1
WELCOME
2
HANDLING HAZARDOUS
MATERIALS SAFETY
REF. HSE-OH-ST09
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Chemical & Biological Hazards
and Risk Control
4
Classification of
Occupational Health Hazards
Physical:
Machinery, Electricity, Heat, Noise
Chemical:
Acids, Alkalis, Asbestos
Biological:
HIV Virus, Legionella, Bacteria
Ergonomic:
Posture problems, Fatigue
Psychological:
Stress, Shock, Anxiety
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Classification of Health Hazards
Health
Hazard
Workplace
health hazard
Health effect of
exposure
Physical Noise Noise Induced
Hearing Loss(NIHL)
Chemical Asbestos Asbestosis
Biological Rats urine Leptospirosis /
Weil’s Disease
Ergonomic Repetitive tasks Work Related
Upper Limb
Disorders
(WRULD)
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PHYSICAL FORMS OF
HAZARDOUS SUBSTANCES
• Gases (CO2)
• Vapour (toluene)
• Mists and aerosols (deodorant)
• Smoke (coal burning)
• Fumes (welding)
• Dusts (floor mill dust)
• Liquids (chemicals)
• Solids (Lead ingot)
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Hazardous Substances Symbols (1)
Irritant:
Inflammation on contact with skin, eyes or
mucous membrane may cause inflammation
e.g. adhesives and detergents
Corrosive:
Destruction of living tissue at point of
contact (skin). Strong acids or alkalis i.e.
H2SO4, Caustic, Ammonia
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Hazardous Substances Symbols (2)
Harmful: Substances which if
swallowed, inhaled or penetrate
the skin may cause damage to
health e.g. Trichloroethylene
Very Toxic: Poisonous substances
which in very low quantities may
cause death, acute chronic damage
to health e.g. cyanide
9
Hazardous Substances Symbols (3)
Toxic:
Poisonous substances which in low quantities
may cause death, acute chronic damage to
health e.g. Lead, Mercury, Arsenic
Carcinogenic:
Substances which cause disorders in cell
growth that may lead to cancer or increase its
incidence e.g. Benzene
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Hazardous Substances Symbols (3)
Mutagenic: Substances which
induce hereditable genetic defects
or increase their incidence.
Teratogenic: Toxic for
reproduction. Substances which
produce or increase the incidence
of non-heritable effects in
progeny.
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12
Physical Hazard Pictograms
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Health Hazard Pictograms
14
Ill-health Effect: Definitions
Acute :
Is an immediate or rapidly produced adverse effect,
following a single or short-term exposure to a
hazardous substance, usually with a rapid or
immediate response which is normally reversible.
Chronic:
Adverse health effect resulting from prolonged,
repeated exposure to a hazardous substance the
response being gradual (often unrecognised for a long
time) may get worse with no further exposure and is
often irreversible.
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Toxic Effects
Acute:
Headaches
Dizziness
Nausea
Inflammation
Eye irritation
Unconsciousness
Death
Chronic:
Cancers
Death
Local
Systemic
Sensitisation
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17
Routes of Entry
a) Inhalation
b) Ingestion
c) Absorption
d) Injection (Direct
Entry)
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Routes of Entry
Inhalation
•most important route of entry
•substances can directly
attack lung tissue
•responsible for 90% of all
cases of industrial poisoning
Ingestion
•via the mouth
•often accidental
•poor hygiene
Absorption
•through the skin
•solvents may penetrate
unbroken skin
Injection
•when skin is
damaged
•puncture of the skin
•contact with liquid or
gas under pressure
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BODY’S DEFENCES
The body’s defences to hazardous substances are:
• Respiratory (Inhalation)
• Gastrointestinal (Ingestion)
• Skin (Absorption)
• Cellular mechanism (Injection)
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BODY’S DEFENCES
Respiratory (Inhalation)
Defences
• NOSE : Wetness & nasal hair
• RESPIRATORY TRACT : Natural reflexes
activate sneezing and coughing
• CILIARY ESCALATOR – A barrier against
infection. Pushes mucus and foreign bodies
out through throat
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Body Defences against dust
The nasal hairs
Coughing and sneezing
Eyes watering
The ciliary escalator
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23
Body’s Defences (2)
Gastrointestinal (Ingestion) Defences
Taste and smell
Saliva
Acid, enzymes and bacteria
Vomit and diarrhoea
Skin Defences
Sebum
Sensory nerves
Melanin
Blisters, rashes, inflammation
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Body’s Defences (3)
Cellular Mechanisms (Injection)
• Scavenging Action
• Secretion of defensive substances
• Prevention of excessive blood loss
• Repair of damaged tissues
• The Lymphatic system
Other Defences
• Tears and blinking of the eyes
• Pain
• Hormones e.g. adrenalin
25
Assessing the risk
So How do I
determine the
Hazard & Risk
of a material?
