Guy Newcombe The Metal Packaging Opportunity
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Tonejet enables consumers and Brands to individualise every container while delivering an end-to-end solution that enables efficient recycling and long term sustainability.
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Guy Newcombe The Metal Packaging Opportunity
- 1. The Metal Packaging Opportunity Guy Newcombe
- 3. Annual growth of package printing market 2005-2010 Data from “The Future of Package Printing to 2015, Global market forecasts 2010”, Pira International Ltd.
- 4. Composition of Packaging Market 2010 Data from “The Future of Package Printing to 2015, Global market forecasts 2010”, Pira International Ltd. $32 Billion
- 6. World Beverage Can Demand 2010 284 billion cans growing at +8% 97 billion -5.5% 34 billion +10.5% 6 billion 54 billion +5.2% 12 billion +5.0% 81 billion +29.0% Data from Belvac, Imes, BCME/BPE
- 7. Sustainability of metal packaging Unbreakable Lightweight Metal is the most recycled drinks pack Each can is made up of at least 50% recycled material Recycled infinitely, without loss of quality Back on the shelf within 60 days
- 8. Requirements for metal package printing Cost, Quality and Productivity Print must survive forming process Print direct to can Print must survive down-stream heat process Print must deliver abrasion resistance Print onto non-absorbing substrate Print must be food safe
- 10. The Tonejet Ejection Process Array of ejectors Printhead coverplate © 2010 Tonejet Substrate © 2012 Tonejet
- 11. The Tonejet Ejection Process Ink flows over ejectors Tonejet ink contains charged particles in an insulating carrier fluid © 2010 Tonejet © 2012 Tonejet
- 12. Voltage at the tips creates an electric field; charged particles in the ink move to the meniscus surface © 2010 Tonejet The Tonejet Ejection Process © 2012 Tonejet
- 13. The Tonejet Ejection Process Jets of ink are ejected for the duration of the print pulse Jets of ink pass through the coverplate onto the substrate © 2010 Tonejet © 2012 Tonejet
- 14. The Tonejet Ejection Process Image builds up on the substrate Jets of ink are ejected for the duration of the print pulse © 2010 Tonejet © 2012 Tonejet
- 15. The Tonejet Ejection Process © 2010 Tonejet Image builds up on the substrate © 2012 Tonejet
- 17. Highly Competitive Cost per Print Simple pigmented inks Thin ink layer Low cost ink formulations
- 18. Print withstands forming Essential for beverage can printing
- 19. Separation of the printing and fixing processes enables use of a universal ink set with an application specific OPV Case Study: The Tonejet beverage can print engine
- 20. Base coated cans from production line Conventional printer Downstream processes Case Study: Digital beverage can printer in the factory Separation for distribution Downstream processes Digital and conventional cans merge Line split
- 22. Requirements for metal package printing Cost, Quality and Productivity Print onto non-absorbing substrate Controlled surface energy, wetting and flow properties Print direct to can Linear array can-width printheads Print must survive forming process Low ink thickness and flexible OPV Print must be food safe Ink constituents conform to FDA & EuPIA regulations Print must survive down-stream heat process Tonejet ink uses heat- fast pigments as used in conventional inks Print must deliver abrasion resistance Industrial OPV delivers required properties as for conventional cans
- 25. © 2012 Tonejet
- 28. © 2012 Tonejet