SlideShare a Scribd company logo
1
“SIMULATION OF A SAGD
RESERVOIR”
A FINAL YEAR PROJECT SUBMITTED TO THE DEPARTMENT OF
THE CIVIL AND ENVIRONMENTAL ENGINEERING OF
UNIVERSITY OF ALBERTA IN PARTIAL FULLFILLMENT OF THE
REQUIREMENTS FOR THE DEGREE OF MASTERS
GHAYAS QAMAR
SEPTEMBER 2012
2
ABSTRACT
A huge quantity of bitumen reserves and heavy oil are present worldwide. These reserves have
been estimated to be 85% of the total conventional crude oil in place and are present only in
Canada and Venezuela. 1.7 trillion barrels of original heavy oil in place is present in Canada. So,
Oil sands deposits recovery requires efficient and cost effective viscosity reduction techniques so
that huge quantity of heavy oil and bitumen reserves in the world can be produced.
Model on first stages of the steam-assisted gravity drainage (SAGD) process were carried out,
using three-dimensional (3D) scaled reservoir models, to investigate production process and
performance of the heavy oil reservoir. The project is CMG based model and precisely defined
with certain geometry. STARS is used as a SAGD reservoir simulator in this project and step by
step procedure is shown and discussed. Initially the model is run and simulated with the use of
heavy oil fluid properties in CMG. Afterwards the same model is run many times by changing
different parameters and results are compared accordingly.
3
ACKNOWLEDGEMENT
I take immense pleasure in thanking Dr. Alireza Nouri, Associate professor for having permitted
me to carry out this project work. I wish to express my deep sense of gratitude to my internal
guide, Mr. Ehsan Rahmati, PhD student with Dr. Alireza Nouri for his able guidance and useful
suggestions, which helped me in completing the project work, in time. Words are inadequate in
offering my thanks to both of them for their encouragement and cooperation in carrying out the
project work. Finally, yet importantly, I would like to express my heartfelt thanks to my beloved
parents for their blessings, my friends/classmates for their help and wishes for the successful
completion of this project.
4
LIST OF TABLES
TABLE 1 IMPORTANT RESERVOIR PARAMETERS FOR MODELLING.
TABLE 2 RESERVOIR PROPERTIES
TABLE 3 REFERENCE CONDITION
TABLE 4 RELATIVE PERMEABILTY VALUES
TABLE 5 RELATIVE PERMEABILTY VALUES
5
LIST OF FIGURES
Figure 2.1 SCHEMATIC OF SAGD WITH TWO HORIZIONTAL WELLS
Figure 2.2 HOT FINGERING IN SAGD
Figure 2.3 HORIZONTAL WELL CONFIGURATIONS
Figure 3.1 SCHEMATIC VIEW OF THE FIELD
Figure 4.1 RESERVOIR MODEL
Figure 4.2 PLOT BETWEEN BW AND PRESSURE
Figure 4.3 PLOT BETWEEN WATER DENSITY AND PRESSURE
Figure 4.4 RELATIVE PERMEABILITY CURVES 1
Figure 4.5 RELATIVE PERMEABILITY CURVES 2
Figure 4.6 STONE RELATIVE PERMEABILITY MODEL
Figure 5.1 PLOT BETWEEN CUMMULATIVE OIL AND TIME (BASE CASE)
Figure 5.2 PLOT BETWEEN CUMMULATIVE OIL AND TIME (ALTERNATE CASE 1)
Figure 5.3 PLOT BETWEEN CUMMULATIVE OIL AND TIME (ALTERNATE CASE 2)
Figure 5.4 PLOT BETWEEN CUMMULATIVE OIL AND TIME (ALTERNATE CASE 3)
Figure 5.5 PLOT BETWEEN CUMMULATIVE OIL AND TIME (ALTERNATE CASE 4)
Figure 5.6 PLOT BETWEEN CUMMULATIVE OIL AND TIME (ALTERNATE CASE 5)
Figure 5.7 PLOTS SHOWING ALL CONSTRAINS
6
TABLE OF CONTENTS
Abstract.................................................................................................................. ..........1
Acknowledgement .................................................................................................. .........2
List of Table........................................................................................................... .........3
List of Figures....................................................................................................... ..........4
Chapter 1
Introduction......................................................................................................... .........8
1.1 Objective............................................................................................... .........9
Chapter 2 ....................................................................................................... ..........10
Steam Assisted Gravity Drainage.............................................................................10
2.1 General Overview of SAGD ............................................................. ..........10
2.2 Start Up............................................................................................... ..........12
2.3 Break through Time ............................................................................ ..........13
2.4 Growing phase .................................................................................... ..........13
2.5 Effect of Steam Chamber pressure ..................................................... ..........14
2.6 Spacing Between Wells Pair............................................................... ..........14
2.7 Length of Horizontal Wells ................................................................ ...........14
2.8 Well Configuration ............................................................................. ...........15
2.9 Well Placement................................................................................... ...........15
7
2.10 Process Characteristics........................................................................ ..........16
2.11 Advantages.......................................................................................... ..........17
2.12 Limitations.......................................................................................... ..........17
Chapter 3 ......................................................................................................... ........18
Efficiency of SAGD............................................................................................ ........18
3.1 Expansion of horizontal Sweep Volume .............................................. ........19
3.2 Increasing Mobility............................................................................... ........19
3.3 Control of Steam injection rate............................................................. ........19
Chapter 4 ....................................................................................................... ..........20
Modelling of SAGD reservoir..................................................................................20
4.1 Computer Modelling Group................................................................ ..........20
4.2 IMEX .................................................................................................. ..........20
4.3 GEM.................................................................................................... ..........21
4.4 STARS................................................................................................ ..........21
4.5 Description of Reservoir..................................................................... ..........22
4.6 SAGD model on STARS .................................................................... ..........22
4.3 Make of A Model................................................................................ ......... 24
8
Chapter 5 ....................................................................................................... ........43
Effect of Injection Parameters on SAGD...............................................................43
5.1 Base Case .......................................................................................... ........43
5.2 Alternate Case 1.................................................................................. ........44
5.3 Alternate Case 2.................................................................................. ........45
5.4 Alternate Case 3.................................................................................. ........46
5.5 Alternate Case 4.................................................................................. ........48
5.6 Alternate Case 5.................................................................................. ........49
5.7 Cumulative Effect ................................................................................ ........49
Chapter 6.........................................................................................................51
Discussion & Conclusion………………………………………………......................51
8.1 Discussion…………………………………………………………............51
8.2 Conclusion………………………………………………………...............51
REFERENCES....................................................................................................52
9
CHAPTER 1
INTRODUCTION:
Over 300 billion barrel of the estimated oil in place is placed in the oil sands with none appearing
to be recoverable by natural flow. A well was drilled into the oil sands formation in 1900 and
then it was re-drilled in 1957 and it was found that about 30 ft of tar-like oil was found to have
accumulated in the hole. In order to extract these heavy reserves of oil from the surface, various
kinds of enhanced oil recovery techniques were used
(1).
However the technique that gives us the
best cumulative oil production and was more economical was SAGD.
SAGD is a special form of systematic steam drive that uses at least one horizontal injector and
horizontal producer. In some of the case it can also use one horizontal production well and one
horizontal or several vertical injection wells located above the horizontal production well. Steam
is injected through the injection well and it expands the steam chamber. Steam heats the oil and
condenses at the perimeter of the chamber
(2).
The production is taken from the production well
as the oil drains and falls under the effect of gravity. SAGD process is also known as a Gravity
Drainage Process.
The physics of the Steam-assisted Gravity Drainage (SAGD) process is so complex that both
physical and numerical modelling analysis should be used as complementary tools in order to
obtain the insight into different mechanisms of the operation and also to determine the strategies
that will optimize the process. Understanding of the reservoir process can improve immensely by
using both the physical as well as the numerical models. Physical model helps us to check the
accuracy and the assumptions that can be used in the numerical modelling .History matching can
be used to validate the accuracy of the numerical model
(2)
.
10
OBJECTIVE
The objective of this study is to model SAGD reservoir using CMG software to perform
simulation of the SAGD reservoir using heavy oil fluid properties. Moreover, the results of the
base model are compared with other alternative cases in order to compare the injection
parameters of SAGD model. The model consists of twin horizontal wells as one injector and one
producer with certain distance apart. In order to build a SAGD model, a thorough concept of
SAGD reservoir is discussed before the making of a model. Efficiency of SAGD reservoir is also
our focus in this study and factors affecting efficiency of SAGD are briefly discussed.
11
CHAPTER 2
STEAM ASSISTED GRAVITY DRAINAGE
This chapter will present a comprehensive review of the important aspects to understand the
SAGD recovery process. It includes its introduction, start up procedure, Steam Chamber growing
phase, Process characteristics, Well configuration, Well completions, advantages and some