26
Hazardous Substance Assessment
1) IDENTIFY THE HAZARDS
 How much of the substance is in use or
produced by the process
 What is the activity at risk
 How long and how often is the exposure
 Who can be exposed and how
 How can the substance enter the body
 In what form is of the substance
 What is the concentration of the substance
 Is the substance assigned an exposure limit
 Are there any ill-health reports
 Look at the results of health surveillance
27
Hazardous Substance Assessment
2) Decide who might be harmed and how
 Operators, Others, Pregnant and young worker
3) Evaluate the Health risk & existing
precautions
 Likelihood and Severity
 Existing control measures
 Judgement about need for further control measures
4) Record the significant findings
 Number of affected people
 Adequacy of existing controls
 Further precautions, if necessary
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Hazardous Substance Assessment
5) Review the Assessment
New process or substance is introduced
Exposure limit is changed
Someone contracts a disease
Complaints of ill health from workforce
New guidance is published on control measures
Increase in use of hazardous substance
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Prevention and Control of Exposure
1) Eliminate the hazard
2) Reduce the risk by substitution
3) Isolate the people from the hazard
Total enclosure, Segregate the people
4) Control
Maintenance of controls, Change the work pattern, Hygiene,
Housekeeping
5) Personal protective equipment
6) Discipline
7) Also information, Instruction, Training
Remember - ERIC PD
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31
New SDSs – 16 Categories
1.Identification
2.Hazard(s) Identification
3.Composition/information on
ingredients
4.First-aid measures
5.Fire-fighting measures
6.Accidental release measures
7.Handling and storage
8.Exposure controls/personal
protection (PELs)
9.Physical and chemical properties
10.Stability and reactivity
11.Toxicological information
12.Ecological information
13.Disposal considerations
14.Transport information
15.Regulatory information
16.Other information
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Limitations of Data
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Exposure monitoring
Personal Monitoring
Static monitoring
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Occupational Exposure Limits (OEL)
The maximum concentration of an airborne
substance averaged over a reference period to
which an employee may be exposed by
inhalation
• Threshold Limit Values (TLV) USA
• Indicative Limit Values (ILV) Europe
• Workplace Exposure Limits (WEL) UK
High risk substances
Other hazardous substances
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Exposure limits
Long-Term Exposure Limit – 8 hrs
(LTEL)
Short-Term Exposure Limit - 15 minutes
(STEL)
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Action if OEL Exceeded
1) Stop the process
2) Remove employees from area
3) Make area safe
4) Investigate cause
5) Assess existing controls
6) Monitor procedures
7) Check workers health
8) Record incident
37
Prevention and Control of Exposure
1) Eliminate the hazard
2) Reduce the risk by substitution
3) Isolate the people from the hazard
Total enclosure, Segregate the people
4) Control
Maintenance of controls, Change the work
pattern, Hygiene, Housekeeping
5) Personal protective equipment
6) Discipline
7) Also information, Instruction, Training
Remember - ERIC PD
38
Local Exhaust Ventilation
Discharge to atmosphere
Hood Ducting Filter Fan
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Types of Ventilation
Enclosed
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Types of Ventilation
Hood
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Lip Extraction
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Ducted System
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Sawdust Extraction
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Machine Shop Extraction
45
Portable Extraction
46
Dilution Ventilation
Contaminant
Air drawn
from clean
air supply
Fan
Vent
Extract
or
Fan
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When Dilution Ventilation may be used?
