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Elmo's LineGold
Our Best Ever Motion Solutions
Disclaimer:Theinformationinthisdocumentissubjecttochangewithoutnotice.11.2009REV1
StudioGold
FormoreinformationonElmo:
Head Office
ElmoMotionControlLtd.
64GisinSt.,P.O.Box463
PetachTikva 49103
Israel
Tel:+972(3)929-2300
Fax:+972(3)929-2322
info-il@elmomc.com
North America
ElmoMotionControlInc.
42TechnologyWay,Nashua
NH 03060
USA
Tel:+1(603)821-9979
Fax:+1(603)821-9943
info-us@elmomc.com
Europe
ElmoMotionControlGmbH
Steinkirchring1
D-78056,
Villingen-Schwenningen
Germany
Tel:+49(0)7720-857760
Fax:+49(0)7720-857770
info-de@elmomc.com
Asia
ElmoMotionControlAsiaAPAC
#807,KofomoBuilding,16-3
Sunae-dong,Bundang-gu,
Sungnam-si,Kyunggido,
SouthKorea
Tel:+82-31-698-2010
Fax:+82-31-698-2013
info-asia@elmomc.com
Highly Compact Dual Axis Networking Servo Drive
Up to 1.6 kW (3.2 kW Peak) of Qualitative Power Per Drive
The Gold Duo
The Gold Duo Part Number
www.elmomc.com Motion Control Solutions Made Small, Smart & Simple
or or
PC HMI Panel PLC
Elmo's
Application
Studio
(EAS) Ethernet
(TCP/IP, Ethernet/IP,
Modbus, Telnet, FTP, DHCP)
Elmo's Gold Maestro
Multi-Axis Network
Controller
Up to 100 Axes
REV-0
Elmo's Gold Drive
Modules
(Integrated
Solutions)
Elmo's Gold Network
I/O Controller
Elmo'sGold
DriveIntegrated
Solutions
Network
Encoder
The Gold Distributed Network
Elmo's Motion Control System Solutions
Gold
DC Whistle
Gold Solo
Whistle
Gold Solo
Guitar
Gold Solo
Trombone
Gold DC
Trombone
Gold
Whistle
Gold
Trombone
inside
Gold
Guitar
inside
Gold
Whistle
inside
Gold Duo
Offering You Top Servo Solutions
TheGoldDuo–oneofElmo'snewestGoldLineintelligentservodrives–operatesfromDCpowerof
upto48VDC,60VDCor100VDCdependingonthemodel.Itmeetsthehighestlevelofmotioncontrol
application requirements, providing a highly compact dual axis package, top servo performance,
advancednetworking,built-insafetyandhighpowerdensity,combinedwithafullyfeaturedmotion
controllerandlocalintelligence.
It’s Easy to Implement Challenging Applications
In conjunction with Elmo's Gold Maestro, the ultimate distributed network motion controller,
and the other members of Elmo’s Gold Line
of intelligent servo drives, state-of-the-art
solutions for the most challenging multi-
axis motion applications can be easily
implemented,withashortdevelopmentcycle
whilemaintaininghighperformance.
Intelligence at the Axis
Level
The Gold Line
of servo drives
incorporates
Elmo'shighlyefficientandcompactpowerdensitydesigntogetherwith
therichfeaturesetofElmo'sproprietary,coremotioncontroltechnology.
The Gold Line solutions enhance servo performance with very high
speed intelligent vector control, extremely wide bandwidth, advanced
filtering, proprietary power switching technology, cogging and BEMF
compensations.
Ideal, Cost Effective Solutions for your
Machinery
The combination of the Gold Line servo drives' unique characteristics,
programming flexibility, a wide variety of feedbacks for closed loop
operation,andEtherCATandCANopendistributednetworking,makes
it an ideal, cost effective solution. The Gold Duo also meets stringent
industrialenvironmentalconditions.
A smart built-in power supply allows the Gold Duo to operate with or
without“supplyback-up”functionality.
ServoControl
•2Advanced and extremely fast vector control algorithm 	
(Current loop bandwidth: 4 kHz).
•2Current/Torque sampling rate: up to 25 kHz (40 µs)
•2Velocity sampling rate: up to 12.5 kHz (80 µs)
•2Position sampling rate: up to 12.5 kHz (80 µs)
•2Up to 3 kHz electrical commutation frequency.
•2Current close loop bandwidth exceeds 4 kHz.
•2Position/Velocity/Acceleration command range –
full 32 bit.
•2Position over velocity, with full Dual Loop Support.
•2Current gain scheduling to compensate for the motor's
non-linear characteristics.
•2Advanced filtering: Low pass, Notch, General B-Quad.
•2Current loop gain scheduling to compensate for bus
voltage variations.
•2Velocity gain scheduling for ultimate velocity
loop performance.
•2Gains & filter scheduling vs position for mechanical
coupling optimization, speed and position tracking errors.
•2High order filters gain scheduling vs speed and position.
•2S-curve Profile Smoothing
•2Cogging, BEMF and w×L compensation.
•2Dual Loop Operation supported by Auto Tuning.
•2Fast, easy and efficient advanced Auto Tuning.
•2Incremental Encoder frequency of up to 60×106
counts/sec.
•2Motion profiler numeric range:
•	 Position up to ±2 x 109
counts
•	 Velocity up to 2 x 109
counts/sec
•	 Acceleration up to 2 x 109
counts/sec2
•2Large selection of feedback sensors.
MotionControl
•2Motion control programming environment
•2Motion modes: PTP, PT, PVT, ECAM, Follower.
•2Full DS-402 motion mode support, in both the CANopen
and Can Over EtherCAT protocols, including Cyclic Position/
Velocity modes. Fast (Hardware) event capturing inputs,
supporting < 1 µs latch latency.
•2Fast (hardware) Output Compare, with < 1 µsec latency.
•2Output compare repetition rate:
•	 Fixed Gap: Unlimited.
•	 Table based: 4 kHz.
•2Motion Commands: Analog, PWM, SW, Pulse
and Direction.
•2Distributed Motion Control.
•2EAS (Elmo Application Studio): An efficient and user-friendly
Auto Tuner
Communications
•2Fast and efficient EtherCAT and CANopen networking.
•2EtherCAT Slave:
•	 CoE (CAN over EtherCAT)
•	 EoE (Ethernet over EtherCAT)
•	 FoE (File over EtherCAT) for firmware download
•	 Supports Distributed Clock
•	 EtherCAT cyclic modes supported down to a cycle time of
250 µs.
•	 Dynamic Objects Mapping (future option)
•2CANopen (DS-301, DS-305, DS-402)
•2Ethernet TCP/IP
•	 UDP
•	 Telnet
•2USB 2.0
Safety
•2IEC 61800-5-2, Safe Torque Off (STO)
•2UL508c recognition
•2UL60950 compliance
•2CE EMC compliance
Outputs
•2Four high voltage outputs (PLC compatible):
•	 Conforms to IEC 61131-2
•	 Up to 32 VDC
•	 High side logic (Source)
•	 Opto-isolated
•	 Up to 250 mA
•	 500 mA for the brake
•	 Short circuit protection
•	 Thermal protection.
•	 Reverse polarity protection
•2Two fast outputs (5V logic)
•	 Port C EIA-422 differential output line transmitters
•	 Response time < 1µs
•	 ± 15 mA output current
•2The four outputs can be configured to "5V Logic"
(available on request)
Inputs
•22 STO (Safe Off Torque) inputs PLC level
•26 Digital Inputs – conforms to PLC Standard.
•	 The six inputs and two 2 STOs can be configured to "5V
Logic" (available on request)
•22 (out of the 6) PLC level fast digital capture data <5 µs
•22 Analog inputs ± 10 V
•22 very fast event capture inputs "5V logic"
•	 Via Port A or B
•	 EIA-422 Differential input line receiver
•	 Response time < 1 µs
Feedbacks
Flexible configurable Port A and Port B feedback input
ports.
Each port can be programmed to serve as:
•2Commutation feedback and/or
•2Velocity feedback and/or
•2Position feedback
Port A supports any one of the following sensors:
•2Incremental Encoder
•2Increment Encoder + Digital Halls
•2Absolute Serial Encoder.
•2Absolute Serial Encoder + Digital Halls (for dual loop).
Port B supports any one of the following sensors:
•2Incremental Encoder
•2Analog Encoder
•2Analog Halls
•2Resolver
Port C: Flexible configurable feedback output port
•2Encoder Emulation outputs of Port A or Port B or internal
variables.
•2Analog Inputs (± 10 V ptp). Can also be used for:
•	 Velocity Feedback (Tachometer)
•	 Position Feedback (Potentiometer).
FeedbackSensors
•2Incremental Quadrature Encoder (with or without
commutation halls) up to 60×106 counts per second
(15 MHz on A/B)
•2Digital Halls.
•	 Up to 3 kHz commutation frequency.
•	 "5V logic"
•	 Input voltage up to 15 VDC.
•2Incremental Encoder + Digital Halls
•2Analog Encoders
•	 1 V PTP Sine/Cosine.
•	 Sin-Cos Frequency: up to 500 kHz.
