Grosslab Jr

0
REV. ECN NO. DATE BY APPD. DESCRIPTION OF REVISION
TOTAL #
OF PAGES
PSS # xxxx-xxx-xxx
OP – GrossLab Jr.
Model Numbers
= TQC (Touch Quality Control) = CTQ (Critical to Quality)

GrossLab Jr. 0000-000-000
PAGE 2
MATERIALS
B8005479-06 – Elevating stand assembly
PROCEDURES
Attaching the door to the GrossLab Jr.
elevating stand assembly
At this point the GrossLab Jr. elevating
stand assembly should have its door already
mounted. However, if it is not attached, you will
need to do so (Fig. 1).
1. Lay the elevating stand assembly on its back
section (Fig. 2).
2. Spray the door frame with alcohol and using a
clean with a lint-free cloth, wipe away any
residual oil or dirt from the door frame (Fig. 3).
TOOLS
Isopropyl alcohol in a spray bottle
Soft lint-free cloth
Fig. 2
Fig. 3
Fig. 1
B8005479-06
B8005479-06
B8005479-06
Door frame

PAGE 3
MATERIALS
5479-26 – Inner door panel
C1001329 – Door mounting hinge
C1001330 – Cabinet mount hinge
Hinge assembly – C1001329 + C1001330
PROCEDURES
Attaching the door to the GrossLab Jr. elevating
stand assembly (continued)
1. Before attaching the door, test the hinge
assembly. There is a door mounting hinge and
a cabinet mount hinge. At this point, both
should be attached to the door. With the door
lying flat, check the tension of the hinge. If you
need to adjust the tension, separate the door
mounting hinge from the cabinet mount hinge.
The hinge assembly features a quick-
release tab allowing you to easily remove the
door from the cabinet once it is mounted.
2. To separate the hinge assembly, simply press
on the tab (Fig. 2 and Fig. 3).
TOOLS
Fig. 1
Fig. 2
Fig. 3
5479-26
C1001329
C1001330
C1001330
C1001330
C1001329
C1001329

PAGE 4
MATERIALS
5479-27 – Outer door panel
C1000004 – 3/8” Wide flat washers (6 needed)
PROCEDURES
elevating stand assembly (continued)
1. If the hinge seems to be too tight or loose, you
can adjust the tension of both halves with a
Phillips head screwdriver (Fig. 1).
2. Using washers as a spacer, stack 3 washers
on each end of the door frame where the
hinges mount. The washers will give the door
the extra clearance it will need to open fully
when mounted without causing undo strain on
the hinges (Fig. 2).
3. With the hinges pointing down, carefully set
the door on the washers (Fig. 3).
TOOLS
¼” Phillips head screwdriver
Fig. 1
Fig. 2
Fig. 3
5479-26
C1001330
C1000004
Door frame
5479-27

PAGE 5
MATERIALS
C1000004 – 3/8” Wide flat washers (6 needed)
PROCEDURES
1. Position the door so the hinges fit flush
against the inside of the frame (Fig. 1).
2. Mark the mounting areas through the
hinge holes (Fig 2).
3. Remove the door and washers. Use a
center punch to put a small puncture on
the marked areas (Fig. 3).
TOOLS
Marker
Center punch
Hammer
Fig. 1
Fig. 2
Fig. 3
C1000004
C1001329
C1001330
Marked inner door frame
Marked area
B8005479-06

Page | 6
MATERIALS
107056 – 1/8 x 1/8 pop rivet
PROCEDURES
1. Drill 4 holes in the marked areas on the
frame. Be careful not to damage the
hydraulic lift cables running through the
elevating stand assembly (Fig. 1).
2. Reposition the door, with washers in place,
so the hinges line up with the drilled holes
and attach the rivets through the hinge
assemblies (Fig. 2).
3. With the door now mounted, set the
elevating stand assembly upright (Fig. 3).
TOOLS
Power drill
15/64” drill bit
Rivet gun
Small pop rivets
Fig. 1
Fig. 2
Fig. 3
C1001329 + C1001330
5479-26
Inner door frame
107056
B8005479-06

Page | 7
MATERIALS
B1001089 – Hydraulic lift system
Wooden base of packing crate
PROCEDURES
Testing the hydraulic lift on the GrossLab Jr.
1. Lift the elevating stand assembly onto the
base of its packing crate (Fig. 1).
2. Plug the hydraulic lift into an electrical
outlet (Fig. 2).
3. Using the lift control, verify that the
hydraulic lift operates properly (Fig. 3 and
Fig. 4).
TOOLS
Electrical outlet
Fig. 1
Fig. 2
Fig. 3
Fig. 4
B8005479-06
B8005479-06
Hydraulic lift
control
B8005479-06

Page | 8
MATERIALS
B10011 – Stainless steel sink
21200-72068 – 2” painters tape
Drain hole plug (optional)
Length of cardboard with sink basin cut out
PROCEDURES
Painting the bottom of the stainless steel sink
basin on the GrossLab Jr.
1. Gently set the stainless steel sink top on a
table with the underside up.
2. To protect the sink top from overspray,
cover the drain hole with painters tape.
Trim any excess tape (Fig. 1).
3. As a option, you can also use a drain hole
plug (Fig. 2).
4. Set a length of cardboard, with the sink
basin cut out, over the bottom of the sink
(Fig. 3).
TOOLS
Painting area with proper ventilation
Fig. 1
Fig. 2
Fig. 3
21200-72068
B10011
Drain hole plug
B10011
Cardboard
Sink basin cutout

Page | 9
MATERIALS
51131-08882-5 – Undercoating
1686830 – Grey enamel spray paint
PROCEDURES
Painting the bottom of the stainless steel sink
basin on the GrossLab Jr. (continued)
1. Evenly cover the bottom basin of the sink with
a layer of undercoat and let air dry (Fig 1).
2. Once the sink is dry, cover the undercoating
with a metallic spray paint. Spray evenly
making sure all the exposed area is covered.
Let the sink air dry (Fig. 2).
3. When completely dry, remove the tape (Fig. 3).
TOOLS
Painting area with proper ventilation
Fig. 1
Fig. 2
Fig. 3
51131-08882-5
1686830
B10011 (painted)

Page | 10
MATERIALS
B8005479-09 – Inner side panel
1075501 – #10-32 x 0.5, Phillips pan head screw
PROCEDURES
Removing the protective covering from the inside
panel on GrossLab Jr.
Handling flat sheets of stainless steel can
be a cutting hazard if not careful. You may want to
consider wearing protective gloves.
1. Using a Phillips head screwdriver, remove the
screws and washers around the inner side
panel (Fig. 1).
2. Carefully pull the panel away from the frame
(Fig 2).
3. Peel off the protective covering from the panel
(Fig 3).
4. Set the panel in place around the inner frame
and replace the screws and washers (Fig. 4).
TOOLS
#10-32 x 0.5 Phillips pan head screwdriver
Fig. 1
Fig. 2
Fig. 3
Fig. 4
B8005479-09
B8005479-09
B8005479-09
B8005479-09
B8005479-06
B8005479-06

Page | 11
MATERIALS
105505 – Hex head bolt, 3/8-16 x 2.0
C1000004 – 3/8” wide flat washer
PROCEDURES
Attaching the stainless steel sink top to the
elevating stand assembly
1. Remove the protective covering from the sink
top (Fig. 1).
2. Carefully set the sink top on the elevating
stand assembly (Fig. 2).
3. Working from the underside of the sink,
thread 4 bolts and washers through the
holes at the 4 corners of the stand
assembly (Fig. 3).
TOOLS
Ratchet
3/8” socket
Fig. 1
Fig. 2
Fig. 3
B10011
B10011
B8005479-06
105505 + C1000004

Page | 12
MATERIALS
B10011– Stainless steel sink
105505 – Hex head bolt, 3/8-16 x 2.0
C1000004 – 3/8” wide flat washer
1001691 – Plug
PROCEDURES
Attaching the stainless steel sink top to
the elevating stand assembly
(continued)
1. Use a ratchet to tighten each bolt
(Fig. 1).
2. There is a hole at the corner of the
sink top that is not used. Cover the
hole with a plug (Fig. 2).
3. Use a rubber-head hammer to firmly
seat the plug (Fig. 3).
TOOLS
Ratchet
3/8” socket
Rubber-head hammer
Fig. 1
Fig. 2
Fig. 3
B10011
1001691
1001691
Underside of
B10011