1. Very low toxicity substance
2. Steady rate of release
3. Small quantity of contaminant
4. Not practicable to use LEV
5. Rate of evolution known
6. Non specific point of release
7. Type of contaminant (not dust)
8. Heat loss or gain not a problem
49
Asbestos
Types
White (Chrysotile)
Brown (Amosite)
Blue (Crocidolite)
Diseases
Asbestosis (Lung tissue is replaced by
fibrous tissue)
Mesothelioma (Causes tumors)
Lung cancer (Growth of malignant cells in
lung)
Blue and brown
asbestos are more
hazardous than white
50
Asbestos Uses
Blue asbestos cloth on a boiler flue
Asbestos insulating board in a
wall partition
Protective Clothing
Insulation boards
Pipework Lagging
Cement Boards
Gaskets, Filters
Brake Linings
Plasterwork
Sprayed for Insulation
Workers at risk:
Maintenance, & Demolition workers
51
Other Agents (1)
Ammonia: A colourless gas with a pungent odour
• Irritation to the eyes and upper respiratory tract
• Used in printing and fertilisers
Chlorine: A greenish gas with a pungent odour
• Irritant to respiratory tract, abdominal pain, nausea
(sensation of unease and discomfort in the stomach)
• Used as a disinfectant in drinking water and
swimming pool water
52
Other Agents (2)
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Other Agents (3)
Isocyanates: Volatile organic compounds
Irritation of skin and mucous membrane, asthma
Spray painting vehicles, manufacture of footwear
Lead: A heavy, soft and easily worked metal
Nausea, headaches, nervous system, death
Batteries, Plumbing and roofing work
54
Other Agents (4)
Silica: Found in sand, sandstone, granite
Silicosis
Building industry
Organic solvents: Dissolve other substances
Irritant to the eyes, skin, throat and lungs,
headaches, nausea, dizziness
Used as a base in paint manufacturing, PVC, etc
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AIRBORNE DUST
Respirable dust:
56
AIRBORNE DUST
Respirable dust:
Airborne dust of such a size about 0.5 to 10 microns that it
is able to enter the lungs during normal breathing
Respiratory diseases:
• Asbestosis (chronic inflammatory medical condition affecting the tissue
of the lungs)
• Silicosis (occupational lung disease caused by inhalation of crystalline silica
dust)
• Asthma chronic …the airways occasionally constrict
• Bronchitis (an acute inflammation of the air passages within the lungs)
• Lung Cancer
• Farmer’s lung (a disease of dairy farmers who handle contaminated hay)
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58
Indicators of Dust Problems
 Visible signs
 Complaints by employees
 Monitoring
 Health problems
 Equipment problems
 Blocked filters
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Control Measures to Reduce
Exposure to Dust
 Eliminate at source
 Substitute with pellets
 Change process
 Use liquid process
 Enclose the complete process
 Ventilation
 Control by suppression
 Housekeeping
 Maintenance
60
Questions?
61
THANKS FOR YOUR PARTICIPATION

HANDLING HAZARDOUS MATERIALS SAFETY.pptdfgdfg

  • 1.
  • 2.
  • 3.
    3 Chemical & BiologicalHazards and Risk Control
  • 4.
    4 Classification of Occupational HealthHazards Physical: Machinery, Electricity, Heat, Noise Chemical: Acids, Alkalis, Asbestos Biological: HIV Virus, Legionella, Bacteria Ergonomic: Posture problems, Fatigue Psychological: Stress, Shock, Anxiety
  • 5.
    5 Classification of HealthHazards Health Hazard Workplace health hazard Health effect of exposure Physical Noise Noise Induced Hearing Loss(NIHL) Chemical Asbestos Asbestosis Biological Rats urine Leptospirosis / Weil’s Disease Ergonomic Repetitive tasks Work Related Upper Limb Disorders (WRULD)
  • 6.
    6 PHYSICAL FORMS OF HAZARDOUSSUBSTANCES • Gases (CO2) • Vapour (toluene) • Mists and aerosols (deodorant) • Smoke (coal burning) • Fumes (welding) • Dusts (floor mill dust) • Liquids (chemicals) • Solids (Lead ingot)
  • 7.
    7 Hazardous Substances Symbols(1) Irritant: Inflammation on contact with skin, eyes or mucous membrane may cause inflammation e.g. adhesives and detergents Corrosive: Destruction of living tissue at point of contact (skin). Strong acids or alkalis i.e. H2SO4, Caustic, Ammonia
  • 8.
    8 Hazardous Substances Symbols(2) Harmful: Substances which if swallowed, inhaled or penetrate the skin may cause damage to health e.g. Trichloroethylene Very Toxic: Poisonous substances which in very low quantities may cause death, acute chronic damage to health e.g. cyanide
  • 9.
    9 Hazardous Substances Symbols(3) Toxic: Poisonous substances which in low quantities may cause death, acute chronic damage to health e.g. Lead, Mercury, Arsenic Carcinogenic: Substances which cause disorders in cell growth that may lead to cancer or increase its incidence e.g. Benzene
  • 10.