field’s examples.
Since 1960’s Canada crude oil reserves have been declining rapidly .At the same time, it is very
costly to develop Canadian offshore ventures. In order to fulfill the country’s requirement it is
very important to extract the heavy oil from the Athabasca region located in Alberta. Athabasca
oil sands contain deposits up to 140 billion cubic meters cubic meters or one trillion barrels of
original bitumen-in-place and span up to 40,000 square kilometers. It is located in the northern
part of Alberta. This amount comprises two-thirds of Alberta’s total oil reserves and 20% of
Canada’s
(3).
Last thirty years shows that the Canada total annual oil production have increased from 2% to 30
%. Syncrude Canada Ltd. and Suncor Inc are currently producing and extracting approximately
22% of this 30%. However, only 10 percent of the Athabasca oil reserves can be extracted
economically using the surface mining methods. The demand for innovative new technology for
the extraction of oil sands is high
(3).
2.1 GENERAL OVERVIEW OF SAGD
In the last two decades Steam assisted gravity drainage (SAGD) combined with horizontal well
technology is one of the most famous concepts developed in Reservoir engineering. The concept
of gravity drainage is not new. However, its use to unlock heavy oil and bitumen reserves to
profitable recovery was not so obvious. The concept of SAGD was first studied and suggested by
Roger Butler. He developed the gravity drainage theory which predicts the rate at which the
12
SAGD process will take place and through experiments also confirmed the viability of the
concept.
(4)
SAGD is a conduction/convection heat transfer ablation process in which the steam from the
injection well transfers its heat to the high viscous cold bitumen and reduces its viscosity by
increasing temperature and makes it mobile and under the influence of gravity it falls to the
production well and exposes the new element of bitumen to be produced in the similar way
(4)
.
The SAGD process is able to economically recover 55 percent of the original bitumen in place.
There are many engineering considerations for SAGD process that includes
(3)
.
 Recovery Rate.
 Thermal efficiency.
 The capability and economics of drilling horizontal well pairs.
 Steam quality.
 Steam injection Rate.
 Steam Pressure.
 Minimizing Sand Production.
 Reservoir Pressure maintenance.
Figure 2.1 SCHEMATIC OF SAGD WITH TWO HORIZIONTAL WELLS
13
2.2 START UP
Fluid communication between the injector and the producer plays a vital role in performing the
SAGD with parallel wells. Initially bitumen saturation and the viscosity are so high that the
communication must be artificially developed before SAGD can proceed. During the start up
phase the steam is initially circulated in the injector and the producer until hot communications
are established. Two string of tubing in both the wells, one in the injector and the other one in the
producer are required to carry out this process efficiently
(6)
. If the production casing is not
spacious enough to accommodate two tubing strings, the alternative method would be to inject
and produce through the annular space; however it is not advisable because it can results in
various operational problems. When the steam reaches its breakthrough the circulation is stopped
and the steam is only injected at the upper well at the constant pressure below the fracture
pressure. Start up process is slow and the achieved oil production rates in this phase are also low,
it is believed that the injection of the steam with the Naphtha will result in the faster process
(10).
Figure 2.2 HOT FINGERING IN SAGD
14
2.3 BREAK THROUGH TIME
The break through time should be calculated using the Following Formula
(6)
;
Tbt= (1.976 – 0.74C+ 0.174C2
- 0.014C3
) S2
ln(S/W)
Where
C= Ka∆ф ln (S/W)
And
Tbt= Break through Time, Days.
S= is the distance between the injector and the producer.
W= Wellbore outside diameter, meter
Ka= absolute permeability between the wells, Darcy
∆ф= Liquid Potential difference between the injector
And the Producer, MPa
2.4 GROWING PHASE
It is the beginning of the SAGD Process, steam has elevated to the top of the formation and it
results in the high production rates. During this phase it is mandatory to control the temperatures
of the fluids produced in order to stop the steam flowing with them. This mechanism is called
Steam Trap
(10)
. It helps to maintain the temperature at the well head so that it always remains
below the steam saturation temperature. If the temperature is maintained properly most of the
steam remains in the chamber and increase the efficiency of SAGD
(4)
.
2.5 EFFECT OF STEAM CHAMBER PRESSURE:
The Steam that exists in the steam chamber is in saturated conditions. Higher pressure of the
steam results in lowering the viscosity and increasing the temperature. This leads to a higher oil
15
flow rate value. At the same time higher steam pressure also results in lower thermal efficiency
and higher Steam-Oil Ratio
(7)
.
Sensitivity studies are performed in order to determine the optimum steam pressure which is
result in best economical output. Steam chamber pressure plays a vital role in determining the
kind of the production system we need to choose. Higher pressure would eliminate the option of
using the artificial lift for the recovery as the natural lift will be enough to produce the fluids.
When pressure is low, artificial lift becomes necessary
(7)
.
2.6 SPACING BETWEEN WELLS PAIR
One of the most important parameter in designing the SAGD operation is to select the adequate
spacing between the well pairs. The spacing between wells is a very important parameter as
create hot communications between the injector and the producer depends upon it. Small amount
of variation is acceptable which usually occur during drilling operation
(4)
.
2.7 LENGTH OF HORIZONTAL WELLS
Length of the horizontal wells is also a very important factor that needs to be considered in
designing the SAGD operation. Reservoir quality and its hydraulic capacity play a very vital role
in determining the maximum length of well pair that can be used. The length of the well should
not be too long as it can make the controlling of the well difficult. The economical factor also
has to be considered before choosing the length of the pair. Results from many different pilots
suggest that too much long well pair does not operate on steam trap control
(4).
2.8 WELL CONFIGURATION
There are three major horizontal well arrangements for SAGD.
 The First one involves two wells one drilled above the other. The Producer is located at
the base of the formation while the injector is placed several meters above and it is
parallel to the producer
(5)
.
16
 The second one involves the dual tubing strings with the single well. Steam is injected
through one of tubes from the surface and exits at the toe of the well. Fluid mobilizes
and condenses through the horizontal part of the well, drains and it is collected through
the production tubing from the heel of the surface
(5)
.
 The third one uses the combinations of horizontal and vertical wells. The vertical well is
drilled at the toe end of the horizontal well, or the combinations of several vertical wells
are drilled up at the top of a formation with the horizontal producer located at the base
(5)
.
Any of the above schemes can be used; however the performance of the process is determined
by the geometric interaction between the steam chamber and the horizontal producer
(5)
.
2.9 WELL PLACEMENT
One of the major factors that results in the effective SAGD process is the proper location of the
horizontal well in the geological formation. The distance between the wells plays a vital role in
performing a good SAGD operation. Close spacing can result in rapid heat communication
problem, while big separation between the wells will result in long delays in obtaining a
significant production
(5)
.
The use of the Measurement While Drilling (MWD) and Magnetic Guidance Tool (MGT)
allows close tolerance drilling. Vertical errors of less than 1m for separation distances of - 10m
and <2m lateral displacements over 1000m well lengths are achievable. Appropriate separation
may not be obtained in the build section and wells may be drilled too close or even into one
another. The experience and training of the field technicians become critical
(4)
.
17
Figure 2.3 Horizontal wells Configuration
2.10 PROCESS CHARACTERISTICS
Steam Chamber pressure remains constant. Gas along with water and steam are condensed in the
solution. Thermal expansion helps to avoid instabilities such as coning and channeling. Steam
injection rate does not seriously affect the oil production. Maximum oil production occurs when
the steam is at the top of the chamber. SAGD does not give acceptable results when the vertical
production wells are used because the flowing conditions are low
(10)
.
2.11 ADVANTAGES
Steam assisted gravity drainage has certain advantages as compared to the conventional thermal
recovery techniques. It has the series of the technical, financial and environmental advantages
over other process that have made it more attractive for the Heavy oil industry
(10)
.
18
2.11.1 TECHNICAL
It utilizes low injection pressure a crude oil mobility is greater. Less pressure drop per unit length
helps to prevent water coning. So, results in less Sand Production
(10)
.
2.11.2 FINANCIAL
Operation cost is less as compared to the other process that makes it more profitable. The cost for
drilling the 1000-1500 m wells is high as compared to the vertical wells but the production
achieved will be 10 times greater. Wells drilling from the same pad greatly reduce cost. In most
of the SAGD processes, artificial lifting is not required to lift the fluid to the surface depending
on the depth and pressure of the oil field. With minimum sand production, works over operations
are not needed in most of the cases
(10)
.
2.11.3 ENVIRONMENTAL
In SAGD horizontal wells replaces the production from the vertical wells, these horizontal wells
can be drilled from the same pad which results in
 Low ground disturbance.
 Generating low environmental impact.
 Minimizing the need for Facilities.
2.12 LIMITATIONS
Handling of high steam quantities in the form thin and low quality oil fields is not possible.
SAGD is a steam injecting process so sometimes the efforts are limited by oil well depths,
because of the steam critical pressure
(10)
.
19
CHAPTER 3
EFFICIENCY OF SAGD
Economically and environmentally SAGD is a major advance thermal process of all time. It uses
only 70% of steam for the same oil recovery than we do with other thermal processes. It recovers
more oil in place and its surface impact is modest. Usually the whole facility of SAGD includes
injector and producer requires area of about 1 hectare including well site. The average
production rate of SAGD wells is about 500BOPD with the exception of 2000BOPD at some
extent making SAGD models the best productive technique in North America.
Figure 3.1 SCHEMATIC VIEW OF THE FIELD
SAGD with all types make the Oil and Gas industry capable for the development of the largest
hydrocarbon reserve on the earth. However due to reservoir’s complications, heterogeneities and