Page | 13
MATERIALS
B8005479-02 – Left inside panel
108355 – Phillips pan head screw, #8-32 x .375
PROCEDURES
Attaching the inside side panels to the lower
shelf
1. Before you attach the inside panels to the
lower shelf, verify the screws will thread in
their slots smoothly and not bind. If
necessary, re-tap the holes (Fig. 1).
2. Set the panels in place to make sure the
holes line up (Fig. 2).
3. If necessary, use a grinding tool to
elongate the holes (Fig. 3).
TOOLS
Screwdriver
4 MM Allen wrench bit
Grinding tool
Fig. 1B10011
Fig. 2
B8005479-02
Fig. 3
B8005479-02

Page | 14
MATERIALS
10645 – Right inside panel
B10012 – Lower shelf
108355 – Phillips pan head screw, #8-32 x .375
PROCEDURES
shelf
1. Set the lower shelf on its side and remove
the protective backing (Fig. 1).
2. Position the inside panel on top of the
lower shelf (Fig. 2).
3. To help prevent the screws from binding,
apply lubricant to the screws (Fig. 3).
TOOLS
4 MM Allen wrench
Fig. 1
Fig. 2
Fig. 3
B10012
B10012
B8005479-02
Lubricant

Page | 15
MATERIALS
1001152 – M6-1.0 x 10 button head socket
PROCEDURES
shelf (continued)
1. Thread the screws into the side panel and
tighten. Do not tighten the screws all the
way at this point. You may need extra
flexibility when mounting the panels to the
sink top. Tighten the screws just enough to
keep the assembly together (Fig. 1 and
Fig. 2).
2. Flip the shelf assembly (Fig. 3).
.
TOOLS
4 MM Allen wrench
Fig. 1
Fig. 2
Fig. 3
B8005479-02
B8005479-02
B8005479-02
B10012

Page | 16
MATERIALS
PROCEDURES
shelf (continued)
1. Attach the side panel to the other side
(Fig. 1).
2. Carefully lift the shelf assembly in place on
top of the stainless steel sink (Fig. 2).
3. Attach the screws securing the side panel
and shelf assembly to the top of the
stainless steel sink (Fig. 3).
TOOLS
4 MM Allen wrench
Screwdriver
4 MM Allen wrench bit
Fig. 1
Fig. 2
Fig. 3
10645
B10012
B8005479-02
B10012
B8005479-02
10645
10645

Page | 17
Fig. 1
MATERIALS
10634 – Upper shelf
10632 – Filter frame rack
10631 – Filter access panels (2 needed)
1001145 – M6-1 pan head screw
1001144 – M6-1 hex nut
PROCEDURES
Assembling the upper shelf
1. The upper shelf is made up of a shelf, filter
frame rack, and 2 access panels (Fig. 1).
2. Peel the protective covering from the
upper shelf (Fig. 2).
3. Position the filter frame rack so it is setting
upright with the access panel holes facing
you (Fig. 3).
TOOLS
Fig. 3
Fig. 2
10634
10632
10631
10634
10632

Page | 18
MATERIALS
1001145 – #6 lock washer
1001144 – M6-1 hex nut
PROCEDURES
Assembling the upper shelf (continued)
1. Fit the filter frame rack over the upper
shelf so the holes in the rack line up with
the studs on the shelf (Fig. 1).
2. Attach a lock washer and hex nut to the
studs and tighten with a wrench (Fig. 2
and Fig. 3).
TOOLS
11 MM wrench
Fig. 1
Fig. 2
Fig. 3
10634
10632
10631
10634
10634
10632
10632

Page | 19
MATERIALS
1001144 – M6-1 hex nut
100652 – Grommet
PROCEDURES
1. Insert a grommet into the hole at the
center of the shelf (Fig. 1).
2. Line up the filter access panels and tighten
the captive screws (Fig. 2 and Fig. 3).
TOOLS
Fig. 1
Fig. 2
Fig. 3
10634
1000652
10634
1000652
10631
Captive
screw
10631
Captive screw

Page | 20
MATERIALS
1901080 – Solid state relay
1001274 – IEC connector
B1004242 – Phillips M3-0.5 x 8 flat head screw
PROCEDURES
1. With the upper shelf positioned with easy
access to the back panel, feed an IEC
connector through the hole (Fig. 1) and
secure it with screws (Fig. 2).
2. Position a solid state relay on the panel next
to the IEC connector. Insert the screws from
the bottom up and thread on the locking
nuts. Holding the screws firmly in position,
tighten the nuts using a ratchet screwdriver
(Fig. 3).
TOOLS
#1 Phillips head screwdriver
5/16” ratchet screwdriver
Fig. 1
Fig. 2
Fig. 3
10634
10634
10634
1001274
1001274
1001274
1901080

Page | 21
MATERIALS
B10014 – Dual power entry panel
1001760 – AC filter
1001274 – IEC connector (2 needed)
Caution decal
Power decal
Disposal decal
Locking nut
PROCEDURES
1. Using screws and locking nuts, secure an
AC filter to the panel (Fig. 1).
2. Center a caution decal to the upper portion
of a dual power entry panel. Attach Power
and Disposal decals to the panel (Fig. 2).
3. Feed 2 IEC connectors through the 2 slots
in the entry panel and tighten with screws
and locking nuts (Fig. 3).
TOOLS
Fig. 1
Fig. 2
Fig. 3
10634
1001760
B10014
1001274

Page | 22
MATERIALS
1001274 – IEC connector (2 needed)
B10014 – Dual power entry panel
10639 – Entry panel back
19610 – Grounding label
PROCEDURES
1. Line up the dual power entry panel with
the hole near the center of the entry panel
back and tighten with a screw (Fig. 1 and
Fig. 2).
2. Attach the entry panel back assembly to
the cutout on the upper shelf and secure it
with screws (Fig. 3).
3. Attach a grounding label next to the stud
on the upper shelf (Fig. 4).
TOOLS
Fig. 1
Fig. 2
Fig. 3
Fig. 4
B10014 10639
10639
10639
19610
Grounding stud
10634
10631
10632

Page | 23
MATERIALS
235023 – Line cord stock cable
PROCEDURES
Building a wiring harness for the disposal and
hydraulic lift
1. The disposal and hydraulic lift use a separate
power supply (labeled Disposal on the dual entry
panel). You will need to build a separate wiring
harness for these 2 functions. Start by measuring
and cutting (1) 13’ section of line cord stock cable.
2. From this 13’ section, cut (1) 1’ section, (1) 6’
section, and (2) 3’ sections (Fig. 2).
3. The 6’ section will power the disposal and (1) 3’
section will power the hydraulic lift. Both are spliced
to the 1’ section, which in turn, is spliced to the
Disposal IEC connector. The second 3’ section
connects the Disposal switch, which is located at
the front of the GrossLab Jr. assembly, to the
Disposal IEC connector located at the back (Fig. 3).
TOOLS
Wire cutters
Tape measure
Fig. 1
Fig. 2
Fig. 3
235023
1’ section
of 235023
3’ section
of 235023
6’ section
of 235023
Connects 6’
and 3’ wires to
IEC connector
Connects
Disposal
switch to
IEC
connector
Connects
hydraulic lift
to 1’ wire
Connects
disposal to
1’ wires
connector
235023

Page | 24
Fig. 1
Fig. 2
MATERIALS
235046 – Closed-end connectors
PROCEDURES
hydraulic lift (continued)
1. Using a utility knife, cut and remove about 6” off
the outer sleeve of line cord cable on both ends of
(1) 3’ section that will be used for the hydraulic lift.
Also, remove the outer sleeve on the 6’ disposal
section and the 1’ section exposing the white,
black, and green wires (Fig. 1).
2. Remove about 2” of insulation from all exposed
wires and using closed-end connectors connect
the black, white, and green wires from the 6’
(disposal) and the 3’ (hydraulic lift) sections to the
1’ section of black, white, and green wires,
making each a 3-wire splice (Fig. 2 and Fig. 3).
3. Slide the insulation back on the end of the 3’
(hydraulic lift) section and 6’ disposal section to
help protect the exposed wires (Fig. 4).
TOOLS
Wire cutters
Wire stripper
Crimping tool
Fig. 3
Fig. 4
235023
1’ wires
6’ disposal
wires
3’ hydraulic
lift wires
3-wire
splice
235023

Page | 25
MATERIALS
187086 – Cable ties
PROCEDURES
1. Remove about 6” of the outer sleeve on both
ends of the remaining 3’ section of line cord
cable exposing the white, black, and green
wires. This section will connect the Disposal
switch to the IEC Disposal connector (Fig. 1).
2. Cut off the exposed green wire on both ends
of this 3’ section leaving only the white and
black wires (Fig. 2).
3. Strip about 2” of insulation from both ends of
the white and black wires and attach female
connectors to one end only. This end will
attach to the Disposal switch (Fig. 3).
TOOLS
Wire cutters
Tape measure
Fig. 1
Fig. 2
Fig. 3
Cut off green wire
235023
235023
235094
235023
Attaches to Disposal switch