    10 Hazardous Substances Symbols(3) Mutagenic: Substances which induce hereditable genetic defects or increase their incidence. Teratogenic: Toxic for reproduction. Substances which produce or increase the incidence of non-heritable effects in progeny.
  • 11.
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  • 14.
    14 Ill-health Effect: Definitions Acute: Is an immediate or rapidly produced adverse effect, following a single or short-term exposure to a hazardous substance, usually with a rapid or immediate response which is normally reversible. Chronic: Adverse health effect resulting from prolonged, repeated exposure to a hazardous substance the response being gradual (often unrecognised for a long time) may get worse with no further exposure and is often irreversible.
  • 15.
  • 16.
  • 17.
    17 Routes of Entry a)Inhalation b) Ingestion c) Absorption d) Injection (Direct Entry)
  • 18.
    18 Routes of Entry Inhalation •mostimportant route of entry •substances can directly attack lung tissue •responsible for 90% of all cases of industrial poisoning Ingestion •via the mouth •often accidental •poor hygiene Absorption •through the skin •solvents may penetrate unbroken skin Injection •when skin is damaged •puncture of the skin •contact with liquid or gas under pressure
  • 19.
    19 BODY’S DEFENCES The body’sdefences to hazardous substances are: • Respiratory (Inhalation) • Gastrointestinal (Ingestion) • Skin (Absorption) • Cellular mechanism (Injection)
  • 20.
    20 BODY’S DEFENCES Respiratory (Inhalation) Defences •NOSE : Wetness & nasal hair • RESPIRATORY TRACT : Natural reflexes activate sneezing and coughing • CILIARY ESCALATOR – A barrier against infection. Pushes mucus and foreign bodies out through throat
  • 21.
    21 Body Defences againstdust The nasal hairs Coughing and sneezing Eyes watering The ciliary escalator
  • 22.
  • 23.
    23 Body’s Defences (2) Gastrointestinal(Ingestion) Defences Taste and smell Saliva Acid, enzymes and bacteria Vomit and diarrhoea Skin Defences Sebum Sensory nerves Melanin Blisters, rashes, inflammation
  • 24.
    24 Body’s Defences (3) CellularMechanisms (Injection) • Scavenging Action • Secretion of defensive substances • Prevention of excessive blood loss • Repair of damaged tissues • The Lymphatic system Other Defences • Tears and blinking of the eyes • Pain • Hormones e.g. adrenalin
  • 25.
    25 Assessing the risk SoHow do I determine the Hazard & Risk of a material?
  • 26.
    26 Hazardous Substance Assessment 1)IDENTIFY THE HAZARDS  How much of the substance is in use or produced by the process  What is the activity at risk  How long and how often is the exposure  Who can be exposed and how  How can the substance enter the body  In what form is of the substance  What is the concentration of the substance  Is the substance assigned an exposure limit  Are there any ill-health reports  Look at the results of health surveillance
  • 27.
    27 Hazardous Substance Assessment 2)Decide who might be harmed and how  Operators, Others, Pregnant and young worker 3) Evaluate the Health risk & existing precautions  Likelihood and Severity  Existing control measures  Judgement about need for further control measures 4) Record the significant findings  Number of affected people  Adequacy of existing controls  Further precautions, if necessary
  • 28.
    28 Hazardous Substance Assessment 5)Review the Assessment New process or substance is introduced Exposure limit is changed Someone contracts a disease Complaints of ill health from workforce New guidance is published on control measures Increase in use of hazardous substance
  • 29.
    29 Prevention and Controlof Exposure 1) Eliminate the hazard 2) Reduce the risk by substitution 3) Isolate the people from the hazard Total enclosure, Segregate the people 4) Control Maintenance of controls, Change the work pattern, Hygiene, Housekeeping 5) Personal protective equipment 6) Discipline 7) Also information, Instruction, Training Remember - ERIC PD
  • 30.
  • 31.
    31 New SDSs –16 Categories 1.Identification 2.Hazard(s) Identification 3.Composition/information on ingredients 4.First-aid measures 5.Fire-fighting measures 6.Accidental release measures 7.Handling and storage 8.Exposure controls/personal protection (PELs) 9.Physical and chemical properties 10.Stability and reactivity 11.Toxicological information 12.Ecological information 13.Disposal considerations 14.Transport information 15.Regulatory information 16.Other information
  • 32.
  • 33.
