components (P1-P4). The numbers in the inset are the corresponding peak values of wavenumber. Figure 5.11: Measured Raman spectra of graphene/h-BN/graphene heterostructure in comparison with that of CVD monolayer graphene (1L), exfoliated bilayer graphene (e-2L), and stacked dual-layer graphene (s-2L). Figure 5.12: Measured electrical current density in structures with four different layered configurations, including monolayer graphene (1L), exfoliated (AB-stacked) bilayer graphene (e- 2L), randomly-stacked bilayer graphene (s-2L), and graphene/h-BN/graphene heterostructure.
  • 16. xv Figure 5.13: Conductivity as measured in different configurations. Figure 5.14: Measured carrier mobility for all the sample configurations as a function of temperature. Figure 5.15: Breakdown current density for monolayer, bilayer, and dual-layer graphene. Figure 5.16: Extracted power density at breakdown for all the three tested samples. The width and length dimensions for each of the tested samples are 500 nm and 4 µm. Fig. 5.17: The impacts of electrical stressing on graphene at elevated temperature (150C). Resistance as a function of time under constant voltage stressing at 10V. Figure 5.18: The impacts of electrical stressing on graphene samples at elevated temperature (150C). Measured values of time-to-failure for monolayer, bilayer, and dual-layer graphene structures. Table 1. Summary of the characteristic parameters measured from Raman spectra. Samples with different layer configurations are characterized and analyzed, including CVD-grown monolayer graphene (1L), exfoliated AB-stacked bilayer graphene (e-2L), stacked dual-layer graphene (s- 2L), and graphene/h-BN/graphene heterostructure. Table 2: Table showing that both RG and RBN need to be high for the gap region to be in the insulating (or OFF) state.
  • 17. 1 Chapter 1 Introduction 1.1 Introduction to 2-D materials 2-D materials have become highly relevant in the recent times due to their unique and unusual properties which make them ideal for various useful applications (photovoltaics, semiconductors, etc.) as well as a platform for studying physical phenomena that were hitherto unexplored (Berry’s phase of massless Dirac fermions, anomalous Hall effect etc.) [1-11]. Till very recently, 2-D materials had only been either studied theoretically as a starting point to understand the properties of their 3-D counterparts or grown epitaxially on solid surfaces (metals or carbides) [12, 13]. Peierls as well as Landau and Lifshitz had theorized that a purely 2-D lattice could not be thermodynamically stable at any temperature unless it is coupled to a bulk crystal with a matching lattice, a result highly accepted by the general community [14-16]. They argued that the thermal fluctuations in such low-dimensional lattice systems will lead to atoms being displaced by a distance comparable to the interatomic distances at any finite temperature
  • 18. 2 [17]. The theory was well supported by experimental observations on thin films where any attempt to decrease the film thickness below a few nanometers resulted in stability concerns as the films segregated into islands [18, 19]. As a result, while the physics of 2-D materials was considered rich, the lack of knowledge to isolate them reliably in a lab was a major impediment to 2-D materials based research. Gordon Walter Semenoff and David P. DeVincenzo and Eugene J. Mele first outlined the massless Dirac equation in graphene [8, 20]. By 1970s, detailed studies of few-layer graphite were emerging along with reports showing epitaxial growth of graphene and hexagonal boron nitride on different substrates [21, 22]. Chemical and mechanical exfoliation methods were employed in the 1990s to extract monolayer graphene but nothing below 10 nm thickness could be obtained for macroscopic samples [23]. Jang and Huang patented a technique to produce large area graphene in 2002 [24] but the latest surge in 2-D material research can be attributed to the discovery of a simple yet effective method to measurably produce and isolate graphene from 3-D graphite crystals in the lab by means of micromechanical exfoliation [10]. In 2004, Andre Geim and Konstantin Novoselov at The University of Manchester presented a technique to isolate monolayer graphene from bulk graphite using Scotch tape. The technique itself finds its roots in the patent filed by Rutherford and Dudman from EGC Enterprises Inc. in 2002 [25] but Geim and Novoselov are regardless considered the pioneers in making 2-D materials research a new frontier in physics as they proposed the possibility to extend it to all 2-D materials [1]. Indeed graphene became the first 2- D material to exist as a high quality crystal without a matching underlying substrate lattice as well as in a suspended configuration [26]. This was soon followed by similar reports on several dichalcogenides, layered superconductors and graphene’s isomorphic twin, hexagonal boron nitride (h-BN) among others [27-29]. Figure 1.1 explains a brief history of 2-D material research
  • 19. 3 until the point Geim and Novoselov isolated graphene in their lab. It has now been established that since these 2-D flakes are isolated from 3-D materials, they can be considered as quenched in a metastable state. Additionally, a strong covalent bonding prevents the thermal fluctuations (even at elevated temperature) from generating dislocations or other crystal defects [16, 17]. Another approach attributes the stability of these 2-D sheets to 3-D warping or “wrinkle formation” which results in a gain elastic energy while suppressing the thermal vibrations [30]. Figure 1.1: A brief history of graphene-based materials From being a material that was not supposed to exist to being the “rising star”, graphene has shown great potential in future generation electronics owing to its exceptional physical properties [11, 31]. The structure of graphene shows a honeycomb lattice of sp2 -bonded carbon atoms in layered two-dimensional form. 2-D material sheets can also be thought of as basic building blocks for other derived nanomaterials. For instance, graphene can be wrapped into fullerenes, rolled into carbon nanotubes or stacked to form graphite as shown in Figure 1.2.