other variations, application of SAGD sometimes is not an easy task. Specialist and researchers
are very keen to find out the best economic and effective way to produce the biggest reserves
worldwide.
20
3.1EXPANSION OF HORIZONTAL SWEEP VOLUME AND REDUCTION
OF STEAM OVERRIDE
The expanding dynamic of the steam growth in SAGD shows that steam override vertically with
high velocity and forms a cylindrical shape. Addition of Nitrogen (N2) in SAGD makes the
steam growth like an oval. It doesn’t only restrain the steam to go into the thief zone but also it
makes an insulating heat layer which reduces heat loss. It has been noticed from the oil
production in different pilots that oil steam ration economic efficiency is increased by reducing
the amount steam injection. The optimum range of Nitrogen (N2) is almost the 20% of steam
injection.
3.2 INCREASING MOBILITY
Nitrogen has its nature to make crude oil less viscous, so when its being injected into the crude
oil it reduces the viscosity thus increasing mobility. The mobility of the crude oil depends upon
the solubility of the Nitrogen. The higher the solubility of the Nitrogen into crude oil the higher
the mobility is. To increase the solubility of N2 , temperature and pressure are increased because
N2 dissolved in crude alters the intermolecular forces between liquid liquid into intermolecular
forces between liquid and gas.. Tests have shown that at 100 0
C and 2MPa the crude viscosity is
1,444 mPa.s and at 250 0
C and 4 MPa is 8.1 mPa.s.
3.3 CONTROL OF STEAM INJECTION RATE
The results have shown that decreasing the steam injection could increase the oil steam ratio to
improve economic efficiency. Therefore, simulation steam injection was carried out. Heat loss
calculation determined that injection rate for a single well is 100 t/d to ensure that steam behaves
70% same at the bottom of the well. Development proven that 80% of the steam is actually
required for injection. Simulation results show that original steam value ( 875t/d) has oil
production 76.3(104
t) while at 80% of the original steam value (700t/d)has oil production
81.7(104
t).
21
CHAPTER 4
MODELING OF A SAGD RESERVOIR
We have built, and run the model on CMG, Computer Modeling Group using STARS as a
reservoir simulator.
4.1 COMPUTER MODELLING GROUP
Computer Modelling Group is a software company that makes Reservoir Simulators for the
petroleum industry. It is one of the largest providers of reservoir simulators throughout the
world. CMG technologies are used worldwide. Initially the company was known to be experts in
dealing with Heavy oil, with the span of time they expanded their technology and now they are
considered to be experts into all aspects of reservoir flow modelling. Over the past 32 years, the
main goal is to introduce new reservoir simulations techniques that can access in determining
reservoir capacities and maximize potential recovery. The Company’s head quarter is based in
Calgary, Alberta. Some head Offices are based in London, Houston, Dubai and Caracas. CMG
offers three different types of simulators
(9)
.
 IMEX
 GEM
 STARS
4.2 IMEX (Implicit Explicit Black Oil Simulator)
It is the CMG’s full featured Black Oil Simulator. It can used to model the three phase fluids in
gas, gas-water and oil-water reservoirs. It can also model the primary, secondary and pseudo-
miscible and polymer injection processes
(9)
. It can also deals with
 Studies related Coning.
 Performance of the reservoir under surface constraints.
 Gas injection
22
 Water flooding
 Gas deliverability and its forecasting.
4.3 GEM (Generalized Equation of State Model Compositional Reservoir
Simulator)
It is the CMG’s compositional simulator that is used to model that can model three phase,
multiphase fluid compositions. It also provides well management options, surface separator
facilities, gas plant separation stages and can also help to model the flow from sand face to the
outlet
(9)
. It can effectively model:
 Recovery of Gas Condensate.
 Volatile oil reservoirs.
 Carbon dioxide and hydrocarbon injection
 Cycling and re-cycling of Gas
 WAG processes
4.4 STARS
STARS, Steam, Thermal and Advanced processes Reservoir Simulator is the industry’s leading
simulator. STARS is a new generation simulator which can simulate chemical flooding, thermal
processes, steam injection, dual porosity/ permeability, flexible grids etc. It was built to deal with
steam flooding, dry and wet combustion inside the earth, steam cycling and many other types of
chemical additives. Its robust reaction kinetics and geomechanics capabilities make it the most
complete and flexible reservoir simulator available for modeling the complex oil and gas
recovery being studied and implemented today
(9)
.
STARS require some good understanding of reservoir engineering and reservoir simulation pre-
requisites. Our model is based on STARTS and here we will cover all the necessary details and
will provide step by step procedure followed the making of that model.
23
4.5 DESCRIPTION OF THE RESERVOIR
The reservoir model used in my study is fabricated. All the parameters used are either assumed
or they are taken after going through different SPE papers and also the templates files that are
available in CMG software. Some of the parameters related to the geometry of the reservoir are
taken by the instruction given by my supervisor.
Before selecting the mesh size, different cases were considered and the simulation is run. In one
of the case the grid block dimensions for the cap rock and the under burden were taken as 12x
12x12 in x, y and z direction, The dimension of the reservoir rock were taken as 14x14x14.
However when the simulation is run if was found out that it does not have any effect on the
cumulative production. The dimension in the model are taken as advised by my supervisor
The reservoir is characterized into three different layers, cap rock, reservoir Rock and under
burden. The grid block dimensions for the Cap rock and under burden are 12x16x16 in x, y and z
directions. The dimensions for the reservoir rock are 16x16x16 in x, y and z direction. The true
vertical depth for the area of interest is 162 m where 100m is occupied by the cap rock , 32m by
reservoir rock and 30 m by the Under burden. The total length of the area of interest is 4600m,
where 3000m is occupied by cap rock and under burden while the 1600m is occupied by the
reservoir rock. The width of the reservoir is 1008 m. The distances between both the horizontal
wells are 5 m. The model is shown graphically in the figure below.
Figure 4.1 RESERVOIR MODEL
24
4.6 SAGD RESERVOIR MODEL ON STARS
 Open CMG software
 Create a new model on CMG using BUILDER.
 Select STARS as simulator, SI as Working units, Single Porosity and 01-01-2002 as
simulator start date.
4.7 MAKE OF A MODEL
To make a final and simple model in CMG Builder, we will fill the parameters reservoir,
components, rock fluid, initial condition, numerical and well & Recurrent respectively.
4.7.1 RESERVOIR:
 Select reservoir
 Create grid
 Cartesian geometry.
25
We have selected a model of 4600m in length, 1008m width and 162m height.
 So in Number of Grid Blocks, put 12, 63 and 3 in I, J and K direction respectively.
 I direction in Block widths, put 4*375, 4*400, 4*375, to make 4600m in length, in which
right/left side of the reservoir is 1500m and 1600m is of the reservoir.
 J direction in Block widths, put 63*16 to make it 1008, also to make 63 blocks of 16m.
26
4.7.2 THERMAL PROPERTIES:
In our model we have used three different rock layers; in this section we assign the different
values to the Rock compressibility, Dilation Recompaction, Rock compaction properties and
over burden heat loss
(8)
. The Properties assigned to Rock Layer one is shown below:
 Volumetric heat capacity as 2.35 e6
.
 In thermal conductivity phase mixing, Reservoir rock as 1.25 e5, Oil, water and Gas
phase as 1.49 e5
.
27
4.7.3 OVERBURDEN HEAT LOSS:
For the overburden heat loss section put:
 Volumetric Heat Capacity: Overburden/Under burden as 1.169 e6
.
 Thermal Conductivity: overburden/Under burden as 7.49 e4.
28
4.7.4 ROCK COMPRESSIBILITY:
In the rock compressibility section put:
 Porosity reference pressure as 2654.
 Formation compressibility as 9.6 e-6
.
4.7.5 IMPORTANT PARAMETERS:
Property Symbol Value Unit
Pressure P 2654 KPa
Temperature (steam) T 295 0
C
Permeability (I,J,K)(Layer 1 & 3) K 0 Md
Porosity(Layer 1 & 3) Φ 0 -
Grid Thickness (layer 1) h1 100 M
Grid Thickness (layer 2) h2 32 M
29
Grid Thickness (layer 3) h3 30 M
Thermal No (layers 1) Th1 1 -
Thermal No (layers 2) Th2 3 -
Thermal No (layers 3) Th3 1 -
TABLE 1 IMPORTANT RESERVOIR PARAMETERS FOR MODELLING.
4.7.6 COMPONENTS:
Heavy crude oil or extra heavy crude oil is any type of crude oil which does not flow easily. It is
referred to as "heavy" because its density or specific gravity is higher than that of light crude oil.
Heavy crude oil has been defined as any liquid petroleum with API gravity less than 20°
(4)
.
Physical properties that differ between heavy crudes lighter grades include higher viscosity and
specific gravity, as well as heavier molecular composition.
In this section we assign the values of the heavy oil, water and gas phases. We import the fluid
properties and put the following values initially. The total number of components are 3, water,
gas and oil. The total number of components in the oil gas and water phase is 3 while the total
number of component in liquid phase is 2. The Table below shows the values of the properties
that are used in order to create our model.
Property Water Oil Gas Units
Cmm 0 0.508 0.01604 Kg/gmole
Molden 0 1960.6 42411 Gmole/m3
Cp 0 5.63E-07 9.48E-05 1/KPa
ct1 0 8.48E-04 2.30E-02 1/deg C
Pcrit 0 1360 4640 Kpa
30
Tcrit 0 624065 -82.49 Deg C
cpl1 0 1130 12.83 J/gmole.C
cpg1 0 841 35.2 J/gmole. C
Hvapr 0 1346 1770 J/gmol
Avg 0 0 2.80E-04 Cp
Bvg 0 0 0.667 Cp
Avisc 0 1.74E-06 1.90E-04 Cp
Bvisc 0 6232.74 3432.41 Cp
kv1 0 0 4.39E+04 ------
kv1 0 0 0 -----
kv3 0 0 1.97E+00 -----
kv4 0 0 -1.96E+03 -----
kv5 0 0 -2.73E+02 -----
TABLE 2 RESERVOIR PROPERTIES
31
4.7.7 REFERENCE CONDITIONS:
Reference Pressure 101.3 Kpa
Reference Temperature 21 C C
Surface Temperature 101.3 C
Surface Pressure 15.6 Kpa
TABLE 3 REFERENCE CONDITION
After inputting the components properties, following results were obtained.
4.7.8 PRESSURE V/S WATER FORMATION VOLUME FACTOR
Figure 4.2 PLOT BETWEEN BW AND PRESSURE
32
Water formation volume factor (Bw) is defined as the ratio between the volume of water at
reservoir conditions with the stock tank conditions. Bw is used to convert the flow rate of
water to reservoir conditions.
(4)
It can be measured in the laboratory or using different correlations. Under most conditions it has
a value of approximately 1.0. From the graph it can be concluded that as we are increasing the
pressure the value of water formation volume factor decreases.
4.7.9 PRESSURE VS WATER DENSITY
Figure 4.3 PLOT BETWEEN WATER DENSITY AND PRESSURE
The above plot shows the relation between the density and the Pressure, It can be concluded that
as we are increasing the pressure the density of water tends to increase keeping at the reference
temperature of 21 C
33
4.7.10 ROCK PROPERTIES:
 Click Rock Fluid.
 Open Create or Edit Rock Type.
 Then click on Relative Permeability Tables
 Put values of Sw, Krw and Krow ( you can also export the values using DAT. File)
