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Christian Lach, Product Management & Marketing Europe, BASF | Kemisk genanvendelse af plast

Fra konferencen: 'Kemisk genanvendelse af plast - en vej til en cirkulær fremtid?' Presentation ved Christian Lach, Product Management & Marketing Europe: 'From plastic waste to chemically recycled products'.

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ChemCyclingTM
From plastic waste to chemically
recycled products
Copenhagen | August 27th 2020
Heading towards a
sustainable future
We are heading towards a
sustainable future
In the 21st century, sustainability
has become a worldwide megatrend
Modern life is great. But it is also taking a heavy toll on our
planet. If we want to keep nature intact, we need to be more
efficient with our resources.
That is why the concept of sustainability has become a
megatrend – in politics as well as in business sectors as
diverse as the chemical industry.
3
More and more customers are making
environmentally conscious purchasing
decisions
 Purchasing decisions are based on values
 Price and quality remain important
 Transparency is key: customer prefer brands that they
perceive as authentic and trustworthy
 Consumers are critical and question producers’
promises
4
Closing the loop for plastics
with the ChemCyclingTM project
Plastics in the environment is a major global challenge and
additional recycling solutions need to be established
6

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Christian Lach, Product Management & Marketing Europe, BASF | Kemisk genanvendelse af plast