  • 20. 4 Figure 1.2: An overview of graphene-based nanomaterials. Graphene can be wrapped into OD fullerenes (leftmost), rolled up into 1-D nanotubes (middle) or stacked into 3-D graphite (far right). Reproduced with permission from [11], copyright 2007, Nature Publishing Group. As electronics makes a foray out of the fab, 2-D materials have been increasingly touted to power the future generation chips owing to their flexible, ultrathin and robust nature allowing for wearable devices [32]. All classes of materials, i.e., metals, semiconductors and insulators have been identified among the family of 2-D materials and purely 2-D materials based devices have started emerging [33]. Additionally, several research groups have already demonstrated the reliability of these devices under the effect of bending stress [34-36].
  • 21. 5 1.2 Classification of 2-D materials 1.2.1 Layer thickness/electronic structure based approach It is important to define the limit where a thin crystal can no longer be called 2-D for any practical purposes. While this classification could be based on many different material properties, electronic structure has been used to primarily define this distinction. For graphene, the electronic structure is layer dependent for small layer numbers (<10). The band structure evolves drastically with the addition of each layer, eventually becoming graphite-like for approximately 10 layers [37, 38]. The band structure for monolayer & bilayer graphene and trilayer graphene is shown in Figure 1.3 demonstrating this wide variety [39]. Both monolayer and bilayer graphene exhibit simple electronic spectra with no overlap between conduction and valence bands. They can correspondingly be called gapless semiconductors or semimetals. Since the E-k relation is linear near the Dirac point, the carriers are massless Dirac fermions with all holes of one type and all electrons of one type. For three or more layers, the conduction and valence bands start overlapping and consequently, carriers with different properties emerge. Hence graphene can be classified as monolayer (1 layer), bilayer (2 layers) and few layer (3 to 10 layers). For MoS2 the bandgap is known to vary for thinner samples and stabilizes at its bulk value for layer thickness ~ 10 nm [40]. For h-BN, a proper distinction has not been established yet as the properties of h-BN have not been observed to change much with layer thickness [41, 42]. Such a thickness based distinction works well for individual materials but can’t be applied globally to all 2-D materials, since different materials have different layer thickness and layer separation.
  • 22. 6 Figure 1.3: Band structure of mono-, bi- and tri-layer graphene. Reproduced with permission from [39], copyright 2011, Nature Publishing Group. 1.2.2 Material extraction technique based approach Another way of classifying 2-D materials is based on the technique used to obtain the film/nanosheets. While micromechanical exfoliation was the process that introduced free- standing 2-D sheets to the world, chemical exfoliation and material growth on top of other substrates were already being explored to obtain thin nanosheets [43, 22]. Chemical exfoliation is a liquid based technique where a bulk 2-D crystal is first intercalated by introducing a layer of atoms or molecules which separate the planes of the crystal [44]. This configuration can be viewed as individual 2-D sheets embedded in a novel 3-D material matrix. The intervening atoms can be chosen in a way that a chemical reaction can be used to then remove them in the
  • 23. 7 next step leaving individual 2-D layers in a solution [45]. The solution can then be spin-coated on a substrate and dried to obtain the layered material on a substrate. The disadvantage with this approach is that it is an uncontrolled process and results in a wide variety of sheets with different sizes and thicknesses [46]. Additionally, the solution leaves residues on the sample and the sheets are generally rolled or heavily wrinkled or restacked making them unusable for device studies. Consequently, the method has not attracted much attention recently for studies requiring high quality monolayer 2-D nanosheets. The method of material growth has by far emerged as the most notable upgrade in the field of 2-D material research. While micromechanical exfoliation yields high quality flakes of the material on any substrate, the size of these flakes is always limited to a few microns and they appear among a wide collection of flakes with different thicknesses. Additionally, the process is not compatible with standard semiconductor processing techniques and can’t be integrated ‘in line’. Material growth by chemical vapor deposition (CVD) method on top of a metal substrate and by thermal decomposition have emerged as a frontrunner recently for obtaining large-area high-quality sheets of 2-D materials of desired uniform thickness [47-51]. This is a hot research area currently with attempts being made to improve the material quality, domain size and film quality running in parallel with attempts aimed at growth on a variety of unmatched substrates [52-60]. Growth of lateral and vertical heterostructures is another direction in which active research is being conducted [61-65]. The CVD growth method has been primarily used to grow large sheets on a metal substrate, followed by transfer to the target substrate. However, the transfer process is invasive, leaves unwanted residues and results on degrading the quality of the film [66-68]. This has inspired research groups to focus on discovering novel transfer techniques which wouldn’t depreciate the quality of the nanosheet [69-72]. Additionally, some materials