34
4.7.11 VALUES
Sw Krw Krow
0.15 0 1
0.2 2.00E-04 0.95
0.25 1.63E-03 0.84
0.3 5.50E-03 0.72
0.35 1.30E-02 0.6
0.4 2.54E-02 0.47
0.45 4.40E-02 0.35
0.5 6.98E-02 0.24
0.55 1.04E-01 0.165
0.6 1.48E-01 9.30E-02
0.65 2.04E-01 7.00E-02
0.7 2.71E-01 4.00E-02
0.75 3.52E-01 1.50E-02
0.8 4.47E-01 0.00E+00
0.85 5.59E-01 0.00E+00
TABLE 4 RELATIVE PERMEABILTY VALUES
SI Krg Krog
0.15 1 0
0.2 0.95 2.00E-04
0.25 0.84 1.63E-03
0.3 0.72 5.50E-03
0.35 0.6 1.30E-02
35
0.4 0.47 2.54E-02
0.45 0.35 4.40E-02
0.5 0.24 6.98E-02
0.55 0.165 1.04E-01
0.6 9.30E-02 1.48E-01
0.65 7.50E-02 2.04E-01
0.7 4.50E-02 2.71E-01
0.75 2.70E-02 3.52E-01
0.8 2.00E-02 4.47E-01
0.85 1.00E-02 5.59E-01
0.9 5.00E-03 6.87E-01
0.95 0.00E+00 8.34E-01
1 0.00E+00 1.00E+00
TABLE 5 RELATIVE PERMEABILTY VALUES
36
4.7.12 RELATIVE PERMEABILITY CURVES
Figure 4.4 RELATIVE PERMEABILITY CURVE 1
Figure 4.5 RELATIVE PERMEABILITY CURVE 2
37
4.7.12 Relative permeability:
Stone's modified model is based on two-phase relative permeability functions .In this model the
gas and the water relative permeability functions are given as
Krw = Kr,w (Sw) and Krg = Kr,g (Sg)
The oil relative permeability function is estimated on basis of the relative permeability in an Oil
Water system:
Krow = Kr,ow (So)
and the relative permeability in an Oil Gas system:
Krog = Kr,og (SL) ; Where SL = 1 – So
Figure 4.6 STONE RELATIVE PERMEABILITY MODEL
38
4.7.13 NUMERICAL
It defines those parameters that control the simulator's numerical activities such as time stepping,
Iterative solution of non-linear flow equations and the solution of resulting system of linear
equations. In our reservoir model we did not play a lot with the numerical section as most of
values are taken as default values saved in the CMG star simulator
(8)
. Below are some of the
snap shots of the values that are used in the numerical section.
 Click on Numerical Tab
 Click on Time Step Control and start putting the values
 After putting the values Press OK.
39
40
41
4.7.14 WELLS & RECURRENT
In this model we have two horizontal wells, one producer and one injector. Both horizontal wells
are 16m apart.
 Single click the WELLS & RECURRENT.
 Double click the wells.
 Select injector.
4.7.15 INJECTOR WELL
4.7.16 CONSTRAINT
PUT:
 MAX BHP bottom hole pressure as 5500
 MAX STW surface water rate as 150
42
4.7.17 INJECTION FLUID:
PUT:
 Water as 1.
 Gas and Oil as 0.
4.7.18 PERFORATIONS:
 Open the wells tree and select Injector.
 Select perforations.
43
 Put 16 in Length, 100 in Block Top and 116 in Block Bottom.
4.7.19 PRODUCER WELL
4.7.20 CONSTRAINT:
PUT:
 MIN BHP bottom hole pressure as 500.
 MAX STL surface liquid rate as 150.
44
 Open the produce tree.
 Select perforations.
 Put 16 in Length, 116 in Block Top and 132 in Block Bottom.
45
CHAPTER 5
EFFECT OF INJECTION PARAMETERS ON SAGD
The injection parameters can have a big effect on the ultimate recovery from the reservoir. Two
cases are considered in order to analyse their effects.
 BASE CASE
 Alternate Case
5.1 BASE CASE
In this case the steam temperature was considered as 295 C, bottom hole pressure is 5550 KPa,
Flow rate is 150 m3
/day. Using these values the simulation was run and the following graph is
obtained.
Figure 5.1 PLOT BETWEEN CUMMULATIVE OIL AND TIME (BASE CASE)
This is graph between the cumulative oil production with time. From the graph it can be
concluded that the production was low in the initial part of the SAGD operation but with time it
increases and reaches the value of about 3000m3
/day in 2007.
0
500
1000
1500
2000
2500
0 500 1000 1500 2000 2500 3000 3500 4000
CummulativeProduction(m3/day)
Time (Days)
BASE CASE
Base Case
46
5.2 ALTERNATE CASE 1
In order to perform this task following steps were taken.
 Open CMG
 Open the model made in the base case
 Go to wells section and click it.
 Click on injector well
 Go to Steam Temperature and change it to 200 C and press OK.
Run the simulation again and using the irf. File , see the results
Figure 5.2 PLOT BETWEEN CUMMULATIVE OIL AND TIME (ALTERNATE CASE 1)
0
500
1000
1500
2000
2500
3000
3500
0 1000 2000 3000 4000
CummulativeProduction(m3/day)
Time (Days)
Steam Temperature
295
Steam Temperature
200
47
From the graph it can be concluded that as decrease the Steam Temperature, the cumulative
production of the oil decreases.
5.3 ALTERNATE CASE 2
In order to perform this task following steps were taken.
 Open CMG
 Open the model made in the base case
 Go to wells section and click it.
 Click on injector well
 Go to constrain and change BHP from 5550 KPA to 7000 KPA and press OK.
Run the simulation again and using the irf. File , see the results.
48
Figure 5.3 PLOT BETWEEN CUMMULATIVE OIL AND TIME (ALTERNATE CASE 2)
From the graph it can be concluded that as we increase the BHP, the cumulative production of
the oil decreases.
5.4 ALTERNATE CASE 3
In order to perform this task following steps were taken.
 Open CMG
 Open the model made in the base case
 Go to wells section and click it.
 Click on injector well
 Go to constrain and change flow rate from 150m3
/day to 100 m3
/day and press OK.
0
1000
2000
3000
4000
5000
6000
0 1000 2000 3000 4000 5000
CummulativeProduction(m3/day)
Time (Days)
BHP 5500
BHP 7000
49
Run the simulation again and using the irf. File, see the results
Figure 5.4 PLOT BETWEEN CUMMULATIVE OIL AND TIME (ALTERNATE CASE 3)
From the graph it can be concluded that as we decrease the flow rate, the cumulative production
of the oil increases.
0
1000
2000
3000
4000
5000
6000
0 1000 2000 3000 4000 5000
CummulativeProduction(m3/day)
Time (Days)
Effect of Flow Rate
Flow rate - 150
Flow Rate 125
50
5.5 ALTERNATE CASE 4
In order to perform this task following steps were taken.
 Open CMG
 Open the model made in the base case
 Go to wells section and click it.
 Click on injector well
 Go to perforations and change the block address from 7,1,2/1,1,1 to 5,1,2/ 1,1, and press
OK.
Run the simulation again and using the irf. File, see the results
Figure 5.5 PLOT BETWEEN CUMMULATIVE OIL AND TIME (ALTERNATE CASE 4)
0
500
1000
1500
2000
2500
3000
3500
0 1000 2000 3000 4000
CummulativeoilProduction
(m3/day)
Time(Days)
Base Case
Different well location
51
From the graph it can be concluded that as we change the location of the well, the cumulative
production of the oil decreases.
5.6 ALTERNATE CASE 5
In order to perform this task following steps were taken.
 Open CMG
 Open the model made in the base case
 Go to wells section and click it.
 Click on Production well
Go to constrain and change BHP from 500 KPA to 250 KPA and flow rate from 150 m3
/day to
250 m3/day and press OK.
Run the simulation again and using the irf. File , see the results
52
Figure 5.6 PLOT BETWEEN CUMMULATIVE OIL AND TIME (ALTERNATE CASE 5)
From the graph it can be concluded that as we decrease the BHP and increase the flow rate in the
production well, the cumulative production of the oil increases
5.7 Cumulative Effect
0
2000
4000
6000
8000
10000
12000
14000
0 1000 2000 3000 4000 5000
CummulativeOilproduction(m3/day)
Time (Days)
Series1
Series2
0
2000
4000
6000
8000
10000
12000
14000
0 1000 2000 3000 4000
CummulativeOilProduction(m3/day)
Time (Days)
Production Constrains
Base Case
Steam Temp 200
Bottom Hole Pressure 7000
Flow Rate
Location of Well
53
CHAPTER 6
DISCUSSION AND CONCLUSION:
DISCUSSION
Economically and environmentally SAGD is a major advance thermal process of all time. It
consumes 70% of the steam usually required in other thermal processes. The efficiency of the
SAGD models can be increased by the following alterations:
Additions of N2 in SAGD make crude less viscous by breaking the liquid/liquid intermolecular
forces into liquid/gas intermolecular forces. Moreover, addition of N2 not only restrains the
steam to get loss into thief zone but also makes an insulating layer which reduces heat loss.
Solubility of N2 into crude oil makes crude less mobile to flow. The mobility of crude oil directly
depends upon the solubility of the N2 in it. The higher the solubility of N2 is, the higher the
mobility will be.
The results have also shown that by decreasing the steam injection, oil steam ration can be
increased to improve economic efficiency.
CONCLUSION
The steam-assisted gravity drainage (SAGD) process is currently the widely used one among the
in-situ recovery methods to produce bitumen from Alberta oil sands in Western Canada. A
thermal process requires very small grid size to provide the better description in the reservoir
simulation model than the coarse grid; however the simulation runtime will take longer. The
relationship between the number of grids and runtime is not linear but exponential. It is
important to design the proper grid size giving reasonable results with shorter runtime.
In this project, we discussed different parameters which cause variation of heavy oil production,
SAGD modelling, well spacing between two wells in SAGD, and results after playing with
different parameters will also be discussed.
For the Conventional SAGD case, oil production rate increased with increasing vertical spacing
54
between the wells; however, the lead time for the gravity drainage to initiate oil production
became longer. Efficiency of SAGD is also discussed thoroughly. From our analysis we can
conclude the following results.
 Additions of N2 in SAGD make crude less viscous by breaking the liquid/liquid
intermolecular forces into liquid/gas intermolecular forces.
 The well location can have an impact in the overall oil Production.
 If the steam temperature is reduced, it will have an adverse affect on the Cumulative oil
production.
 The mobility of crude oil depends upon the solubility of N2 in it.
 Solvent can reduce the viscosity of bitumen and makes it lighter.
 Selection of the solvent is very important as it can have a huge impact on the overall cost
of the project
 Porosity of the formation can have an affect on the SAGD operation. Higher porosity
values will result in less Water oil ratio. Less WOR is good from economical point of
view.
55
REFERENCES
1. L.A. Bellows, V.E Bohme, Athabasca Oil Sands, Oil and Gas Conservation board of
Alberta. ATLA.
2. L.Chow*, R.M. Butler, Numerical simulation of the Steam Assisted Gravity Drainage
process, University of Calgary, Volume 35, No 6, June 1996.
3. C.V. Deutsch, J.A.McLennan, Guide to SAGD Reservoir Characterization Using
Geostatistics, Centre for Computational Geostatistics, Guide book series Vol 3.
4. Dr. Redford, lecturer of In-situ recovery of Oil sand, University of Alberta, Lectures
papers.
5. Ben Nzekwu, Drilling and Completion for Steam Assisted Gravity Drainage Operations
JCPT, The Journal for Canadian Petroleum Technology.
6. N.R Edmunds and S.D. Gittins, Article- Effective application of Steam Assisted Gravity
Drainage of Bitumen to long horizontal well pairs, JCPT, 93-06-05
7. M. Pooladi-Darvish, L. Mattar. SAGD Operation in the Presence of Overlying Gas Cap
and Water layers --- Effect of Shale Layers, JCPT, Paper 2001-178, Vol 41, No 6, June
2002.
8. Computer Modeling Group Limited, User Guide STARS, Advanced process and Thermal
Reservoir Simulator, Version 2009,
9. Computer Modeling Group Limited, Calgary. Retrieved from http://cmgl.ca/
10. Edwin Rodriguez, Jamie Orjuela, Feasibility to apply the SAGD in the country’s Heavy
Oil Field, Science Technology and future Colombian Petroleum Institute, 2004.