•	 Internal Interpolation: up to ×8192.
•	 Automatic correction of amplitude mismatch, phase
mismatch, signal offset.
•2Analog Halls (commutation & position)
•	 One feedback electrical cycle = one motor's electrical
cycle.
•	 1 V PTP Sine/Cosine.
•	 Sin-Cos Frequency: up to 500 kHz.
•	 Internal Interpolation: up to ×8192.
•	 Automatic correction of amplitude mismatch, phase
mismatch, signal offset.
•2Absolute Serial (communication) Encoders:
•	 NRZ (Panasonic, Tamagawa, Mitutoyo, etc.)
•	 EnDAT 2.2
•	 BiSS/SSI
•	 Hiperface
•2Resolver up to 512 rps with 14-bit resolution.
•2Tachometer (available on request)
•2Potentiometer (available on request)
•2The Gold Duo provides 5 V supply voltage
(5 V, 400 mA max) for the encoders’ supplies
Protection
Built-in Protection & Diagnostics:
•2Software error handling
•2Abort
•2Extensive status reporting
•2Protection against:
•	 Shorts between motor power outputs and power return
•	 Over temperature
•	 Over/under voltage
•	 Loss of feedback
•	 Motor current
•	 Current limits
•	 Following errors
•	 i2
×t motor current
TheGold Duo
•	Ahighlycompactdual-axispanel-mountedpackage
withupto1.6kW ofqualitativepower.
•	Ideal for any high performance application that
requires rapid yet highly accurate movement of an
electricalmotor.
•	Veryhighdensityofpowerandintelligence.
DualLoopOptions
PortA
Incremental
Encoder
+Digital
Halls
Incremental
Encoder
Digital
Halls
Absolute
Serial
Encoder
AbsoluteSerial
Encoder
+
DigitalHalls
PortB
IncrementalEncoder Yes Yes Yes Yes Yes
AnalogEncoder Yes Yes Yes Yes Yes
AnalogHalls Yes Yes Yes Yes Yes
Resolver Yes Yes Yes Yes N/A
Powerratingofeachdrive
Feature Units 15/48 20/48 1/60 2.5/60 5/60 10/60 15/60 20/60 1/100 2.5/100 5/100 10/100 15/100 20/100
Minimumsupplyvoltage VDC 6 7.5 12
Nominalsupplyvoltage VDC 42 50 85
Maximumsupplyvoltage VDC 48 59 95
Maximumcontinuous
poweroutput
W 600 800 50 120 240 480 720 960 80 200 400 800 1200 1600
Efficiencyatratedpower
(atnominalconditions)
% >99
Maximumoutputvoltage >95%ofDCbusvoltage
Auxiliarypowersupply VDC 11–95VDC(upto2.5VAinc.5V/200mAforencoder)
Amplitudesinusoidal/
DCcontinuouscurrent
A 15 20 1 2.5 5 10 15 20 1 2.5 5 10 15 20
Sinusoidalcontinuous
RMScurrentlimit(Ic)
A 10.6 14.1 0.7 1.8 3.5 7 10.6 14.1 0.7 1.8 3.5 7 10.6 14.1
Peakcurrentlimit A 2xIc
Weight g(oz) 450g(15.9oz)
Dimensions
mm
(in)
105x150x25.4mm(4.13"x5.91"x1")
Digitalin/Digitalout/
Analogin
6/4/1
Mountingmethod PanelMount
Highly Compact Dual Axis Networking Servo Drive
Up to 1.6 kW (3.2 kW Peak) of Qualitative Power Per Drive
GoldThe Duo
Gold Line Servo Drive Highlights
Offering You Top Servo Solutions
TheGoldDuo–oneofElmo'snewestGoldLineintelligentservodrives–operatesfromDCpowerof
upto48VDC,60VDCor100VDCdependingonthemodel.Itmeetsthehighestlevelofmotioncontrol
application requirements, providing a highly compact dual axis package, top servo performance,
advancednetworking,built-insafetyandhighpowerdensity,combinedwithafullyfeaturedmotion
controllerandlocalintelligence.
It’s Easy to Implement Challenging Applications
In conjunction with Elmo's Gold Maestro, the ultimate distributed network motion controller,
and the other members of Elmo’s Gold Line
of intelligent servo drives, state-of-the-art
solutions for the most challenging multi-
axis motion applications can be easily
implemented,withashortdevelopmentcycle
whilemaintaininghighperformance.
Intelligence at the Axis
Level
The Gold Line
of servo drives
incorporates
Elmo'shighlyefficientandcompactpowerdensitydesigntogetherwith
therichfeaturesetofElmo'sproprietary,coremotioncontroltechnology.
The Gold Line solutions enhance servo performance with very high
speed intelligent vector control, extremely wide bandwidth, advanced
filtering, proprietary power switching technology, cogging and BEMF
compensations.
Ideal, Cost Effective Solutions for your
Machinery
The combination of the Gold Line servo drives' unique characteristics,
programming flexibility, a wide variety of feedbacks for closed loop
operation,andEtherCATandCANopendistributednetworking,makes
it an ideal, cost effective solution. The Gold Duo also meets stringent
industrialenvironmentalconditions.
A smart built-in power supply allows the Gold Duo to operate with or
without“supplyback-up”functionality.
ServoControl
•2Advanced and extremely fast vector control algorithm 	
(Current loop bandwidth: 4 kHz).
•2Current/Torque sampling rate: up to 25 kHz (40 µs)
•2Velocity sampling rate: up to 12.5 kHz (80 µs)
•2Position sampling rate: up to 12.5 kHz (80 µs)
•2Up to 3 kHz electrical commutation frequency.
•2Current close loop bandwidth exceeds 4 kHz.
•2Position/Velocity/Acceleration command range –
full 32 bit.
•2Position over velocity, with full Dual Loop Support.
•2Current gain scheduling to compensate for the motor's
non-linear characteristics.
•2Advanced filtering: Low pass, Notch, General B-Quad.
•2Current loop gain scheduling to compensate for bus
voltage variations.
•2Velocity gain scheduling for ultimate velocity
loop performance.
•2Gains & filter scheduling vs position for mechanical
coupling optimization, speed and position tracking errors.
•2High order filters gain scheduling vs speed and position.
•2S-curve Profile Smoothing
•2Cogging, BEMF and w×L compensation.
•2Dual Loop Operation supported by Auto Tuning.
•2Fast, easy and efficient advanced Auto Tuning.
•2Incremental Encoder frequency of up to 60×106
counts/sec.
•2Motion profiler numeric range:
•	 Position up to ±2 x 109
counts
•	 Velocity up to 2 x 109
counts/sec
•	 Acceleration up to 2 x 109
counts/sec2
•2Large selection of feedback sensors.
MotionControl
•2Motion control programming environment
•2Motion modes: PTP, PT, PVT, ECAM, Follower.
•2Full DS-402 motion mode support, in both the CANopen
and Can Over EtherCAT protocols, including Cyclic Position/
Velocity modes. Fast (Hardware) event capturing inputs,
supporting < 1 µs latch latency.
•2Fast (hardware) Output Compare, with < 1 µsec latency.
•2Output compare repetition rate:
•	 Fixed Gap: Unlimited.
•	 Table based: 4 kHz.
•2Motion Commands: Analog, PWM, SW, Pulse
and Direction.
•2Distributed Motion Control.
•2EAS (Elmo Application Studio): An efficient and user-friendly
Auto Tuner
Communications
•2Fast and efficient EtherCAT and CANopen networking.
•2EtherCAT Slave:
•	 CoE (CAN over EtherCAT)
•	 EoE (Ethernet over EtherCAT)
•	 FoE (File over EtherCAT) for firmware download
•	 Supports Distributed Clock
•	 EtherCAT cyclic modes supported down to a cycle time of
250 µs.
•	 Dynamic Objects Mapping (future option)
•2CANopen (DS-301, DS-305, DS-402)
•2Ethernet TCP/IP
•	 UDP
•	 Telnet
•2USB 2.0
Safety
•2IEC 61800-5-2, Safe Torque Off (STO)
•2UL508c recognition
•2UL60950 compliance
•2CE EMC compliance
Outputs
•2Four high voltage outputs (PLC compatible):
•	 Conforms to IEC 61131-2
•	 Up to 32 VDC
•	 High side logic (Source)
•	 Opto-isolated
•	 Up to 250 mA
•	 500 mA for the brake
•	 Short circuit protection
•	 Thermal protection.
•	 Reverse polarity protection
•2Two fast outputs (5V logic)
•	 Port C EIA-422 differential output line transmitters
•	 Response time < 1µs
•	 ± 15 mA output current
•2The four outputs can be configured to "5V Logic"
(available on request)
Inputs
•22 STO (Safe Off Torque) inputs PLC level
•26 Digital Inputs – conforms to PLC Standard.
•	 The six inputs and two 2 STOs can be configured to "5V
Logic" (available on request)
•22 (out of the 6) PLC level fast digital capture data <5 µs
•22 Analog inputs ± 10 V
•22 very fast event capture inputs "5V logic"
•	 Via Port A or B
•	 EIA-422 Differential input line receiver
•	 Response time < 1 µs
Feedbacks
Flexible configurable Port A and Port B feedback input
ports.