  • 24. 8 have only been shown to grow at temperatures around 1000ºC which is beyond the thermal window allowed for semiconductor processing [73]. The results lately have been very encouraging with several reports emerging in recent years demonstrating 2-D material growth on a variety of surfaces and at lower temperatures under different growth conditions [74-79]. The field continues to evolve very rapidly and it is expected that the research problems mentioned above will soon be resolved to a reasonable extent. 1.2.3 Conduction properties based approach The most common way to categorize the materials used in electronics is based on their conductivity. In principle, this approach also uses electronic structure of the material as a parameter for classification. Graphene, with a zero bandgap first emerged as the material of choice for conducting as well as semiconducting applications with several reports already demonstrating transistors and interconnects made by graphene [80-84]. Even though graphene has a carrier concentration almost 2-3 orders of magnitude lower than what is typically seen in metals [85], its 2-D nature allows for applications where metals fail to perform [86]. Later, molybdenum disulfide (MoS2) was shown as a semiconductor and h-BN as a wide bandgap insulator. 1.3 Extraordinary properties of 2-D materials Since the isolation of high-quality sheets of 2-D materials was made possible in 2004, it was always expected that a plethora of novel properties will emerge that are specific only to this class of materials [2, 87-89]. The initial experimental thrust in the field of 2-D materials was towards graphene as a lot of theoretical studies had already conjectured the possibility of some
  • 25. 9 very interesting physical phenomena in it. And graphene has not only lived up to the expectations but has also thrown up new surprises from time to time. 1.3.1 Novel phenomena in graphene Perhaps one of the most interesting properties that graphene demonstrates is that the charge carriers in graphene are more easily described by starting with the Dirac equation as they behave like relativistic particles moving with an effective speed of light at low energies [90-93]. The electrons and holes in graphene are consequently described as massless Dirac fermions. Another remarkable property in graphene is that even at high carrier density (~ 1013 cm-2 ), the majority charge carriers can be tuned continuously between electrons and holes, a property defined as ambipolar electric field effect [1, 9, 10, 94]. The fact that even under ambient conditions this can be achieved keeping the carrier mobility in excess of 15,000 cm2 V-1 s-1 means that carriers can exhibit ballistic transport at sub-micron scale at room-temperature [95, 96]. While a high value of low temperature mobility can be seen in several materials, there is a pronounced dependence of mobility on temperature in typical semiconductors [97-99]. Graphene is an exception with a weak dependence on temperature allowing for high mobility even at 300K [100]. Additionally, graphene’s carrier mobility is not adversely affected by doping as against what is observed in some other materials with high room temperature mobility in undoped state [101]. Another interesting effect in graphene is that in its monolayer form, the Quantum Hall Effect spectrum is shifted by a factor of ½ due to the existence of a quantized level at zero energy which is shared by electrons and holes [9]. The same effect can also be described as coming from Berry’s phase, a geometrical phase of π appearing as a result of coupling between
  • 26. 10 pseudospin and orbital motion [94, 102]. In bilayer graphene, the plateaus are not shifted by a factor of ½ but the plateau for zero Hall conductivity is missing [103-105]. By introducing doping in bilayer graphene (electrostatic or chemical), the neutrality point can be shifted to a different gate voltage, thereby introducing an electronic bandgap [106, 107]. This ability to introduce a tunable bandgap in bilayer graphene has attracted considerable interest from device scientists to make graphene based FETs [108]. An important observation in graphene is that under zero-field configuration, reducing the temperature doesn’t lead to a metal-insulator transition unlike other metallic materials. Instead a minimum conductivity in the range of 4e2 /h is observed retaining the metallic state [109]. Overall, graphene has shown to be a very interesting material for observing physical principles that were only known to theoretical physicists so far. Graphene research has placed 2-D materials on the ITRS roadmap and even though arriving late on the scene, they have emerged as frontrunners to not only potentially displace the other materials (3-D, 1-D and 0-D) from many of their traditional applications but also make possible devices that were so far not even cognized. 1.3.2 Hexagonal boron nitride and its properties Hexagonal boron nitride (h-BN) is an isomorph of graphene with a similar hexagonal layered structure. Weak Van der Walls bonds keep the layers sticking together. There is only a small lattice constant mismatch (∼1.7%) with graphene in h-BN [41]. Hexagonal boron nitride is a chemically inert material, and its layered crystalline structure allows for an atomically smooth surface that is free of dangling bonds. Additionally, h-BN is a wide bandgap insulator (EG = 5.97 eV) and a medium-K dielectric (ε ≈ 4) along with demonstrating a high value of thermal
