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Datasheet: QCI-DS032 QuickSilver Controls, Inc.
Date: 8 June 2016 www.QuickSilverControls.com
Property of QuickSilver Controls, Inc. Page 1 of 19 This document is subject to change without notice.
SilverNugget
, QuickControl® and QCI® are Registered Trademarks of QuickSilver Controls, Inc.
PVIA™, QuickSilver Controls™, and AntiHunt™ are trademarks of QuickSilver Controls, Inc. – Other trademarks are property of their
respective owners.
SilverNugget™ N2-MX
The SilverNugget N2-MX is a highly compact motion controller and driver for driving high pole
count micro step NEMA, 11, 17, 23, and 24 frame motors. With the addition of a high-
resolution differential encoder and a bipolar micro step motor, the SilverNugget N2-MX
provides a high performance servo positioning and rotary system. The SilverNugget has two
integrated cables for interfacing with the primary encoder as well as the micro step motor.
Once connected, the QuickControl software will guide a user through the SilverNugget
encoder alignment and configuration process.
SilverNugget N2-MX is specifically designed to drive 100 poles, 1.8° step motors. To best
utilize the capabilities of the SilverNugget, select a motor that has been optimized for micro
stepping.
Power, communications, and I/O are accessed through a single DB15 high density interface
connector. The interface includes 7 I/O, all of which support both LVTTL and analog signals,
and one of which also supports 0 to 10v analog. A hardware drive enable is available as a
factory option (Special order). All 7 I/O also have soft configurable pull-up/pull-down resistors,
which may also be disabled, for more flexibility.
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Datasheet:QCI-DS032 QuickSilver Controls, Inc.
QuickSilver Controls, Inc. Page 2 of 19
System Overview
Point-to-Point Moves
 Relative or Absolute
 Velocity or Time Based
 S-Curve
Advanced Motion Profile Moves
 Profile Move Commands
 Register Based
o Position
o Accel/Decel
o Velocity
o Modify On-the-Fly
o Non-zero velocity start & stop
Input/Output
 7 LVTTL Digital I/O
o Bi-Directional
o Set While In Motion
 7 Analog Inputs (Joystick)
 1 Analog 0-10v Input
 1 Output supports PWM out
 1 Input supports PWM in
 Programmable Logic Switch out
 Secondary Encoder In
 Encoder Out (single ended and
differential)
Program and Data Storage
 32K Non-Volatile Memory:
 2000-3000 Program Lines
 User Data Examples
o CAM Tables
o Motion Profiles
o Lookup Tables
Electronic Gearing/Camming
 Follow External Signals
o Encoder (A/B Quadrature)
o Step and Direction
 Gearing plus Trapezoid motion
 Electronic Cam
o Import Cam Table from File
 Gearing with extended precision:
o A/B gearing
o xxx.xxxxxxxx multiplier
(8 places behind decimal
point)
Electronic Slip Clutch/Brake
 Variable Torque
 Wind/Unwind Applications
 Communications
 RS-485 (ASCII, Modbus®
, DMX, 9-bit)
 Up To 230K Baud
 Host Control While Servo in Motion
Programming Language
 Easy, Menu Driven Interface
 Command Parameter Prompts
 No Syntax Error
 User Namable I/O and Registers
Advance PVIA™ Servo Loop
 Improvement Stability
 Simulated Viscous Inertial Damper
 100:1 Inertial Mismatch
 Direct Drive Oversized Inertial Loads
o Flywheels
o Belt Drives
o Typically eliminates need for
Gearheads
Anti-Hunt™
 Optionally transition to open loop
while in position – automatically
changes back to full servo if position
is disturbed.
 No Servo Dither While at Rest
Multi-Task/Multi-Thread
 Two programs plus a motion
simultaneously
 Multiple background protection
settings
Compatible with QCI’s M-Grade Hybrid
Servo Motors as well as 3rd party motor with
encoders.
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Datasheet:QCI-DS032 QuickSilver Controls, Inc.
QuickSilver Controls, Inc. Page 3 of 19
Electrical Specifications
Input Power
Voltage
+12.5 VDC to +48 VDC, regulated. Device must be initialized for the actual operating voltage.
An external clamp may be required if rapid decelerations of large loads are present. Both V+
pins and both PGND pins shall be used. The power circuit shall be fused at no more than 8A if
the power supply is capable of more than 8 Amps. PGND is also connected to the frame of the
controller/motor.
Input Current
5.5 Amps maximum for any input voltage, +12.5 VDC to +48 VDC per controller.
Output Power
Output/Driver Current
5 Amps continuous per phase.
Maximum Output Power
200 Watts continuous power at nominal 25C ambient. May be derated at higher temperatures
according to air flow.
Inputs & Outputs
Digital Inputs
0 to +3.3 VDC. LVTTL level compatible. All inputs have a light pull-up (~100k ohm to 3.3v).
All I/O have an optional programmable pull-up/pull-down of 2.2 k ohm; the source to these
resistors may also be floated if no pull-up or pull-down is needed. The seven IO are protected
to +/- 40v.
Digital Output Voltage
0 / +3.3 VDC.
Digital Output Current
Sinking or Sourcing: 2mA
External Encoder Inputs
Maximum Bandwidth: 5 million counts per second from a secondary encoder, quadrature
decoding. (External encoder input filtering at minimum setting.)
Analog Inputs
All 7 I/O may be used as Analog Inputs: 0 to +3.3 VDC input signal range.
IO7 has a secondary circuit to handle 0 to +10v input signal range; the input protection will
isolate the normal 3.3 v input channel allowing the 0 to 10v operation.
Resolution: 12 bits (before filtering), interpolated to 15 bits via filtering.
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Datasheet:QCI-DS032 QuickSilver Controls, Inc.
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Analog signals are read every servo cycle (120 μsec.) and the converted analog data is
processed through a (default) 5 ms filter to reduce noise & transients, and to extend resolution.
Communications
Serial Interface
RS-485 multi-drop, Reduced unit load accommodates up to 254 nodes. Protected up to +/-
60v. Note: RS-485 requires a nominal 120 ohm ½ W termination resistor at each end of the
network for longer runs. This termination is not provided onboard and must be provided by the
user. Simple termination is sufficient, biased termination is not needed with this device.
Protocols
8-bit ASCII, 9-bit binary, Modbus, and DMX512
Hardware Configuration Settings
Available Baud Rates: 2400, 4800, 9600, 19.2k, 28.8k, 57.6k, 115.2k or 230.4k
(250k only for DMX512)
Data Bits: 8 (9 bits for binary)
Stop Bits: 1.5 or 2
Parity Bit: None (Modbus supports None, Even, Odd)
Servo Control Specifications
Primary Encoder Resolution
500 Lines = 2000 counts/revolution (minimum recommended resolution)
1000 Lines = 4000 counts/revolution
2000 Lines = 8000 counts/revolution
4000 Lines = 16000 counts/revolution
Primary Encoder Index or Z Channel
QCI highly recommends obtaining an encoder with an Index or Z channel for use with the
SilverNugget N2-MX. The index allows the SilverNugget N2-MX to perform minor alignment
corrections while in motion, and to synchronize with the optimal encoder phasing for the motor,
as determined when the motor was unloaded during initialization. While the SilverNugget N2-
MX will work without an index signal, complications can arise. For example, some encoder
manufacturers use the same optical reader for encoders with and without an index. Therefore,
the Z channel can potentially output a signal even though there isn’t a true index. Contact QCI
Support for further information on using an encoder without an index.