Each port can be programmed to serve as:
•2Commutation feedback and/or
•2Velocity feedback and/or
•2Position feedback
Port A supports any one of the following sensors:
•2Incremental Encoder
•2Increment Encoder + Digital Halls
•2Absolute Serial Encoder.
•2Absolute Serial Encoder + Digital Halls (for dual loop).
Port B supports any one of the following sensors:
•2Incremental Encoder
•2Analog Encoder
•2Analog Halls
•2Resolver
Port C: Flexible configurable feedback output port
•2Encoder Emulation outputs of Port A or Port B or internal
variables.
•2Analog Inputs (± 10 V ptp). Can also be used for:
•	 Velocity Feedback (Tachometer)
•	 Position Feedback (Potentiometer).
FeedbackSensors
•2Incremental Quadrature Encoder (with or without
commutation halls) up to 60×106 counts per second
(15 MHz on A/B)
•2Digital Halls.
•	 Up to 3 kHz commutation frequency.
•	 "5V logic"
•	 Input voltage up to 15 VDC.
•2Incremental Encoder + Digital Halls
•2Analog Encoders
•	 1 V PTP Sine/Cosine.
•	 Sin-Cos Frequency: up to 500 kHz.
•	 Internal Interpolation: up to ×8192.
•	 Automatic correction of amplitude mismatch, phase
mismatch, signal offset.
•2Analog Halls (commutation & position)
•	 One feedback electrical cycle = one motor's electrical
cycle.
•	 1 V PTP Sine/Cosine.
•	 Sin-Cos Frequency: up to 500 kHz.
•	 Internal Interpolation: up to ×8192.
•	 Automatic correction of amplitude mismatch, phase
mismatch, signal offset.
•2Absolute Serial (communication) Encoders:
•	 NRZ (Panasonic, Tamagawa, Mitutoyo, etc.)
•	 EnDAT 2.2
•	 BiSS/SSI
•	 Hiperface
•2Resolver up to 512 rps with 14-bit resolution.
•2Tachometer (available on request)
•2Potentiometer (available on request)
•2The Gold Duo provides 5 V supply voltage
(5 V, 400 mA max) for the encoders’ supplies
Protection
Built-in Protection & Diagnostics:
•2Software error handling
•2Abort
•2Extensive status reporting
•2Protection against:
•	 Shorts between motor power outputs and power return
•	 Over temperature
•	 Over/under voltage
•	 Loss of feedback
•	 Motor current
•	 Current limits
•	 Following errors
•	 i2
×t motor current
TheGold Duo
•	Ahighlycompactdual-axispanel-mountedpackage
withupto1.6kW ofqualitativepower.
•	Ideal for any high performance application that
requires rapid yet highly accurate movement of an
electricalmotor.
•	Veryhighdensityofpowerandintelligence.
DualLoopOptions
PortA
Incremental
Encoder
+Digital
Halls
Incremental
Encoder
Digital
Halls
Absolute
Serial
Encoder
AbsoluteSerial
Encoder
+
DigitalHalls
PortB
IncrementalEncoder Yes Yes Yes Yes Yes
AnalogEncoder Yes Yes Yes Yes Yes
AnalogHalls Yes Yes Yes Yes Yes
Resolver Yes Yes Yes Yes N/A
Powerratingofeachdrive
Feature Units 15/48 20/48 1/60 2.5/60 5/60 10/60 15/60 20/60 1/100 2.5/100 5/100 10/100 15/100 20/100
Minimumsupplyvoltage VDC 6 7.5 12
Nominalsupplyvoltage VDC 42 50 85
Maximumsupplyvoltage VDC 48 59 95
Maximumcontinuous
poweroutput
W 600 800 50 120 240 480 720 960 80 200 400 800 1200 1600
Efficiencyatratedpower
(atnominalconditions)
% >99
Maximumoutputvoltage >95%ofDCbusvoltage
Auxiliarypowersupply VDC 11–95VDC(upto2.5VAinc.5V/200mAforencoder)
Amplitudesinusoidal/
DCcontinuouscurrent
A 15 20 1 2.5 5 10 15 20 1 2.5 5 10 15 20
Sinusoidalcontinuous
RMScurrentlimit(Ic)
A 10.6 14.1 0.7 1.8 3.5 7 10.6 14.1 0.7 1.8 3.5 7 10.6 14.1
Peakcurrentlimit A 2xIc
Weight g(oz) 450g(15.9oz)
Dimensions
mm
(in)
105x150x25.4mm(4.13"x5.91"x1")
Digitalin/Digitalout/
Analogin
6/4/1
Mountingmethod PanelMount
Highly Compact Dual Axis Networking Servo Drive
Up to 1.6 kW (3.2 kW Peak) of Qualitative Power Per Drive
GoldThe Duo
Gold Line Servo Drive Highlights
Offering You Top Servo Solutions
TheGoldDuo–oneofElmo'snewestGoldLineintelligentservodrives–operatesfromDCpowerof
upto48VDC,60VDCor100VDCdependingonthemodel.Itmeetsthehighestlevelofmotioncontrol
application requirements, providing a highly compact dual axis package, top servo performance,
advancednetworking,built-insafetyandhighpowerdensity,combinedwithafullyfeaturedmotion
controllerandlocalintelligence.
It’s Easy to Implement Challenging Applications
In conjunction with Elmo's Gold Maestro, the ultimate distributed network motion controller,
and the other members of Elmo’s Gold Line
of intelligent servo drives, state-of-the-art
solutions for the most challenging multi-
axis motion applications can be easily
implemented,withashortdevelopmentcycle
whilemaintaininghighperformance.
Intelligence at the Axis
Level
The Gold Line
of servo drives
incorporates
Elmo'shighlyefficientandcompactpowerdensitydesigntogetherwith
therichfeaturesetofElmo'sproprietary,coremotioncontroltechnology.
The Gold Line solutions enhance servo performance with very high
speed intelligent vector control, extremely wide bandwidth, advanced
filtering, proprietary power switching technology, cogging and BEMF
compensations.
Ideal, Cost Effective Solutions for your
Machinery
The combination of the Gold Line servo drives' unique characteristics,
programming flexibility, a wide variety of feedbacks for closed loop
operation,andEtherCATandCANopendistributednetworking,makes
it an ideal, cost effective solution. The Gold Duo also meets stringent
industrialenvironmentalconditions.
A smart built-in power supply allows the Gold Duo to operate with or
without“supplyback-up”functionality.
ServoControl
•2Advanced and extremely fast vector control algorithm 	
(Current loop bandwidth: 4 kHz).
•2Current/Torque sampling rate: up to 25 kHz (40 µs)
•2Velocity sampling rate: up to 12.5 kHz (80 µs)
•2Position sampling rate: up to 12.5 kHz (80 µs)
•2Up to 3 kHz electrical commutation frequency.
•2Current close loop bandwidth exceeds 4 kHz.
•2Position/Velocity/Acceleration command range –
full 32 bit.
•2Position over velocity, with full Dual Loop Support.
•2Current gain scheduling to compensate for the motor's
non-linear characteristics.
•2Advanced filtering: Low pass, Notch, General B-Quad.
•2Current loop gain scheduling to compensate for bus
voltage variations.
•2Velocity gain scheduling for ultimate velocity
loop performance.
•2Gains & filter scheduling vs position for mechanical
coupling optimization, speed and position tracking errors.
•2High order filters gain scheduling vs speed and position.
•2S-curve Profile Smoothing
•2Cogging, BEMF and w×L compensation.
•2Dual Loop Operation supported by Auto Tuning.
•2Fast, easy and efficient advanced Auto Tuning.
•2Incremental Encoder frequency of up to 60×106
counts/sec.
•2Motion profiler numeric range:
•	 Position up to ±2 x 109
counts
•	 Velocity up to 2 x 109
counts/sec
•	 Acceleration up to 2 x 109
counts/sec2
•2Large selection of feedback sensors.
MotionControl
•2Motion control programming environment
•2Motion modes: PTP, PT, PVT, ECAM, Follower.
•2Full DS-402 motion mode support, in both the CANopen
and Can Over EtherCAT protocols, including Cyclic Position/
Velocity modes. Fast (Hardware) event capturing inputs,
supporting < 1 µs latch latency.
•2Fast (hardware) Output Compare, with < 1 µsec latency.
•2Output compare repetition rate:
•	 Fixed Gap: Unlimited.
•	 Table based: 4 kHz.
•2Motion Commands: Analog, PWM, SW, Pulse
and Direction.
•2Distributed Motion Control.
•2EAS (Elmo Application Studio): An efficient and user-friendly
Auto Tuner
Communications
•2Fast and efficient EtherCAT and CANopen networking.
•2EtherCAT Slave:
•	 CoE (CAN over EtherCAT)
•	 EoE (Ethernet over EtherCAT)
•	 FoE (File over EtherCAT) for firmware download
•	 Supports Distributed Clock
•	 EtherCAT cyclic modes supported down to a cycle time of
250 µs.