  • 27. 11 conductivity [110]. As a dielectric, the electrons find it easy to penetrate through thinner sheets of h-BN making the tunnel barrier very small [111]. In hardness and density, it is similar to graphene and is used as a dry lubricant at high temperatures due to a very high thermal stability of h-BN up to 1000ºC in air and 1400ºC in vacuum. It is mostly isolated using the Scotch-tape technique even though some advancements have been made towards obtaining high-quality films of layered h-BN by CVD method [112-115]. Intercalation based method is also shown to work, however, the challenges seen with graphite intercalation are only enhanced in h-BN making it an undesirable process for extraction [116-118]. Because of very different structure within the basal planes and between them, many properties of h-BN are highly anisotropic, i.e. hardness, electrical and thermal conductivity among others [119, 120]. Recently, 2-D h-BN sheets have been shown to be proton conductors making them attractive for applications like fuel cells [121]. When acting as a substrate, h-BN helps to suppress the rippling effect in graphene [122]. Since graphene conduction is adversely affected because of scattering originating from the resonance of its carriers with the substrate phonons, it is critical that h-BN’s optical phonon energy is twice that of SiO2 which results in lesser scattering related transport degradation [123]. High thermal conductivity of h-BN allows it to act as a heat sink thereby reducing heat-induced failure and improving power dissipation at breakdown in graphene [124]. 1.3.3 Other 2-D materials Apart from graphene and hexagonal boron nitride, most other 2-D materials currently known as transition metal dichalcogenides (TMDs), the most common of whom is molybdenum disulfide or MoS2. Just like graphite and h-BN crystals, MoS2 is also used as a lubricant due to its low friction coupled with robustness [125]. MoS2 can be obtained by any of the three major
  • 28. 12 methods, namely, mechanical exfoliation, chemical intercalation and CVD growth using molybdenum compounds and elemental sulfur [126-131]. However unlike graphene and h-BN, the layers of MoS2 are not planar. Instead it is an interconnected network of trigonal prisms where Mo atoms are sandwiched between S atoms [132]. While bulk MoS2 has an indirect bandgap, the bandgap of 2-D MoS2 is higher, has a numerical dependence on layer thickness and is direct in nature [133]. This makes MoS2 a sought after candidate for transistors and photodetectors [132, 134-140]. It has been predicted that such transistors would have a high ON/OFF ratio such that the power consumption in OFF state can be reduced by ~ 5-6 orders of magnitude [141]. There are some reports of using MoS2 for pH and biosensing applications [142- 146]. Other 2-D materials of interest include WS2, MoSe2, WSe2, SbTe, InSe, BiSe among others [147-154]. They have many common physical properties with graphene due to their 2-D layered nature. In many other ways they are similar to MoS2 being chalcogenides or dichalcogenides. They have been explored for their use in solar cells as well as a surfeit of other applications including Li-ion batteries and solid-state refrigerators [155-157]. Most of these materials are semiconductors and have been a subject of intense research in the last few years particularly for applications in the field of semiconductor technology, photodetectors and solar cells. Some of these materials can also be classified as topological insulators, a field that is very interesting however beyond the scope of this work [158-160]. 1.4 2-D materials based heterostructures To study the utility of 2-D materials for electronic applications, we look at the way they could be integrated in making the three primary components on a chip, i.e. a logic performing
  • 29. 13 element (FET), wires and connections (interconnects and vias) and information storage memory cells. These circuit elements in turn require certain specific properties in the materials being used to fabricate them. For instance, an FET requires a semiconducting channel, an insulating gate dielectric and conducting contact pads to act as source and drain electrodes (Figure 1.4). Figure 1.4: A typical FET structure using 2-D materials. Reproduced with permission from [33], copyright 2013, American Chemical Society. Traditionally, the research in 2-D materials has been aimed at studying simple device architectures on the SiO2 substrate, the material used by Geim and Novoselov in their study. The goal was either to explore novel properties of these materials or to showcase functional prototypes of circuit components. A particular thickness of SiO2 is needed to view monolayer 2- D materials adhered to the substrate based on the Fresnel diffraction properties at the interface. For graphene this thickness is 100 nm and 300 nm [11]. For the purpose of chip components, graphene has emerged as a strong candidate to replace some of the existing materials mainly because most research in the field of 2-D materials has been done with graphene. Although a 2-D metal is yet to be found, graphene, a semi-metal, has been explored as a possibility in certain configurations. Additionally, several approaches to introduce a bandgap in graphene have also
