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Design and Implementation of DC-DC Converters
& MPPT with Solar Panel
Content
• Introduction
• Basics of DC-DC Converter
• Types of DC-DC Converter
 Buck Converter or Step-Down Chopper
 Boost Converter or Step-Up Chopper
• Design and Simulation of Buck Converter using MATLAB / Simulink
• Design and Simulation of Boost Converter using MATLAB / Simulink
• Design and Simulation of PV System with Boost Converter
• Design of PV System with MPPT and Boost Converter using MATLAB / Simulink
Source: L&T EduTech Team
Introduction
• A DC-DC Converter is a power converter that converts a source of direct
current (DC) from one voltage level to another, by storing the input energy
temporarily and then releasing that energy to the output at a different
voltage.
• The store of electric energy may be done in either magnetic field storage
components (inductors, transformers) or electric field storage components
(capacitors).
• DC-DC converter is needed to convert and stabilize voltage. A device that
stabilize the voltage using DC-DC converter is referred to as a voltage
regulator.
3
Key Applications of DC-DC Converter
• Renewable Energy Integration
• Electric Vehicles
• Smart Lighting
• Spacecraft Power Systems
• DC Motor Drives
• Battery Systems
4
Duty Cycle of a DC-DC Converter
• The duty cycle of DC-DC converter is the ratio of the on-time to the total
switching period of the converter.
• Important parameter in the design and operation of DC-DC converters.
• The duty cycle determines the average output voltage of the converter and is
used to control the power transfer from the input to the output.
• Duty Cycle = Ton / (Ton+Toff), where Ton is the on-time and Toff is the off-
time of the switching period.
• Suppose the switching frequency is 2 MHz, which means switching period
T=1/2 MHz=500 ns, If the duty is 0.5 or 50%, then the on-time is 250 ns and
off time is 250 ns.
5
Commonly used DC-DC Converters
6
Buck Converter
• A buck converter or step down converter is a DC-to-DC converter which
decreases voltage, while increasing current, from its input (supply) to its
output (load).
• It is also called as Step-down DC to DC Converter or Step-down Chopper or
Buck Regulator.
• The DC input for the buck converter can be derived from rectified AC or
from any DC supply or battery unit.
7
Circuit Diagram of Buck Converter
8
Design of Components in Buck Converter
• Given:
Vin=48 V, Vout=15 V (expected), R=8 Ohm, fs=40 KHz.
Step 1: Determine the duty ratio
D=Vout / Vin = 15 V / 48 V = 0.3125 = 31.25 %
Step 2: Determine Inductance Value (L)
Lmin=(1-D)R/2fs = (1-0.3125) 8 / 2 * 40k = 68. 75 micro Henry.
Assume 25 % safety margin for L (for inductor current to be
continuous)
Lactual = 1.25 * Lmin = 1.25 *68.75 = 85.93 micro Henry
9
Design of Components in Buck Converter
Step 3: Determine Capacitance Value (C)
C=(1-D) / 8L (Ripple Factor) f2
Assume Ripple factor to be less than 5%
C=(1-0.3125) / (8*85.93(0.05)(40*103)2=12.5 micro Farad.
• Choose MOSFET rating with operating voltage atleast two times the output
voltage and operating current atleast three times the output current
• As per EMI standards, switching frequency range is 20 kHz to 2 MHz for
conveters / inverters
10
MATLAB Simulation of Buck Converter
11
Simulation results of Buck Converter
12
Simulation results of Buck Converter
13
Design and Simulation of Boost Converter
14
Boost Converter
• A boost converter or step-up converter is a DC- to – DC converter that
increases voltage, while decreasing current, from its input (supply) to its
output (load).
• It is also called as Step-Up DC to DC Converter or Step-Up Chopper or
Booster.
• The DC input for the boost converter can be derived from rectified AC or
from any DC supply or battery unit.