•	 Dynamic Objects Mapping (future option)
•2CANopen (DS-301, DS-305, DS-402)
•2Ethernet TCP/IP
•	 UDP
•	 Telnet
•2USB 2.0
Safety
•2IEC 61800-5-2, Safe Torque Off (STO)
•2UL508c recognition
•2UL60950 compliance
•2CE EMC compliance
Outputs
•2Four high voltage outputs (PLC compatible):
•	 Conforms to IEC 61131-2
•	 Up to 32 VDC
•	 High side logic (Source)
•	 Opto-isolated
•	 Up to 250 mA
•	 500 mA for the brake
•	 Short circuit protection
•	 Thermal protection.
•	 Reverse polarity protection
•2Two fast outputs (5V logic)
•	 Port C EIA-422 differential output line transmitters
•	 Response time < 1µs
•	 ± 15 mA output current
•2The four outputs can be configured to "5V Logic"
(available on request)
Inputs
•22 STO (Safe Off Torque) inputs PLC level
•26 Digital Inputs – conforms to PLC Standard.
•	 The six inputs and two 2 STOs can be configured to "5V
Logic" (available on request)
•22 (out of the 6) PLC level fast digital capture data <5 µs
•22 Analog inputs ± 10 V
•22 very fast event capture inputs "5V logic"
•	 Via Port A or B
•	 EIA-422 Differential input line receiver
•	 Response time < 1 µs
Feedbacks
Flexible configurable Port A and Port B feedback input
ports.
Each port can be programmed to serve as:
•2Commutation feedback and/or
•2Velocity feedback and/or
•2Position feedback
Port A supports any one of the following sensors:
•2Incremental Encoder
•2Increment Encoder + Digital Halls
•2Absolute Serial Encoder.
•2Absolute Serial Encoder + Digital Halls (for dual loop).
Port B supports any one of the following sensors:
•2Incremental Encoder
•2Analog Encoder
•2Analog Halls
•2Resolver
Port C: Flexible configurable feedback output port
•2Encoder Emulation outputs of Port A or Port B or internal
variables.
•2Analog Inputs (± 10 V ptp). Can also be used for:
•	 Velocity Feedback (Tachometer)
•	 Position Feedback (Potentiometer).
FeedbackSensors
•2Incremental Quadrature Encoder (with or without
commutation halls) up to 60×106 counts per second
(15 MHz on A/B)
•2Digital Halls.
•	 Up to 3 kHz commutation frequency.
•	 "5V logic"
•	 Input voltage up to 15 VDC.
•2Incremental Encoder + Digital Halls
•2Analog Encoders
•	 1 V PTP Sine/Cosine.
•	 Sin-Cos Frequency: up to 500 kHz.
•	 Internal Interpolation: up to ×8192.
•	 Automatic correction of amplitude mismatch, phase
mismatch, signal offset.
•2Analog Halls (commutation & position)
•	 One feedback electrical cycle = one motor's electrical
cycle.
•	 1 V PTP Sine/Cosine.
•	 Sin-Cos Frequency: up to 500 kHz.
•	 Internal Interpolation: up to ×8192.
•	 Automatic correction of amplitude mismatch, phase
mismatch, signal offset.
•2Absolute Serial (communication) Encoders:
•	 NRZ (Panasonic, Tamagawa, Mitutoyo, etc.)
•	 EnDAT 2.2
•	 BiSS/SSI
•	 Hiperface
•2Resolver up to 512 rps with 14-bit resolution.
•2Tachometer (available on request)
•2Potentiometer (available on request)
•2The Gold Duo provides 5 V supply voltage
(5 V, 400 mA max) for the encoders’ supplies
Protection
Built-in Protection & Diagnostics:
•2Software error handling
•2Abort
•2Extensive status reporting
•2Protection against:
•	 Shorts between motor power outputs and power return
•	 Over temperature
•	 Over/under voltage
•	 Loss of feedback
•	 Motor current
•	 Current limits
•	 Following errors
•	 i2
×t motor current
TheGold Duo
•	Ahighlycompactdual-axispanel-mountedpackage
withupto1.6kW ofqualitativepower.
•	Ideal for any high performance application that
requires rapid yet highly accurate movement of an
electricalmotor.
•	Veryhighdensityofpowerandintelligence.
DualLoopOptions
PortA
Incremental
Encoder
+Digital
Halls
Incremental
Encoder
Digital
Halls
Absolute
Serial
Encoder
AbsoluteSerial
Encoder
+
DigitalHalls
PortB
IncrementalEncoder Yes Yes Yes Yes Yes
AnalogEncoder Yes Yes Yes Yes Yes
AnalogHalls Yes Yes Yes Yes Yes
Resolver Yes Yes Yes Yes N/A
Powerratingofeachdrive
Feature Units 15/48 20/48 1/60 2.5/60 5/60 10/60 15/60 20/60 1/100 2.5/100 5/100 10/100 15/100 20/100
Minimumsupplyvoltage VDC 6 7.5 12
Nominalsupplyvoltage VDC 42 50 85
Maximumsupplyvoltage VDC 48 59 95
Maximumcontinuous
poweroutput
W 600 800 50 120 240 480 720 960 80 200 400 800 1200 1600
Efficiencyatratedpower
(atnominalconditions)
% >99
Maximumoutputvoltage >95%ofDCbusvoltage
Auxiliarypowersupply VDC 11–95VDC(upto2.5VAinc.5V/200mAforencoder)
Amplitudesinusoidal/
DCcontinuouscurrent
A 15 20 1 2.5 5 10 15 20 1 2.5 5 10 15 20
Sinusoidalcontinuous
RMScurrentlimit(Ic)
A 10.6 14.1 0.7 1.8 3.5 7 10.6 14.1 0.7 1.8 3.5 7 10.6 14.1
Peakcurrentlimit A 2xIc
Weight g(oz) 450g(15.9oz)
Dimensions
mm
(in)
105x150x25.4mm(4.13"x5.91"x1")
Digitalin/Digitalout/
Analogin
6/4/1
Mountingmethod PanelMount
Highly Compact Dual Axis Networking Servo Drive
Up to 1.6 kW (3.2 kW Peak) of Qualitative Power Per Drive
GoldThe Duo
Gold Line Servo Drive Highlights
Elmo's LineGold
Our Best Ever Motion Solutions
Disclaimer:Theinformationinthisdocumentissubjecttochangewithoutnotice.11.2009REV1
StudioGold
FormoreinformationonElmo:
Head Office
ElmoMotionControlLtd.
64GisinSt.,P.O.Box463
PetachTikva 49103
Israel
Tel:+972(3)929-2300
Fax:+972(3)929-2322
info-il@elmomc.com
North America
ElmoMotionControlInc.
42TechnologyWay,Nashua
NH 03060
USA
Tel:+1(603)821-9979
Fax:+1(603)821-9943
info-us@elmomc.com
Europe
ElmoMotionControlGmbH
Steinkirchring1
D-78056,
Villingen-Schwenningen
Germany
Tel:+49(0)7720-857760
Fax:+49(0)7720-857770
info-de@elmomc.com
Asia
ElmoMotionControlAsiaAPAC
#807,KofomoBuilding,16-3
Sunae-dong,Bundang-gu,
Sungnam-si,Kyunggido,
SouthKorea
Tel:+82-31-698-2010
Fax:+82-31-698-2013
info-asia@elmomc.com
Highly Compact Dual Axis Networking Servo Drive
Up to 1.6 kW (3.2 kW Peak) of Qualitative Power Per Drive
The Gold Duo
The Gold Duo Part Number
www.elmomc.com Motion Control Solutions Made Small, Smart & Simple
or or
PC HMI Panel PLC
Elmo's
Application
Studio
(EAS) Ethernet
(TCP/IP, Ethernet/IP,
Modbus, Telnet, FTP, DHCP)
Elmo's Gold Maestro
Multi-Axis Network
Controller
Up to 100 Axes
REV-0
Elmo's Gold Drive
Modules
(Integrated
Solutions)
Elmo's Gold Network
I/O Controller
Elmo'sGold
DriveIntegrated
Solutions
Network
Encoder
The Gold Distributed Network
Elmo's Motion Control System Solutions
Gold
DC Whistle
Gold Solo
Whistle
Gold Solo
Guitar
Gold Solo
Trombone
Gold DC
Trombone
Gold
Whistle
Gold
Trombone
inside
Gold
Guitar
inside
Gold
Whistle
inside
Gold Duo
Elmo's LineGold
Our Best Ever Motion Solutions
Disclaimer:Theinformationinthisdocumentissubjecttochangewithoutnotice.11.2009REV1
StudioGold
FormoreinformationonElmo:
Head Office
ElmoMotionControlLtd.
64GisinSt.,P.O.Box463
PetachTikva 49103
Israel
Tel:+972(3)929-2300
Fax:+972(3)929-2322
info-il@elmomc.com
North America
ElmoMotionControlInc.