  • 30. 14 been explored to use it as a semiconductor [161-165]. Graphene derived materials have also been studied for their insulating/semiconducting properties [166-172]. 1.4.1 Limitations of 2-D heterostructures As promising as it is, there are also some major concerns with graphene that need to be addressed before it can replace anything on a chip. Firstly, due to its atomically thin nature, and availability of Π electrons at both its surfaces, graphene is extremely sensitive to its dielectric environment [26, 173-176]. One of the requirements for graphene to make its way in to a fab is that it should be compatible with traditional semiconductor manufacturing processes. This includes being able to make non-invasive interfaces with dielectrics. Typically, many dielectrics found on chips, primarily SiO2. However, severe degradation in graphene’s properties (e.g., carrier mobility and current density) has been demonstrated as an adverse effect of the SiO2- graphene interface [177-181]. Secondly, the method of isolating graphene by micromechanical exfoliation only yields randomly oriented flakes with size in few microns. Wafer scale production of high quality uniform graphene sheets has been attempted by chemical vapor deposition (CVD) method. While its inherent high carrier mobility, the biggest advantage that graphene has over other materials, is severely compromised in CVD graphene, it is nevertheless a step forward in introducing “graphene in the line” [182]. Thirdly, graphene doesn’t have a bandgap making the on-off ratio in a graphene FET very small and rendering it unsuitable in its pristine form for making logic switches. This restricts the use of graphene to radio frequency (RF) circuits where on-off ratio is not a strict requirement but high mobility is desired [183-185]. Nanoribbons made from graphene and functionalization/doping through various chemical pathways have been studied as a way to introduce bandgap but result in further degradation in
  • 31. 15 mobility [186-188]. Additionally, graphene suffers from low carrier concentration making it an unsuitable candidate to replace metals on the chip [189]. Bilayer graphene provides a pathway for solving the bandgap and carrier concentration issue as a bandgap can be introduced by a transverse electric field in bilayer graphene and it also has twice as much current cross section as monolayer graphene [190]. However mobility in bilayer graphene is considerably lower and the trade-off makes bilayer graphene unattractive [191]. More detailed discussions on these and other issues will be included subsequently in the later sections of this document wherever relevant. Despite showing a lot of promise, the above mentioned issues have limited the performance and reliability of graphene enabled 2-D heterostructures. 1.5 Motivation for Current Research Graphene is being actively pursued as the industry looks towards post-Cu and post-Si technologies. The ITRS Roadmap predicts that by the year 2020, on-chip interconnect wire width will be scaled down to 22 nm, while current density will reach 5.8×106 A/cm2 [192]. Copper-based interconnects will no longer be able to support such a high current density due to carrier scattering at both material interfaces and grain boundaries [193]. Also, electromigration and thermal-induced failure cause reliability issues at ultra-scaled dimensions [194, 195]. Recently, graphene has emerged as a candidate of the “Cu replacement” material [196]. Graphene exhibits excellent thermal conductivity [197], electromechanical robustness [198], high breakdown current density (> 108 A/cm2 ) [199], and immunity to electromigration [200] due to its strong sp2 -bonded carbon lattice. In addition to being a potential interconnect material, graphene has also been explored as a contact electrode in FETs and solar cells. Further, graphene based heterostructures have emerged
  • 32. 16 as transistors. However, as discussed earlier, while graphene in its pristine form can be very useful for many applications, there is severe degradation in its properties when it comes in contact with another material. h-BN is an isomorph of graphene with a similar hexagonal layered structure. In both the materials, weak Van der Walls bonds keep the layers sticking together and there is only a small lattice constant mismatch (∼1.7%). Hexagonal boron nitride is a chemically inert material, and its layered crystalline structure allows for an atomically smooth surface that is free of dangling bonds. Compatibility issues with current dielectrics in the semiconductor industry is presenting probably the biggest challenge to 2-D electronics. In addition to being a substrate, a gate dielectric and a passivating layer, a dielectric performs many other functions on a chip like screening different conducting channels from each other to avoid scattering/crosstalk losses among others. This project is aimed at studying hexagonal boron nitride as a universal dielectric for 2-D electronics. We study a variety of device prototypes using graphene/h-BN heterostructures to establish the utility of h-BN as an ideal nearest neighbor for graphene.