Page | 26
MATERIALS
235094 – Female connectors
B106483 – Ring terminal connector
PROCEDURES
1. Cut a separate 15” section of line cord
cable and completely remove the outer
sleeve (Fig. 1).
2. Strip about 2” of insulation from both ends
of the 3 wires and attach female connectors
to one end. This will connect to the
Disposal IEC connector (Fig. 2)
3. Cut (1) 12” section of green and yellow-
striped ground wire. Strip about 2” of
insulation from both ends and add a ring
terminal connector to one end (Fig. 3).
Cut a separate 15” section of line cord cable
and completely remove the outer sleeve (Fig.
1).
TOOLS
Utility knife
Wire stripper
Wire cutter
Crimping tool
Fig. 1
Fig. 2
Fig. 3
Separate 15” section
of 235023
1005895 B106483
235094
235094

Page | 27
MATERIALS
PROCEDURES
Building a wiring harness for the disposal
and hydraulic lift (continued)
1. Using closed-end connectors, connect
the black and white wires from the 1’
section and the black and white wires
from the 3’ (Disposal switch) section to
the 15” black and white wires (Fig. 1).
2. Then connect the green wire from the 1’
section to the 15” green wire and the
12” green and yellow-striped ground
wire (Fig. 2).
3. You will now have (3) 3-wire splices
(Fig. 3).
TOOLS
Wire cutter
Wire stripper
Crimping tool
Fig. 1
Fig. 2
Fig. 3
3-wire
splice
235046
1’ wires3’ Disposal
switch
3’ hydraulic lift
6’ disposal
Ground
wire
15” IEC
connector
wires
3’ Disposal
switch
3’ hydraulic lift
6’ disposal
15” IEC
connector
wires
1’ wires

PAGE 28
MATERIALS
1005895 –Green and yellow-striped wire
B106483 – Ring terminal connector
PROCEDURES
1. Use cable ties about every 4” to 6” (Fig. 1).
2. Attach the ring terminal connector on the
green and yellow-striped ground wire to
the screw next to the solid state relay.
(Fig. 2).
3. Connect the 3 female connectors from the
15” wires to the prongs on the back of the
Disposal IEC connector (Fig. 3).
TOOLS
Wire cutter
Wire stripper
Crimping tool
Fig. 1
Fig. 2
Fig. 3
1901080
235094
235046
1001274
Add cable
ties every
4” – 6”
235046
187086

PAGE 29
MATERIALS
22 AWG Orange wire
22 AWG Blue wire
22 AWG Green wire
PROCEDURES
1. Measure and cut (3) 13’ sections of 22 AWG blue,
orange, and green wire, which matches the wire
gage for the hydraulic lift control (Fig. 1).
2. Strip away about 2” of insulation from one end of
each of the (3) 13’ sections of blue, orange, and
green wires and add female connectors. These
will attach to the Elevate switch later (Fig. 2)
.
3. Strip away about 2” of insulation from the other
end of the (3) 13’ sections. Slide the insulation
back on to protect the connector (Fig. 3).
4. Use cable ties about every 4” to 6” to keep these
sections together with the wiring harness (Fig. 4).
TOOLS
Wire cutters
Wire strippers
Crimping tool
Fig. 2
Fig. 4
Fig. 3
Fig. 1
Orange, blue,
green wire
Orange, blue, green wire
attach to Elevate switch
Orange, blue, green wire
attach to hydraulic lift
control
Orange, blue,
green wire

PAGE 30
MATERIALS
22 AWG Orange wire
22 AWG Blue wire
22 AWG Green wire
10643 – Louvered exhaust panel
PROCEDURES
Assembling the upper shelf to the lower shelf
1. Roll up the wiring harness and place it on the
upper shelf to keep it out of the way until you
need it (Fig. 1).
2. Set the upper shelf assembly in place on top
of the unit (Fig. 2).
3. Add screws to secure the shelf (Fig. 3).
TOOLS
4 MM Allen wrench
Fig. 1
Fig. 2
Fig. 3
235023
10634
10645
10634
10634

PAGE 31
MATERIALS
10643 – Louvered exhaust panel
1000652 – Grommet
PROCEDURES
Assembling the upper shelf to the lower shelf
(continued)
1. Add grommets to the large holes in the
side panel (Fig. 1).
2. Tighten the remaining screws on both side
panels (Fig. 2).
3. Set the louvered exhaust panel in place
and tighten the two captive screws to lock
it in place (Fig. 3).
TOOLS
4 MM Allen wrench
Fig. 1
Fig. 2
Fig. 3
1000652
10645
10634
10643 B10012

Page | 32
MATERIALS
1000665 – Flanged terminal connector
1000696 – Liquid-tight strain-relief connector
1000652 – Grommet
PROCEDURES
Preparing the disposal unit cable
1. Replace the loose insulation on the end of
the 6’ (disposal) green wire with a flanged
terminal connector (Fig. 1).
2. Feed the disposal cable ends through the
top grommet on the side panel (Fig. 2).
3. Then feed the disposal cable through the
smaller grommet leading to the cabinet
(Fig. 3).
4. Attach a liquid-tight strain-relief connector
to the line cord cable and place the cable
end inside the cabinet for now (Fig. 4).
TOOLS
Utility knife
Wire stripper
Crimping tool
Fig. 1
Fig. 2
Fig. 3
Fig. 4
1000665
Disposal
wires
10645 1000665
1000652
1000652
For disposal
100696

Page | 33
MATERIALS
Hydraulic lift power cord
PROCEDURES
Connecting the wiring harness to the
hydraulic lift
1. Roughly measure the power cord for the
hydraulic lift to about half the height of the
unit (Fig. 1).
2. Cut off the excess power cord (Fig. 2).
3. Remove about a 6” section of the
protective sleeve from the hydraulic lift
power cord (Fig. 3).
TOOLS
Wire cutters
Utility knife
Fig. 1
Fig. 2
Fig. 3
Measure about
half way up
Hydraulic lift
power cord
Hydraulic lift
power cord

Page | 34
MATERIALS
22 AWG orange wire
22 AWG blue wire
22 AWG green wire
PROCEDURES
Connecting the wiring harness to the hydraulic
lift (continued)
1. Strip off about 2” of insulation from the
ends of the 3 exposed wires from the
hydraulic lift power cord and feed them up
through the grommet in the lower shelf
(Fig. 1).
2. Feed the spliced end of the 3’ (hydraulic
lift) section of the line cord cable and the
ends of the (3) 13’ sections of the blue,
orange, and green wire through the second
grommet on the side panel (Fig 2).
3. Using closed-end connectors, connect the
black, white, and green ends of the
hydraulic lift power cord with the ends of
the 3’ section of line cord cable (Fig. 3).
TOOLS
Wire cutters
Wire strippers
Crimping tool
Fig. 1
Fig. 2
Fig. 3
Hydraulic lift
power cord
3’ hydraulic lift
cable and 13’ wires
for Elevate switch
235046

Page | 35
MATERIALS
Hydraulic lift switch
PROCEDURES
1. Remove the hydraulic lift switch from the
bottom of the cabinet and cut the switch from
the cable (Fig. 1).
2. Remove about 6” of the protective sleeve to
expose the hydraulic lift switch wires and cut
off all the wires except for the blue, green, and
orange wires (Fig. 2).
3. Strip the ends of the blue, orange, and green
wires from the hydraulic lift switch wires
(Fig.3).
TOOLS
Wire cutters
Wire strippers
Fig. 1
Fig. 2
Fig. 3
Hydraulic lift
switch
Hydraulic lift
switch wires
Cut off all but
blue, orange,
and green

Page | 36
MATERIALS
22 AWG orange wire
22 AWG blue wire
22 AWG green wire
PROCEDURES
1. Plug the jack on the other end of the hydraulic
lift switch into the bottom of the hydraulic lift
(Fig. 1).
2. Feed the end of the hydraulic lift switch cable
up through the smaller grommet leading from
the cabinet. Using closed-end connectors,
splice the 3 wires from the hydraulic lift switch
with the 13’ sections of the orange, green, and
blue wires (Fig. 2).
3. Use cable ties to keep the cables together
(Fig. 3).
TOOLS
Crimping tool
Fig. 1
Fig. 2
Fig. 3
Hydraulic lift
Hydraulic lift
wire with phone
jack connection
235046
Hydraulic lift
wires
This end
connects
to switches