42TechnologyWay,Nashua
NH 03060
USA
Tel:+1(603)821-9979
Fax:+1(603)821-9943
info-us@elmomc.com
Europe
ElmoMotionControlGmbH
Steinkirchring1
D-78056,
Villingen-Schwenningen
Germany
Tel:+49(0)7720-857760
Fax:+49(0)7720-857770
info-de@elmomc.com
Asia
ElmoMotionControlAsiaAPAC
#807,KofomoBuilding,16-3
Sunae-dong,Bundang-gu,
Sungnam-si,Kyunggido,
SouthKorea
Tel:+82-31-698-2010
Fax:+82-31-698-2013
info-asia@elmomc.com
Highly Compact Dual Axis Networking Servo Drive
Up to 1.6 kW (3.2 kW Peak) of Qualitative Power Per Drive
The Gold Duo
The Gold Duo Part Number
www.elmomc.com Motion Control Solutions Made Small, Smart & Simple
or or
PC HMI Panel PLC
Elmo's
Application
Studio
(EAS) Ethernet
(TCP/IP, Ethernet/IP,
Modbus, Telnet, FTP, DHCP)
Elmo's Gold Maestro
Multi-Axis Network
Controller
Up to 100 Axes
REV-0
Elmo's Gold Drive
Modules
(Integrated
Solutions)
Elmo's Gold Network
I/O Controller
Elmo'sGold
DriveIntegrated
Solutions
Network
Encoder
The Gold Distributed Network
Elmo's Motion Control System Solutions
Gold
DC Whistle
Gold Solo
Whistle
Gold Solo
Guitar
Gold Solo
Trombone
Gold DC
Trombone
Gold
Whistle
Gold
Trombone
inside
Gold
Guitar
inside
Gold
Whistle
inside
Gold Duo

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Motion Controller for Any Application | ElmoMC
 

Gold Duo Servo Drive | ElmoMC

  • 1. Elmo's LineGold Our Best Ever Motion Solutions Disclaimer:Theinformationinthisdocumentissubjecttochangewithoutnotice.11.2009REV1 StudioGold FormoreinformationonElmo: Head Office ElmoMotionControlLtd. 64GisinSt.,P.O.Box463 PetachTikva 49103 Israel Tel:+972(3)929-2300 Fax:+972(3)929-2322 info-il@elmomc.com North America ElmoMotionControlInc. 42TechnologyWay,Nashua NH 03060 USA Tel:+1(603)821-9979 Fax:+1(603)821-9943 info-us@elmomc.com Europe ElmoMotionControlGmbH Steinkirchring1 D-78056, Villingen-Schwenningen Germany Tel:+49(0)7720-857760 Fax:+49(0)7720-857770 info-de@elmomc.com Asia ElmoMotionControlAsiaAPAC #807,KofomoBuilding,16-3 Sunae-dong,Bundang-gu, Sungnam-si,Kyunggido, SouthKorea Tel:+82-31-698-2010 Fax:+82-31-698-2013 info-asia@elmomc.com Highly Compact Dual Axis Networking Servo Drive Up to 1.6 kW (3.2 kW Peak) of Qualitative Power Per Drive The Gold Duo The Gold Duo Part Number www.elmomc.com Motion Control Solutions Made Small, Smart & Simple or or PC HMI Panel PLC Elmo's Application Studio (EAS) Ethernet (TCP/IP, Ethernet/IP, Modbus, Telnet, FTP, DHCP) Elmo's Gold Maestro Multi-Axis Network Controller Up to 100 Axes REV-0 Elmo's Gold Drive Modules (Integrated Solutions) Elmo's Gold Network I/O Controller Elmo'sGold DriveIntegrated Solutions Network Encoder The Gold Distributed Network Elmo's Motion Control System Solutions Gold DC Whistle Gold Solo Whistle Gold Solo Guitar Gold Solo Trombone Gold DC Trombone Gold Whistle Gold Trombone inside Gold Guitar inside Gold Whistle inside Gold Duo
  • 2. Offering You Top Servo Solutions TheGoldDuo–oneofElmo'snewestGoldLineintelligentservodrives–operatesfromDCpowerof upto48VDC,60VDCor100VDCdependingonthemodel.Itmeetsthehighestlevelofmotioncontrol application requirements, providing a highly compact dual axis package, top servo performance, advancednetworking,built-insafetyandhighpowerdensity,combinedwithafullyfeaturedmotion controllerandlocalintelligence. It’s Easy to Implement Challenging Applications In conjunction with Elmo's Gold Maestro, the ultimate distributed network motion controller, and the other members of Elmo’s Gold Line of intelligent servo drives, state-of-the-art solutions for the most challenging multi- axis motion applications can be easily implemented,withashortdevelopmentcycle whilemaintaininghighperformance. Intelligence at the Axis Level The Gold Line of servo drives incorporates Elmo'shighlyefficientandcompactpowerdensitydesigntogetherwith therichfeaturesetofElmo'sproprietary,coremotioncontroltechnology. The Gold Line solutions enhance servo performance with very high speed intelligent vector control, extremely wide bandwidth, advanced filtering, proprietary power switching technology, cogging and BEMF compensations. Ideal, Cost Effective Solutions for your Machinery The combination of the Gold Line servo drives' unique characteristics, programming flexibility, a wide variety of feedbacks for closed loop operation,andEtherCATandCANopendistributednetworking,makes it an ideal, cost effective solution. The Gold Duo also meets stringent industrialenvironmentalconditions. A smart built-in power supply allows the Gold Duo to operate with or without“supplyback-up”functionality. ServoControl •2Advanced and extremely fast vector control algorithm (Current loop bandwidth: 4 kHz). •2Current/Torque sampling rate: up to 25 kHz (40 µs) •2Velocity sampling rate: up to 12.5 kHz (80 µs) •2Position sampling rate: up to 12.5 kHz (80 µs) •2Up to 3 kHz electrical commutation frequency. •2Current close loop bandwidth exceeds 4 kHz. •2Position/Velocity/Acceleration command range – full 32 bit. •2Position over velocity, with full Dual Loop Support. •2Current gain scheduling to compensate for the motor's non-linear characteristics. •2Advanced filtering: Low pass, Notch, General B-Quad. •2Current loop gain scheduling to compensate for bus voltage variations. •2Velocity gain scheduling for ultimate velocity loop performance. •2Gains & filter scheduling vs position for mechanical coupling optimization, speed and position tracking errors. •2High order filters gain scheduling vs speed and position. •2S-curve Profile Smoothing •2Cogging, BEMF and w×L compensation. •2Dual Loop Operation supported by Auto Tuning. •2Fast, easy and efficient advanced Auto Tuning. •2Incremental Encoder frequency of up to 60×106 counts/sec. •2Motion profiler numeric range: • Position up to ±2 x 109 counts • Velocity up to 2 x 109 counts/sec • Acceleration up to 2 x 109 counts/sec2 •2Large selection of feedback sensors. MotionControl •2Motion control programming environment •2Motion modes: PTP, PT, PVT, ECAM, Follower. •2Full DS-402 motion mode support, in both the CANopen and Can Over EtherCAT protocols, including Cyclic Position/ Velocity modes. Fast (Hardware) event capturing inputs, supporting < 1 µs latch latency. •2Fast (hardware) Output Compare, with < 1 µsec latency. •2Output compare repetition rate: • Fixed Gap: Unlimited. • Table based: 4 kHz. •2Motion Commands: Analog, PWM, SW, Pulse and Direction. •2Distributed Motion Control. •2EAS (Elmo Application Studio): An efficient and user-friendly Auto Tuner Communications •2Fast and efficient EtherCAT and CANopen networking. •2EtherCAT Slave: • CoE (CAN over EtherCAT) • EoE (Ethernet over EtherCAT) • FoE (File over EtherCAT) for firmware download • Supports Distributed Clock • EtherCAT cyclic modes supported down to a cycle time of 250 µs. • Dynamic Objects Mapping (future option) •2CANopen (DS-301, DS-305, DS-402) •2Ethernet TCP/IP • UDP • Telnet •2USB 2.0 Safety •2IEC 61800-5-2, Safe Torque Off (STO) •2UL508c recognition •2UL60950 compliance •2CE EMC compliance Outputs •2Four high voltage outputs (PLC compatible): • Conforms to IEC 61131-2 • Up to 32 VDC • High side logic (Source) • Opto-isolated • Up to 250 mA • 500 mA for the brake • Short circuit protection • Thermal protection. • Reverse polarity protection •2Two fast outputs (5V logic) • Port C EIA-422 differential output line transmitters • Response time < 1µs • ± 15 mA output current •2The four outputs can be configured to "5V Logic" (available on request) Inputs •22 STO (Safe Off Torque) inputs PLC level •26 Digital Inputs – conforms to PLC Standard. • The six inputs and two 2 STOs can be configured to "5V Logic" (available on request) •22 (out of the 6) PLC level fast digital capture data <5 µs •22 Analog inputs ± 10 V •22 very fast event capture inputs "5V logic" • Via Port A or B • EIA-422 Differential input line receiver • Response time < 1 µs Feedbacks Flexible configurable Port A and Port B feedback input ports. Each port can be programmed to serve as: •2Commutation feedback and/or •2Velocity feedback and/or •2Position feedback Port A supports any one of the following sensors: •2Incremental Encoder •2Increment Encoder + Digital Halls •2Absolute Serial Encoder. •2Absolute Serial Encoder + Digital Halls (for dual loop). Port B supports any one of the following sensors: •2Incremental Encoder •2Analog Encoder •2Analog Halls •2Resolver Port C: Flexible configurable feedback output port •2Encoder Emulation outputs of Port A or Port B or internal variables. •2Analog Inputs (± 10 V ptp). Can also be used for: • Velocity Feedback (Tachometer) • Position Feedback (Potentiometer). FeedbackSensors •2Incremental Quadrature Encoder (with or without commutation halls) up to 60×106 counts per second (15 MHz on A/B) •2Digital Halls. • Up to 3 kHz commutation frequency. • "5V logic" • Input voltage up to 15 VDC. •2Incremental Encoder + Digital Halls •2Analog Encoders • 1 V PTP Sine/Cosine. • Sin-Cos Frequency: up to 500 kHz. • Internal Interpolation: up to ×8192. • Automatic correction of amplitude mismatch, phase mismatch, signal offset. •2Analog Halls (commutation & position) • One feedback electrical cycle = one motor's electrical cycle. • 1 V PTP Sine/Cosine. • Sin-Cos Frequency: up to 500 kHz. • Internal Interpolation: up to ×8192. • Automatic correction of amplitude mismatch, phase mismatch, signal offset. •2Absolute Serial (communication) Encoders: • NRZ (Panasonic, Tamagawa, Mitutoyo, etc.) • EnDAT 2.2 • BiSS/SSI • Hiperface •2Resolver up to 512 rps with 14-bit resolution. •2Tachometer (available on request) •2Potentiometer (available on request) •2The Gold Duo provides 5 V supply voltage (5 V, 400 mA max) for the encoders’ supplies Protection Built-in Protection & Diagnostics: •2Software error handling •2Abort •2Extensive status reporting •2Protection against: • Shorts between motor power outputs and power return • Over temperature • Over/under voltage • Loss of feedback • Motor current • Current limits • Following errors • i2 ×t motor current TheGold Duo • Ahighlycompactdual-axispanel-mountedpackage withupto1.6kW ofqualitativepower. • Ideal for any high performance application that requires rapid yet highly accurate movement of an electricalmotor. • Veryhighdensityofpowerandintelligence. DualLoopOptions PortA Incremental Encoder +Digital Halls Incremental Encoder Digital Halls Absolute Serial Encoder AbsoluteSerial Encoder + DigitalHalls PortB IncrementalEncoder Yes Yes Yes Yes Yes AnalogEncoder Yes Yes Yes Yes Yes AnalogHalls Yes Yes Yes Yes Yes Resolver Yes Yes Yes Yes N/A Powerratingofeachdrive Feature Units 15/48 20/48 1/60 2.5/60 5/60 10/60 15/60 20/60 1/100 2.5/100 5/100 10/100 15/100 20/100 Minimumsupplyvoltage VDC 6 7.5 12 Nominalsupplyvoltage VDC 42 50 85 Maximumsupplyvoltage VDC 48 59 95 Maximumcontinuous poweroutput W 600 800 50 120 240 480 720 960 80 200 400 800 1200 1600 Efficiencyatratedpower (atnominalconditions) % >99 Maximumoutputvoltage >95%ofDCbusvoltage Auxiliarypowersupply VDC 11–95VDC(upto2.5VAinc.5V/200mAforencoder) Amplitudesinusoidal/ DCcontinuouscurrent A 15 20 1 2.5 5 10 15 20 1 2.5 5 10 15 20 Sinusoidalcontinuous RMScurrentlimit(Ic) A 10.6 14.1 0.7 1.8 3.5 7 10.6 14.1 0.7 1.8 3.5 7 10.6 14.1 Peakcurrentlimit A 2xIc Weight g(oz) 450g(15.9oz) Dimensions mm (in) 105x150x25.4mm(4.13"x5.91"x1") Digitalin/Digitalout/ Analogin 6/4/1 Mountingmethod PanelMount Highly Compact Dual Axis Networking Servo Drive Up to 1.6 kW (3.2 kW Peak) of Qualitative Power Per Drive GoldThe Duo Gold Line Servo Drive Highlights
  • 3. Offering You Top Servo Solutions TheGoldDuo–oneofElmo'snewestGoldLineintelligentservodrives–operatesfromDCpowerof upto48VDC,60VDCor100VDCdependingonthemodel.Itmeetsthehighestlevelofmotioncontrol application requirements, providing a highly compact dual axis package, top servo performance, advancednetworking,built-insafetyandhighpowerdensity,combinedwithafullyfeaturedmotion controllerandlocalintelligence. It’s Easy to Implement Challenging Applications In conjunction with Elmo's Gold Maestro, the ultimate distributed network motion controller, and the other members of Elmo’s Gold Line of intelligent servo drives, state-of-the-art solutions for the most challenging multi- axis motion applications can be easily implemented,withashortdevelopmentcycle whilemaintaininghighperformance. Intelligence at the Axis Level The Gold Line of servo drives incorporates Elmo'shighlyefficientandcompactpowerdensitydesigntogetherwith therichfeaturesetofElmo'sproprietary,coremotioncontroltechnology. The Gold Line solutions enhance servo performance with very high speed intelligent vector control, extremely wide bandwidth, advanced filtering, proprietary power switching technology, cogging and BEMF compensations. Ideal, Cost Effective Solutions for your Machinery The combination of the Gold Line servo drives' unique characteristics, programming flexibility, a wide variety of feedbacks for closed loop operation,andEtherCATandCANopendistributednetworking,makes it an ideal, cost effective solution. The Gold Duo also meets stringent industrialenvironmentalconditions. A smart built-in power supply allows the Gold Duo to operate with or without“supplyback-up”functionality. ServoControl •2Advanced and extremely fast vector control algorithm (Current loop bandwidth: 4 kHz). •2Current/Torque sampling rate: up to 25 kHz (40 µs) •2Velocity sampling rate: up to 12.5 kHz (80 µs) •2Position sampling rate: up to 12.5 kHz (80 µs) •2Up to 3 kHz electrical commutation frequency. •2Current close loop bandwidth exceeds 4 kHz. •2Position/Velocity/Acceleration command range – full 32 bit. •2Position over velocity, with full Dual Loop Support. •2Current gain scheduling to compensate for the motor's non-linear characteristics. •2Advanced filtering: Low pass, Notch, General B-Quad. •2Current loop gain scheduling to compensate for bus voltage variations. •2Velocity gain scheduling for ultimate velocity loop performance. •2Gains & filter scheduling vs position for mechanical coupling optimization, speed and position tracking errors. •2High order filters gain scheduling vs speed and position. •2S-curve Profile Smoothing •2Cogging, BEMF and w×L compensation. •2Dual Loop Operation supported by Auto Tuning. •2Fast, easy and efficient advanced Auto Tuning. •2Incremental Encoder frequency of up to 60×106 counts/sec. •2Motion profiler numeric range: • Position up to ±2 x 109 counts • Velocity up to 2 x 109 counts/sec • Acceleration up to 2 x 109 counts/sec2 •2Large selection of feedback sensors. MotionControl •2Motion control programming environment •2Motion modes: PTP, PT, PVT, ECAM, Follower. •2Full DS-402 motion mode support, in both the CANopen and Can Over EtherCAT protocols, including Cyclic Position/ Velocity modes. Fast (Hardware) event capturing inputs, supporting < 1 µs latch latency. •2Fast (hardware) Output Compare, with < 1 µsec latency. •2Output compare repetition rate: • Fixed Gap: Unlimited. • Table based: 4 kHz. •2Motion Commands: Analog, PWM, SW, Pulse and Direction. •2Distributed Motion Control. •2EAS (Elmo Application Studio): An efficient and user-friendly Auto Tuner Communications •2Fast and efficient EtherCAT and CANopen networking. •2EtherCAT Slave: • CoE (CAN over EtherCAT) • EoE (Ethernet over EtherCAT) • FoE (File over EtherCAT) for firmware download • Supports Distributed Clock • EtherCAT cyclic modes supported down to a cycle time of 250 µs. • Dynamic Objects Mapping (future option) •2CANopen (DS-301, DS-305, DS-402) •2Ethernet TCP/IP • UDP • Telnet •2USB 2.0 Safety •2IEC 61800-5-2, Safe Torque Off (STO) •2UL508c recognition •2UL60950 compliance •2CE EMC compliance Outputs •2Four high voltage outputs (PLC compatible): • Conforms to IEC 61131-2 • Up to 32 VDC • High side logic (Source) • Opto-isolated • Up to 250 mA • 500 mA for the brake • Short circuit protection • Thermal protection. • Reverse polarity protection •2Two fast outputs (5V logic) • Port C EIA-422 