More Related Content

Viewers also liked

Petroleum and natural gas 11
Petroleum and natural gas 11Petroleum and natural gas 11
Petroleum and natural gas 11
Hemanth J Naidus
 
Reservoir evaluation method 101
Reservoir evaluation method 101Reservoir evaluation method 101
Reservoir evaluation method 101
bachhva
 
Manuel Logiciel Techlog 2012
Manuel Logiciel Techlog 2012Manuel Logiciel Techlog 2012
Manuel Logiciel Techlog 2012
BRIKAT Abdelghani
 
Weighting of precipitation recharge
Weighting of precipitation rechargeWeighting of precipitation recharge
Weighting of precipitation recharge
Marc Diviu Franco
 
User guide of reservoir geological modeling v2.2.0
User guide of reservoir geological modeling v2.2.0User guide of reservoir geological modeling v2.2.0
User guide of reservoir geological modeling v2.2.0
Bo Sun
 
Reservoir Geophysics
Reservoir GeophysicsReservoir Geophysics
Reservoir GeophysicsJacob13012
 
Drilling methods
Drilling methodsDrilling methods
Drilling methods
Chairul Abdi
 
Seismology (Subsurface structure and seismic process) petroleum engineering
Seismology (Subsurface structure and seismic process) petroleum engineeringSeismology (Subsurface structure and seismic process) petroleum engineering
Seismology (Subsurface structure and seismic process) petroleum engineeringRebaz Hamad
 
Principles of petroleum geology m.m.badawy
Principles of petroleum geology m.m.badawyPrinciples of petroleum geology m.m.badawy
Principles of petroleum geology m.m.badawy
Faculty of Science, Alexandria University, Egypt
 
Acidizing
AcidizingAcidizing
Acidizing
kareem Hassan
 
Seminar on water influx and well testing
Seminar on water influx and well testingSeminar on water influx and well testing
Seminar on water influx and well testingRupam_Sarmah
 
PIPESIM PROJECT_2012
PIPESIM PROJECT_2012PIPESIM PROJECT_2012
PIPESIM PROJECT_2012
fidans47
 
Coring chapter 5
Coring   chapter 5Coring   chapter 5
Coring chapter 5
Chairul Abdi
 
Petrel introduction course guide
Petrel introduction course guidePetrel introduction course guide
Petrel introduction course guide
Marc Diviu Franco
 
Well Test Analysis in Horizontal Wells
Well Test Analysis in Horizontal WellsWell Test Analysis in Horizontal Wells
Well Test Analysis in Horizontal WellsSohil Shah
 
E100 manual
E100 manualE100 manual
E100 manual
Andres Barragan
 
Software training pipesim
Software training pipesimSoftware training pipesim
Software training pipesim
scpg
 
Nodal Analysis introduction to inflow and outflow performance - next
Nodal Analysis   introduction to inflow and outflow performance - nextNodal Analysis   introduction to inflow and outflow performance - next
Nodal Analysis introduction to inflow and outflow performance - next
gusgon
 

Viewers also liked (18)

Petroleum and natural gas 11
Petroleum and natural gas 11Petroleum and natural gas 11
Petroleum and natural gas 11
 
Reservoir evaluation method 101
Reservoir evaluation method 101Reservoir evaluation method 101
Reservoir evaluation method 101
 
Manuel Logiciel Techlog 2012
Manuel Logiciel Techlog 2012Manuel Logiciel Techlog 2012
Manuel Logiciel Techlog 2012
 
Weighting of precipitation recharge
Weighting of precipitation rechargeWeighting of precipitation recharge
Weighting of precipitation recharge
 
User guide of reservoir geological modeling v2.2.0
User guide of reservoir geological modeling v2.2.0User guide of reservoir geological modeling v2.2.0
User guide of reservoir geological modeling v2.2.0
 
Reservoir Geophysics
Reservoir GeophysicsReservoir Geophysics
Reservoir Geophysics
 
Drilling methods
Drilling methodsDrilling methods
Drilling methods
 
Seismology (Subsurface structure and seismic process) petroleum engineering
Seismology (Subsurface structure and seismic process) petroleum engineeringSeismology (Subsurface structure and seismic process) petroleum engineering
Seismology (Subsurface structure and seismic process) petroleum engineering
 
Principles of petroleum geology m.m.badawy
Principles of petroleum geology m.m.badawyPrinciples of petroleum geology m.m.badawy
Principles of petroleum geology m.m.badawy
 
Acidizing
AcidizingAcidizing
Acidizing
 
Seminar on water influx and well testing
Seminar on water influx and well testingSeminar on water influx and well testing
Seminar on water influx and well testing
 
PIPESIM PROJECT_2012
PIPESIM PROJECT_2012PIPESIM PROJECT_2012
PIPESIM PROJECT_2012
 
Coring chapter 5
Coring   chapter 5Coring   chapter 5
Coring chapter 5
 
Petrel introduction course guide
Petrel introduction course guidePetrel introduction course guide
Petrel introduction course guide
 
Well Test Analysis in Horizontal Wells
Well Test Analysis in Horizontal WellsWell Test Analysis in Horizontal Wells
Well Test Analysis in Horizontal Wells
 
E100 manual
E100 manualE100 manual
E100 manual
 
Software training pipesim
Software training pipesimSoftware training pipesim
Software training pipesim
 
Nodal Analysis introduction to inflow and outflow performance - next
Nodal Analysis   introduction to inflow and outflow performance - nextNodal Analysis   introduction to inflow and outflow performance - next
Nodal Analysis introduction to inflow and outflow performance - next
 

Similar to Ghayas Final project Report

Industrial Training Report
Industrial Training Report Industrial Training Report
Industrial Training Report Kandarp Mavani
 
Solar thermal enhanced oil recovery; feasibility study for the Gulf of Guinea
Solar thermal enhanced oil recovery; feasibility study for the Gulf of GuineaSolar thermal enhanced oil recovery; feasibility study for the Gulf of Guinea
Solar thermal enhanced oil recovery; feasibility study for the Gulf of Guinea
Eng. Kenne Beauclair
 
Advanced Numerical Methods for Modeling Oil-Recovery Processes using Pore- to...
Advanced Numerical Methods for Modeling Oil-Recovery Processes using Pore- to...Advanced Numerical Methods for Modeling Oil-Recovery Processes using Pore- to...
Advanced Numerical Methods for Modeling Oil-Recovery Processes using Pore- to...
Anastasia Dollari
 
MSc Thesis. Jonathan Roche - Investigate the rate of phase re-segregation in ...
MSc Thesis. Jonathan Roche - Investigate the rate of phase re-segregation in ...MSc Thesis. Jonathan Roche - Investigate the rate of phase re-segregation in ...
MSc Thesis. Jonathan Roche - Investigate the rate of phase re-segregation in ...Jonathan Roche
 
Individual Report (final)
Individual Report (final)Individual Report (final)
Individual Report (final)Brendan Smith
 
Department Of Chemical
Department Of ChemicalDepartment Of Chemical
Department Of ChemicalSamuel Essien
 
Synthesis of water based mud (wbm)
Synthesis of water based mud (wbm)Synthesis of water based mud (wbm)
Synthesis of water based mud (wbm)
Mahmood Ajabbar
 
Plant Design Report-Oil Refinery.pdf
Plant Design Report-Oil Refinery.pdfPlant Design Report-Oil Refinery.pdf
Plant Design Report-Oil Refinery.pdf
Safeen Yaseen Ja'far
 
thermal enhanced oil recovery power point
thermal enhanced oil recovery power pointthermal enhanced oil recovery power point
thermal enhanced oil recovery power point
elkaseho
 
Formate Matters Newsletter -Issue 10 - March 2016
Formate Matters Newsletter -Issue 10 -  March 2016 Formate Matters Newsletter -Issue 10 -  March 2016
Formate Matters Newsletter -Issue 10 - March 2016
John Downs
 
Formate matters-issue-10
Formate matters-issue-10Formate matters-issue-10
Formate matters-issue-10
John Downs
 
Comparison of Water Injection, Gas Injection, and Water Alternating Gas Injec...
Comparison of Water Injection, Gas Injection, and Water Alternating Gas Injec...Comparison of Water Injection, Gas Injection, and Water Alternating Gas Injec...
Comparison of Water Injection, Gas Injection, and Water Alternating Gas Injec...
IRJET Journal
 
Zaid Mahayni - Protection of Ultimate Oil Recovery - CEPMLP 2000-2001
Zaid Mahayni - Protection of Ultimate Oil Recovery - CEPMLP 2000-2001Zaid Mahayni - Protection of Ultimate Oil Recovery - CEPMLP 2000-2001
Zaid Mahayni - Protection of Ultimate Oil Recovery - CEPMLP 2000-2001
Dr. Zaid Mahayni
 
Business PsychologyModule 4 Assignment 2 Occupational Healt.docx
Business PsychologyModule 4 Assignment 2 Occupational Healt.docxBusiness PsychologyModule 4 Assignment 2 Occupational Healt.docx
Business PsychologyModule 4 Assignment 2 Occupational Healt.docx
RAHUL126667
 
Drilling Lab - Marsh Funnel Viscometer
Drilling Lab - Marsh Funnel ViscometerDrilling Lab - Marsh Funnel Viscometer
Drilling Lab - Marsh Funnel Viscometer
MuhammadSRaniYah
 
Storage container tank mathematics
Storage container tank mathematicsStorage container tank mathematics
Storage container tank mathematics
Usama Khan
 
Correlation of True Boiling Point of Crude Oil
Correlation of True Boiling Point of Crude OilCorrelation of True Boiling Point of Crude Oil
Correlation of True Boiling Point of Crude Oil
IRJESJOURNAL
 
IRJET - Removal of Oil Spillage in Marine Environment using Grooved Type Cyli...
IRJET - Removal of Oil Spillage in Marine Environment using Grooved Type Cyli...IRJET - Removal of Oil Spillage in Marine Environment using Grooved Type Cyli...
IRJET - Removal of Oil Spillage in Marine Environment using Grooved Type Cyli...
IRJET Journal
 
Essar Internship Report
Essar Internship ReportEssar Internship Report
Essar Internship ReportDhaval Patel
 
Application of Thermal Methods for Heavy Oil.pdf
Application of Thermal Methods for Heavy Oil.pdfApplication of Thermal Methods for Heavy Oil.pdf
Application of Thermal Methods for Heavy Oil.pdf
LuisarmandoGarcianav
 

Similar to Ghayas Final project Report (20)

Industrial Training Report
Industrial Training Report Industrial Training Report
Industrial Training Report
 
Solar thermal enhanced oil recovery; feasibility study for the Gulf of Guinea
Solar thermal enhanced oil recovery; feasibility study for the Gulf of GuineaSolar thermal enhanced oil recovery; feasibility study for the Gulf of Guinea
Solar thermal enhanced oil recovery; feasibility study for the Gulf of Guinea
 
Advanced Numerical Methods for Modeling Oil-Recovery Processes using Pore- to...
Advanced Numerical Methods for Modeling Oil-Recovery Processes using Pore- to...Advanced Numerical Methods for Modeling Oil-Recovery Processes using Pore- to...
Advanced Numerical Methods for Modeling Oil-Recovery Processes using Pore- to...
 