Primary Encoder Signal Type
Differential Encoder Signals
Maximum Rotational Speed
4000 Revolutions per Minute; limited in controller software.
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Datasheet:QCI-DS032 QuickSilver Controls, Inc.
QuickSilver Controls, Inc. Page 5 of 19
Typical Bipolar Micro Step Motor Parameters
Servo Cycle Rate
120 microseconds  8.33 kHz
Software Torque Control
Signed 16-bit control: 1 part in 32767
Internal Memory
Serial Communications Buffer Size: 10 words
Program Buffer Size: 1023 Words
Non-Volatile Memory Size:
32K bytes (16K words)
Status Lights
Two status lights are provided on the back of the
SilverNugget. The COMM. LED (normally Red) indicates
the unit is ready (no program running) by a dim level, it is
off between communications if a program is running. It
blinks brightly during each incoming communications
frame. The Status light (normally Green) varies in intensity
with the motor torque (negative torque dimmer, positive
torque brighter); if Done Bit is configured the LED lights to
indicate Done (See Set Done Bit command), is also used
to blink error codes if a fault is detected (and the Done bit
is not configured).
Environmental Specifications
Operational Temperature
-10 C to +70 C. Continuous torque curves taken at 20C; derating may be needed at higher
temperatures.
Storage Temperature
- 40 C to +85 C
Humidity
Continuous specification is 95% RH non-condensing.
Shock
Limitation is approximately 50g/11ms
NEMA
Size
Minimum Winding
Insulation
Rating
17 Frame 48 Volts 2 Amps to 5.1 Amps 0.5Ω to 2.1Ω 0.7mH to 3mH 0.06 to 0.19 0.19 to 0.37
23 Frame 48 Volts 3.5 Amps to 5 Amps 0.25Ω to 1.2Ω 0.54mH to 5.7mH 0.1 to 0.52 0.74 to 2.35
Typical
Phase Current Rating
Phase Winding
Resistance
Phase Winding
Inductance
Motor Constant
Km (V/rad/sec)
Rotor Inertia
(oz-in2
)
COMM. Status
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Datasheet:QCI-DS032 QuickSilver Controls, Inc.
QuickSilver Controls, Inc. Page 6 of 19
M
A+
A-
B+ B-
M
A+
A-
B+ B-
Wiring and Cable Specifications
Stepper Motor Wiring Configuration
Ideally, the SilverNugget will be interfaced with a four
wire bipolar motor. Then the SilverNugget four wire
motor cable will match up with the leads from the
micro-step motor. Although, the SilverNugget will
work with motors that have more than 4 wires.
Some bipolar micro step motors are
manufactured with 8 wires. Typically, an eight
wire motor is wired in a parallel configuration
for use with the SilverNugget. However, a
series wiring configuration is acceptable.
Either configuration is perfectly legitimate to
obtain the best motor characteristics and
achieve optimum performance.
Unipolar motors are not suggested with the SilverNugget, as
they are typically higher inductance and higher resistance
than equivalent bipolar configurations.
M
A
B
C D
V+
V+
M
A+
A-
B+ B-
4 Wire Bipolar Configuration
8 Wire Parallel
Bipolar Configuration
8 Wire Series
Bipolar Configuration
Unipolar Configuration
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Datasheet:QCI-DS032 QuickSilver Controls, Inc.
QuickSilver Controls, Inc. Page 7 of 19
Encoder Feedback Connection: 8-Wire Encoder Cable
 For a back mounted encoder, the encoder’s A Channel should lead B Channel
when the front motor shaft rotates clockwise.
Driver Winding Signals: 4-Wire Motor Cable
† The Drain Wires and Shields, collectively called the Drain, are connected to the SilverNugget
case. QCI recommends connecting the Drain to the micro step motor chassis.
‡ The Drain current rating is that of two 22 AWG wires in parallel.
Designation Wire Gauge
Encoder +5V Red 26 AWG
Encoder Gnd Black 26 AWG
Encoder A+ White 26 AWG
Encoder A- Yellow 26 AWG
Encoder B+ Green 26 AWG
Encoder B- Blue 26 AWG
Z+ (index +) Orange 26 AWG
Z- (index -) Brown 26 AWG
Wire Color
0.25 inches
1.8 inches
Shields Connected To SilverNugget Case
Each Wire Pair Has A Shield
Encoder Cable Specifications
Minimum Bend Radius =
Nominal Cable Diameter =
Designation Wire Gauge
Winding A+ Red 20 AWG
Winding A- Blue 20 AWG
Winding B+ Yellow 20 AWG
Winding B- White 20 AWG
Drain † Bare Wire 2x22 AWG ‡
Wire Color
0.24 inches
1.7 inches
Each Wire Pair Wrapped with Shield and 22 AWG Drain Wire
Motor Cable Specifications
Nominal Cable Diameter =
Minimum Bend Radius =
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Datasheet:QCI-DS032 QuickSilver Controls, Inc.
QuickSilver Controls, Inc. Page 8 of 19
SilverNugget Cable Connector Options
SilverNugget Part Number Cabling Interface Designation:
QCI-N2-MX-BB01
The first letter specifies the type of connector placed on the end of the motor cable. The
second letter specifies the type of connector placed on the end of the encoder cable. Options
for the motor and encoder cable are interchangeable. For example, ordering a SilverNugget,
with the ABxx option, would mean the motor cable has flying leads and the encoder cable has
a TE or Molex compatible connector.
Cable lengths are available from 1 foot to 25 feet in one foot increments. For longer lengths,
contact QCI Support.
A – Cable has flying leads.
The AA option comes with flying leads on
both the Motor and Encoder cables.
B –
Motor Cable: Standard 5-pin, Single Row, .093" Socket Connector
 TE or Molex compatible connector, with crimped pins, attached to end of cable.
Encoder Cable: Standard 10-pin, Dual Row, .1" Socket Connector
 Molex compatible connector, with crimped pins, attached to end of cable.
The BB option (standard SilverNugget N2-MX option)
comes with a TE or Molex compatible connector on
the motor cable and Molex compatible connector on
the encoder cable.
Cable length (feet)
Motor Connector
Encoder Connector
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Datasheet:QCI-DS032 QuickSilver Controls, Inc.
QuickSilver Controls, Inc. Page 9 of 19
Pin Number Signal Wire Color
1 Winding A+ Red
2 Winding A- Blue
3 Winding B+ Yellow
4 Winding B- White
5 Chassis Gnd Grn/Ylw
Motor Cable Connector Pinout
Pin Number Signal Wire Color
1 Not Used
2 Encoder Gnd Black
3 Z- (Index -) Brown
4 Z+ (Index +) Orange
5 Encoder A- Yellow
6 Encoder A+ White
7 Encoder +5V Red
8 Not Used
9 Encoder B- Blue
10 Encoder B+ Green
Encoder Cable Connector Pinout
B Option on Motor Cable
Motor Cable Connector Face View.