differential output line transmitters • Response time < 1µs • ± 15 mA output current •2The four outputs can be configured to "5V Logic" (available on request) Inputs •22 STO (Safe Off Torque) inputs PLC level •26 Digital Inputs – conforms to PLC Standard. • The six inputs and two 2 STOs can be configured to "5V Logic" (available on request) •22 (out of the 6) PLC level fast digital capture data <5 µs •22 Analog inputs ± 10 V •22 very fast event capture inputs "5V logic" • Via Port A or B • EIA-422 Differential input line receiver • Response time < 1 µs Feedbacks Flexible configurable Port A and Port B feedback input ports. Each port can be programmed to serve as: •2Commutation feedback and/or •2Velocity feedback and/or •2Position feedback Port A supports any one of the following sensors: •2Incremental Encoder •2Increment Encoder + Digital Halls •2Absolute Serial Encoder. •2Absolute Serial Encoder + Digital Halls (for dual loop). Port B supports any one of the following sensors: •2Incremental Encoder •2Analog Encoder •2Analog Halls •2Resolver Port C: Flexible configurable feedback output port •2Encoder Emulation outputs of Port A or Port B or internal variables. •2Analog Inputs (± 10 V ptp). Can also be used for: • Velocity Feedback (Tachometer) • Position Feedback (Potentiometer). FeedbackSensors •2Incremental Quadrature Encoder (with or without commutation halls) up to 60×106 counts per second (15 MHz on A/B) •2Digital Halls. • Up to 3 kHz commutation frequency. • "5V logic" • Input voltage up to 15 VDC. •2Incremental Encoder + Digital Halls •2Analog Encoders • 1 V PTP Sine/Cosine. • Sin-Cos Frequency: up to 500 kHz. • Internal Interpolation: up to ×8192. • Automatic correction of amplitude mismatch, phase mismatch, signal offset. •2Analog Halls (commutation & position) • One feedback electrical cycle = one motor's electrical cycle. • 1 V PTP Sine/Cosine. • Sin-Cos Frequency: up to 500 kHz. • Internal Interpolation: up to ×8192. • Automatic correction of amplitude mismatch, phase mismatch, signal offset. •2Absolute Serial (communication) Encoders: • NRZ (Panasonic, Tamagawa, Mitutoyo, etc.) • EnDAT 2.2 • BiSS/SSI • Hiperface •2Resolver up to 512 rps with 14-bit resolution. •2Tachometer (available on request) •2Potentiometer (available on request) •2The Gold Duo provides 5 V supply voltage (5 V, 400 mA max) for the encoders’ supplies Protection Built-in Protection & Diagnostics: •2Software error handling •2Abort •2Extensive status reporting •2Protection against: • Shorts between motor power outputs and power return • Over temperature • Over/under voltage • Loss of feedback • Motor current • Current limits • Following errors • i2 ×t motor current TheGold Duo • Ahighlycompactdual-axispanel-mountedpackage withupto1.6kW ofqualitativepower. • Ideal for any high performance application that requires rapid yet highly accurate movement of an electricalmotor. • Veryhighdensityofpowerandintelligence. DualLoopOptions PortA Incremental Encoder +Digital Halls Incremental Encoder Digital Halls Absolute Serial Encoder AbsoluteSerial Encoder + DigitalHalls PortB IncrementalEncoder Yes Yes Yes Yes Yes AnalogEncoder Yes Yes Yes Yes Yes AnalogHalls Yes Yes Yes Yes Yes Resolver Yes Yes Yes Yes N/A Powerratingofeachdrive Feature Units 15/48 20/48 1/60 2.5/60 5/60 10/60 15/60 20/60 1/100 2.5/100 5/100 10/100 15/100 20/100 Minimumsupplyvoltage VDC 6 7.5 12 Nominalsupplyvoltage VDC 42 50 85 Maximumsupplyvoltage VDC 48 59 95 Maximumcontinuous poweroutput W 600 800 50 120 240 480 720 960 80 200 400 800 1200 1600 Efficiencyatratedpower (atnominalconditions) % >99 Maximumoutputvoltage >95%ofDCbusvoltage Auxiliarypowersupply VDC 11–95VDC(upto2.5VAinc.5V/200mAforencoder) Amplitudesinusoidal/ DCcontinuouscurrent A 15 20 1 2.5 5 10 15 20 1 2.5 5 10 15 20 Sinusoidalcontinuous RMScurrentlimit(Ic) A 10.6 14.1 0.7 1.8 3.5 7 10.6 14.1 0.7 1.8 3.5 7 10.6 14.1 Peakcurrentlimit A 2xIc Weight g(oz) 450g(15.9oz) Dimensions mm (in) 105x150x25.4mm(4.13"x5.91"x1") Digitalin/Digitalout/ Analogin 6/4/1 Mountingmethod PanelMount Highly Compact Dual Axis Networking Servo Drive Up to 1.6 kW (3.2 kW Peak) of Qualitative Power Per Drive GoldThe Duo Gold Line Servo Drive Highlights
  • 4. Offering You Top Servo Solutions TheGoldDuo–oneofElmo'snewestGoldLineintelligentservodrives–operatesfromDCpowerof upto48VDC,60VDCor100VDCdependingonthemodel.Itmeetsthehighestlevelofmotioncontrol application requirements, providing a highly compact dual axis package, top servo performance, advancednetworking,built-insafetyandhighpowerdensity,combinedwithafullyfeaturedmotion controllerandlocalintelligence. It’s Easy to Implement Challenging Applications In conjunction with Elmo's Gold Maestro, the ultimate distributed network motion controller, and the other members of Elmo’s Gold Line of intelligent servo drives, state-of-the-art solutions for the most challenging multi- axis motion applications can be easily implemented,withashortdevelopmentcycle whilemaintaininghighperformance. Intelligence at the Axis Level The Gold Line of servo drives incorporates Elmo'shighlyefficientandcompactpowerdensitydesigntogetherwith therichfeaturesetofElmo'sproprietary,coremotioncontroltechnology. The Gold Line solutions enhance servo performance with very high speed intelligent vector control, extremely wide bandwidth, advanced filtering, proprietary power switching technology, cogging and BEMF compensations. Ideal, Cost Effective Solutions for your Machinery The combination of the Gold Line servo drives' unique characteristics, programming flexibility, a wide variety of feedbacks for closed loop operation,andEtherCATandCANopendistributednetworking,makes it an ideal, cost effective solution. The Gold Duo also meets stringent industrialenvironmentalconditions. A smart built-in power supply allows the Gold Duo to operate with or without“supplyback-up”functionality. ServoControl •2Advanced and extremely fast vector control algorithm (Current loop bandwidth: 4 kHz). •2Current/Torque sampling rate: up to 25 kHz (40 µs) •2Velocity sampling rate: up to 12.5 kHz (80 µs) •2Position sampling rate: up to 12.5 kHz (80 µs) •2Up to 3 kHz electrical commutation frequency. •2Current close loop bandwidth exceeds 4 kHz. •2Position/Velocity/Acceleration command range – full 32 bit. •2Position over velocity, with full Dual Loop Support. •2Current gain scheduling to compensate for the motor's non-linear characteristics. •2Advanced filtering: Low pass, Notch, General B-Quad. •2Current loop gain scheduling to compensate for bus voltage variations. •2Velocity gain scheduling for ultimate velocity loop performance. •2Gains & filter scheduling vs position for mechanical coupling optimization, speed and position tracking errors. •2High order filters gain scheduling vs speed and position. •2S-curve Profile Smoothing •2Cogging, BEMF and w×L compensation. •2Dual Loop Operation supported by Auto Tuning. •2Fast, easy and efficient advanced Auto Tuning. •2Incremental Encoder frequency of up to 60×106 counts/sec. •2Motion profiler numeric range: • Position up to ±2 x 109 counts • Velocity up to 2 x 109 counts/sec • Acceleration up to 2 x 109 counts/sec2 •2Large selection of feedback sensors. MotionControl •2Motion control programming environment •2Motion modes: PTP, PT, PVT, ECAM, Follower. •2Full DS-402 motion mode support, in both the CANopen and Can Over EtherCAT protocols, including Cyclic Position/ Velocity modes. Fast (Hardware) event capturing inputs, supporting < 1 µs latch latency. •2Fast (hardware) Output Compare, with < 1 µsec latency. •2Output compare repetition rate: • Fixed Gap: Unlimited. • Table based: 4 kHz. •2Motion Commands: Analog, PWM, SW, Pulse and Direction. •2Distributed Motion Control. •2EAS (Elmo Application Studio): An efficient and user-friendly Auto Tuner Communications •2Fast and efficient EtherCAT and CANopen networking. •2EtherCAT Slave: • CoE (CAN over EtherCAT) • EoE (Ethernet over