MSc Thesis. Jonathan Roche - Investigate the rate of phase re-segregation in ...
MSc Thesis. Jonathan Roche - Investigate the rate of phase re-segregation in ...MSc Thesis. Jonathan Roche - Investigate the rate of phase re-segregation in ...
MSc Thesis. Jonathan Roche - Investigate the rate of phase re-segregation in ...
 
Individual Report (final)
Individual Report (final)Individual Report (final)
Individual Report (final)
 
Department Of Chemical
Department Of ChemicalDepartment Of Chemical
Department Of Chemical
 
Synthesis of water based mud (wbm)
Synthesis of water based mud (wbm)Synthesis of water based mud (wbm)
Synthesis of water based mud (wbm)
 
Plant Design Report-Oil Refinery.pdf
Plant Design Report-Oil Refinery.pdfPlant Design Report-Oil Refinery.pdf
Plant Design Report-Oil Refinery.pdf
 
thermal enhanced oil recovery power point
thermal enhanced oil recovery power pointthermal enhanced oil recovery power point
thermal enhanced oil recovery power point
 
Formate Matters Newsletter -Issue 10 - March 2016
Formate Matters Newsletter -Issue 10 -  March 2016 Formate Matters Newsletter -Issue 10 -  March 2016
Formate Matters Newsletter -Issue 10 - March 2016
 
Formate matters-issue-10
Formate matters-issue-10Formate matters-issue-10
Formate matters-issue-10
 
Comparison of Water Injection, Gas Injection, and Water Alternating Gas Injec...
Comparison of Water Injection, Gas Injection, and Water Alternating Gas Injec...Comparison of Water Injection, Gas Injection, and Water Alternating Gas Injec...
Comparison of Water Injection, Gas Injection, and Water Alternating Gas Injec...
 
Zaid Mahayni - Protection of Ultimate Oil Recovery - CEPMLP 2000-2001
Zaid Mahayni - Protection of Ultimate Oil Recovery - CEPMLP 2000-2001Zaid Mahayni - Protection of Ultimate Oil Recovery - CEPMLP 2000-2001
Zaid Mahayni - Protection of Ultimate Oil Recovery - CEPMLP 2000-2001
 
Business PsychologyModule 4 Assignment 2 Occupational Healt.docx
Business PsychologyModule 4 Assignment 2 Occupational Healt.docxBusiness PsychologyModule 4 Assignment 2 Occupational Healt.docx
Business PsychologyModule 4 Assignment 2 Occupational Healt.docx
 
Drilling Lab - Marsh Funnel Viscometer
Drilling Lab - Marsh Funnel ViscometerDrilling Lab - Marsh Funnel Viscometer
Drilling Lab - Marsh Funnel Viscometer
 
Storage container tank mathematics
Storage container tank mathematicsStorage container tank mathematics
Storage container tank mathematics
 
Correlation of True Boiling Point of Crude Oil
Correlation of True Boiling Point of Crude OilCorrelation of True Boiling Point of Crude Oil
Correlation of True Boiling Point of Crude Oil
 
IRJET - Removal of Oil Spillage in Marine Environment using Grooved Type Cyli...
IRJET - Removal of Oil Spillage in Marine Environment using Grooved Type Cyli...IRJET - Removal of Oil Spillage in Marine Environment using Grooved Type Cyli...
IRJET - Removal of Oil Spillage in Marine Environment using Grooved Type Cyli...
 
Essar Internship Report
Essar Internship ReportEssar Internship Report
Essar Internship Report
 
Application of Thermal Methods for Heavy Oil.pdf
Application of Thermal Methods for Heavy Oil.pdfApplication of Thermal Methods for Heavy Oil.pdf
Application of Thermal Methods for Heavy Oil.pdf
 