15
Boost Converter- Circuit Diagram and Modes of Operation
16
Components in MATLAB Simscape – Boost Converter
• DC Voltage Source
• MOSFET (including with snubber circuit)
• Pulse Generator (to trigger Gate of MOSFET)
• Diode (included with Snubber Circuit)
• Series RLC Branch (converted to Inductance)
• Series RLC Branch (converted to Capacitance)
• Series RLC Branch (converted to Resistance)
• Voltage Measurement (to measure output voltage)
• Scope (to view the output voltage graphically)
• Continuous Powergui
17
Simulation Results of Boost Converter
18
Simulation Results of Boost Converter
19
PV Array Configuration and Specifications
• Model Make : Trina Solar TSM 350DEG 14 (II)
• Max. Output Power (Pmax) = 349.965 W
• No. of cells per module (Ncell) = 72
• Open Circuit Voltage (Voc) = 46.9 V
• Short Circuit Current (Isc) = 9.6 A
• Max. Peak Voltage (Vmp) = 38.5 V
• Max. Peak Current (Imp) = 9.09 A
• Temperature Coefficient of Voc = -0.3014 % / deg. C
• Temperature Coefficient of Isc = 0.054604 % / deg. C
• No. of Parallel Strings = 1
• Series Connected modules per string = 2
20
Simulation Results of Boost Converter with PV Module
21
Block diagram of PV system with MPPT and Boost Converter
22
PV Array Configuration and Specifications
• Model Make : Trina Solar TSM 350DEG 14 (II)
• Max. Output Power (Pmax) = 349.965 W
• No. of cells per module (Ncell) = 72
• Open Circuit Voltage (Voc) = 46.9 V
• Short Circuit Current (Isc) = 9.6 A
• Max. Peak Voltage (Vmp) = 38.5 V
• Max. Peak Current (Imp) = 9.09 A
• Temperature Coefficient of Voc = -0.3014 % / deg. C
• Temperature Coefficient of Isc = 0.054604 % / deg. C
• No. of Parallel Strings = 2
• Series Connected modules per string = 2
23
PV Array with MPPT Boost Converter Design
Parameters
• Duty Ratio will be determined by MPPT
• Switching frequency = 5 kHz
• Sample Time = 5e-6 sec
• Load Resistance = 20 Ohm
• Lactual = 2 mH
• C=100 MicroFarad
• Capacitance connected across PV array = 100 micro Farad (to supress input
voltage ripple and filter ripple current).
• Constant (delta) for MPPT =125e-6
24
MATLAB Script for P&O Algorithm
• The function gets PV array voltage, PV array current and a constant value
delta as input arguments and gives duty cycle as output or return value.
• Initialize the minimum, maximum and initial value of duty cycle.
• Initialize the interval values of Vpv, Ppv, and duty cycle for the initial run.
• Calculate the PV power and change in Power and Change in Voltage.
• Check if change in power and change in voltage is less than zero and vary
the duty cycle by incrementing / decrementing from the original value.
• Check whether the calculated duty cycle is within the minimum / maximum
value already initialized else not to min. or max. value whichever violates.
• Update the values of Vpv, Ppv and duty cycle with the newly calculated
values for the next run.