Page | 37
MATERIALS
B1001245 – Outside panel
PROCEDURES
Attaching the outside side panels
1. Remove the protective backing from the
outside panels (Fig. 1).
2. Line up the edge of the flange on the inner
panels (Fig. 2).
3. Swing the panels in place and secure
them with screws (Fig. 3).
TOOLS
4 MM Allen wrench
Fig. 1
Fig. 2
Fig. 3
B1001245
B1001245
B8005479-02
B10012
10634
10634

Page | 38
MATERIALS
10633 – Plumbing access panel
1001269 – Double-sided tape
PROCEDURES
Assembling the manifold system to the
plumbing access panel
1. Position the plumbing access panel with
the back facing up (Fig. 1).
2. Measure the top, bottom, and side of the
plumbing access panel and cut strips of
double-sided tape to fit the back of the
frame (Fig. 2).
3. Apply the double-sided tape to the frame
(Fig. 3).
TOOLS
Utility knife
Fig. 1
Fig. 2
Fig. 3
10633
105351
10633105351

Page | 39
MATERIALS
106639 – 3/8” 90° elbow (2 needed)
1001747 – ¼” NPT x 3/8” compression adapter (2
needed)
104668 – 38” x ¼” reducing nipple (2 needed)
105943 – ¾” x 3/8” NPT male hose adapter (2 needed)
C1002262 – Stainless steel nipple, 3/8” SCH 40 x 2” (2
needed)
B10022 –Weldment fitting (2 needed)
Compression sleeve
Teflon tape
PROCEDURES
Assembling the manifold system to the plumbing
access panel (continued)
1. The weldment fitting assembly uses (1) 90°
elbow, 1 reducing nipple, 1 weldment fitting, 1
male hose adapter, 1 compression sleeve, and 1
compression adapter. You will need 2 weldment
fitting assemblies (Fig 1).
2. Apply Teflon tape to all male fittings. Starting at
the second thread, wrap clockwise 4 complete
turns (Fig. 2).
3. Attach a nipple to the elbow assembly and insert
the nipple through the hole in the plumbing
access panel (Fig. 3).
TOOLS
Adjustable wrench
Fig. 1
Fig. 2
Fig. 3
106639
104668
B10022
105943
Compression sleeve
1001747
C1002262
104668
106639
B10022
104668
10633

Page | 40
MATERIALS
105119 – Lead-free anti-siphon vacuum breaker (2
needed)
105943 – ¾” x 3/8” NPT male hose adapter 2
needed)
1075501 – #10-32 x 0.5 Phillips pan head screw
PROCEDURES
plumbing access panel (continued)
1. To secure the weldment fitting to the
plumbing access paned, line up the holes in
the weldment fitting assembly with the holes
in the plumbing access panel, insert 2
screws, and thread on the lock washers.
Tighten the screws (Fig. 1).
2. Thread the vacuum breaker onto the nipple
and tighten using channel-lock pliers (Fig. 2).
3. If the unit is not using a solenoid, block off the
upper hole by inserting a screw with washer,
add a nut, and tighten (Fig. 3).
TOOLS
6 MM Allen wrench
Channel-lock pliers
Fig. 1
Fig. 2
Fig. 3
10633
10633
105119
105943
10633

Page | 41
MATERIALS
107019 – Bushings (2 needed)
Hot and Cold decals
Twist tie
PROCEDURES
plumbing access panel (continued)
1. Using a twist tie, attach 2 bushings to the
plumbing access panel. These bushings
are used to protect the braided water
supply hoses (Fig. 1).
2. Add the Hot and Cold decals to the inside
of the plumbing access panel, right above
the upper screw. Facing the front of the
panel, Hot goes on the right side, cold on
the left side (Fig. 2).
3. Install the plumbing access panel to the
cut out section on the back of the sink and
attach screws to hold it in place (Fig. 3).
TOOLS
4MM Allen wrench
Fig. 1
Fig. 2
Fig. 3
107019
10633
10633

Page | 42
Fig. 1
MATERIALS
Cleaning solution
1000845 – Silicone sealant
PROCEDURES
Sealing the sink seams
1. Spray the sink top with alcohol and wipe
clean with a lint-free cloth (Fig. 1).
2. Tape the areas above and below the seam
between the sink top and inside panels
and apply a silicone sealant to the seams
(Fig. 2).
3. To keep the hydraulic lift cables from
snagging, use cable ties (1 every 4” to 6”)
to secure the hydraulic lift cables to the top
of the elevating stand assembly (Fig. 3).
TOOLS
Caulking gun
Fig. 3
Fig. 2
B10011
B10011
1000845
187086

Page | 43
MATERIALS
B1000473 – Faucet with pull out spray spout
PROCEDURES
Attaching the faucet to the sink
1. Using the quick-release hinge assembly,
remove the door from the unit (Fig. 1).
2. Open the faucet assembly box and
remove the escutcheon. The escutcheon
has fins on the bottom that will prevent it
from lying flat against the sink top (Fig. 2).
3. Using a utility knife carefully remove the
fins (Fig. 3).
TOOLS
Utility knife
Fig. 1
Fig. 2
Fig. 3
C1001329 + C1001330
Escutcheon
Escutcheon

Page | 44
MATERIALS
Bolt
Washer
Nut
PROCEDURES
Attaching the faucet to the sink (continued)
1. Position the escutcheon over the faucet
holes on the sink surface and secure it
with a bolt, washer, and nut (Fig. 1).
2. Fit the plate over the escutcheon (Fig. 2).
3. Disassemble the locknut, brass washer,
and rubber washer (Fig. 3).
TOOLS
Ratchet
3/8” socket
Fig. 1
Fig. 2
Fig. 3
Escutcheon
B10011
Plate
Weights
LocknutBrass
washer
Rubber
washer

Page | 45
MATERIALS
PROCEDURES
1. Feed the hoses and shank through the
hole in the base and down into the cabinet
firmly seating the spout base onto the sink
(Fig. 1).
2. Working from inside the cabinet, slide the
rubber washer, brass washer, and locknut
(in that order) over the shank and up to the
bottom of the sink. Finger tighten each
screw (Fig. 2 and Fig. 3).
TOOLS
Fig. 1
Fig. 2
Faucet
hoses
Shank
Rubber
washer
Brass
washer
Locknut
Fig. 3

Page | 46
MATERIALS
PROCEDURES
1. Using a Phillips head screwdriver, tighten
each screw on the locknut. Work your way
around the 3 screws tightening each screw
slightly each time until all the screws are
snug and the pressure is even (Fig. 1).
2. Install the weights about 2’ from the
bottom of the cabinet floor (Fig. 2).
3. Line up the holes on the two weight halves
and insert and tighten the screw with a flat
head screwdriver (Fig. 3).
TOOLS
Flat head screwdriver
Fig. 1
Fig. 2
Fig. 3
Weight
Weight

Page | 47
MATERIALS
B1002514 – Stainless steel braided water supply
hose (2 needed)
107019 – Bushings (2 needed — attached to the
plumbing access panel)
PROCEDURES
1. Thread one end of a braided water supply
hose to the cold hose attached to the faucet.
Use a pair of wrenches to securely tighten
the fitting (Fig. 1).
2. Feed the water supply hose up through the
left-side hole on the back of the sink (Fig. 2).
3. Slide the water supply hose through one of
the bushings and push the bushing into the
hole until it locks (Fig. 3).
TOOLS
(2) 3/8” wrenches
Fig. 1
Fig. 2
Fig. 3
B1002514
B1002514
B1002514
107019

Page | 48
MATERIALS
B1002514 – Stainless steel braided water supply
hose (2 needed)
107019 – Bushings (2 needed — attached to the
plumbing access panel)
B10016-05 – Sink support bar
PROCEDURES
1. Attach the cold water supply to the cold
water elbow assembly on the left of the
plumbing access panel and tighten with a
pair of wrenches (Fig. 1).
2. When attaching the hot water hose, feed it
over the sink support bar, through the
hole, slide on the bushing, and attach it to
the hot water supply elbow (Fig. 2).
3. Roll any excess water supply hose in a
loop and secure it with a cable tie (Fig. 3).
TOOLS
(2) 3/8” wrenches
Wire cutter
Fig. 1
Fig. 2
Fig. 3
187086
B1002514
187086
B1002514

Page | 49
MATERIALS
105119 – Lead-free anti-siphon vacuum breaker
1001712 –3/4” rubber hoses
Bucket
Water supply
PROCEDURES
Leak testing the faucet
1. With the water supply hoses attached, it is
time to leak test the system. Attach a pair of
black flexible 3/8” water hoses to the bottom of
each vacuum breaker (Fig. 1).
2. Attach the other end of the hoses to a water
supply (Fig. 2).
3. Open the faucet valve to verify that water flows
through the system and there are no leaks
anywhere in the system (Fig. 3).
4. Grasp the faucet and move it left and right.
Pull out the spray spout and gently push it
back. All movements should be swift and
smooth (Fig. 4).
TOOLS
Fig. 1
Fig. 2
Fig. 3
Fig. 4
105119
1001712
1001712
B1000473
B1000473