Ghayas Final project Report

  • 1. 1 “SIMULATION OF A SAGD RESERVOIR” A FINAL YEAR PROJECT SUBMITTED TO THE DEPARTMENT OF THE CIVIL AND ENVIRONMENTAL ENGINEERING OF UNIVERSITY OF ALBERTA IN PARTIAL FULLFILLMENT OF THE REQUIREMENTS FOR THE DEGREE OF MASTERS GHAYAS QAMAR SEPTEMBER 2012
  • 2. 2 ABSTRACT A huge quantity of bitumen reserves and heavy oil are present worldwide. These reserves have been estimated to be 85% of the total conventional crude oil in place and are present only in Canada and Venezuela. 1.7 trillion barrels of original heavy oil in place is present in Canada. So, Oil sands deposits recovery requires efficient and cost effective viscosity reduction techniques so that huge quantity of heavy oil and bitumen reserves in the world can be produced. Model on first stages of the steam-assisted gravity drainage (SAGD) process were carried out, using three-dimensional (3D) scaled reservoir models, to investigate production process and performance of the heavy oil reservoir. The project is CMG based model and precisely defined with certain geometry. STARS is used as a SAGD reservoir simulator in this project and step by step procedure is shown and discussed. Initially the model is run and simulated with the use of heavy oil fluid properties in CMG. Afterwards the same model is run many times by changing different parameters and results are compared accordingly.
  • 3. 3 ACKNOWLEDGEMENT I take immense pleasure in thanking Dr. Alireza Nouri, Associate professor for having permitted me to carry out this project work. I wish to express my deep sense of gratitude to my internal guide, Mr. Ehsan Rahmati, PhD student with Dr. Alireza Nouri for his able guidance and useful suggestions, which helped me in completing the project work, in time. Words are inadequate in offering my thanks to both of them for their encouragement and cooperation in carrying out the project work. Finally, yet importantly, I would like to express my heartfelt thanks to my beloved parents for their blessings, my friends/classmates for their help and wishes for the successful completion of this project.
  • 4. 4 LIST OF TABLES TABLE 1 IMPORTANT RESERVOIR PARAMETERS FOR MODELLING. TABLE 2 RESERVOIR PROPERTIES TABLE 3 REFERENCE CONDITION TABLE 4 RELATIVE PERMEABILTY VALUES TABLE 5 RELATIVE PERMEABILTY VALUES
  • 5. 5 LIST OF FIGURES Figure 2.1 SCHEMATIC OF SAGD WITH TWO HORIZIONTAL WELLS Figure 2.2 HOT FINGERING IN SAGD Figure 2.3 HORIZONTAL WELL CONFIGURATIONS Figure 3.1 SCHEMATIC VIEW OF THE FIELD Figure 4.1 RESERVOIR MODEL Figure 4.2 PLOT BETWEEN BW AND PRESSURE Figure 4.3 PLOT BETWEEN WATER DENSITY AND PRESSURE Figure 4.4 RELATIVE PERMEABILITY CURVES 1 Figure 4.5 RELATIVE PERMEABILITY CURVES 2 Figure 4.6 STONE RELATIVE PERMEABILITY MODEL Figure 5.1 PLOT BETWEEN CUMMULATIVE OIL AND TIME (BASE CASE) Figure 5.2 PLOT BETWEEN CUMMULATIVE OIL AND TIME (ALTERNATE CASE 1) Figure 5.3 PLOT BETWEEN CUMMULATIVE OIL AND TIME (ALTERNATE CASE 2) Figure 5.4 PLOT BETWEEN CUMMULATIVE OIL AND TIME (ALTERNATE CASE 3) Figure 5.5 PLOT BETWEEN CUMMULATIVE OIL AND TIME (ALTERNATE CASE 4) Figure 5.6 PLOT BETWEEN CUMMULATIVE OIL AND TIME (ALTERNATE CASE 5) Figure 5.7 PLOTS SHOWING ALL CONSTRAINS
  • 6. 6 TABLE OF CONTENTS Abstract.................................................................................................................. ..........1 Acknowledgement .................................................................................................. .........2 List of Table........................................................................................................... .........3 List of Figures....................................................................................................... ..........4 Chapter 1 Introduction......................................................................................................... .........8 1.1 Objective............................................................................................... .........9 Chapter 2 ....................................................................................................... ..........10 Steam Assisted Gravity Drainage.............................................................................10 2.1 General Overview of SAGD ............................................................. ..........10 2.2 Start Up............................................................................................... ..........12 2.3 Break through Time ............................................................................ ..........13 2.4 Growing phase .................................................................................... ..........13 2.5 Effect of Steam Chamber pressure ..................................................... ..........14 2.6 Spacing Between Wells Pair............................................................... ..........14 2.7 Length of Horizontal Wells ................................................................ ...........14 2.8 Well Configuration ............................................................................. ...........15 2.9 Well Placement................................................................................... ...........15
  • 7. 7 2.10 Process Characteristics........................................................................ ..........16 2.11 Advantages.......................................................................................... ..........17 2.12 Limitations.......................................................................................... ..........17 Chapter 3 ......................................................................................................... ........18 Efficiency of SAGD............................................................................................ ........18 3.1 Expansion of horizontal Sweep Volume .............................................. ........19 3.2 Increasing Mobility............................................................................... ........19 3.3 Control of Steam injection rate............................................................. ........19 Chapter 4 ....................................................................................................... ..........20 Modelling of SAGD reservoir..................................................................................20 4.1 Computer Modelling Group................................................................ ..........20 4.2 IMEX .................................................................................................. ..........20 4.3 GEM.................................................................................................... ..........21 4.4 STARS................................................................................................ ..........21 4.5 Description of Reservoir..................................................................... ..........22 4.6 SAGD model on STARS .................................................................... ..........22 4.3 Make of A Model................................................................................ ......... 24
  • 8. 8 Chapter 5 ....................................................................................................... ........43 Effect of Injection Parameters on SAGD...............................................................43 5.1 Base Case .......................................................................................... ........43 5.2 Alternate Case 1.................................................................................. ........44 5.3 Alternate Case 2.................................................................................. ........45 5.4 Alternate Case 3.................................................................................. ........46 5.5 Alternate Case 4.................................................................................. ........48 5.6 Alternate Case 5.................................................................................. ........49 5.7 Cumulative Effect ................................................................................ ........49 Chapter 6.........................................................................................................51 Discussion & Conclusion………………………………………………......................51 8.1 Discussion…………………………………………………………............51 8.2 Conclusion………………………………………………………...............51 REFERENCES....................................................................................................52
  • 9. 9 CHAPTER 1 INTRODUCTION: Over 300 billion barrel of the estimated oil in place is placed in the oil sands with none appearing to be recoverable by natural flow. A well was drilled into the oil sands formation in 1900 and then it was re-drilled in 1957 and it was found that about 30 ft of tar-like oil was found to have accumulated in the hole. In order to extract these heavy reserves of oil from the surface, various kinds of enhanced oil recovery techniques were used (1). However the technique that gives us the best cumulative oil production and was more economical was SAGD. SAGD is a special form of systematic steam drive that uses at least one horizontal injector and horizontal producer. In some of the case it can also use one horizontal production well and one horizontal or several vertical injection wells located above the horizontal production well. Steam is injected through the injection well and it expands the steam chamber. Steam heats the oil and condenses at the perimeter of the chamber (2). The production is taken from the production well as the oil drains and falls under the effect of gravity. SAGD process is also known as a Gravity Drainage Process. The physics of the Steam-assisted Gravity Drainage (SAGD) process is so complex that both physical and numerical modelling analysis should be used as complementary tools in order to obtain the insight into different mechanisms of the operation and also to determine the strategies that will optimize the process. Understanding of the reservoir process can improve immensely by using both the physical as well as the numerical models. Physical model helps us to check the accuracy and the assumptions that can be used in the numerical modelling .History matching can be used to validate the accuracy of the numerical model (2) .
  • 10. 10 OBJECTIVE The objective of this study is to model SAGD reservoir using CMG software to perform simulation of the SAGD reservoir using heavy oil fluid properties. Moreover, the results of the base model are compared with other alternative cases in order to compare the injection parameters of SAGD model. The model consists of twin horizontal wells as one injector and one producer with certain distance apart. In order to build a SAGD model, a thorough concept of SAGD reservoir is discussed before the making of a model. Efficiency of SAGD reservoir is also our focus in this study and factors affecting efficiency of SAGD are briefly discussed.
  • 11. 11 CHAPTER 2 STEAM ASSISTED GRAVITY DRAINAGE This chapter will present a comprehensive review of the important aspects to understand the SAGD recovery process. It includes its introduction, start up procedure, Steam Chamber growing phase, Process characteristics, Well configuration, Well completions, advantages and some field’s examples. Since 1960’s Canada crude oil reserves have been declining rapidly .At the same time, it is very costly to develop Canadian offshore ventures. In order to fulfill the country’s requirement it is very important to extract the heavy oil from the Athabasca region located in Alberta. Athabasca oil sands contain deposits up to 140 billion cubic meters cubic meters or one trillion barrels of original bitumen-in-place and span up to 40,000 square kilometers. It is located in the northern part of Alberta. This amount comprises two-thirds of Alberta’s total oil reserves and 20% of Canada’s (3). Last thirty years shows that the Canada total annual oil production have increased from 2% to 30 %. Syncrude Canada Ltd. and Suncor Inc are currently producing and extracting approximately 22% of this 30%. However, only 10 percent of the Athabasca oil reserves can be extracted economically using the surface mining methods. The demand for innovative new technology for the extraction of oil sands is high (3). 2.1 GENERAL OVERVIEW OF SAGD In the last two decades Steam assisted gravity drainage (SAGD) combined with horizontal well technology is one of the most famous concepts developed in Reservoir engineering. The concept of gravity drainage is not new. However, its use to unlock heavy oil and bitumen reserves to profitable recovery was not so obvious. The concept of SAGD was first studied and suggested by Roger Butler. He developed the gravity drainage theory which predicts the rate at which the
  • 12. 12 SAGD process will take place and through experiments also confirmed the viability of the concept. (4) SAGD is a conduction/convection heat transfer ablation process in which the steam from the injection well transfers its heat to the high viscous cold bitumen and reduces its viscosity by increasing temperature and makes it mobile and under the influence of gravity it falls to the production well and exposes the new element of bitumen to be produced in the similar way (4) . The SAGD process is able to economically recover 55 percent of the original bitumen in place. There are many engineering considerations for SAGD process that includes (3) .  Recovery Rate.  Thermal efficiency.  The capability and economics of drilling horizontal well pairs.  Steam quality.  Steam injection Rate.  Steam Pressure.  Minimizing Sand Production.  Reservoir Pressure maintenance. Figure 2.1 SCHEMATIC OF SAGD WITH TWO HORIZIONTAL WELLS
  • 13. 13 2.2 START UP Fluid communication between the injector and the producer plays a vital role in performing the SAGD with parallel wells. Initially bitumen saturation and the viscosity are so high that the communication must be artificially developed before SAGD can proceed. During the start up phase the steam is initially circulated in the injector and the producer until hot communications are established. Two string of tubing in both the wells, one in the injector and the other one in the producer are required to carry out this process efficiently (6) . If the production casing is not spacious enough to accommodate two tubing strings, the alternative method would be to inject and produce through the annular space; however it is not advisable because it can results in various operational problems. When the steam reaches its breakthrough the circulation is stopped and the steam is only injected at the upper well at the constant pressure below the fracture pressure. Start up process is slow and the achieved oil production rates in this phase are also low, it is believed that the injection of the steam with the Naphtha will result in the faster process (10). Figure 2.2 HOT FINGERING IN SAGD