Motor Cable Connector Part Numbers
Description TE Connectivity Part # Molex Part # Total Used
Housing 770083-1 03-09-1054 1
Female Pins 770146-1 02-09-1119 5
Mating Cable Connector Part Numbers
Description TE Connectivity Part # Molex Part # Total Used
Housing 770084-1 03-09-2057 1
Female Pins 770147-1 02-09-2118 5
B Option on Encoder Cable
The B option for the encoder cable interfaces with a US Digital 10 pin, dual row differential
encoder connector.
Encoder Cable Connector Face View
Encoder Cable Connector Part Numbers
Description Molex Part # Total Used
Housing 15-04-5104 1
Insert 22-55-2103 1
Female Pins 16-02-0104 8
Note: SilverNugget N2-MX replaces QCI’s standard DSUB 15-pin high density motor connector
with 10-pin Encoder and 5-pin Motor connectors. Since, the motor memory signal is not brought
out, the SilverNugget N2-MX is not capable of reading motor memory on QCI’s I-Grade motors.
Mating Encoder Cable Connector Part Numbers
Description Molex Part # Total Used
Housing 50-65-0010 1
Insert 22-55-2103 1
Female Pins 16-02-0117 8
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Datasheet:QCI-DS032 QuickSilver Controls, Inc.
QuickSilver Controls, Inc. Page 10 of 19
Connector Data
SilverLode Multi-Function Interface (SMI) Port (P1)
The SMI port is a DB15HD (pin) connector containing input power, I/O and communications.
The Basic Breakout 1 (QCI-BO-B1) attaches directly to the SMI port (no cable) and provides
access to all interface signals. Alternately, an SMI cable (QCI-C-EC-SMI-nn, nn=length) can be
used to interface with the optical I/O module, QCI-OPTMC-24.
P1
Pin Signal
1 V+
2 RS-485 A
3 +5v Out
4 I/O #3
5 I/O #6
6 Power Ground
7 V+
8 Logic Ground
9 I/O #2
10 I/O #5
11 Power Ground
12 RS-485 B
13 I/O #1
14 I/O #4
15 I/O #7
P1
Input
Output
Solid
State
Relay
DC
Control
Input
To Load
+
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Datasheet:QCI-DS032 QuickSilver Controls, Inc.
QuickSilver Controls, Inc. Page 11 of 19
Mechanical Dimensions
Note: See our website for 2D drawings and 3D models. Specifications subject to change
without notice. See www.QuickSilverControls.com for current information.
Recommended Components
SilverNugget N2-MX Start-Up Materials
For first time users, QCI recommends purchasing the following items to aid with use of the N2-
MX controller:
 4’ DB15HD Motor Interface Cable (QCI-C-D15P-D15S-04)
 Basic Breakout Module (QCI-BO-B1)
 USB to RS485 converter (QCI-USB-RS485)
Optionally:
 240W, +48V Power Supply (SP-240-48)
 Power Supply Cord w/ Flying Leads (QCI-C-ACP-FLY-6)
Software is free and available from our website.
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Datasheet:QCI-DS032 QuickSilver Controls, Inc.
QuickSilver Controls, Inc. Page 12 of 19
Typical System Setup
1. Controller/Driver
The standard controller/driver is QCI-N2-MX.
2. Basic Breakout Module
QCI recommends purchasing a breakout to simplify wiring power, RS-485 communication, and
7 I/O. The QCI-BO-B1 breaks out all the signals into screw terminals blocks for wiring
convenience. See QCI-TD036 for more information.
3. USB to RS485 Converter
USB-RS-485 converter provides a USB powered serial port with RS-485 signaling. See QCI-
TD073 USB-RS485 Converter Setup Guide for information on network termination and
shielding recommendations.
4. 3rd Party Micro Step Motor with Encoder Feedback
SilverNugget N2-MX is specifically designed to drive 100 poles, 1.8° step motors. To best
utilize the capabilities of the SilverNugget, select a motor that has been optimized for micro
stepping.
5. Power Supply
Power supply selection is motor dependent, but the following will work with 11, 17, 23, and 24
frame motors.
SP-240-48 (48V, 5A, 240 Watt)
6. External Regenerative Clamp (not shown)
Rapid deceleration of larger loads may require a Clamp circuit if the capacitors in the power
supply output are not sufficient to hold the recovered energy. Continuous braking of a load also
may require the Clamp to handle the generated power. See QCI-TD017 for more information.
QCI-CLCF-04-R2
1. Controller/Driver
(QCI-N2-MX)
2. Breakout
Board
(QCI-BO-B1)
To Motor Windings
3. USB to RS485
(QCI-USB-RS485)
4. 3rd
Party Micro Step Motor
with Encoder Feedback
5. Power Supply
(SP-240-48)
D+
D-
SG
FG
To Encoder
Encoder
Motor Windings
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Datasheet:QCI-DS032 QuickSilver Controls, Inc.
QuickSilver Controls, Inc. Page 13 of 19
7. SilverNugget Multi-Function Interface Cable (shown below)
The QCI-EC-SMI-nn is used to connect the SilverNugget MX to QCI-OPTMC-24 Optical I/O
Module. Replace the last two digits “nn” with length of cable in feet (i.e. –10 for 10 feet).
Standard lengths are 2 and 10 feet.
8. Optical I/O Module (shown below)
The QCI-OPTMC-24 converts SilverNugget MX’s SMI Port LVTTL I/O to optically isolated 24V
I/O. See QCI-TD013 for more information.
Typical 24V I/O System Setup
D+
D-
SG
FG
1. Controller/Driver
(QCI-N2-MX-AA-01)
8. Optical I/O Module
(QCI-OPTMC-24)
To Encoder
3. USB to RS485
(QCI-USB-RS485)
4. 3rd
Party Micro Step Motor
with Encoder Feedback
5. Power Supply
(SP-240-48)
7. SMI Cable
(QCI-C-EC-SMI-10)
To Motor Windings
Encoder
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Datasheet:QCI-DS032 QuickSilver Controls, Inc.
QuickSilver Controls, Inc. Page 14 of 19
New Notable Commands and Features vs. N2-xx-01-BBnn
Analog Continuous Read Extended (ACX)
The ACX command adds additional analog channels that can be read and filtered into a
dedicated register. See Command Reference Manual for more information.
Configure I/O (CIO)
For the SilverNugget N2-MX series, the CIO commands adds programmable pull-up/pull-down
resistors.
Configure I/O, Immediate Mode (CII)
The CII command adds the ability to configure an I/O for input or output via serial interface at
any time, even during program execution.
Calculation Extended (CLX), Calculation with Data (CLD)
Versatile calculation commands with output plus two inputs.
Increased Program Buffer Size
The SilverNugget N2-MX’s program buffer is 1023 word. For comparison, the SilverNugget N2-
xx-01-BBnn’s program buffer is 200 words.
Multi-Threaded Capability
The SilverNugget N2-MX has the capability of running two threads in addition to a motion. If
two threads are running, each thread alternates execution, causing each thread to execute at
240 microsecond ticks rather than 120 microsecond ticks when only one thread is running.
See Multi-Thread Operation in User Manual for more details.
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Datasheet:QCI-DS032 QuickSilver Controls, Inc.
QuickSilver Controls, Inc. Page 15 of 19
Differences Between SilverNugget N2-MX and N2-xx-01-
BBnn
The SilverNugget N2-MX uses a more advanced Digital Signal Processor (DSP) for its
computing engine, which allows QuickSilver to add more features. Every effort was made to
make the SilverNugget N2-MX series backwards compatible with the SilverNugget N2-xx-01-
BBnn series. The following is a list of differences between the SilverNugget N2-MX and N2-xx-
01-BBnn series controllers. For more details on the individual products, please see their
datasheets and respective SilverLode Command Reference Manuals.