Page | 50
MATERIALS
B1001205 – ½ horsepower, 120 V disposal
Plumbing putty
PROCEDURES
Attaching the disposal to the sink
1. Remove the mounting assembly from the
top of the disposal. This includes the sink
flange, fiber gasket, backup ring, mounting
ring with 3 screws, and snap ring (Fig. 1).
2. Loosen the 3 mounting screws and use a
flat head screwdriver to remove the snap
ring (Fig. 2).
3. Apply plumbing putty under the inside ring
on the sink flange (Fig. 3).
TOOLS
Flat head screwdriver
Fig. 1
Fig. 2
Fig. 3
Plumbing
putty
around ring
B1001205
Mounting assembly

Page | 51
MATERIALS
PROCEDURES
Attaching the disposal to the sink (continued)
1. Push the sink flange into the sink drain
hole. Push firmly to seal it in place. Remove
any excess plumbing putty (Fig. 1).
2. Insert the sink stopper (Fig. 2).
3. Working from under the sink, insert the fiber
gasket, backup ring, and mounting ring to
the bottom of the exposed sink flange.
While holding this assembly in place, push
on the snap ring until it snaps into place
(Fig. 3).
TOOLS
Fig. 1
Fig. 2
Fig. 3
Fig. 2
B10011
B10011
B10011

Page | 52
MATERIALS
PROCEDURES
1. Tighten each of the 3 screws evenly and
firmly against the flange. Work your way
around the flange tightening each a little at
a time (Fig. 1).
2. Turn the disposal over. Using a Phillips
head screwdriver, remove the access
panel on the bottom of the disposal and
pull out the black and white wires (Fig. 2).
3. Insert the line cord cable with its stripped
wires through the access hole and pull the
wires through (Fig. 3).
TOOLS
Fig. 1
B1001205
Fig. 3
Fig. 2
B1001205
235023
100696

Page | 53
Fig. 3
Fig. 4
MATERIALS
B1001205 – 115 volt disposal unit
Downspout for 115 volt disposal unit
Retainer bracket
PROCEDURES
1. Tighten the liquid-tight strain-relief connector (Fig. 1).
2. Using closed-end connectors, attach the 2 white wires
and the 2 black wires together. Attach the green ground
wire to the green screw inside the disposal. Push the
wires back inside the disposal and lock the access panel
(Fig. 2).
3. Lift the disposal and line up the 3 mounting tabs on the
disposal to the 3 slide-up ramps on the mounting ring.
Turn the disposal until all 3 mounting tabs lock over the
ridges on the slide-up ramps (Fig. 3).
4. Install the downspout pointing down with the beveled
side on its gasket pointing out. Slide the retainer bracket
over the spout, work the tab into the slot, insert and
tighten the screw (Fig. 4).
TOOLS
Crimping tool
Fig. 1
Fig. 2
B1001205
100696
100696
B1001205
Green ground
screw
B1001205
B1001205

Page | 54
Fig. 3
Fig. 1
Fig. 2
MATERIALS
B8005479-08 – Base shelf weldment
B8005479-09 – Inner side panel
1075061 – ¼ x 20 x 0.50 hex head bolt
PROCEDURES
Attaching the base shelf to the elevating
stand assembly
base shelf (Fig. 1).
2. Set it in place under the elevating stand
assembly and hand tighten the bolts to
hold the shelf (Fig. 2).
3. Use a ratchet to firmly tighten the bolts
(Fig. 3).
TOOLS
Ratchet
¼ “socket
B8005479-08
B8005479-08
B8005479-08
B8005479-09

Page | 55
MATERIALS
5479-27 – Outer door panel
C1003574 – ¼-20 x 1.25 Phillips FHMS
B1001205 – 115 volt disposal unit
PROCEDURES
Finishing the lower assembly
1. Remove the protective backing from both
sides of the door (Fig. 1).
bottom and 2 sides inside the elevating
stand assembly (Fig. 2).
3. Hand tighten the Phillips bolts that support
the optional keyboard and monitor bracket
(Fig. 3).
4. Replace the door (Fig. 4).
TOOLS
Fig. 1
Fig. 2
Fig. 3
Fig. 4
5479-26
B1001205
B10011
C1001329 + C1001330

Page | 56
MATERIALS
B8005479-05 – Façade weldment
1000785 –Thermo Scientific decal
Elevate decal
Disposal decal
Exhaust decal
Power decal
PROCEDURES
Preparing the façade weldment
1. Position the façade weldment with the top
facing up (Fig. 1).
2. Clamp a wooden board to the back of the
façade and using the Thermo Scientific
decal backing as a guide, carefully place
the decals on the front of the facade (Fig.
2 and Fig. 3).
TOOLS
Wooden board
Clamp
Thermo Scientific decal backing
Fig. 1
Fig. 2
Fig. 3
B8005479-05
Use as placement guide
B8005479-05
B8005479-05

Page | 57
MATERIALS
B1001245 – Outside panel
PROCEDURES
Mounting the façade weldment
1. Carefully lift the façade weldment and slide
it into place on top of the unit (Fig. 1).
2. Add screws to secure the weldment in
place (Fig. 2 and Fig. 3).
TOOLS
4 MM Allen wrench
Fig. 1
Fig. 2
Fig. 3
B8005479-05
10634
B1001245
10634
B8005479-05
B8005479-05

Page | 58
Fig. 3
MATERIALS
10622 – Power assembly wiring harness
PROCEDURES
Preparing the wiring harness
1. The wiring harness connects the various
electronic components throughout the
system, but you will need to prepare it to work
with the GrossLab Jr. assembly (Fig. 1).
2. The wiring harness also supplies you with
additional ground wires that you can use for
different variations (Fig. 2).
3. Working from right to left, start by cutting off
the cable tie holding the extra ground wires to
the harness (Fig. 3).
TOOLS
Wire cutter
Fig. 1
Fig. 2
10622
10622
10622187086

Page | 59
Fig. 3
MATERIALS
B23213 –Receptacle outlet
106202 – Junction box
1000696 – Liquid-tight strain relief connector
1000665 – Flanged terminal connectors
PROCEDURES
Preparing the wiring harness (continued)
1. Remove about 2” of the insulation at the
end of the 2 blue, 2 brown, and 1 green
and yellow-striped ground wire and add
flanged terminal connectors to each end
(Fig. 1).
2. Feed the 5 wires through a strain relief
connector and into a junction box (Fig. 2).
3. Connect the 2 blue wires to the silver
screws on the white LINE side of a
receptacle outlet (Fig. 3).
TOOLS
Wire stripper
Crimping tool
Fig. 1
Fig. 2
10622
10622
106202
106202
1000665
10622
B23213
1000665

Page | 60
Fig. 3
MATERIALS
B10128 – GFCI receptacle mounting
PROCEDURES
1. Attach the 2 brown wires to the gold
screws on the HOT wire side of the
2. Connect the ground wire to the green
screw. Tighten all screws. Tug on each
wire to make sure the connections are firm
(Fig. 2).
3. Push the receptacle into the junction box,
hand tighten the strain relief connector,
and tighten the screws on the receptacle
mounting plate (Fig. 3).
TOOLS
Fig. 1
Fig. 2
10622 106202
1000665
B23213
1000665 B23213
10622
B23213
B10128

Page | 61
Fig. 3
MATERIALS
PROCEDURES
1. As you move down the harness, you will notice 8
green and yellow-striped ground wires held
together by a cable tie. Using wire cutters, cut off
the cable tie (Fig. 1).
2. Across from the cluster of ground wires you will
see a brown, blue, and green and yellow-striped
ground wire held together with 2 cable ties. These
wires connect to the Power IEC connector (Fig. 2).
3. The Power ground wire should be the first in the
cluster of ground wire attached to the grounding
stud in the upper shelf. To determine which wire in
the cluster is the Power ground wire, trace it to the
cluster. Once found, attach the ring terminal end to
its blue female connector (Fig. 3).
TOOLS
Wire cutter
Fig. 1
Fig. 2
Brown, blue, and green
and yellow-striped
wires connect to the
Power IEC connector
Trace Power
ground wire and
attach both ends
10622
10622
10622
187086

Page | 62
Fig. 3
MATERIALS
PROCEDURES
1. Locate the non-taped brown and blue wires near
the set of 8 green and yellow-striped ground wires
(Fig. 1).
2. Remove about 2” of insulation from each wire and
attach flanged terminal connectors to the ends.
Feed both wires through a strain relief connector
and into one side of a junction box (Fig. 2).
3. Locate the LINE side on the bottom of a
TOOLS
Wire stripper
Crimping tool
Fig. 1
Fig. 2
Line side
Load side
10622
Not taped
Taped
1000696
B23213
10622

