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Harcourt Butler Technical University, Kanpur
Presentation on
Glass Fiber
Submitted to: Submitted by:
Dr. Anand Kumar Pranjal Kumar
Professor 170204009
Department of Mechanical Engg.
Content:
• Introduction
• Method of preparation
• Types of Glass Fiber
• Mechanical property
• Area of application
Introduction:
• a material consisting of extremely fine fibers of glass
• Mass production of glass fiber strands was discovered
in 1932 by Games Slayter, a researcher at Owens-
Illinois.
• Amorphous solids
• Low cost, high strength, poor abrasion resistance
• Coupling agents are used
• Low modulus as compared to other reinforced fibers
such as Kevlar, carbon, and boron.
Method of preparation:
Fiberglass is produced by direct melt process.
• dry mixture of sand, limestone, and alumina are
melted in a refractory furnace.
• Melting temp. of mixture varies for each glass
(generally 12000C)
• Molten glass flows directly into the fiber drawing
furnace in the direct melt process. The marbles are
subsequently remelted and drawn into the fiber.
• Two forms of fiberglass is produced, continuous and
discontinuous fiber.
Continued..
• Continuous fibers are produced by introducing molten
glass into a platinum bushing, where the molten glass is
gravity fed through a multiplicity of holes in the base of
bushing.
• The molten glass exits from each orifice and is gathered
together and attenuated mechanically to the proper
dimensions, passed through a light water spray
(quench), and then traversed over a belt that applie's a
protective and lubricating binder or size to the
individual fibers.
• These fibers then are gathered together into a bundle of
fibers called a strand or end.
Continued..
• Staple fibers are produced by passing a jet of air across
the orifices in the base of the bushing, thus pulling
individual filaments 20-40 cm long from the molten
glass exiting from each orifice.
• These fibers are collected on a rotating vacuum drum,
sprayed with a binder, and gathered as a "sliver" that
can be drawn and twisted into yarns.
Continued
Fig: Glass-fiber production process[1]
Types of Glass Fiber:
1. A-Glass Fiber
2. C-Glass Fiber
3. E-Glass Fiber
4. AE-Glass Fiber
5. S-Glass Fiber
Continued….
• A-glass: Alkali glass.
Resistant to chemicals.
Close to window glass.
• C-glass: Chemical glass.
Good resistance to chemical impact.
• E-glass: Electrical glass
Good insulator of electricity.
• AE-glass: Alkali resistant glass.
• S glass: Structural glass. Known for its mechanical
properties.
Properties of Fiber glass:
• Mechanical strength: Specific resistance greater
than steel.
• Electrical characteristics: Good electrical insulator
even at low thickness.
• Incombustibility: Not propagate or support a flame.
Not emit smoke or toxic products.
• Dimensional stability: Not sensitive to variations in
temperature and hygrometry.
Low coefficient of linear expansion.
Continued….
• Compatibility with organic matrices:
Ability to combine with many synthetic resins.
Certain mineral matrices like cement.
• Thermal conductivity: Low thermal conductivity.
Useful in the building industry.
• Dielectric permeability: Electromagnetic windows.
Application:
Fiber glass comes in various forms to suite various
applications, the major ones being-
• Fiberglass Tape: Glass fiber yarns.
Thermal insulation properties.
Applications-wrapping vessels, hot pipelines.
• Fiberglass Cloth: Smooth variants like glass fiber
yarns Glass filament yarns.
Applications-heat shields, in fire curtains.
• Fiberglass Rope: Ropes are braided from glass fiber
yarns
Applications-packing purposes.
Application of Fiber glass in various
industries:
• Chemical industry: Anti slip safety feature of the
embedded grit surface and the chemically resistance
feature of different resin compounds.
• Docks and Marinas: for protection.
• Food processing: In the chicken and beef processing
plants, used for slip resistance and for holding the blood
which is corrosive.
Continued…
• Aerospace & Defence: Military and civilian
aerospace industry including testing equipment, ducting,
enclosers.