Communication
Serial Interface (SIF)
SilverNugget N2-MX only supports RS-485. The RS-485 A&B lines are the same on both
series (same pinout). RS-232 is no longer supported.
Protocol (PRO)
SilverNugget N2-MX, supports all three of QCI’s protocols (8 Bit ASCII, 9 Bit Binary, Modbus®)
with same firmware. Separate part numbers (i.e. M3, M7) are no longer needed to call out
Modbus protocol.
ACK Delay (ADL)
For SilverNugget N2-MX, a negative Delay Count is interpreted as the number of 40uSec ticks
to delay. Positive Delay Count is still interpreted as the number of 120uSec ticks to delay. This
feature is used by ModBUS protocol to set inter frame timing.
Digital Inputs/Outputs
Background: Today’s DSP technologies are moving toward smaller sizes and faster
performance. As a result, lower operating voltages are necessary to reduce the power
consumption of the system and generate less heat to compensate for the smaller size DSPs.
The SilverNugget N2-MX’s DSP is based on a 3.3V design as opposed to the SilverNugget
N2-xx-01- IX's DSP which is based on a 5.0V design. As stated earlier, every effort was made
to make the N2-MX backward compatible, so that the N2-MX can accept a 0-5 Volt inputs,
however due to limitation of the DSP, the output is only 0 – 3.3 Volts. Drive levels are 2mA,
sinking and sourcing. All seven I/O now support analog inputs. Programmable pull-up pull-
down resistors are now 2.2k, and can be programmed to be open as well.
NOTE: The use of 5V pullups on outputs is not recommended as they will most likely override
the output capability of the SilverNugget N2-MX.
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Datasheet:QCI-DS032 QuickSilver Controls, Inc.
QuickSilver Controls, Inc. Page 16 of 19
Data Input Range
SilverNugget
N2-xx-01-BBnn
SilverNugget
N2-MX
Input Range 0 to 5.0V 0 to 3.3V
Valid HIGH 2V – 5V 2V – 5V
Valid LOW 0 – 0.8V 0 – 0.8V
I/O Output Range
SilverNugget
N2-xx-01-BBnn
SilverNugget
N2-MX
Output Range 0 to 5.0V 0 to 3.3V
Pull-Up Resistance
Input SilverNugget
N2-xx-01-BBnn
SilverNugget
N2-MX
1 4.7K ~100K when pullup off, 2.2k to 0v or
3.3v programmable
2 4.7K ~100K when pullup off, 2.2k to 0v or
3.3v programmable
3 4.7K ~100K when pullup off, 2.2k to 0v or
3.3v programmable
4 ~200K ~100K when pullup off, 2.2k to 0v or
3.3v programmable
5 ~200K ~100K when pullup off, 2.2k to 0v or
3.3v programmable
6 ~200K ~100K when pullup off, 2.2k to 0v or
3.3v programmable
7 ~200K ~1MΩ pull down when pullup off, 2.2k to
0v or 3.3v programmable
Sinking or Sourcing Limits
Output SilverNugget
N2-xx-01-BBnn
SilverNugget
N2-MX
1 5mA 2mA
2 5mA 2mA
3 5mA 2mA
4 5mA 2mA
5 5mA 2mA
6 5mA 2mA
7 5mA 2mA
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com
Sold & Serviced By:
Datasheet:QCI-DS032 QuickSilver Controls, Inc.
QuickSilver Controls, Inc. Page 17 of 19
Analog Inputs
SilverNugget
N2-xx-01-BBnn
SilverNugget
N2-MX
Total Available
Analog Inputs 4 7
Range 0 to 5.0V 0 to 3.3V
Number of Bits 10 12
Resolution 4.88mV 0.805mV
Data range
when read into
a register
0-32767 0-32760
0 to +10V input
N/A
Available on I/O #7, separate analog
channel scaled to 0-10v
Primary Encoder Support
Encoder Index
SilverNugget N2-MX supports standard, single index pulse encoders as well as QCI’s special
49 index encoder. This is soft configured at initialization time. The SilverNugget N2-xx-01-
BBnn required separate firmware for the 49 index encoders.
Encoder Resolution Reduction
SilverNugget N2-MX supports a user configurable encoder resolution reduction via our
QuickControl software through the Initialization Wizard. Separate part numbers (i.e. F2, F4)
are no longer needed to call out an encoder resolution reduction.
Secondary Encoder Support
Select External Encoder (SEE)
Index Source
0 = I/O #6
1 = I/O #3 (not supported in N2-MX)
2 = Enable Internal Encoder onto I/O# 4, 5, and 6.
Encoder Style
0 = A/B Quad on I/O# 4 & 5
1 = Step Up/Down on I/O# 4 & 5 (not supported in N2-MX)
2 = Step & Direction on I/O# 4 & 5
3 = Step & Direction on I/O# 2 & 3 (not supported in N2-MX)
7 = Configure I/O# 4, 5, and 6 back into I/O.
Select Encoder Filter (SEF)
For SilverNugget N2-MX, Select Encoder Filter:
0 = 100ns filter
1 = 300ns filter (was 600nS for N2-xx-01-BBnn)
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com
Sold & Serviced By:
Datasheet:QCI-DS032 QuickSilver Controls, Inc.
QuickSilver Controls, Inc. Page 18 of 19
Enable Encoder Monitor (EEM)
EEM command outputs a buffered copy of the raw encoder signals onto I/O# 1, 2, and 3.
For SilverNugget N2-MX, if the EEM command is enabled and the SEE command is enabled
to output the internal encoder on I/O# 4, 5 and 6, then the encoder signals to I/O # 1, 2, and 3
are inverted so as to provide differential encoder output signals.
Motor Driver
The SilverNugget N2-MX has a continuous per phase rating of 5 Amps. The SilverNugget N2-
xx-01-BBnn’s continuous per phase rating is 3.5 Amps. (Driver is rated to 6A, the connector is
only rated to 5A). Minimum input voltage for full current is now 12.5v rather than 12v.
Commands No Longer Supported
The following are commands not supported by SilverNugget N2-MX as the modulo encoder
output function is not available in the N2-MX. The new ability to use ratios or high accuracy
decimal scaling for the encoder following modes has made the hardware divisors no longer
useful.
Modulo Clear (MDC)
Modulo Set (MDS)
Modulo Trigger (MDT)
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com
Sold & Serviced By:
Datasheet:QCI-DS032 QuickSilver Controls, Inc.
QuickSilver Controls, Inc. Page 19 of 19
Part Numbers
SilverNugget N2-MX Controller/Driver
Driver Controller
Motor
Connector
Encoder
Connector
Cable
Length (ft)
QCI-N2 MX- Standard
 8-bit ASCII, Modbus® RTU, DMX512, 9-bit
 12.5v to 48v
 RS-485 – multiple protocols
 7 LVTTL I/O
o All configurable as 0-3.3v analog inputs
 1 Output supports PWM Out
o Use QCI-BO-B1A to amplify to 0-5v
 1 Input supports PWM In
 SilverLode Multi-Function Interface (SMI) Port
o DB15 High Density (Pin)
A – Flying Lead
B – TE or Molex
Compatible
Connector
A – Flying
Lead
B – Molex
Compatible
Connector
nn – length
in feet
To create a part number, choose one from each column above.