  • 34.
    34 Occupational Exposure Limits(OEL) The maximum concentration of an airborne substance averaged over a reference period to which an employee may be exposed by inhalation • Threshold Limit Values (TLV) USA • Indicative Limit Values (ILV) Europe • Workplace Exposure Limits (WEL) UK High risk substances Other hazardous substances
  • 35.
    35 Exposure limits Long-Term ExposureLimit – 8 hrs (LTEL) Short-Term Exposure Limit - 15 minutes (STEL)
  • 36.
    36 Action if OELExceeded 1) Stop the process 2) Remove employees from area 3) Make area safe 4) Investigate cause 5) Assess existing controls 6) Monitor procedures 7) Check workers health 8) Record incident
  • 37.
    37 Prevention and Controlof Exposure 1) Eliminate the hazard 2) Reduce the risk by substitution 3) Isolate the people from the hazard Total enclosure, Segregate the people 4) Control Maintenance of controls, Change the work pattern, Hygiene, Housekeeping 5) Personal protective equipment 6) Discipline 7) Also information, Instruction, Training Remember - ERIC PD
  • 38.
    38 Local Exhaust Ventilation Dischargeto atmosphere Hood Ducting Filter Fan
  • 39.
  • 40.
  • 41.
  • 42.
  • 43.
  • 44.
  • 45.
  • 46.
    46 Dilution Ventilation Contaminant Air drawn fromclean air supply Fan Vent Extract or Fan
  • 47.
  • 48.
    48 When Dilution Ventilationmay be used? 1. Very low toxicity substance 2. Steady rate of release 3. Small quantity of contaminant 4. Not practicable to use LEV 5. Rate of evolution known 6. Non specific point of release 7. Type of contaminant (not dust) 8. Heat loss or gain not a problem
  • 49.
    49 Asbestos Types White (Chrysotile) Brown (Amosite) Blue(Crocidolite) Diseases Asbestosis (Lung tissue is replaced by fibrous tissue) Mesothelioma (Causes tumors) Lung cancer (Growth of malignant cells in lung) Blue and brown asbestos are more hazardous than white
  • 50.
    50 Asbestos Uses Blue asbestoscloth on a boiler flue Asbestos insulating board in a wall partition Protective Clothing Insulation boards Pipework Lagging Cement Boards Gaskets, Filters Brake Linings Plasterwork Sprayed for Insulation Workers at risk: Maintenance, & Demolition workers
  • 51.
    51 Other Agents (1) Ammonia:A colourless gas with a pungent odour • Irritation to the eyes and upper respiratory tract • Used in printing and fertilisers Chlorine: A greenish gas with a pungent odour • Irritant to respiratory tract, abdominal pain, nausea (sensation of unease and discomfort in the stomach) • Used as a disinfectant in drinking water and swimming pool water
  • 52.
  • 53.
    53 Other Agents (3) Isocyanates:Volatile organic compounds Irritation of skin and mucous membrane, asthma Spray painting vehicles, manufacture of footwear Lead: A heavy, soft and easily worked metal Nausea, headaches, nervous system, death Batteries, Plumbing and roofing work
  • 54.
    54 Other Agents (4) Silica:Found in sand, sandstone, granite Silicosis Building industry Organic solvents: Dissolve other substances Irritant to the eyes, skin, throat and lungs, headaches, nausea, dizziness Used as a base in paint manufacturing, PVC, etc
  • 55.
  • 56.
    56 AIRBORNE DUST Respirable dust: Airbornedust of such a size about 0.5 to 10 microns that it is able to enter the lungs during normal breathing Respiratory diseases: • Asbestosis (chronic inflammatory medical condition affecting the tissue of the lungs) • Silicosis (occupational lung disease caused by inhalation of crystalline silica dust) • Asthma chronic …the airways occasionally constrict • Bronchitis (an acute inflammation of the air passages within the lungs) • Lung Cancer • Farmer’s lung (a disease of dairy farmers who handle contaminated hay)
  • 57.
  • 58.
    58 Indicators of DustProblems  Visible signs  Complaints by employees  Monitoring  Health problems  Equipment problems  Blocked filters
  • 59.
    59 Control Measures toReduce Exposure to Dust  Eliminate at source  Substitute with pellets  Change process  Use liquid process  Enclose the complete process  Ventilation  Control by suppression  Housekeeping  Maintenance
  • 60.
  • 61.
    61 THANKS FOR YOURPARTICIPATION