25
Components in MATLAB Simscape – PV with MPPT and
Boost Converter
• PV Array
• Constant (for Irradiance and Temperature)
• MATLAB Function (for P&O Algorithm)
• PWM Generator
• Goto and from Blocks
• MOSFET (including with snubber circuit)
• Diode (included with Snubber Circuit)
• Series RLC Branch (converted to Inductance)
• Series RLC Branch (converted to Capacitance)
• Series RLC Branch (converted to Resistance)
• Voltage Measurement (to measure output voltage and input voltage)
• Current Measurement (to measure output current and input current)
• Scope (to view the output voltage graphically)
• Continuous Powergui
26
MATLAB Built-in Model for PV System with MPPT
and Boost Converter
• Type the following in the command prompt in MATLAB
open example (‘simscapeelectrical/SolarPVMPPTBoostExample’)
• To open a script that design the Solar PV system with MPPT using boost
converter, at the MATLAB command line, enter:edit
‘SolarPVMPPTBoostData’
27
MATLAB Simulation of PV System with MPPT and
Boost Converter
28
MATLAB Simulation results of PV System with
MPPT and Boost Converter
29
Thank You
30

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  • 1. Design and Implementation of DC-DC Converters & MPPT with Solar Panel
  • 2. Content • Introduction • Basics of DC-DC Converter • Types of DC-DC Converter  Buck Converter or Step-Down Chopper  Boost Converter or Step-Up Chopper • Design and Simulation of Buck Converter using MATLAB / Simulink • Design and Simulation of Boost Converter using MATLAB / Simulink • Design and Simulation of PV System with Boost Converter • Design of PV System with MPPT and Boost Converter using MATLAB / Simulink Source: L&T EduTech Team
  • 3. Introduction • A DC-DC Converter is a power converter that converts a source of direct current (DC) from one voltage level to another, by storing the input energy temporarily and then releasing that energy to the output at a different voltage. • The store of electric energy may be done in either magnetic field storage components (inductors, transformers) or electric field storage components (capacitors). • DC-DC converter is needed to convert and stabilize voltage. A device that stabilize the voltage using DC-DC converter is referred to as a voltage regulator. 3
  • 4. Key Applications of DC-DC Converter • Renewable Energy Integration • Electric Vehicles • Smart Lighting • Spacecraft Power Systems • DC Motor Drives • Battery Systems 4
  • 5. Duty Cycle of a DC-DC Converter • The duty cycle of DC-DC converter is the ratio of the on-time to the total switching period of the converter. • Important parameter in the design and operation of DC-DC converters. • The duty cycle determines the average output voltage of the converter and is used to control the power transfer from the input to the output. • Duty Cycle = Ton / (Ton+Toff), where Ton is the on-time and Toff is the off- time of the switching period. • Suppose the switching frequency is 2 MHz, which means switching period T=1/2 MHz=500 ns, If the duty is 0.5 or 50%, then the on-time is 250 ns and off time is 250 ns. 5
  • 6. Commonly used DC-DC Converters 6
  • 7. Buck Converter • A buck converter or step down converter is a DC-to-DC converter which decreases voltage, while increasing current, from its input (supply) to its output (load). • It is also called as Step-down DC to DC Converter or Step-down Chopper or Buck Regulator. • The DC input for the buck converter can be derived from rectified AC or from any DC supply or battery unit. 7
  • 8. Circuit Diagram of Buck Converter 8
  • 9. Design of Components in Buck Converter • Given: Vin=48 V, Vout=15 V (expected), R=8 Ohm, fs=40 KHz. Step 1: Determine the duty ratio D=Vout / Vin = 15 V / 48 V = 0.3125 = 31.25 % Step 2: Determine Inductance Value (L) Lmin=(1-D)R/2fs = (1-0.3125) 8 / 2 * 40k = 68. 75 micro Henry. Assume 25 % safety margin for L (for inductor current to be continuous) Lactual = 1.25 * Lmin = 1.25 *68.75 = 85.93 micro Henry 9
  • 10. Design of Components in Buck Converter Step 3: Determine Capacitance Value (C) C=(1-D) / 8L (Ripple Factor) f2 Assume Ripple factor to be less than 5% C=(1-0.3125) / (8*85.93(0.05)(40*103)2=12.5 micro Farad. • Choose MOSFET rating with operating voltage atleast two times the output voltage and operating current atleast three times the output current • As per EMI standards, switching frequency range is 20 kHz to 2 MHz for conveters / inverters 10
  • 11. MATLAB Simulation of Buck Converter 11
  • 12. Simulation results of Buck Converter 12