  • 1. ChemCyclingTM From plastic waste to chemically recycled products Copenhagen | August 27th 2020
  • 3. We are heading towards a sustainable future In the 21st century, sustainability has become a worldwide megatrend Modern life is great. But it is also taking a heavy toll on our planet. If we want to keep nature intact, we need to be more efficient with our resources. That is why the concept of sustainability has become a megatrend – in politics as well as in business sectors as diverse as the chemical industry. 3
  • 4. More and more customers are making environmentally conscious purchasing decisions  Purchasing decisions are based on values  Price and quality remain important  Transparency is key: customer prefer brands that they perceive as authentic and trustworthy  Consumers are critical and question producers’ promises 4
  • 5. Closing the loop for plastics with the ChemCyclingTM project
  • 6. Plastics in the environment is a major global challenge and additional recycling solutions need to be established 6
  • 7. Chemical Recycling A missing link to close the loop IncinerationWaste to fuel Linear economy Landfill Littering Recovery – utilize the energy Recycling – close the loop Mechanical recycling Chemical recycling Chemical recycling  can handle mixed plastic waste  produces virgin-grade high- performance materials 7
  • 8. BASF’s ChemCyclingTM project Breaking new ground in plastics waste recycling Consumers use and dispose plastic products (e.g. packaging, tires) Waste companies collect and sort the waste and supply BASF’s technology partners with it Our partners convert the plastic waste into pyrolysis oil through a thermochemical process Pyrolysis oil is purified to be used as feedstock at the beginning of BASF’s Verbund production BASF can allocate the recycled feedstock to all chemicals produced in this Verbund via a certified mass balance approach. Our customers use these chemicals to make their own products BASF’s ChemCyclingTM project 8
  • 9. Status of BASF’s ChemCyclingTM project (June 2020) Project start 2018 2019 2020 Certification system for recycled products developed together with ecocycle First batches of pyrolysis oil fed into the Verbund Network and partnerships along the value chain developed Investment into Quantafuel to jointly drive chemical recycling of mixed plastic waste Presentation of customer prototypes at K press conference and K fair First certified ChemCyclingTM product prototypes realized with customers First commercial applications of high- performance plastics from recycled feedstock in demanding applications 9
  • 11. With ChemCyclingTM we are contributing to a circular economy and are saving resources and emissions  More plastic waste is recycled as the project focusses on plastic waste for which no high-value recycling processes are established yet  Plastic waste is turned into virgin-grade high- performance materials for demanding applications via a mass balance approach  Using recycled feedstock from plastic waste in chemical production helps to save fossil resources.  CO2 emissions are saved against conventional plastic production and incineration of plastic waste
  • 12. With ChemCyclingTM more plastic waste will be recycled  We contribute to the recycling of plastic waste for which no high value recycling processes are established yet  Examples of waste plastics which are difficult to recycle mechanically or which are incinerated include:  Plastics with adhering food residues  Multi-layer food packaging  Tires Tires Mixed plastic waste 12 ChemCyclingTM does not compete but complement mechanical recycling
  • 13. With ChemCyclingTM we turn plastic waste is turned into virgin-grade high- performance materials  Products manufactured with chemically recycled plastic waste under a mass balance approach achieve the same level of quality and purity as virgin plastics.  This makes it possible to manufacture products with recycled content that have to meet high quality and hygiene standards, for example food packaging. With ChemCyclingTM we can increase recycled content in efficient materials for demanding applications and offer customers opportunities for innovative business models. 13
  • 14. ChemCyclingTM is attractive in terms of CO2 emissions 14  Pyrolysis of mixed plastic waste emits 50 percent less CO2 than incineration of mixed plastic waste  CO2 emissions are saved when manufacturing plastics based on pyrolysis oil under a mass balance approach instead of naphtha. The lower emissions result from avoiding the incineration of mixed plastic waste  Manufacturing of plastics via either chemical recycling (pyrolysis) or mechanical recycling of mixed plastic waste results in comparable CO2 emissions. It was taken into account that the quality of chemically recycled products is similar to that of virgin material and that usually less input material is out than with mechanical recycling Conclusions of an external, critically-reviewed life-cycle assessment (LCA) for ChemCyclingTM:
  • 15. LCA Deep Dive: Comparison of CO2 emissions of 1t of virgin plastics with three end-of-life options 15 Explanations  Manufacturing of products with chemically recycled feedstock and with mechanically recycled feedstock emits significantly less CO2 than virgin fossil products that are incinerated  To consider the different product qualities for chemical and mechanical recycling the Circular Footprint Formula was applied: With chemical recycling original product quality (quality factor = 1) can be achieved. Mechanical recycling of mixed plastic waste results in non-virgin- grade quality; according to economic considerations a quality factor of 0.5 is used  For pyrolysis the yield is 70%, the material losses for mechanical recycling are up to 55%*. CO2 emissions [kg CO2e/t product] ** The error bar reflects the different scenarios by changing the quality factor and the material loss rates after sorting of waste Fig. 3: Production and end-of-life treatment of 1t of plastics via pyrolysis emit 2,100 kg CO2e, whereas production and end-of-life treatment of 1t of plastics via mechanical recycling emits 1,973kg CO2e. Production and incineration of 1t of plastics emits 3,700 kg CO2e. * starting from sorting plant. Source: Öko-Institut / Insitute for Applied Ecology (2016): Umweltpotenziale der getrennten Erfassung und des Recyclings von Wertstoffen im Dualen System
  • 16. First commercial products in the market 16 Chris Brown Senior Sustainability Manager, Jaguar Land Rover Plastics are vital to car manufacturing and have proven benefits during their use phase, however, plastic waste remains a major global challenge. Solving this issue requires innovation and joined-up thinking between regulators, manufacturers and suppliers Maximilian Tönnies, Managing Director Zur Mühlen Gruppe The innovative packaging based on recycled raw materials is a perfect match for our new Gutfried organic chicken meat sausage
  • 17. Contact Details 17 Dr. Christian Lach BASF SE Chemcycling Project Phone: +49 621 60-99629, Mobile: +49 174 3496350, Email: christian.lach@basf.com
  • 19. LCA Deep Dive: Comparison of CO2 emissions between pyrolysis and incineration of mixed plastic waste 19 Explanations  Pyrolysis emits less direct emissions than incineration (light blue bars)  If all CO2 emissions and savings are taken into account, both alternatives receive credits (dark blue bars):  Pyrolysis: CO2 savings credited as pyrolysis oil is replacing fossil feedstock in chemical production  Incineration: CO2 savings credited the energy generated by incineration which replaces the average energy sourced from the national grid CO2 emissions [kg CO2e/t waste] Total Process emissions Material/energy substitution Fig. 1: Pyrolysis of 1t mixed plastic waste emits, in total, 739 kg CO2e. Incineration of 1t mixed plastic waste emits, in total, 1777 kg CO2e.
  • 20. LCA Deep Dive: Comparison of CO2 emissions between plastics production from pyrolysis oil and naphtha 20 Explanations  Direct emissions of chemically recycled plastics are higher than for virgin plastics due to the extremely efficient fossil naphtha supply chains (light blue bars)  However, CO2 savings that originate from not incinerating the plastic waste can be credited to the chemically recycled plastic (dark blue bars)  In total, a net overall advantage of chemically recycled plastic compared to fossil CO2 emissions [kg CO2e/t plastic] Total Process emissions incl. energy substitution Fig. 2: Conventional production of 1t LDPE emits, in total, 1894 kg CO2e. For the production of 1t LDPE via pyrolysis a negative number of -477 can be accounted for the overall CO2 emissions. . * pyrolysis used as chemical recycling technology ** from primary fossil resources