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  • 56. 40 Chapter 2 h-BN: Substrate for Graphene 2.1 Introduction Electrical properties of graphene are critically impacted by the substrate material [1-7]. Degradation of conductivity in graphene on SiO2 was reported, up to several orders of magnitude lower from its intrinsic value. In addition, considerable loss is also observed in carrier mobility [8]. From a reliability standpoint, graphene undergoes breakdown even at low voltage stress when using electrical annealing approach to improve graphene quality [9, 10]. We have studied h-BN as a new substrate material for graphene FETs and interconnects. In this section, we investigate key performance metrics of CVD graphene devices on h-BN such as electrical resistivity, carrier mobility, and breakdown power density, as well as the impact of electrical annealing on wire conduction and reliability. In reference to IEEE copyrighted material which is used with permission in this thesis, the IEEE does not endorse any of University at Albany’s products or services. © 2012 IEEE. Reproduced, with permission, from N. Jain, T. Bansal, C. Durcan & B. Yu, Graphene-Based Interconnects on Hexagonal Boron Nitride Substrate, IEEE Electron Device Letters, May 2012
  • 57. 41 2.2 Experimental Methods 2.2.1 Synthesis of CVD graphene Graphene monolayer was grown on the surface of Cu foils using methane (CH4) as the precursor at an elevated temperature (1000° C) in an LPCVD chamber [11] as shown in Figure 2.1. A 25 µm thick copper foil was cut into strips (1 cm × 4 cm) and cleaned by dipping in acetic acid (CH3COOH) for 15 minutes. This removes organic impurities and native oxide from the surface. Afterwards, the Cu strips were loaded into the growth chamber and annealed at 1000C in an Ar (80sccm) + H2 (4.5 sccm) environment. Graphene is grown using CH4 (20 sccm) as carbon precursor in an environment of Ar (180 sccm) +H2 (4.5 sccm) at 1000C for 30 minutes. At an elevated temperature, Cu acts as a catalyst for the breakdown of methane into carbon and hydrogen. While hydrogen is pumped out of the chamber, carbon atoms arrange themselves on the surface of Cu. Since Cu has the same lattice constant as graphene, the atoms arrange themselves into domains of graphene. These domains keep growing in size until they join to become a monolayer of graphene. The solubility of carbon in copper is negligible and once the surface is covered, copper isn’t available to catalyze the reaction anymore making this a surface- limited growth. As can be expected, grain boundaries in graphene affect the carrier transport in graphene adversely. Growth engineering involves controlling the conditions (flow rates, growth time, temperature and pressure) to facilitate the growth and surface treatment to increase the size of graphene domains. More details on graphene growth can be found in this paper by Ruoff et al [11].
  • 58. 42 Figure 2.1: CVD furnace set-up used for graphene growth 2.2.2 Graphene transfer Figure 2.2: Graphene transfer process (from as-grown on Cu to target substrate) The Cu-graphene stack as obtained after the growth was then covered by a thick layer of PMMA by spin-coating the polymer. This is followed by Cu etching by iron chloride (FeCl3).
  • 59. 43 The graphene on PMMA was cleaned repeatedly in DI water and then transferred onto the target substrate. Heating the substrate at 90° C for 3 minutes helped to remove absorbents and enhance adhesion between graphene and h-BN. Polymer PMMA was removed by acetone. The overall process is shown in Figure 2.2. 2.2.3 Sample fabrication Figure 2.3: Fabrication process for creating graphene FET/interconnect device on h-BN Thin flakes of h-BN were exfoliated on p-doped Si substrates with 70nm of thermal oxide on top for good optical contrast while identifying the flakes through the optical microscope (Olympus BX60M). This is followed by graphene transfer as explained in Section 2.2. Subsequent to the transfer, graphene is patterned using a PMMA/HSQ bilayer e-beam resist
  • 60. 44 stack. First a layer of 100 nm PMMA is coated on the sample, followed by application of a 30 nm thick layer of HSQ. Here electron-beam lithography was used to pattern the HSQ followed by developing in CD-26 solution. The O2 plasma-based RIE is then used to etch away uncovered PMMA and unwanted graphene. The remaining PMMA acts as a sacrificial layer for lifting off residual of the exposed HSQ. The probing contacts were patterned using e-beam lithography, evaporation of metal (10 nm Ti/40 nm Au) at 10-6 Torr, and liftoff. The fabrication process flow is shown in Figure 2.3. The samples were annealed at 300° C in forming gas (Ar + H2) overnight to minimize hysteretic behavior. The R-vs.-VG measurements were taken using p-doped Si as the sweeping back gate. The charge-neutrality peak (the Dirac Point) was observed very close to VG = 0 V with a small negative shift, indicating slightly n-type behavior. This could be attributed to the unintentional doping in graphene due to surface absorbents (such as that from ambient O2 or H2O molecules or residual PMMA) or charged impurities in h-BN substrate. All the DC electrical characterization was carried out at room temperature. 2.3 Results and Discussion 2.3.1 Material analysis Figure 2.4 is the top-view SEM image of one of the fabricated samples. The length (L) and width (W) of the graphene strip used in this study are found to be 3.38 µm and 0.24 µm, respectively. Figure 2.5 is the measured micro-Raman spectrum showing the signature peaks of monolayer graphene on h-BN.
  • 61. 45 Figure 2.4: SEM image of the fabricated sample - patterned graphene on h-BN. Figure 2.5: Measured Raman spectrum of monolayer graphene on h-BN. 2.3.2 Electrical analysis The RT - VG characteristics of graphene is generated using Si substrate as back-gate. Here RT is the total resistance composed of graphene wire resistance (RW), contact resistance (2×RC),
  • 62. 46 and metal pad resistance (2×RM),). While RM is negligible, RC is extracted from a multiple- contact wire configuration through a differentiation method, 𝑅C = 𝑅T2(𝑉𝐺)𝐿1 − 𝑅T1(𝑉𝐺)𝐿2 2(𝐿1 − 𝐿2) where RT1 and RT2 are the measured total resistances from wire segments with length of L1 and L2, respectively. RW, a function of the back-gate voltage (VG), is then obtained from RT - 2RC. The graphene sheet resistance (RSH) is calculated from 𝑅𝑆𝐻 = 𝑅 𝑊. ( 𝑊 𝐿 ) where W and L are the width and length of the graphene wire, respectively. The electrical resistivity of graphene is given by 𝜌 = 𝑅𝑆𝐻. 𝑡 in which t is the physical thickness of a monolayer of graphene (approximately, 0.34 nm). The 𝜌-vs.-VG plots of three best-in-the-kind samples are shown in Figure 2.6: (i) CVD- grown graphene on h-BN sheet, (ii) CVD-grown graphene on SiO2 substrate, and (iii) exfoliated graphene on SiO2 substrate. Total eight samples of each material structure were fabricated in three separate experiment runs. All the samples were then annealed at a DV voltage of 5 V to study the nearly-intrinsic conduction characteristics. It can be seen that resistivity (at VG = 0V) drops by approximately nineteen times in CVD graphene on h-BN as compared with that on SiO2. Also, comparison with exfoliated graphene shows a reduction in ρ by approximately eight times. This significant improvement is attributed to the fact that both h-BN and graphene have isomorphic 2-D hexagonal crystal lattices free of dangling bonds. The stack of two 2-D layered structures leads to absence of interfacial states which largely contribute to the degradation of carrier transport in graphene/SiO2 system.
  • 63. 47 Figure 2.6: Measured graphene resistivity as a function of back-gate voltage for three material systems: CVD graphene on h-BN, CVD graphene of SiO2, and exfoliated graphene on SiO2. Significant improvement is seen in graphene on h- BN. Due to alleviation of scattering by charged interface states at graphene/h-BN interface, ultra-high carrier mobility (µeff), ~15,000 cm/Vs (at a carrier density of 1×1012 cm-2 ) is measured at room temperature, as shown in Figure 2.7. At the carrier density of 1×1012 cm-2 , carrier mobility in CVD graphene on h-BN substrate is improved by about 17 times and 3.5 times, as compared with CVD graphene on SiO2 and exfoliated graphene on SiO2, respectively. Higher mobility translates to reduced interconnect transmission delay which is critical to the speed performance. The interface quality between graphene and substrate material plays a key role in impacting electronic transport performance. We attribute the significant improvement of
  • 64. 48 conduction in graphene on h-BN to atomically flat interface that is free of dangling bonds and trap charges (due to self-terminating crystalline planes in both materials). This avoids rippling in graphene and reduces charge-scattering centers that adversely influence the electrical performance of graphene interconnects. Figure 2.7: Extracted carrier mobility as a function of carrier concentration for the three types of graphene devices. 2.3.3 Reliability enhancement To explore the performance limit of graphene interconnect as posted by material reliability, we characterize the I-V behavior in the near-breakdown region. In Figure 2.8 the current densities (J) as a function of voltage (V) (across the graphene sample) is plotted for three samples. As shown in Fig. 3(a), CVD graphene on h-BN shows the highest breakdown current density (1.4 × 109 A/cm2 ), ~ 56% higher than that of CVD graphene on SiO2.
  • 65. 49 Figure 2.8: Breakdown characteristics of the three fabricated samples with different material configurations. Measured I-V curve showing the critical point of permanent breakdown in graphene (where the current drops abruptly). The power density dissipated at breakdown, PBD = JBD (VBD – JBDRC), is increased by 7 times in CVD graphene on h-BN, as compared with that on SiO2 (Figure 2.9). Here JBD and VBD are the current density and voltage at breakdown, respectively. The difference is explained by the superb thermal conductivity in h-BN (~20 W/mK) which is ~20 times higher than that in SiO2 (1.04 W/mK). Heat dissipation is more efficient through h-BN than that through SiO2 under the 3-D heat spreading model for thermal-induced breakdown in graphene [12]. It is noticed that exfoliated graphene exhibits the highest VBD, which could be attributed to better crystallinity in the sample (as compared with CVD graphene which is typically polycrystalline and contains more growth-induced defects). Nevertheless, the advantage of using h-BN substrate is that it makes PBD of CVD graphene still twice as much as that of exfoliated graphene on SiO2.
  • 66. 50 Figure 2.9: Power density at breakdown for the three samples. Lastly, we investigate the impact of electrical annealing on graphene conducting behavior. Graphene sheet resistance (measured at zero substrate bias, as in normal interconnect operation) starts to drop when the DC voltage (applied across the wire) reaches up to a certain value (~5 V in this case) as seen in Figure 2.10 [10]. This is because sufficient Joule heating generated by current would facilitate desorption of charged impurities (which act as carrier scattering centers) at graphene surface. It should be noted that the initial increase of RSH in exfoliated graphene on SiO2 (from 0 V to 5 V) is due to shifting in the Dirac point at low-voltage annealing.
  • 67. 51 Figure 2.10: Impact of electrical annealing on graphene electrical conduction. Graphene sheet resistance at zero substrate bias, RSH@VG=0V as a function of annealing DC voltage for all three samples. Figure 2.11 shows the RSH-vs.-VG characteristics as influenced by annealing voltage. The value of RSH starts to decrease as the voltage becomes higher than 5 V. Our preliminary experiment using graphene on SiO2 showed the Dirac point in the RSH - VG curve exhibit a large positive shift due to electrons transferred from graphene to surface traps in SiO2 substrate (making graphene more heavily p-type doped). Contrary to that reported phenomenon, the Dirac Point does not show any positive shift in graphene sample on h-BN, as shown in Figure 2.11. This would be interpreted as one of the evidences of the absence of surface traps on the h-BN substrate. The small amount of negative shift of the Dirac Point at high-level annealing voltage is attributed to desorption of charged absorbents on the graphene surface, similar to the case in which SiO2 is used as the substrate.
  • 68. 52 Figure 2.11: Impact of electrical annealing on graphene electrical conduction. Effect of annealing voltage on sheet resistance, RSH, of CVD graphene on h-BN. 2.4 Conclusions In summary, we conducted a comparative study of electrical conducting characteristics among wire samples made of three different structures. CVD-grown graphene on h-BN shows significantly improvement in performance metrics including resistivity, carrier mobility, and breakdown power density, as compared with CVD graphene on SiO2. Its metrics are also better than that of exfoliated graphene on SiO2 despite better crystallinity in the latter. The boosted performance is attributed to the layered structure of h-BN, a substrate that maximally preserves the intrinsic electrical characteristics of graphene. Graphene on h-BN substrate allows for realizing high-speed carbon-based on-chip interconnects in the “post-copper” era.
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  • 71. 55 Chapter 3 h-BN: Gate Dielectric 3.1 Introduction Given the atomically-thin nature of graphene, the material behaviors are strongly impacted by its dielectric environment. The study of graphene/dielectric coupling effects has revealed that interfacial traps, impurities, and surface phonons of the adjoining insulator all contribute to degraded carrier transport in graphene [1]. Although suspended graphene has been shown to nearly preserve the intrinsic material properties, it is not feasible in real device configurations [2, 3]. Different device configurations, require graphene to be in contact with a specific dielectric material. In a FET structure, graphene needs to be in contact with a gate dielectric. As h-BN is very similar to SiO2 in terms of dielectric behavior, having a similar dielectric coefficient and bandgap, it can potentially serve as a high-quality non-invasive dielectric for graphene-based switches [4]. The graphene/h-BN stack could serve as a key © 2013 Elsevier. Reproduced in parts, with permission, from N. Jain, T. Bansal, C. Durcan, Y. Xu & B. Yu, Monolayer graphene/hexagonal boron nitride heterostructure, Carbon, April 2013.
  • 72. 56 structural element in graphene-based electronics. But study on the stability and robustness of the stacked heterostructure has been lacked. In this chapter, locally buried metal-gate configuration is used to report electrical stressing induced effects in a graphene/h-BN heterostructure. The dielectric strength and carrier-tunneling behavior in a thin h-BN multilayer are also investigated using this graphene FET structure. 3.2 Experimental methods 3.2.1 Locally-buried metal-gate formation Figure 3.1: Schematic shows key steps in the fabrication of the buried TiN gates
  • 73. 57 A locally-buried titanium nitride (TiN) gate electrode was used in fabricating the graphene/h-BN heterostructure FET. The key fabrication steps for the formation of the buried gates of TiN are shown in Figure 3.1. A 300 nm thick layer of thermal SiO2 was grown on a p- type doped silicon wafer. Subsequently, the gate regions were defined using deep ultra-violet (DUV) lithography. The thermal SiO2 layer was etched away by 1/2 of its original thickness with hydrofluoric acid (HF), and a thick layer of TiN (150 nm) was then deposited by physical-vapor- deposition (PVD) onto the trenched oxide. A chemical-mechanical-planarization (CMP) step was used to remove the excessive TiN, making fully planarized surface as the receiving structure for the layered nanosheets (h-BN and graphene). Another step of patterning and oxide etching then creates a trench for alignment marks which are filled with gold. These alignment markers help with e-beam patterning in the subsequent steps. 3.2.2 Graphene/h-BN FET fabrication Highly-oriented pyrolytic boron nitride (HOPBN) was exfoliated onto the substrate, making nanosheets of thin h-BN multilayer on the interdigitated TiN gate electrode lines. Graphene is grown using the CVD method as discussed in Section 2.2.1 and transferred to the target sample using the same process as described in Section 2.2.2. In this configuration, h-BN ends up serving as both, the gate dielectric as well as the supporting layer for graphene. The transferred CVD-graphene is patterned by e-beam lithography (EBL) using a negative resist (Hydrogen silsesquioxane), followed by O2 plasma etching to form the active channels of FETs. The final step includes patterning, metal deposition, and lift-off to form source/drain contacts (10 nm Ti / 50 nm Au). All electrical measurements were carried out in vacuum by a Lakeshore Cryogenics probe-station and a semiconductor parameter analyzer (Agilent Technologies