• Automotive industry
Reference:
[1] Bhagwan D. Agrawal, Analysis And performance of Fiber
Composite, Third Edition 2015, Page 17, Willey Publisher
THANK YOU

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Glass fiber

  • 1. Harcourt Butler Technical University, Kanpur Presentation on Glass Fiber Submitted to: Submitted by: Dr. Anand Kumar Pranjal Kumar Professor 170204009 Department of Mechanical Engg.
  • 2. Content: • Introduction • Method of preparation • Types of Glass Fiber • Mechanical property • Area of application
  • 3. Introduction: • a material consisting of extremely fine fibers of glass • Mass production of glass fiber strands was discovered in 1932 by Games Slayter, a researcher at Owens- Illinois. • Amorphous solids • Low cost, high strength, poor abrasion resistance • Coupling agents are used • Low modulus as compared to other reinforced fibers such as Kevlar, carbon, and boron.
  • 4. Method of preparation: Fiberglass is produced by direct melt process. • dry mixture of sand, limestone, and alumina are melted in a refractory furnace. • Melting temp. of mixture varies for each glass (generally 12000C) • Molten glass flows directly into the fiber drawing furnace in the direct melt process. The marbles are subsequently remelted and drawn into the fiber. • Two forms of fiberglass is produced, continuous and discontinuous fiber.
  • 5. Continued.. • Continuous fibers are produced by introducing molten glass into a platinum bushing, where the molten glass is gravity fed through a multiplicity of holes in the base of bushing. • The molten glass exits from each orifice and is gathered together and attenuated mechanically to the proper dimensions, passed through a light water spray (quench), and then traversed over a belt that applie's a protective and lubricating binder or size to the individual fibers. • These fibers then are gathered together into a bundle of fibers called a strand or end.
  • 6. Continued.. • Staple fibers are produced by passing a jet of air across the orifices in the base of the bushing, thus pulling individual filaments 20-40 cm long from the molten glass exiting from each orifice. • These fibers are collected on a rotating vacuum drum, sprayed with a binder, and gathered as a "sliver" that can be drawn and twisted into yarns.
  • 8. Types of Glass Fiber: 1. A-Glass Fiber 2. C-Glass Fiber 3. E-Glass Fiber 4. AE-Glass Fiber 5. S-Glass Fiber
  • 9. Continued…. • A-glass: Alkali glass. Resistant to chemicals. Close to window glass. • C-glass: Chemical glass. Good resistance to chemical impact. • E-glass: Electrical glass Good insulator of electricity. • AE-glass: Alkali resistant glass. • S glass: Structural glass. Known for its mechanical properties.
  • 10. Properties of Fiber glass: • Mechanical strength: Specific resistance greater than steel. • Electrical characteristics: Good electrical insulator even at low thickness. • Incombustibility: Not propagate or support a flame. Not emit smoke or toxic products. • Dimensional stability: Not sensitive to variations in temperature and hygrometry. Low coefficient of linear expansion.
  • 11. Continued…. • Compatibility with organic matrices: Ability to combine with many synthetic resins. Certain mineral matrices like cement. • Thermal conductivity: Low thermal conductivity. Useful in the building industry. • Dielectric permeability: Electromagnetic windows.
  • 12. Application: Fiber glass comes in various forms to suite various applications, the major ones being- • Fiberglass Tape: Glass fiber yarns. Thermal insulation properties. Applications-wrapping vessels, hot pipelines. • Fiberglass Cloth: Smooth variants like glass fiber yarns Glass filament yarns. Applications-heat shields, in fire curtains. • Fiberglass Rope: Ropes are braided from glass fiber yarns Applications-packing purposes.
  • 13. Application of Fiber glass in various industries: • Chemical industry: Anti slip safety feature of the embedded grit surface and the chemically resistance feature of different resin compounds. • Docks and Marinas: for protection. • Food processing: In the chicken and beef processing plants, used for slip resistance and for holding the blood which is corrosive.
  • 14. Continued… • Aerospace & Defence: Military and civilian aerospace industry including testing equipment, ducting, enclosers. • Automotive industry
  • 15. Reference: [1] Bhagwan D. Agrawal, Analysis And performance of Fiber Composite, Third Edition 2015, Page 17, Willey Publisher