EtherCAT) • FoE (File over EtherCAT) for firmware download • Supports Distributed Clock • EtherCAT cyclic modes supported down to a cycle time of 250 µs. • Dynamic Objects Mapping (future option) •2CANopen (DS-301, DS-305, DS-402) •2Ethernet TCP/IP • UDP • Telnet •2USB 2.0 Safety •2IEC 61800-5-2, Safe Torque Off (STO) •2UL508c recognition •2UL60950 compliance •2CE EMC compliance Outputs •2Four high voltage outputs (PLC compatible): • Conforms to IEC 61131-2 • Up to 32 VDC • High side logic (Source) • Opto-isolated • Up to 250 mA • 500 mA for the brake • Short circuit protection • Thermal protection. • Reverse polarity protection •2Two fast outputs (5V logic) • Port C EIA-422 differential output line transmitters • Response time < 1µs • ± 15 mA output current •2The four outputs can be configured to "5V Logic" (available on request) Inputs •22 STO (Safe Off Torque) inputs PLC level •26 Digital Inputs – conforms to PLC Standard. • The six inputs and two 2 STOs can be configured to "5V Logic" (available on request) •22 (out of the 6) PLC level fast digital capture data <5 µs •22 Analog inputs ± 10 V •22 very fast event capture inputs "5V logic" • Via Port A or B • EIA-422 Differential input line receiver • Response time < 1 µs Feedbacks Flexible configurable Port A and Port B feedback input ports. Each port can be programmed to serve as: •2Commutation feedback and/or •2Velocity feedback and/or •2Position feedback Port A supports any one of the following sensors: •2Incremental Encoder •2Increment Encoder + Digital Halls •2Absolute Serial Encoder. •2Absolute Serial Encoder + Digital Halls (for dual loop). Port B supports any one of the following sensors: •2Incremental Encoder •2Analog Encoder •2Analog Halls •2Resolver Port C: Flexible configurable feedback output port •2Encoder Emulation outputs of Port A or Port B or internal variables. •2Analog Inputs (± 10 V ptp). Can also be used for: • Velocity Feedback (Tachometer) • Position Feedback (Potentiometer). FeedbackSensors •2Incremental Quadrature Encoder (with or without commutation halls) up to 60×106 counts per second (15 MHz on A/B) •2Digital Halls. • Up to 3 kHz commutation frequency. • "5V logic" • Input voltage up to 15 VDC. •2Incremental Encoder + Digital Halls •2Analog Encoders • 1 V PTP Sine/Cosine. • Sin-Cos Frequency: up to 500 kHz. • Internal Interpolation: up to ×8192. • Automatic correction of amplitude mismatch, phase mismatch, signal offset. •2Analog Halls (commutation & position) • One feedback electrical cycle = one motor's electrical cycle. • 1 V PTP Sine/Cosine. • Sin-Cos Frequency: up to 500 kHz. • Internal Interpolation: up to ×8192. • Automatic correction of amplitude mismatch, phase mismatch, signal offset. •2Absolute Serial (communication) Encoders: • NRZ (Panasonic, Tamagawa, Mitutoyo, etc.) • EnDAT 2.2 • BiSS/SSI • Hiperface •2Resolver up to 512 rps with 14-bit resolution. •2Tachometer (available on request) •2Potentiometer (available on request) •2The Gold Duo provides 5 V supply voltage (5 V, 400 mA max) for the encoders’ supplies Protection Built-in Protection & Diagnostics: •2Software error handling •2Abort •2Extensive status reporting •2Protection against: • Shorts between motor power outputs and power return • Over temperature • Over/under voltage • Loss of feedback • Motor current • Current limits • Following errors • i2 ×t motor current TheGold Duo • Ahighlycompactdual-axispanel-mountedpackage withupto1.6kW ofqualitativepower. • Ideal for any high performance application that requires rapid yet highly accurate movement of an electricalmotor. • Veryhighdensityofpowerandintelligence. DualLoopOptions PortA Incremental Encoder +Digital Halls Incremental Encoder Digital Halls Absolute Serial Encoder AbsoluteSerial Encoder + DigitalHalls PortB IncrementalEncoder Yes Yes Yes Yes Yes AnalogEncoder Yes Yes Yes Yes Yes AnalogHalls Yes Yes Yes Yes Yes Resolver Yes Yes Yes Yes N/A Powerratingofeachdrive Feature Units 15/48 20/48 1/60 2.5/60 5/60 10/60 15/60 20/60 1/100 2.5/100 5/100 10/100 15/100 20/100 Minimumsupplyvoltage VDC 6 7.5 12 Nominalsupplyvoltage VDC 42 50 85 Maximumsupplyvoltage VDC 48 59 95 Maximumcontinuous poweroutput W 600 800 50 120 240 480 720 960 80 200 400 800 1200 1600 Efficiencyatratedpower (atnominalconditions) % >99 Maximumoutputvoltage >95%ofDCbusvoltage Auxiliarypowersupply VDC 11–95VDC(upto2.5VAinc.5V/200mAforencoder) Amplitudesinusoidal/ DCcontinuouscurrent A 15 20 1 2.5 5 10 15 20 1 2.5 5 10 15 20 Sinusoidalcontinuous RMScurrentlimit(Ic) A 10.6 14.1 0.7 1.8 3.5 7 10.6 14.1 0.7 1.8 3.5 7 10.6 14.1 Peakcurrentlimit A 2xIc Weight g(oz) 450g(15.9oz) Dimensions mm (in) 105x150x25.4mm(4.13"x5.91"x1") Digitalin/Digitalout/ Analogin 6/4/1 Mountingmethod PanelMount Highly Compact Dual Axis Networking Servo Drive Up to 1.6 kW (3.2 kW Peak) of Qualitative Power Per Drive GoldThe Duo Gold Line Servo Drive Highlights
  • 5. Elmo's LineGold Our Best Ever Motion Solutions Disclaimer:Theinformationinthisdocumentissubjecttochangewithoutnotice.11.2009REV1 StudioGold FormoreinformationonElmo: Head Office ElmoMotionControlLtd. 64GisinSt.,P.O.Box463 PetachTikva 49103 Israel Tel:+972(3)929-2300 Fax:+972(3)929-2322 info-il@elmomc.com North America ElmoMotionControlInc. 42TechnologyWay,Nashua NH 03060 USA Tel:+1(603)821-9979 Fax:+1(603)821-9943 info-us@elmomc.com Europe ElmoMotionControlGmbH Steinkirchring1 D-78056, Villingen-Schwenningen Germany Tel:+49(0)7720-857760 Fax:+49(0)7720-857770 info-de@elmomc.com Asia ElmoMotionControlAsiaAPAC #807,KofomoBuilding,16-3 Sunae-dong,Bundang-gu, Sungnam-si,Kyunggido, SouthKorea Tel:+82-31-698-2010 Fax:+82-31-698-2013 info-asia@elmomc.com Highly Compact Dual Axis Networking Servo Drive Up to 1.6 kW (3.2 kW Peak) of Qualitative Power Per Drive The Gold Duo The Gold Duo Part Number www.elmomc.com Motion Control Solutions Made Small, Smart & Simple or or PC HMI Panel PLC Elmo's Application Studio (EAS) Ethernet (TCP/IP, Ethernet/IP, Modbus, Telnet, FTP, DHCP) Elmo's Gold Maestro Multi-Axis Network Controller Up to 100 Axes REV-0 Elmo's Gold Drive Modules (Integrated Solutions) Elmo's Gold Network I/O Controller Elmo'sGold DriveIntegrated Solutions Network Encoder The Gold Distributed Network Elmo's Motion Control System Solutions Gold DC Whistle Gold Solo Whistle Gold Solo Guitar Gold Solo Trombone Gold DC Trombone Gold Whistle Gold Trombone inside Gold Guitar inside Gold Whistle inside Gold Duo
  • 6. Elmo's LineGold Our Best Ever Motion Solutions Disclaimer:Theinformationinthisdocumentissubjecttochangewithoutnotice.11.2009REV1 StudioGold FormoreinformationonElmo: Head Office ElmoMotionControlLtd. 64GisinSt.,P.O.Box463 PetachTikva 49103 Israel Tel:+972(3)929-2300 Fax:+972(3)929-2322 info-il@elmomc.com North America ElmoMotionControlInc. 42TechnologyWay,Nashua NH 03060 USA Tel:+1(603)821-9979 Fax:+1(603)821-9943 info-us@elmomc.com Europe ElmoMotionControlGmbH Steinkirchring1 D-78056, Villingen-Schwenningen Germany Tel:+49(0)7720-857760 Fax:+49(0)7720-857770 info-de@elmomc.com Asia ElmoMotionControlAsiaAPAC #807,KofomoBuilding,16-3 Sunae-dong,Bundang-gu, Sungnam-si,Kyunggido, SouthKorea Tel:+82-31-698-2010 Fax:+82-31-698-2013 info-asia@elmomc.com Highly Compact Dual Axis Networking Servo Drive Up to 1.6 kW (3.2 kW Peak) of Qualitative Power Per Drive The Gold Duo The Gold Duo Part Number www.elmomc.com Motion Control Solutions Made Small, Smart & Simple or or PC HMI Panel PLC Elmo's Application Studio (EAS) Ethernet (TCP/IP, Ethernet/IP, Modbus, Telnet, FTP, DHCP) Elmo's Gold Maestro Multi-Axis Network Controller Up to 100 Axes REV-0 Elmo's Gold Drive Modules (Integrated Solutions) Elmo's Gold Network I/O Controller Elmo'sGold DriveIntegrated Solutions Network Encoder The Gold Distributed Network Elmo's Motion Control System Solutions Gold DC Whistle Gold Solo Whistle Gold Solo Guitar Gold Solo Trombone Gold DC Trombone Gold Whistle Gold Trombone inside Gold Guitar inside Gold Whistle inside Gold Duo