Page | 63
Fig. 3
MATERIALS
PROCEDURES
1. Attach the blue wire to the silver screw and
the brown wire to the gold screw on the LINE
side of the receptacle outlet (Fig. 1).
2. Remove the tape from the set of 6 wires,
strip about 2” of insulation from each wire,
and add flanged terminal connectors (Fig. 2).
3. Feed the 6 wires through the strain relief
connector and into the open end of the
junction box (Fig. 3).
TOOLS
Wire stripper
Crimping tool
Fig. 1
Fig. 2
B232131000665
10622
Remove
tape and
add 1000665
1000696
10622

Page | 64
Fig. 3
Fig. 4
MATERIALS
1001269 – Double-sided tape
PROCEDURES
1. Piggyback the 2 brown wires to the gold screw
on the LOAD side, the 2 blue wires to the silver
screw on the LOAD side, and the two green and
yellow-striped ground wires to the green screw
on the LOAD side (Fig. 1).
2. Fit the receptacle into the junction box, hand
tighten the strain relief connector, and tighten the
screws on the receptacle mounting plate (Fig. 2).
3. Apply double-sided tape to the back of the filter-
life sensor clock (Fig. 3).
4. Remove the 2 twist ties from the wound cable,
which will attach to the top of the relay switch
mounted to the upper shelf (Fig. 4).
TOOLS
Fig. 1
Fig. 2
10622
1000665
106202
106202
10622B10128
1001269
10622
10622

Page | 65
Fig. 1
Fig. 2
Fig. 3
MATERIALS
10655 – Florescent light fixture panel
109269 – Lamp holder
PROCEDURES
Installing the ballast to the florescent light fixture
1. Position the florescent light fixture panel so
the yellow-capped studs that hold the ballast
are facing you (Fig. 1).
2. Wipe the light panel down with alcohol and a
clean lint-free cloth to remove any dirt or other
debris (Fig. 2).
3. Next, you will install 4 lamp holders into each
end of the light panel (8 total) with the circular
light support pointing down and toward the
center of the light panel (Fig. 3).
TOOLS
Lamp support
109269
109269
Yellow-capped
studs10655
10655

Page | 66
MATERIALS
PROCEDURES
(continued)
1. Insert the lamp holder into the opening (Fig. 1).
2. Slide the grooves in the lamp holder over the
tabs on the light panel (Fig. 2).
3. Using channel lock pliers move from side to
side to work the grooves along the tabs until
they are flush with the light panel (Fig. 3).
TOOLS
Channel lock pliers
Fig. 3
Fig. 3
Fig. 3
109269
10655
109269
109269
10655
10655

Page | 67
MATERIALS
1000300 – Advance R-2S40TPM ballast
1001144 – M6-1 hex nut
1001145 – M6 lock washer
PROCEDURES
(continued)
1. With all 8 lamp holders installed, it is time to install
the ballast. Start by removing the yellow plastic
caps from the studs (Fig. 1).
2. Unwrap and separate the wires leading from the
ballast and with the studs facing you, turn the
ballast upside down and position it over the studs.
The white and black wires should be on your right
and the blue, yellow, and red wires on your left
(Fig. 2).
3. Add lock washers and thread nuts over the studs
(Fig. 3).
4. Tighten the nuts using a nut driver (Fig. 4).
TOOLS
Nut driver
Fig. 3
Fig. 4
Fig. 2
Fig. 1
Yellow caps
10655
10655
10655
10655
1000300
1000300
1000300
1001144 + 1001145

Page | 68
MATERIALS
107574 – Tie anchors
PROCEDURES
(continued)
1. Peel the backing off a tie anchor and set it
place on the light panel (Fig. 1 and Fig. 2).
2. Generally, you should add a tie anchor along
the creases in the light panel spaced about 6”
apart. You should also install one on the
panel before each lamp holder (Fig. 3).
TOOLS
Fig. 3
Fig. 3
Fig. 3
107574
10655
107574
107574
10655
1000300

Page | 69
Fig. 1
Fig. 2
MATERIALS
PROCEDURES
(continued)
1. Route the ballast’s 2 yellow wires up and to the
right. Use cable ties to anchor the wires to the
tie anchors as you route the wires (Fig. 1).
2. Remember to anchor the black and white wires
also (Fig. 2).
3. Route one yellow wire to the rear top lamp
holder and the other to the front top lamp
holder. Visually measure one of the yellow
wires to the end of the light panel leaving a little
extra slack (Fig. 3).
TOOLS
Fig. 3
10655
1000300
107574 + 187086
107574 + 187086
10655 1000300
10655
109269
107574

Page | 70
MATERIALS
PROCEDURES
(continued)
1. Cut off the excess wire extending beyond the
end of the lamp holder. You will use this
section to make a jumper wire (Fig. 1).
2. Strip about ¼” of insulation from the end of the
yellow wire and insert it into the upper slot in
the lamp holder. Tug the wire to make sure it
locked into place (Fig. 2).
3. To make a jumper wire, strip the insulation off
one end the yellow wire you cut off and insert it
into the slot next to the first yellow wire (Fig. 3).
TOOLS
Wire cutters
Wire strippers
Fig. 1
Fig. 2
Fig. 3
107574
107574
107574
109269
109269
109269
10655
10655
10655

Page | 71
MATERIALS
PROCEDURES
(continued)
1. Hold the section of yellow wire slightly beyond
the tie anchor and visually measure to the end of
the lamp holder leaving a little extra slack. Cut
off the excess wire (Fig. 1).
2. Strip about ¼” of insulation off the end and insert
it into the third slot. Tug to make sure it locked
into place (Fig. 2).
3. Install the second yellow wire to the upper rear
lamp holder the same way. Secure the yellow
wires using cable ties (Fig. 3).
TOOLS
Wire cutters
Wire strippers
Fig. 1
Fig. 2
Fig. 3
Jumper
wire
10655
109269
10655
10655
109269
109269
Jumper
wire
Jumper
wire
107574
107574

Page | 72
Fig. 1
Fig. 2
Fig. 3
107574 + 187086
10655
10655
10655
1000300
107574 + 187086MATERIALS
PROCEDURES
(continued)
1. Route the red and blue wires from the ballast to
the left of the light panel adding cable ties as
you along the way (Fig. 1).
2. Route one red wire to the bottom left of the lamp
holder, measure, cut the length to size, and
insert the stripped end into the lowest bottom
slot on the bottom lamp holder (Fig. 2).
3. Use the cut off section to make a jumper and
insert one end into the second slot and the other
end into the third slot on the bottom lamp holder.
Add a cable tie to secure the wires (Fig. 3).
TOOLS
Wire cutters
Wire strippers
107574 + 187086
Jumper
wire
109269
109269

Page | 73
MATERIALS
PROCEDURES
(continued)
1. Insert the second red wire into the upper lamp
holder the same way. The red wire from the
ballast goes into the bottom slot and the jumper
into slots 2 and 3 (Fig. 1).
2. Turn the light panel around to give you easy
access to the other side, where you connect
the blue wires (Fig. 2).
3. Connect the blue wires the same way using
the bottom slot to connect the main wire and
slots 2 and 3 for the jumper wire. Use cable ties
to secure the wires (Fig. 3).
TOOLS
Wire cutters
Wire strippers
Fig. 1
Fig. 2
Fig. 3
107574 + 1070195
Jumper
wire
Jumper
wire
Jumper
wire
107574 + 187086
107574 + 187086
10655
10655
10655
109269
109269
109269

Page | 74
Fig. 1
Fig. 2
Fig. 3
MATERIALS
PROCEDURES
(continued)
1. Now on the yellow wire side of the light panel,
you will use jumper wires to power the 2 bottom
lamp holders. Strip the end of the cut off
sections of a wire already used (color is not
important) and insert it into the bottom slot on
one of the yellow-wired lamp holders (Fig. 1).
2. Route the other end to the bottom lamp holder
on the same side, measure, cut the length to
size, and insert the stripped end into the top
slot on the bottom lamp holder (Fig. 2).
3. Make a jumper and insert both ends into slots 2
and 3 on the bottom lamp holder (Fig. 3).
TOOLS
Wire cutters
Wire strippers 10655 107574
109269
109269
109269
107574
107574
10655
10655
Jumper
wire
Jumper
wire
Jumper
wire

Page | 75
Fig. 1
Fig. 2
Fig. 3
Fig. 4
MATERIALS
1001508 – 36” florescent lamps (4 needed)
PROCEDURES
(continued)
1. Repeat the process for the other yellow wire side
and secure all the wires with cable ties (Fig. 1).
2. Now you want to verify that the wiring is done
correctly. You will need 4 florescent lamps and a
power source. Insert the 4 lamps into the fixture
(Fig. 2).
3. Insert the stripped ends of the black and white
wires from the ballast into power outlet. With the
grounding slot at the bottom, insert the black wire
into the left socket and the white wire into the right
socket. The fixture should light. (Fig. 3 and Fig. 4).
TOOLS
Power supply
109269 10655
1001508
1001508

Page | 76
Fig. 3
Fig. 3
Fig. 3
MATERIALS
108355 – #8-32 x 0.375 Phillips pan head screw
236000 – #8-32 hex nut
PROCEDURES
Installing the wiring harness to the GrossLab Jr.
assembly
1. To install the harness, position the first junction
box with the wires facing the inside back of the
upper shelf (Fig. 1).
2. Feed the screws up through the bottom of the
upper shelf and into the receptacle mounting
plate, thread on a hex nut, and tighten (Fig. 2).
3. Install the second junction box to the opposite
corner of the upper shelf the same way (Fig. 3).
TOOLS
8 MM Phillips head screwdriver
6 MM nut driver
106202
10634
B8005479-05
B8005479-05
10634
106202
10622
10622
10634
B8005479-05
106202

Page | 77
Fig. 3
MATERIALS
1001508 – 36” florescent lamps (4 needed)
1001144 – M6-1 hex nut
1001145 – M6 lock washer
PROCEDURES
Installing the florescent light fixture to the
GrossLab Jr. assembly
1. Next, install the florescent light fixture over
the opening in the façade weldment (Fig. 1).
2. Mount the fixture onto the studs on the
façade and add a lock washer and hex nut
to each stud (Fig. 2).
3. Using a nut driver tighten each of the 8 hex
nuts to secure the light fixture (Fig. 3).
TOOLS
6 MM nut driver
Fig. 2
10655 1000300
10634
B8005479-0510622
10655
1000300
B8005479-05
10622
10634
Fig. 3
10634
1000300

Page | 78
Fig. 3
MATERIALS
UCB control board
1901059 – ¼” nylon spacer (4 needed)
236145 – 6-32 nut (4 needed)
PROCEDURES
Attaching the UCB control board to the
1. Slide the 4 spacers onto the 4 studs on the
front corner of the façade (Fig. 1).
2. Slide a UCB control board over the
spacers (Fig. 2).
3. Add the nuts and tighten with a nut driver
(Fig. 3).
TOOLS
6/32” Nut driver
Fig. 1
Fig. 2
1901059
10634
USB control
board
10622
10634
USB control board
10622
10634

Page | 79
Fig. 3
MATERIALS
1001760 – AC filter
PROCEDURES
Connecting the wiring harness to the GrossLab
Jr. assembly
1. Working from left to right, you will then attach
the wiring harness to the corresponding
electronic components (Fig. 1).
2. Attach the first set of brown, blue, and green
and yellow-striped wires onto the prongs on
the left side of the AC filter (Fig. 2).
3. Attach the brown and blue wires to the other
side of the AC filter (Fig. 3).
TOOLS
Fig. 1
Fig. 2
10622
10634
10634
10622
1001716
10634
10622
1001716

Page | 80
Fig. 3
MATERIALS
Mounting screws
Locking nuts
PROCEDURES
Connecting the wiring harness to the GrossLab Jr.
assembly (continued)
1. You will now need to attach the gray pressure
sensor (which is part of the wiring harness) to
the back of the upper shelf. Position the sensor
over the mounting holes, insert the screws, and
add locking nuts (Fig. 1).
2. Using a nut driver and a Phillips screwdriver,
tighten the sensor screws (Fig. 2).
3. The harness wires are already attached to the
sensor (Fig. 3).
TOOLS
¼” Nut driver
Fig. 1
Fig. 2
10634
10634
10622
10634
10622
Pressure
sensor

Page | 81
Fig. 3
MATERIALS
PROCEDURES
The next set of wires show 2 brown wires, 1
blue wire, and 1 green and yellow-striped ground wire.
One of the brown wires in this set is a jumper wire
with female connectors on both ends (Fig. 1).
1. Attach the green and yellow-striped ground wire to the
top prong on the IEC connector and the blue wire to
the bottom right. Next, attach one end of the brown
jumper wire to the left bottom prong on the IEC
connector and the other end to the bottom left prong
on the solid state relay switch (Fig. 2).
2. With the 3 wires now connected to the IEC connector
and the jumper brown wire connected to the solid
state relay switch, attach the orange and black wires
from the black cable to the top connectors on the
relay switch and attach the second brown wire to the
bottom connector (Fig. 3).
TOOLS
Fig. 1
Fig. 2
10622
10622 Jumper10634
1001274
1901080
Jumper 10622
1901080
10634

Page | 82
Fig. 3
Fig. 3
MATERIALS
104307 – 6-32 Keps nut
PROCEDURES
1. Disconnect the two ends of green and yellow-striped
Power ground wire you connected when assembling
the wiring harness (Fig. 1).
2. Attach the now disconnected end of the Power ground
wire to the stud on the upper shelf. To maintain UL
approval and offer the highest level of grounding
protection, it is important to attach the Power ground
wire first. The stacking order of the remaining ground
wires is not important (Fig. 2).
3. Plug the 3 Power wires onto the Power IEC connector.
Brown on the left prong, blue on the right prong, and
the ground wire on the bottom prong (Fig. 3).
4. Stack the remaining grounding wires onto the stud.
Place a keps nut between every second wire (Fig. 4).
TOOLS
Fig. 1
Fig. 2
10622
Power ground wire
Power ground wire
10622
10622
10634
Power ground wire
Ground wires attached
to grounding stud
10622
10634

Page | 83
Fig. 3
MATERIALS
10633 – Florescent light fixture
PROCEDURES
GrossLab Jr. assembly (continued)
1. To wire the florescent light fixture,
remove the tape from the 2 wires on the
wiring harness (Fig. 1).
2. Strip the ends of the 4 wires. Using
closed-end connectors, crimp the blue
wire to the white wire and the brown wire
to the black wire (Fig. 2).
3. Add a cable tie to keep the 4 wires
together (Fig. 3).
TOOLS
Wire stripper
Wire crimper
Fig. 1
Fig. 2
Wires used to
connect florescent
light fixture
10622
10633
1000300
10622
10634
10622
1000300
10633
10634

Page | 84
Fig. 3
MATERIALS
22 AWG orange wire
22 AWG blue wire
22 AWG green wire
B1005196 – Switch
PROCEDURES
assembly
1. To connect the Elevate and Disposal switches,
pull the wires from the separate harness through
the corresponding slots in the front of the façade
weldment. Pull the blue, orange, and green wires
through the first slot labeled Elevate. With the
front of the switch facing you and the writing on
the right side of the switch, attach the 3 wires to
the right side prongs. Connect the blue on top,
orange wire second, and the green wire on the
bottom. This switch will operate the hydraulic lift
(Fig. 1).
2. Slide the switch through the slot to lock it in
place (Fig. 2).
3. Look down at the switch to verify that it is seated
firmly in its slot (Fig. 3).
TOOLS
Fig. 1
Fig. 2
B8005479-05
B1005196
B1005196
B8005479-05
B1005196
B8005479-05

Page | 85
Fig. 3
MATERIALS
22 AWG orange wire
22 AWG blue wire
22 AWG green wire
B1005197 – Switch
PROCEDURES
Installing the wiring harness to the GrossLab
Jr. assembly
1. Attach the black wire on the Disposal switch
the same way. With the front of the switch
facing you and the writing on the right side,
insert the black wire in the top slot and
white wire at the bottom (Fig. 1).
2. Push the switch through the Disposal slot to
lock it in place (Fig. 2).
3. Verify that the switch seats properly (Fig. 3).
TOOLS
Fig. 1
Fig. 2
B1005196
B8005479-05
B1005196
B1005196
B8005479-05
B8005479-05

Page | 86
Fig. 3
MATERIALS
B1005197 – Switch
PROCEDURES
assembly
1. Pull the 2 black wires, which are located near
the end of the wiring harness, through the
Exhaust slot. With the front of the switch
facing you and the writing on the right side,
attach the wires to the 2 prongs on your right
(Fig. 1).
2. Push the now connected switch into the slot
(Fig. 2).
3. Verify that the switch seated properly (Fig. 3).
TOOLS
Fig. 1
Fig. 2
B8005479-05
B8005479-05
B8005479-05
B1005196
B1005196
B1005196
10622

Page | 87
Fig. 3
MATERIALS
1001561 – On/Off power switch, 15 amp, 220 V
1001562 – On/Off power switch, 10 amp, 110 V
10392 – UCB control board
PROCEDURES
Installing the wiring harness to the GrossLab
Jr. assembly
1. With the ON button facing up, connect the
2 blue wires to the right side of the switch
and connect the 2 brown wires to the left
side (Fig. 1).
2. Push the switch into its slot (Fig. 2).
3. Verify that the switch is seated properly
(Fig. 3).
TOOLS
Fig. 1
Fig. 2
B8005479-05
10622
10622
1001561 or 1001562
1001561 or 1001562
1001561 or 1001562

Page | 88
Fig. 3
Fig. 3
MATERIALS
UCB controller board
PROCEDURES
assembly
1. Push the small white connector, which contains a
blue and brown wire, into its corresponding white
male plug, located on the back of the UCB
controller board closest to the receptacle. Attach
the green and yellow-striped ground wire onto the
prong next to this connection (Fig. 1).
2. Attach the white plug connector to the USB control
board. The red, black, and ground wire on the
other end of this connector attaches to the USB
controller, which mounts to the front of the unit
(Fig. 2).
3. Peel off the filter-life sensor clock (Fig.3).
4. Stick the filter-life sensor clock onto the inside of
the façade next to the opening for the USB
controller (Fig. 4).
TOOLS
Fig. 1
Fig. 2
10622
10634
10634
10622
UCB
controller
board
10622
10622
B8005479-05
Filter-life sensor clock

Page | 89
Fig. 3
MATERIALS
10392 – UCB controller
Screws
Locking nuts
PROCEDURES
assembly
1. Attach the wires to the UCB controller first (Fig. 1).
2. Mount the UCB controller to the front of the façade
using screws and locking nuts (Fig. 2).
3. Looking inside at the now mounted UCB
controller, you will notice that the red and black
wires leading from the white connector on the
UCB control board attach to the prongs just above
the ribbon. The red on the far right prong and the
black on the third prong in (Fig. 3).
TOOLS
¼” Phillips screwdriver
Fig. 1
Fig. 2
10392
10622
10392
10392
10622
B8005479-05
B8005479-05

Page | 90
Fig. 3
MATERIALS
PROCEDURES
assembly
1. The ground wire slides onto the prong at the
bottom left of the UCB controller (Fig. 1).
2. The connector leading from the filter-life
sensor clock attaches to the slot on the lower
right side of the UCB controller (Fig. 2).
3. The wire with the small rectangle end
attaches to the pins in the top left corner of
the UCB controller (Fig. 3).
TOOLS
10622
Fig. 2
Small
rectangle
end
B8005479-05
B8005479-05
B8005479-05
10392
Fig. 1
10392
10622
10622
Filter-life
sensor lock

Page | 91
Fig. 3
MATERIALS
1001558 – Exhaust blower
10638 – Blower panel
PROCEDURES
Assembling and installing the exhaust fan to the
1. Peel the backing off the blower panel (Fig. 1).
2. Attach the blower panel to the bottom of the
exhaust blower (Fig. 2).
3. At this point you will want to test all electronic
components to verify the complete system is
operational. Set the exhaust blower on the
upper shelf. Plug the exhaust blower into the
exhaust IEC connector on the back of the
Grosslab Jr. assembly and apply power to the
assembly (Fig. 3).
TOOLS
4 MM Allen wrench
Fig. 1
Fig. 2
10638
10638
1001558
1001558
10638

Page | 92
Fig. 3
MATERIALS
105932 – Receptacle outlet
PROCEDURES
Testing the circuitry of the GrossLab Jr.
assembly
1. With the power on, verify that all the
electronic components work properly (Fig. 1).
2. Check that the reset buttons on the
receptacles are working properly (Fig. 2).
3. Using a circuit tester, verify that both
receptacles have power. If the circuit
continues to trip, remove the plate and verify
that all wires are connected to the receptacle
properly (Fig. 3).
TOOLS
Circuit tester
Fig. 1
Fig. 2
B8005479-05
10392
105932
B10128
B10012
105932

Page | 93
Fig. 3
MATERIALS
Passed sticker
105170 – Receptacle cover
Screws
PROCEDURES
Testing the circuitry of the GrossLab Jr.
assembly
1. Using a ground board tester, verify that all
the electronic components throughout the
GrossLab Jr. are properly grounded (Fig. 1).
2. Once you verify the complete operation of
the system, initial and date a passed sticker
and attach it to the back of the unit (Fig. 2).
3. Using screws attach receptacle covers to
both receptacles and verify they open and
close smoothly (Fig. 3).
TOOLS
Ground board tester
Fig. 1
Fig. 2
Ground
board tester
Passed
sticker
105170

Page | 94
Fig. 4
MATERIALS
10637 – Top back plenum panel assembly
10671 – Back access panel
10653 – Upper façade back panel (2 needed)
10719 – Re-order Filter label
PROCEDURES
Adding the back panel
top back plenum panel assembly, the back
access panel, and the upper façade back
panels (Fig. 1 and Fig. 2).
2. Attach the back access panel to the top
back panel assembly (Fig. 3).
3. Apply 2 Re-order Filter label to both sides
of the top back panel assembly (Fig. 4).
TOOLS
4 MM Allen wrench
Fig. 1
Fig. 2
Fig. 3
10637
10671
10637
10637
10653
10671
10637
10719

Page | 95
Fig. 3
Fig. 4
MATERIALS
B1001245 – Plumbing access panel
10637 – Top back plenum panel assembly
PROCEDURES
Securing the plumbing access panel and
adding the top panel
1. Remove the double-sided backing from
the plumbing access panel (Fig. 1).
2. Push the plumbing access panel into place
(Fig. 2).
3. Slide the back panel through the small gap
between the façade weldment and side
panels (Fig. 3 and Fig. 4).
TOOLS
Utility knife
Fig. 1
Fig. 2
B1001245
B1001245
Gap to
slide 10637
10637

Page | 96
Fig. 3
Fig. 4
MATERIALS
10635 – Top panel
PROCEDURES
Adding the exhaust blower
top panel (Fig. 1).
2. Carefully fit the top panel in place and
secure it with screws (Fig. 2).
3. Grasping the end of the exhaust blower’s
power cord, reach into the opening and
plug the unit into its IEC connector (Fig. 3
and Fig.4).
TOOLS
4 MM Allen wrench
Fig. 1
Fig. 2
10635
10635
10635
Exhaust blower
power cord
1001274
1001558

Page | 97
Fig. 3
MATERIALS
10635 – Top panel
10653 – Upper façade back panel (2 needed)
PROCEDURES
Securing the top panel
1. Set the exhaust fan into its opening (Fig. 1).
2. Use an Allen wrench to tighten the screws
and tighten all remaining screws on the top,
side, and back panels (Fig. 2).
3. Fit the upper façade back panels into place
and secure them with screws (Fig. 3).
TOOLS
4 MM Allen wrench
Fig. 1
Fig. 2
10635
10638
1001558
10638
10635
10653

Page | 98
Fig. 3
MATERIALS
10670 – Ruler decals
ThermoFisher Scientific decal
PROCEDURES
Adding final details
1. Spray the complete unit with alcohol and
wipe with a soft lint-free cloth (Fig. 1).
2. Carefully apply the ruler decals to both the
bottom shelf and sink (Fig. 2).
3. Apply the ThermoFisher Scientific decal to
the inside side panel (Fig. 3).
TOOLS
Fig. 1
Fig. 2
B8005479-05
10670
ThermoFisher
Scientific decal

Page | 99
Fig. 3
MATERIALS
Disposal box
Cardboard
PROCEDURES
Adding final details (continued)
1. Place formed cardboard under each
receptacle to help protect it during
shipping (Fig. 1).
2. Cut and fit the disposal box under the
disposal and add additional packing for
protection during shipping (Fig. 2).
3. Apply tape over the bolts used to mount a
keyboard and monitor bracket for future
use (Fig. 3).
TOOLS
Utility knife
Cut disposal box
Fig. 2
Formed
cardboard
B10012
Fig. 1
21200-72068

Page | 100
Fig. 3
MATERIALS
Bubble wrap
Florescent tube box and packing material
Packing tape
PROCEDURES
Adding final details (continued)
1. Pack any accessories that will accompany
the unit (Fig. 1).
2. Pack all florescent tubes used with the
light fixture (Fig. 2).
3. Wrap the fixtures in a plastic bubble wrap
to protect it during shipping (Fig. 3).
TOOLS
Fig. 1
Fig. 2
Accessories
box
Florescent
tube packaging
Bubble
wrap

Grosslab Jr

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