QCI-N2 MX B B 01
This selection creates the part number: QCI-N2-MX-BB01
Contact Information
QuickSilver Controls, Inc.
990 N Amelia Ave
San Dimas, CA 91773
+1 (909) 599-6291 or (888) 660-3801
+1 (909) 599-6289 FAX
www.QuickSilverControls.com
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com
Sold & Serviced By:

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QuickSilver Controls QCI-DS032 QCI-N2-MX

  • 1. Datasheet: QCI-DS032 QuickSilver Controls, Inc. Date: 8 June 2016 www.QuickSilverControls.com Property of QuickSilver Controls, Inc. Page 1 of 19 This document is subject to change without notice. SilverNugget , QuickControl® and QCI® are Registered Trademarks of QuickSilver Controls, Inc. PVIA™, QuickSilver Controls™, and AntiHunt™ are trademarks of QuickSilver Controls, Inc. – Other trademarks are property of their respective owners. SilverNugget™ N2-MX The SilverNugget N2-MX is a highly compact motion controller and driver for driving high pole count micro step NEMA, 11, 17, 23, and 24 frame motors. With the addition of a high- resolution differential encoder and a bipolar micro step motor, the SilverNugget N2-MX provides a high performance servo positioning and rotary system. The SilverNugget has two integrated cables for interfacing with the primary encoder as well as the micro step motor. Once connected, the QuickControl software will guide a user through the SilverNugget encoder alignment and configuration process. SilverNugget N2-MX is specifically designed to drive 100 poles, 1.8° step motors. To best utilize the capabilities of the SilverNugget, select a motor that has been optimized for micro stepping. Power, communications, and I/O are accessed through a single DB15 high density interface connector. The interface includes 7 I/O, all of which support both LVTTL and analog signals, and one of which also supports 0 to 10v analog. A hardware drive enable is available as a factory option (Special order). All 7 I/O also have soft configurable pull-up/pull-down resistors, which may also be disabled, for more flexibility. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 2. Datasheet:QCI-DS032 QuickSilver Controls, Inc. QuickSilver Controls, Inc. Page 2 of 19 System Overview Point-to-Point Moves  Relative or Absolute  Velocity or Time Based  S-Curve Advanced Motion Profile Moves  Profile Move Commands  Register Based o Position o Accel/Decel o Velocity o Modify On-the-Fly o Non-zero velocity start & stop Input/Output  7 LVTTL Digital I/O o Bi-Directional o Set While In Motion  7 Analog Inputs (Joystick)  1 Analog 0-10v Input  1 Output supports PWM out  1 Input supports PWM in  Programmable Logic Switch out  Secondary Encoder In  Encoder Out (single ended and differential) Program and Data Storage  32K Non-Volatile Memory:  2000-3000 Program Lines  User Data Examples o CAM Tables o Motion Profiles o Lookup Tables Electronic Gearing/Camming  Follow External Signals o Encoder (A/B Quadrature) o Step and Direction  Gearing plus Trapezoid motion  Electronic Cam o Import Cam Table from File  Gearing with extended precision: o A/B gearing o xxx.xxxxxxxx multiplier (8 places behind decimal point) Electronic Slip Clutch/Brake  Variable Torque  Wind/Unwind Applications  Communications  RS-485 (ASCII, Modbus® , DMX, 9-bit)  Up To 230K Baud  Host Control While Servo in Motion Programming Language  Easy, Menu Driven Interface  Command Parameter Prompts  No Syntax Error  User Namable I/O and Registers Advance PVIA™ Servo Loop  Improvement Stability  Simulated Viscous Inertial Damper  100:1 Inertial Mismatch  Direct Drive Oversized Inertial Loads o Flywheels o Belt Drives o Typically eliminates need for Gearheads Anti-Hunt™  Optionally transition to open loop while in position – automatically changes back to full servo if position is disturbed.  No Servo Dither While at Rest Multi-Task/Multi-Thread  Two programs plus a motion simultaneously  Multiple background protection settings Compatible with QCI’s M-Grade Hybrid Servo Motors as well as 3rd party motor with encoders. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 3. Datasheet:QCI-DS032 QuickSilver Controls, Inc. QuickSilver Controls, Inc. Page 3 of 19 Electrical Specifications Input Power Voltage +12.5 VDC to +48 VDC, regulated. Device must be initialized for the actual operating voltage. An external clamp may be required if rapid decelerations of large loads are present. Both V+ pins and both PGND pins shall be used. The power circuit shall be fused at no more than 8A if the power supply is capable of more than 8 Amps. PGND is also connected to the frame of the controller/motor. Input Current 5.5 Amps maximum for any input voltage, +12.5 VDC to +48 VDC per controller. Output Power Output/Driver Current 5 Amps continuous per phase. Maximum Output Power 200 Watts continuous power at nominal 25C ambient. May be derated at higher temperatures according to air flow. Inputs & Outputs Digital Inputs 0 to +3.3 VDC. LVTTL level compatible. All inputs have a light pull-up (~100k ohm to 3.3v). All I/O have an optional programmable pull-up/pull-down of 2.2 k ohm; the source to these resistors may also be floated if no pull-up or pull-down is needed. The seven IO are protected to +/- 40v. Digital Output Voltage 0 / +3.3 VDC. Digital Output Current Sinking or Sourcing: 2mA External Encoder Inputs Maximum Bandwidth: 5 million counts per second from a secondary encoder, quadrature decoding. (External encoder input filtering at minimum setting.) Analog Inputs All 7 I/O may be used as Analog Inputs: 0 to +3.3 VDC input signal range. IO7 has a secondary circuit to handle 0 to +10v input signal range; the input protection will isolate the normal 3.3 v input channel allowing the 0 to 10v operation. Resolution: 12 bits (before filtering), interpolated to 15 bits via filtering. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 4. Datasheet:QCI-DS032 QuickSilver Controls, Inc. QuickSilver Controls, Inc. Page 4 of 19 Analog signals are read every servo cycle (120 μsec.) and the converted analog data is processed through a (default) 5 ms filter to reduce noise & transients, and to extend resolution. Communications Serial Interface RS-485 multi-drop, Reduced unit load accommodates up to 254 nodes. Protected up to +/- 60v. Note: RS-485 requires a nominal 120 ohm ½ W termination resistor at each end of the network for longer runs. This termination is not provided onboard and must be provided by the user. Simple termination is sufficient, biased termination is not needed with this device. Protocols 8-bit ASCII, 9-bit binary, Modbus, and DMX512 Hardware Configuration Settings Available Baud Rates: 2400, 4800, 9600, 19.2k, 28.8k, 57.6k, 115.2k or 230.4k (250k only for DMX512) Data Bits: 8 (9 bits for binary) Stop Bits: 1.5 or 2 Parity Bit: None (Modbus supports None, Even, Odd) Servo Control Specifications Primary Encoder Resolution 500 Lines = 2000 counts/revolution (minimum recommended resolution) 1000 Lines = 4000 counts/revolution 2000 Lines = 8000 counts/revolution 4000 Lines = 16000 counts/revolution Primary Encoder Index or Z Channel QCI highly recommends obtaining an encoder with an Index or Z channel for use with the SilverNugget N2-MX. The index allows the SilverNugget N2-MX to perform minor alignment corrections while in motion, and to synchronize with the optimal encoder phasing for the motor, as determined when the motor was unloaded during initialization. While the SilverNugget N2- MX will work without an index signal, complications can arise. For example, some encoder manufacturers use the same optical reader for encoders with and without an index. Therefore, the Z channel can potentially output a signal even though there isn’t a true index. Contact QCI Support for further information on using an encoder without an index. Primary Encoder Signal Type Differential Encoder Signals Maximum Rotational Speed 4000 Revolutions per Minute; limited in controller software. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 5. Datasheet:QCI-DS032 QuickSilver Controls, Inc. QuickSilver Controls, Inc. Page 5 of 19 Typical Bipolar Micro Step Motor Parameters Servo Cycle Rate 120 microseconds  8.33 kHz Software Torque Control Signed 16-bit control: 1 part in 32767 Internal Memory Serial Communications Buffer Size: 10 words Program Buffer Size: 1023 Words Non-Volatile Memory Size: 32K bytes (16K words) Status Lights Two status lights are provided on the back of the SilverNugget. The COMM. LED (normally Red) indicates the unit is ready (no program running) by a dim level, it is off between communications if a program is running. It blinks brightly during each incoming communications frame. The Status light (normally Green) varies in intensity with the motor torque (negative torque dimmer, positive torque brighter); if Done Bit is configured the LED lights to indicate Done (See Set Done Bit command), is also used to blink error codes if a fault is detected (and the Done bit is not configured). Environmental Specifications Operational Temperature -10 C to +70 C. Continuous torque curves taken at 20C; derating may be needed at higher temperatures. Storage Temperature - 40 C to +85 C Humidity Continuous specification is 95% RH non-condensing. Shock Limitation is approximately 50g/11ms NEMA Size Minimum Winding Insulation Rating 17 Frame 48 Volts 2 Amps to 5.1 Amps 0.5Ω to 2.1Ω 0.7mH to 3mH 0.06 to 0.19 0.19 to 0.37 23 Frame 48 Volts 3.5 Amps to 5 Amps 0.25Ω to 1.2Ω 0.54mH to 5.7mH 0.1 to 0.52 0.74 to 2.35 Typical Phase Current Rating Phase Winding Resistance Phase Winding Inductance Motor Constant Km (V/rad/sec) Rotor Inertia (oz-in2 ) COMM. Status ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 6. Datasheet:QCI-DS032 QuickSilver Controls, Inc. QuickSilver Controls, Inc. Page 6 of 19 M A+ A- B+ B- M A+ A- B+ B- Wiring and Cable Specifications Stepper Motor Wiring Configuration Ideally, the SilverNugget will be interfaced with a four wire bipolar motor. Then the SilverNugget four wire motor cable will match up with the leads from the micro-step motor. Although, the SilverNugget will work with motors that have more than 4 wires. Some bipolar micro step motors are manufactured with 8 wires. Typically, an eight wire motor is wired in a parallel configuration for use with the SilverNugget. However, a series wiring configuration is acceptable. Either configuration is perfectly legitimate to obtain the best motor characteristics and achieve optimum performance. Unipolar motors are not suggested with the SilverNugget, as they are typically higher inductance and higher resistance than equivalent bipolar configurations. M A B C D V+ V+ M A+ A- B+ B- 4 Wire Bipolar Configuration 8 Wire Parallel Bipolar Configuration 8 Wire Series Bipolar Configuration Unipolar Configuration ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 7. Datasheet:QCI-DS032 QuickSilver Controls, Inc. QuickSilver Controls, Inc. Page 7 of 19 Encoder Feedback Connection: 8-Wire Encoder Cable  For a back mounted encoder, the encoder’s A Channel should lead B Channel when the front motor shaft rotates clockwise. Driver Winding Signals: 4-Wire Motor Cable † The Drain Wires and Shields, collectively called the Drain, are connected to the SilverNugget case. QCI recommends connecting the Drain to the micro step motor chassis. ‡ The Drain current rating is that of two 22 AWG wires in parallel. Designation Wire Gauge Encoder +5V Red 26 AWG Encoder Gnd Black 26 AWG Encoder A+ White 26 AWG Encoder A- Yellow 26 AWG Encoder B+ Green 26 AWG Encoder B- Blue 26 AWG Z+ (index +) Orange 26 AWG Z- (index -) Brown 26 AWG Wire Color 0.25 inches 1.8 inches Shields Connected To SilverNugget Case Each Wire Pair Has A Shield Encoder Cable Specifications Minimum Bend Radius = Nominal Cable Diameter = Designation Wire Gauge Winding A+ Red 20 AWG Winding A- Blue 20 AWG Winding B+ Yellow 20 AWG Winding B- White 20 AWG Drain † Bare Wire 2x22 AWG ‡ Wire Color 0.24 inches 1.7 inches Each Wire Pair Wrapped with Shield and 22 AWG Drain Wire Motor Cable Specifications Nominal Cable Diameter = Minimum Bend Radius = ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 8. Datasheet:QCI-DS032 QuickSilver Controls, Inc. QuickSilver Controls, Inc. Page 8 of 19 SilverNugget Cable Connector Options SilverNugget Part Number Cabling Interface Designation: QCI-N2-MX-BB01 The first letter specifies the type of connector placed on the end of the motor cable. The second letter specifies the type of connector placed on the end of the encoder cable. Options for the motor and encoder cable are interchangeable. For example, ordering a SilverNugget, with the ABxx option, would mean the motor cable has flying leads and the encoder cable has a TE or Molex compatible connector. Cable lengths are available from 1 foot to 25 feet in one foot increments. For longer lengths, contact QCI Support. A – Cable has flying leads. The AA option comes with flying leads on both the Motor and Encoder cables. B – Motor Cable: Standard 5-pin, Single Row, .093" Socket Connector  TE or Molex compatible connector, with crimped pins, attached to end of cable. Encoder Cable: Standard 10-pin, Dual Row, .1" Socket Connector  Molex compatible connector, with crimped pins, attached to end of cable. The BB option (standard SilverNugget N2-MX option) comes with a TE or Molex compatible connector on the motor cable and Molex compatible connector on the encoder cable. Cable length (feet) Motor Connector Encoder Connector ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 9. Datasheet:QCI-DS032 QuickSilver Controls, Inc. QuickSilver Controls, Inc. Page 9 of 19 Pin Number Signal Wire Color 1 Winding A+ Red 2 Winding A- Blue 3 Winding B+ Yellow 4 Winding B- White 5 Chassis Gnd Grn/Ylw Motor Cable Connector Pinout Pin Number Signal Wire Color 1 Not Used 2 Encoder Gnd Black 3 Z- (Index -) Brown 4 Z+ (Index +) Orange 5 Encoder A- Yellow 6 Encoder A+ White 7 Encoder +5V Red 8 Not Used 9 Encoder B- Blue 10 Encoder B+ Green Encoder Cable Connector Pinout B Option on Motor Cable Motor Cable Connector Face View. Motor Cable Connector Part Numbers Description TE Connectivity Part # Molex Part # Total Used Housing 770083-1 03-09-1054 1 Female Pins 770146-1 02-09-1119 5 Mating Cable Connector Part Numbers Description TE Connectivity Part # Molex Part # Total Used Housing 770084-1 03-09-2057 1 Female Pins 770147-1 02-09-2118 5 B Option on Encoder Cable The B option for the encoder cable interfaces with a US Digital 10 pin, dual row differential encoder connector. Encoder Cable Connector Face View Encoder Cable Connector Part Numbers Description Molex Part # Total Used Housing 15-04-5104 1 Insert 22-55-2103 1 Female Pins 16-02-0104 8 Note: SilverNugget N2-MX replaces QCI’s standard DSUB 15-pin high density motor connector with 10-pin Encoder and 5-pin Motor connectors. Since, the motor memory signal is not brought out, the SilverNugget N2-MX is not capable of reading motor memory on QCI’s I-Grade motors. Mating Encoder Cable Connector Part Numbers Description Molex Part # Total Used Housing 50-65-0010 1 Insert 22-55-2103 1 Female Pins 16-02-0117 8 ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 10. Datasheet:QCI-DS032 QuickSilver Controls, Inc. QuickSilver Controls, Inc. Page 10 of 19 Connector Data SilverLode Multi-Function Interface (SMI) Port (P1) The SMI port is a DB15HD (pin) connector containing input power, I/O and communications. The Basic Breakout 1 (QCI-BO-B1) attaches directly to the SMI port (no cable) and provides access to all interface signals. Alternately, an SMI cable (QCI-C-EC-SMI-nn, nn=length) can be used to interface with the optical I/O module, QCI-OPTMC-24. P1 Pin Signal 1 V+ 2 RS-485 A 3 +5v Out 4 I/O #3 5 I/O #6 6 Power Ground 7 V+ 8 Logic Ground 9 I/O #2 10 I/O #5 11 Power Ground 12 RS-485 B 13 I/O #1 14 I/O #4 15 I/O #7 P1 Input Output Solid State Relay DC Control Input To Load + ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 11. Datasheet:QCI-DS032 QuickSilver Controls, Inc. QuickSilver Controls, Inc. Page 11 of 19 Mechanical Dimensions Note: See our website for 2D drawings and 3D models. Specifications subject to change without notice. See www.QuickSilverControls.com for current information. Recommended Components SilverNugget N2-MX Start-Up Materials For first time users, QCI recommends purchasing the following items to aid with use of the N2- MX controller:  4’ DB15HD Motor Interface Cable (QCI-C-D15P-D15S-04)  Basic Breakout Module (QCI-BO-B1)  USB to RS485 converter (QCI-USB-RS485) Optionally:  240W, +48V Power Supply (SP-240-48)  Power Supply Cord w/ Flying Leads (QCI-C-ACP-FLY-6) Software is free and available from our website. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 12. Datasheet:QCI-DS032 QuickSilver Controls, Inc. QuickSilver Controls, Inc. Page 12 of 19 Typical System Setup 1. Controller/Driver The standard controller/driver is QCI-N2-MX. 2. Basic Breakout Module QCI recommends purchasing a breakout to simplify wiring power, RS-485 communication, and 7 I/O. The QCI-BO-B1 breaks out all the signals into screw terminals blocks for wiring convenience. See QCI-TD036 for more information. 3. USB to RS485 Converter USB-RS-485 converter provides a USB powered serial port with RS-485 signaling. See QCI- TD073 USB-RS485 Converter Setup Guide for information on network termination and shielding recommendations. 4. 3rd Party Micro Step Motor with Encoder Feedback SilverNugget N2-MX is specifically designed to drive 100 poles, 1.8° step motors. To best utilize the capabilities of the SilverNugget, select a motor that has been optimized for micro stepping. 5. Power Supply Power supply selection is motor dependent, but the following will work with 11, 17, 23, and 24 frame motors. SP-240-48 (48V, 5A, 240 Watt) 6. External Regenerative Clamp (not shown) Rapid deceleration of larger loads may require a Clamp circuit if the capacitors in the power supply output are not sufficient to hold the recovered energy. Continuous braking of a load also may require the Clamp to handle the generated power. See QCI-TD017 for more information. QCI-CLCF-04-R2 1. Controller/Driver (QCI-N2-MX) 2. Breakout Board (QCI-BO-B1) To Motor Windings 3. USB to RS485 (QCI-USB-RS485) 4. 3rd Party Micro Step Motor with Encoder Feedback 5. Power Supply (SP-240-48) D+ D- SG FG To Encoder Encoder Motor Windings ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 13. Datasheet:QCI-DS032 QuickSilver Controls, Inc. QuickSilver Controls, Inc. Page 13 of 19 7. SilverNugget Multi-Function Interface Cable (shown below) The QCI-EC-SMI-nn is used to connect the SilverNugget MX to QCI-OPTMC-24 Optical I/O Module. Replace the last two digits “nn” with length of cable in feet (i.e. –10 for 10 feet). Standard lengths are 2 and 10 feet. 8. Optical I/O Module (shown below) The QCI-OPTMC-24 converts SilverNugget MX’s SMI Port LVTTL I/O to optically isolated 24V I/O. See QCI-TD013 for more information. Typical 24V I/O System Setup D+ D- SG FG 1. Controller/Driver (QCI-N2-MX-AA-01) 8. Optical I/O Module (QCI-OPTMC-24) To Encoder 3. USB to RS485 (QCI-USB-RS485) 4. 3rd Party Micro Step Motor with Encoder Feedback 5. Power Supply (SP-240-48) 7. SMI Cable (QCI-C-EC-SMI-10) To Motor Windings Encoder ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 14. Datasheet:QCI-DS032 QuickSilver Controls, Inc. QuickSilver Controls, Inc. Page 14 of 19 New Notable Commands and Features vs. N2-xx-01-BBnn Analog Continuous Read Extended (ACX) The ACX command adds additional analog channels that can be read and filtered into a dedicated register. See Command Reference Manual for more information. Configure I/O (CIO) For the SilverNugget N2-MX series, the CIO commands adds programmable pull-up/pull-down resistors. Configure I/O, Immediate Mode (CII) The CII command adds the ability to configure an I/O for input or output via serial interface at any time, even during program execution. Calculation Extended (CLX), Calculation with Data (CLD) Versatile calculation commands with output plus two inputs. Increased Program Buffer Size The SilverNugget N2-MX’s program buffer is 1023 word. For comparison, the SilverNugget N2- xx-01-BBnn’s program buffer is 200 words. Multi-Threaded Capability The SilverNugget N2-MX has the capability of running two threads in addition to a motion. If two threads are running, each thread alternates execution, causing each thread to execute at 240 microsecond ticks rather than 120 microsecond ticks when only one thread is running. See Multi-Thread Operation in User Manual for more details. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 15. Datasheet:QCI-DS032 QuickSilver Controls, Inc. QuickSilver Controls, Inc. Page 15 of 19 Differences Between SilverNugget N2-MX and N2-xx-01- BBnn The SilverNugget N2-MX uses a more advanced Digital Signal Processor (DSP) for its computing engine, which allows QuickSilver to add more features. Every effort was made to make the SilverNugget N2-MX series backwards compatible with the SilverNugget N2-xx-01- BBnn series. The following is a list of differences between the SilverNugget N2-MX and N2-xx- 01-BBnn series controllers. For more details on the individual products, please see their datasheets and respective SilverLode Command Reference Manuals. Communication Serial Interface (SIF) SilverNugget N2-MX only supports RS-485. The RS-485 A&B lines are the same on both series (same pinout). RS-232 is no longer supported. Protocol (PRO) SilverNugget N2-MX, supports all three of QCI’s protocols (8 Bit ASCII, 9 Bit Binary, Modbus®) with same firmware. Separate part numbers (i.e. M3, M7) are no longer needed to call out Modbus protocol. ACK Delay (ADL) For SilverNugget N2-MX, a negative Delay Count is interpreted as the number of 40uSec ticks to delay. Positive Delay Count is still interpreted as the number of 120uSec ticks to delay. This feature is used by ModBUS protocol to set inter frame timing. Digital Inputs/Outputs Background: Today’s DSP technologies are moving toward smaller sizes and faster performance. As a result, lower operating voltages are necessary to reduce the power consumption of the system and generate less heat to compensate for the smaller size DSPs. The SilverNugget N2-MX’s DSP is based on a 3.3V design as opposed to the SilverNugget N2-xx-01- IX's DSP which is based on a 5.0V design. As stated earlier, every effort was made to make the N2-MX backward compatible, so that the N2-MX can accept a 0-5 Volt inputs, however due to limitation of the DSP, the output is only 0 – 3.3 Volts. Drive levels are 2mA, sinking and sourcing. All seven I/O now support analog inputs. Programmable pull-up pull- down resistors are now 2.2k, and can be programmed to be open as well. NOTE: The use of 5V pullups on outputs is not recommended as they will most likely override the output capability of the SilverNugget N2-MX. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 16. Datasheet:QCI-DS032 QuickSilver Controls, Inc. QuickSilver Controls, Inc. Page 16 of 19 Data Input Range SilverNugget N2-xx-01-BBnn SilverNugget N2-MX Input Range 0 to 5.0V 0 to 3.3V Valid HIGH 2V – 5V 2V – 5V Valid LOW 0 – 0.8V 0 – 0.8V I/O Output Range SilverNugget N2-xx-01-BBnn SilverNugget N2-MX Output Range 0 to 5.0V 0 to 3.3V Pull-Up Resistance Input SilverNugget N2-xx-01-BBnn SilverNugget N2-MX 1 4.7K ~100K when pullup off, 2.2k to 0v or 3.3v programmable 2 4.7K ~100K when pullup off, 2.2k to 0v or 3.3v programmable 3 4.7K ~100K when pullup off, 2.2k to 0v or 3.3v programmable 4 ~200K ~100K when pullup off, 2.2k to 0v or 3.3v programmable 5 ~200K ~100K when pullup off, 2.2k to 0v or 3.3v programmable 6 ~200K ~100K when pullup off, 2.2k to 0v or 3.3v programmable 7 ~200K ~1MΩ pull down when pullup off, 2.2k to 0v or 3.3v programmable Sinking or Sourcing Limits Output SilverNugget N2-xx-01-BBnn SilverNugget N2-MX 1 5mA 2mA 2 5mA 2mA 3 5mA 2mA 4 5mA 2mA 5 5mA 2mA 6 5mA 2mA 7 5mA 2mA ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 17. Datasheet:QCI-DS032 QuickSilver Controls, Inc. QuickSilver Controls, Inc. Page 17 of 19 Analog Inputs SilverNugget N2-xx-01-BBnn SilverNugget N2-MX Total Available Analog Inputs 4 7 Range 0 to 5.0V 0 to 3.3V Number of Bits 10 12 Resolution 4.88mV 0.805mV Data range when read into a register 0-32767 0-32760 0 to +10V input N/A Available on I/O #7, separate analog channel scaled to 0-10v Primary Encoder Support Encoder Index SilverNugget N2-MX supports standard, single index pulse encoders as well as QCI’s special 49 index encoder. This is soft configured at initialization time. The SilverNugget N2-xx-01- BBnn required separate firmware for the 49 index encoders. Encoder Resolution Reduction SilverNugget N2-MX supports a user configurable encoder resolution reduction via our QuickControl software through the Initialization Wizard. Separate part numbers (i.e. F2, F4) are no longer needed to call out an encoder resolution reduction. Secondary Encoder Support Select External Encoder (SEE) Index Source 0 = I/O #6 1 = I/O #3 (not supported in N2-MX) 2 = Enable Internal Encoder onto I/O# 4, 5, and 6. Encoder Style 0 = A/B Quad on I/O# 4 & 5 1 = Step Up/Down on I/O# 4 & 5 (not supported in N2-MX) 2 = Step & Direction on I/O# 4 & 5 3 = Step & Direction on I/O# 2 & 3 (not supported in N2-MX) 7 = Configure I/O# 4, 5, and 6 back into I/O. Select Encoder Filter (SEF) For SilverNugget N2-MX, Select Encoder Filter: 0 = 100ns filter 1 = 300ns filter (was 600nS for N2-xx-01-BBnn) ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 18. Datasheet:QCI-DS032 QuickSilver Controls, Inc. QuickSilver Controls, Inc. Page 18 of 19 Enable Encoder Monitor (EEM) EEM command outputs a buffered copy of the raw encoder signals onto I/O# 1, 2, and 3. For SilverNugget N2-MX, if the EEM command is enabled and the SEE command is enabled to output the internal encoder on I/O# 4, 5 and 6, then the encoder signals to I/O # 1, 2, and 3 are inverted so as to provide differential encoder output signals. Motor Driver The SilverNugget N2-MX has a continuous per phase rating of 5 Amps. The SilverNugget N2- xx-01-BBnn’s continuous per phase rating is 3.5 Amps. (Driver is rated to 6A, the connector is only rated to 5A). Minimum input voltage for full current is now 12.5v rather than 12v. Commands No Longer Supported The following are commands not supported by SilverNugget N2-MX as the modulo encoder output function is not available in the N2-MX. The new ability to use ratios or high accuracy decimal scaling for the encoder following modes has made the hardware divisors no longer useful. Modulo Clear (MDC) Modulo Set (MDS) Modulo Trigger (MDT) ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 19. Datasheet:QCI-DS032 QuickSilver Controls, Inc. QuickSilver Controls, Inc. Page 19 of 19 Part Numbers SilverNugget N2-MX Controller/Driver Driver Controller Motor Connector Encoder Connector Cable Length (ft) QCI-N2 MX- Standard  8-bit ASCII, Modbus® RTU, DMX512, 9-bit  12.5v to 48v  RS-485 – multiple protocols  7 LVTTL I/O o All configurable as 0-3.3v analog inputs  1 Output supports PWM Out o Use QCI-BO-B1A to amplify to 0-5v  1 Input supports PWM In  SilverLode Multi-Function Interface (SMI) Port o DB15 High Density (Pin) A – Flying Lead B – TE or Molex Compatible Connector A – Flying Lead B – Molex Compatible Connector nn – length in feet To create a part number, choose one from each column above. QCI-N2 MX B B 01 This selection creates the part number: QCI-N2-MX-BB01 Contact Information QuickSilver Controls, Inc. 990 N Amelia Ave San Dimas, CA 91773 +1 (909) 599-6291 or (888) 660-3801 +1 (909) 599-6289 FAX www.QuickSilverControls.com ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: