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AMR212
Health & Safety In The Workplace
Machinery Safety
David Smith
Machinery Safety
Section title
Section title
The Provision And Use Of Work Equipment
Regulations 1998.
• WORK EQUIPMENT means any machinery,
appliance, apparatus, tool and assembly of
components arranged to function as a
whole. It embraces everything from a hand
tool to a complete factory.
• USE means starting, stopping,
programming, setting, using transporting,
repairing, modifying, maintaining, servicing
and any related expressions.
The Provision And Use Of Work Equipment
Regulations 1998.
A guidance document can be obtained from the HSE
website vis the following link:
http://www.hse.gov.uk/pubns/priced/l22.pdf
• WORK EQUIPMENT means any machinery,
appliance, apparatus, tool and assembly of
components arranged to function as a whole. It
embraces everything from a hand tool to a complete
factory.
• USE means starting, stopping, programming, setting,
using transporting, repairing, modifying,
maintaining, servicing and any related expressions.
PUWER 1998 What They Cover
• Regulation 4 Suitability of work equipment
• Regulation 5 Maintenance
• Regulation 6 Inspection
• Regulation 7 Specific risks
• Regulation 8 Information and instructions
• Regulation 9 Training
• Regulation 10 Conformity with Community
requirements
• Regulation 11 Dangerous parts of machinery
• Regulation 12 Protection against specified hazards
• Regulation 13 High or very low temperature
PUWER 1998 What They Cover
• Regulation 14 Controls for starting or making a
significant change in operating conditions
• Regulation 15 Stop controls
• Regulation 16 Emergency stop controls
• Regulation 17 Controls
• Regulation 18 Control systems
• Regulation 19 Isolation from sources of energy
• Regulation 20 Stability
• Regulation 21 Lighting
• Regulation 22 Maintenance operations
• Regulation 23 Markings
• Regulation 24 Warnings
PUWER 1998 What They Cover
• Regulation 25 Employees carried on mobile work
equipment
• Regulation 26 Rolling over of mobile work
• Regulation 27 Overturning of fork-lift trucks
• Regulation 28 Self-propelled work equipment
• Regulation 29 Remote-controlled self-propelled work
equipment
• Regulation 30 Drive shafts
• Regulation 36 Exemption for the armed forces
• Regulation 37 Transitional provision
We are going to
concentrate on
Regulation 11, Dangerous
parts of machinery
Regulation 11, Dangerous Parts Of Machinery
Measures shall be taken to:
• Prevent access to any dangerous part of
machinery or rotating stock bar.
“stock-bar” means any part of a stock-bar
which projects beyond the head-stock of a
lathe.
• Stop movement of dangerous parts or stock
bars before any part of a person enters a
danger zone.
• NOTE reference to a person means any part
(e.g. hand, foot or immediate clothing) and
could be either intentional or unintentional
(e.g. a fall) or deliberate (e.g. clearing a
So how can we
acheive this?
Hierarchy of measures:
• Fixed guards, enclosing dangerous parts
• Protective devices or other guards (e.g.
interlocked guards)
• Protective appliances (e.g. jigs, holders and
push sticks
• Information, instruction, training and
supervision (in that order) to the extent
that each is practicable
Principles of machine safety:
• Identify the hazards
• Eliminate/reduce the hazards by design
• Use safeguards
• Use SWP’s
Machine Guarding is a matter of life and
death:
• In 2016/17 there were 15 fatal injuries in the
manufacturing industries.
• 5 of these were due to contact
with machinery.
• 1 was due to a worker being struck by
an object.
• In the manufacturing industries during the
same period there were also 782 non-fatal
specified (major) injuries due to contact with
moving machinery or being struck by an
object and 2461 over-seven-day injuries
attributable to the same causes.
Perimeter guarding with electrical interlocks
There are four levels of safety categories
Perimeter guarding with electrical interlocks
• Category 1 can also lead to a loss of the
safety function.
• Category 2 circuits detect faults by
periodic testing at suitable intervals (the
safety function can be lost between the
periodic tests).
Perimeter guarding with electrical interlocks
• Category 3 circuits ensure the safety
function, in the presence of a single fault,
for example by employing two (redundant)
channels, but a loss of the safety function
can occur in the case of an accumulation
of faults.
Perimeter guarding with electrical interlocks
• Category 4 circuits ensure that the safety
function is always available even in the
case of one or more faults, usually by
employing both input and output
redundancy, together with a feedback
loop for continuous monitoring of the
outputs
Emergency stops
• Stop category 0: stopping by immediate
removal of power to the machine
actuators (uncontrolled stop);
• Stop category 1: a controlled stop with
power available to the machine actuators
to achieve the stop and then removal of
power when the stop is achieved;
• Stop category 2: a controlled stop with
power left available to the machine
actuators.
What’s It All About?
Section title
Section title
Health and Safety In The Workplace_3 Machinery Safety

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Health and Safety In The Workplace_3 Machinery Safety

  • 1. AMR212 Health & Safety In The Workplace Machinery Safety David Smith
  • 3. The Provision And Use Of Work Equipment Regulations 1998. • WORK EQUIPMENT means any machinery, appliance, apparatus, tool and assembly of components arranged to function as a whole. It embraces everything from a hand tool to a complete factory. • USE means starting, stopping, programming, setting, using transporting, repairing, modifying, maintaining, servicing and any related expressions.
  • 4. The Provision And Use Of Work Equipment Regulations 1998. A guidance document can be obtained from the HSE website vis the following link: http://www.hse.gov.uk/pubns/priced/l22.pdf • WORK EQUIPMENT means any machinery, appliance, apparatus, tool and assembly of components arranged to function as a whole. It embraces everything from a hand tool to a complete factory. • USE means starting, stopping, programming, setting, using transporting, repairing, modifying, maintaining, servicing and any related expressions.
  • 5. PUWER 1998 What They Cover • Regulation 4 Suitability of work equipment • Regulation 5 Maintenance • Regulation 6 Inspection • Regulation 7 Specific risks • Regulation 8 Information and instructions • Regulation 9 Training • Regulation 10 Conformity with Community requirements • Regulation 11 Dangerous parts of machinery • Regulation 12 Protection against specified hazards • Regulation 13 High or very low temperature
  • 6. PUWER 1998 What They Cover • Regulation 14 Controls for starting or making a significant change in operating conditions • Regulation 15 Stop controls • Regulation 16 Emergency stop controls • Regulation 17 Controls • Regulation 18 Control systems • Regulation 19 Isolation from sources of energy • Regulation 20 Stability • Regulation 21 Lighting • Regulation 22 Maintenance operations • Regulation 23 Markings • Regulation 24 Warnings
  • 7. PUWER 1998 What They Cover • Regulation 25 Employees carried on mobile work equipment • Regulation 26 Rolling over of mobile work • Regulation 27 Overturning of fork-lift trucks • Regulation 28 Self-propelled work equipment • Regulation 29 Remote-controlled self-propelled work equipment • Regulation 30 Drive shafts • Regulation 36 Exemption for the armed forces • Regulation 37 Transitional provision
  • 8. We are going to concentrate on Regulation 11, Dangerous parts of machinery
  • 9. Regulation 11, Dangerous Parts Of Machinery Measures shall be taken to: • Prevent access to any dangerous part of machinery or rotating stock bar. “stock-bar” means any part of a stock-bar which projects beyond the head-stock of a lathe. • Stop movement of dangerous parts or stock bars before any part of a person enters a danger zone. • NOTE reference to a person means any part (e.g. hand, foot or immediate clothing) and could be either intentional or unintentional (e.g. a fall) or deliberate (e.g. clearing a
  • 10. So how can we acheive this?
  • 11. Hierarchy of measures: • Fixed guards, enclosing dangerous parts • Protective devices or other guards (e.g. interlocked guards) • Protective appliances (e.g. jigs, holders and push sticks • Information, instruction, training and supervision (in that order) to the extent that each is practicable
  • 12. Principles of machine safety: • Identify the hazards • Eliminate/reduce the hazards by design • Use safeguards • Use SWP’s
  • 13. Machine Guarding is a matter of life and death: • In 2016/17 there were 15 fatal injuries in the manufacturing industries. • 5 of these were due to contact with machinery. • 1 was due to a worker being struck by an object. • In the manufacturing industries during the same period there were also 782 non-fatal specified (major) injuries due to contact with moving machinery or being struck by an object and 2461 over-seven-day injuries attributable to the same causes.
  • 14. Perimeter guarding with electrical interlocks There are four levels of safety categories
  • 15. Perimeter guarding with electrical interlocks • Category 1 can also lead to a loss of the safety function. • Category 2 circuits detect faults by periodic testing at suitable intervals (the safety function can be lost between the periodic tests).
  • 16. Perimeter guarding with electrical interlocks • Category 3 circuits ensure the safety function, in the presence of a single fault, for example by employing two (redundant) channels, but a loss of the safety function can occur in the case of an accumulation of faults.
  • 17. Perimeter guarding with electrical interlocks • Category 4 circuits ensure that the safety function is always available even in the case of one or more faults, usually by employing both input and output redundancy, together with a feedback loop for continuous monitoring of the outputs
  • 18. Emergency stops • Stop category 0: stopping by immediate removal of power to the machine actuators (uncontrolled stop); • Stop category 1: a controlled stop with power available to the machine actuators to achieve the stop and then removal of power when the stop is achieved; • Stop category 2: a controlled stop with power left available to the machine actuators.
  • 19.
  • 20. What’s It All About? Section title Section title