  • 13. Simulation results of Buck Converter 13
  • 14. Design and Simulation of Boost Converter 14
  • 15. Boost Converter • A boost converter or step-up converter is a DC- to – DC converter that increases voltage, while decreasing current, from its input (supply) to its output (load). • It is also called as Step-Up DC to DC Converter or Step-Up Chopper or Booster. • The DC input for the boost converter can be derived from rectified AC or from any DC supply or battery unit. 15
  • 16. Boost Converter- Circuit Diagram and Modes of Operation 16
  • 17. Components in MATLAB Simscape – Boost Converter • DC Voltage Source • MOSFET (including with snubber circuit) • Pulse Generator (to trigger Gate of MOSFET) • Diode (included with Snubber Circuit) • Series RLC Branch (converted to Inductance) • Series RLC Branch (converted to Capacitance) • Series RLC Branch (converted to Resistance) • Voltage Measurement (to measure output voltage) • Scope (to view the output voltage graphically) • Continuous Powergui 17
  • 18. Simulation Results of Boost Converter 18
  • 19. Simulation Results of Boost Converter 19
  • 20. PV Array Configuration and Specifications • Model Make : Trina Solar TSM 350DEG 14 (II) • Max. Output Power (Pmax) = 349.965 W • No. of cells per module (Ncell) = 72 • Open Circuit Voltage (Voc) = 46.9 V • Short Circuit Current (Isc) = 9.6 A • Max. Peak Voltage (Vmp) = 38.5 V • Max. Peak Current (Imp) = 9.09 A • Temperature Coefficient of Voc = -0.3014 % / deg. C • Temperature Coefficient of Isc = 0.054604 % / deg. C • No. of Parallel Strings = 1 • Series Connected modules per string = 2 20
  • 21. Simulation Results of Boost Converter with PV Module 21
  • 22. Block diagram of PV system with MPPT and Boost Converter 22
  • 23. PV Array Configuration and Specifications • Model Make : Trina Solar TSM 350DEG 14 (II) • Max. Output Power (Pmax) = 349.965 W • No. of cells per module (Ncell) = 72 • Open Circuit Voltage (Voc) = 46.9 V • Short Circuit Current (Isc) = 9.6 A • Max. Peak Voltage (Vmp) = 38.5 V • Max. Peak Current (Imp) = 9.09 A • Temperature Coefficient of Voc = -0.3014 % / deg. C • Temperature Coefficient of Isc = 0.054604 % / deg. C • No. of Parallel Strings = 2 • Series Connected modules per string = 2 23
  • 24. PV Array with MPPT Boost Converter Design Parameters • Duty Ratio will be determined by MPPT • Switching frequency = 5 kHz • Sample Time = 5e-6 sec • Load Resistance = 20 Ohm • Lactual = 2 mH • C=100 MicroFarad • Capacitance connected across PV array = 100 micro Farad (to supress input voltage ripple and filter ripple current). • Constant (delta) for MPPT =125e-6 24
  • 25. MATLAB Script for P&O Algorithm • The function gets PV array voltage, PV array current and a constant value delta as input arguments and gives duty cycle as output or return value. • Initialize the minimum, maximum and initial value of duty cycle. • Initialize the interval values of Vpv, Ppv, and duty cycle for the initial run. • Calculate the PV power and change in Power and Change in Voltage. • Check if change in power and change in voltage is less than zero and vary the duty cycle by incrementing / decrementing from the original value. • Check whether the calculated duty cycle is within the minimum / maximum value already initialized else not to min. or max. value whichever violates. • Update the values of Vpv, Ppv and duty cycle with the newly calculated values for the next run. 25
  • 26. Components in MATLAB Simscape – PV with MPPT and Boost Converter • PV Array • Constant (for Irradiance and Temperature) • MATLAB Function (for P&O Algorithm) • PWM Generator • Goto and from Blocks • MOSFET (including with snubber circuit) • Diode (included with Snubber Circuit) • Series RLC Branch (converted to Inductance) • Series RLC Branch (converted to Capacitance) • Series RLC Branch (converted to Resistance) • Voltage Measurement (to measure output voltage and input voltage) • Current Measurement (to measure output current and input current) • Scope (to view the output voltage graphically) • Continuous Powergui 26
  • 27. MATLAB Built-in Model for PV System with MPPT and Boost Converter • Type the following in the command prompt in MATLAB open example (‘simscapeelectrical/SolarPVMPPTBoostExample’) • To open a script that design the Solar PV system with MPPT using boost converter, at the MATLAB command line, enter:edit ‘SolarPVMPPTBoostData’ 27
  • 28. MATLAB Simulation of PV System with MPPT and Boost Converter 28
  • 29. MATLAB Simulation results of PV System with MPPT and Boost Converter 29