  • 14. 14 2.3 BREAK THROUGH TIME The break through time should be calculated using the Following Formula (6) ; Tbt= (1.976 – 0.74C+ 0.174C2 - 0.014C3 ) S2 ln(S/W) Where C= Ka∆ф ln (S/W) And Tbt= Break through Time, Days. S= is the distance between the injector and the producer. W= Wellbore outside diameter, meter Ka= absolute permeability between the wells, Darcy ∆ф= Liquid Potential difference between the injector And the Producer, MPa 2.4 GROWING PHASE It is the beginning of the SAGD Process, steam has elevated to the top of the formation and it results in the high production rates. During this phase it is mandatory to control the temperatures of the fluids produced in order to stop the steam flowing with them. This mechanism is called Steam Trap (10) . It helps to maintain the temperature at the well head so that it always remains below the steam saturation temperature. If the temperature is maintained properly most of the steam remains in the chamber and increase the efficiency of SAGD (4) . 2.5 EFFECT OF STEAM CHAMBER PRESSURE: The Steam that exists in the steam chamber is in saturated conditions. Higher pressure of the steam results in lowering the viscosity and increasing the temperature. This leads to a higher oil
  • 15. 15 flow rate value. At the same time higher steam pressure also results in lower thermal efficiency and higher Steam-Oil Ratio (7) . Sensitivity studies are performed in order to determine the optimum steam pressure which is result in best economical output. Steam chamber pressure plays a vital role in determining the kind of the production system we need to choose. Higher pressure would eliminate the option of using the artificial lift for the recovery as the natural lift will be enough to produce the fluids. When pressure is low, artificial lift becomes necessary (7) . 2.6 SPACING BETWEEN WELLS PAIR One of the most important parameter in designing the SAGD operation is to select the adequate spacing between the well pairs. The spacing between wells is a very important parameter as create hot communications between the injector and the producer depends upon it. Small amount of variation is acceptable which usually occur during drilling operation (4) . 2.7 LENGTH OF HORIZONTAL WELLS Length of the horizontal wells is also a very important factor that needs to be considered in designing the SAGD operation. Reservoir quality and its hydraulic capacity play a very vital role in determining the maximum length of well pair that can be used. The length of the well should not be too long as it can make the controlling of the well difficult. The economical factor also has to be considered before choosing the length of the pair. Results from many different pilots suggest that too much long well pair does not operate on steam trap control (4). 2.8 WELL CONFIGURATION There are three major horizontal well arrangements for SAGD.  The First one involves two wells one drilled above the other. The Producer is located at the base of the formation while the injector is placed several meters above and it is parallel to the producer (5) .
  • 16. 16  The second one involves the dual tubing strings with the single well. Steam is injected through one of tubes from the surface and exits at the toe of the well. Fluid mobilizes and condenses through the horizontal part of the well, drains and it is collected through the production tubing from the heel of the surface (5) .  The third one uses the combinations of horizontal and vertical wells. The vertical well is drilled at the toe end of the horizontal well, or the combinations of several vertical wells are drilled up at the top of a formation with the horizontal producer located at the base (5) . Any of the above schemes can be used; however the performance of the process is determined by the geometric interaction between the steam chamber and the horizontal producer (5) . 2.9 WELL PLACEMENT One of the major factors that results in the effective SAGD process is the proper location of the horizontal well in the geological formation. The distance between the wells plays a vital role in performing a good SAGD operation. Close spacing can result in rapid heat communication problem, while big separation between the wells will result in long delays in obtaining a significant production (5) . The use of the Measurement While Drilling (MWD) and Magnetic Guidance Tool (MGT) allows close tolerance drilling. Vertical errors of less than 1m for separation distances of - 10m and <2m lateral displacements over 1000m well lengths are achievable. Appropriate separation may not be obtained in the build section and wells may be drilled too close or even into one another. The experience and training of the field technicians become critical (4) .
  • 17. 17 Figure 2.3 Horizontal wells Configuration 2.10 PROCESS CHARACTERISTICS Steam Chamber pressure remains constant. Gas along with water and steam are condensed in the solution. Thermal expansion helps to avoid instabilities such as coning and channeling. Steam injection rate does not seriously affect the oil production. Maximum oil production occurs when the steam is at the top of the chamber. SAGD does not give acceptable results when the vertical production wells are used because the flowing conditions are low (10) . 2.11 ADVANTAGES Steam assisted gravity drainage has certain advantages as compared to the conventional thermal recovery techniques. It has the series of the technical, financial and environmental advantages over other process that have made it more attractive for the Heavy oil industry (10) .
  • 18. 18 2.11.1 TECHNICAL It utilizes low injection pressure a crude oil mobility is greater. Less pressure drop per unit length helps to prevent water coning. So, results in less Sand Production (10) . 2.11.2 FINANCIAL Operation cost is less as compared to the other process that makes it more profitable. The cost for drilling the 1000-1500 m wells is high as compared to the vertical wells but the production achieved will be 10 times greater. Wells drilling from the same pad greatly reduce cost. In most of the SAGD processes, artificial lifting is not required to lift the fluid to the surface depending on the depth and pressure of the oil field. With minimum sand production, works over operations are not needed in most of the cases (10) . 2.11.3 ENVIRONMENTAL In SAGD horizontal wells replaces the production from the vertical wells, these horizontal wells can be drilled from the same pad which results in  Low ground disturbance.  Generating low environmental impact.  Minimizing the need for Facilities. 2.12 LIMITATIONS Handling of high steam quantities in the form thin and low quality oil fields is not possible. SAGD is a steam injecting process so sometimes the efforts are limited by oil well depths, because of the steam critical pressure (10) .
  • 19. 19 CHAPTER 3 EFFICIENCY OF SAGD Economically and environmentally SAGD is a major advance thermal process of all time. It uses only 70% of steam for the same oil recovery than we do with other thermal processes. It recovers more oil in place and its surface impact is modest. Usually the whole facility of SAGD includes injector and producer requires area of about 1 hectare including well site. The average production rate of SAGD wells is about 500BOPD with the exception of 2000BOPD at some extent making SAGD models the best productive technique in North America. Figure 3.1 SCHEMATIC VIEW OF THE FIELD SAGD with all types make the Oil and Gas industry capable for the development of the largest hydrocarbon reserve on the earth. However due to reservoir’s complications, heterogeneities and other variations, application of SAGD sometimes is not an easy task. Specialist and researchers are very keen to find out the best economic and effective way to produce the biggest reserves worldwide.
  • 20. 20 3.1EXPANSION OF HORIZONTAL SWEEP VOLUME AND REDUCTION OF STEAM OVERRIDE The expanding dynamic of the steam growth in SAGD shows that steam override vertically with high velocity and forms a cylindrical shape. Addition of Nitrogen (N2) in SAGD makes the steam growth like an oval. It doesn’t only restrain the steam to go into the thief zone but also it makes an insulating heat layer which reduces heat loss. It has been noticed from the oil production in different pilots that oil steam ration economic efficiency is increased by reducing the amount steam injection. The optimum range of Nitrogen (N2) is almost the 20% of steam injection. 3.2 INCREASING MOBILITY Nitrogen has its nature to make crude oil less viscous, so when its being injected into the crude oil it reduces the viscosity thus increasing mobility. The mobility of the crude oil depends upon the solubility of the Nitrogen. The higher the solubility of the Nitrogen into crude oil the higher the mobility is. To increase the solubility of N2 , temperature and pressure are increased because N2 dissolved in crude alters the intermolecular forces between liquid liquid into intermolecular forces between liquid and gas.. Tests have shown that at 100 0 C and 2MPa the crude viscosity is 1,444 mPa.s and at 250 0 C and 4 MPa is 8.1 mPa.s. 3.3 CONTROL OF STEAM INJECTION RATE The results have shown that decreasing the steam injection could increase the oil steam ratio to improve economic efficiency. Therefore, simulation steam injection was carried out. Heat loss calculation determined that injection rate for a single well is 100 t/d to ensure that steam behaves 70% same at the bottom of the well. Development proven that 80% of the steam is actually required for injection. Simulation results show that original steam value ( 875t/d) has oil production 76.3(104 t) while at 80% of the original steam value (700t/d)has oil production 81.7(104 t).
  • 21. 21 CHAPTER 4 MODELING OF A SAGD RESERVOIR We have built, and run the model on CMG, Computer Modeling Group using STARS as a reservoir simulator. 4.1 COMPUTER MODELLING GROUP Computer Modelling Group is a software company that makes Reservoir Simulators for the petroleum industry. It is one of the largest providers of reservoir simulators throughout the world. CMG technologies are used worldwide. Initially the company was known to be experts in dealing with Heavy oil, with the span of time they expanded their technology and now they are considered to be experts into all aspects of reservoir flow modelling. Over the past 32 years, the main goal is to introduce new reservoir simulations techniques that can access in determining reservoir capacities and maximize potential recovery. The Company’s head quarter is based in Calgary, Alberta. Some head Offices are based in London, Houston, Dubai and Caracas. CMG offers three different types of simulators (9) .  IMEX  GEM  STARS 4.2 IMEX (Implicit Explicit Black Oil Simulator) It is the CMG’s full featured Black Oil Simulator. It can used to model the three phase fluids in gas, gas-water and oil-water reservoirs. It can also model the primary, secondary and pseudo- miscible and polymer injection processes (9) . It can also deals with  Studies related Coning.  Performance of the reservoir under surface constraints.  Gas injection
  • 22. 22  Water flooding  Gas deliverability and its forecasting. 4.3 GEM (Generalized Equation of State Model Compositional Reservoir Simulator) It is the CMG’s compositional simulator that is used to model that can model three phase, multiphase fluid compositions. It also provides well management options, surface separator facilities, gas plant separation stages and can also help to model the flow from sand face to the outlet (9) . It can effectively model:  Recovery of Gas Condensate.  Volatile oil reservoirs.  Carbon dioxide and hydrocarbon injection  Cycling and re-cycling of Gas  WAG processes 4.4 STARS STARS, Steam, Thermal and Advanced processes Reservoir Simulator is the industry’s leading simulator. STARS is a new generation simulator which can simulate chemical flooding, thermal processes, steam injection, dual porosity/ permeability, flexible grids etc. It was built to deal with steam flooding, dry and wet combustion inside the earth, steam cycling and many other types of chemical additives. Its robust reaction kinetics and geomechanics capabilities make it the most complete and flexible reservoir simulator available for modeling the complex oil and gas recovery being studied and implemented today (9) . STARS require some good understanding of reservoir engineering and reservoir simulation pre- requisites. Our model is based on STARTS and here we will cover all the necessary details and will provide step by step procedure followed the making of that model.
  • 23. 23 4.5 DESCRIPTION OF THE RESERVOIR The reservoir model used in my study is fabricated. All the parameters used are either assumed or they are taken after going through different SPE papers and also the templates files that are available in CMG software. Some of the parameters related to the geometry of the reservoir are taken by the instruction given by my supervisor. Before selecting the mesh size, different cases were considered and the simulation is run. In one of the case the grid block dimensions for the cap rock and the under burden were taken as 12x 12x12 in x, y and z direction, The dimension of the reservoir rock were taken as 14x14x14. However when the simulation is run if was found out that it does not have any effect on the cumulative production. The dimension in the model are taken as advised by my supervisor The reservoir is characterized into three different layers, cap rock, reservoir Rock and under burden. The grid block dimensions for the Cap rock and under burden are 12x16x16 in x, y and z directions. The dimensions for the reservoir rock are 16x16x16 in x, y and z direction. The true vertical depth for the area of interest is 162 m where 100m is occupied by the cap rock , 32m by reservoir rock and 30 m by the Under burden. The total length of the area of interest is 4600m, where 3000m is occupied by cap rock and under burden while the 1600m is occupied by the reservoir rock. The width of the reservoir is 1008 m. The distances between both the horizontal wells are 5 m. The model is shown graphically in the figure below. Figure 4.1 RESERVOIR MODEL
  • 24. 24 4.6 SAGD RESERVOIR MODEL ON STARS  Open CMG software  Create a new model on CMG using BUILDER.  Select STARS as simulator, SI as Working units, Single Porosity and 01-01-2002 as simulator start date. 4.7 MAKE OF A MODEL To make a final and simple model in CMG Builder, we will fill the parameters reservoir, components, rock fluid, initial condition, numerical and well & Recurrent respectively. 4.7.1 RESERVOIR:  Select reservoir  Create grid  Cartesian geometry.
  • 25. 25 We have selected a model of 4600m in length, 1008m width and 162m height.  So in Number of Grid Blocks, put 12, 63 and 3 in I, J and K direction respectively.  I direction in Block widths, put 4*375, 4*400, 4*375, to make 4600m in length, in which right/left side of the reservoir is 1500m and 1600m is of the reservoir.  J direction in Block widths, put 63*16 to make it 1008, also to make 63 blocks of 16m.
  • 26. 26 4.7.2 THERMAL PROPERTIES: In our model we have used three different rock layers; in this section we assign the different values to the Rock compressibility, Dilation Recompaction, Rock compaction properties and over burden heat loss (8) . The Properties assigned to Rock Layer one is shown below:  Volumetric heat capacity as 2.35 e6 .  In thermal conductivity phase mixing, Reservoir rock as 1.25 e5, Oil, water and Gas phase as 1.49 e5 .
  • 27. 27 4.7.3 OVERBURDEN HEAT LOSS: For the overburden heat loss section put:  Volumetric Heat Capacity: Overburden/Under burden as 1.169 e6 .  Thermal Conductivity: overburden/Under burden as 7.49 e4.
  • 28. 28 4.7.4 ROCK COMPRESSIBILITY: In the rock compressibility section put:  Porosity reference pressure as 2654.  Formation compressibility as 9.6 e-6 . 4.7.5 IMPORTANT PARAMETERS: Property Symbol Value Unit Pressure P 2654 KPa Temperature (steam) T 295 0 C Permeability (I,J,K)(Layer 1 & 3) K 0 Md Porosity(Layer 1 & 3) Φ 0 - Grid Thickness (layer 1) h1 100 M Grid Thickness (layer 2) h2 32 M
  • 29. 29 Grid Thickness (layer 3) h3 30 M Thermal No (layers 1) Th1 1 - Thermal No (layers 2) Th2 3 - Thermal No (layers 3) Th3 1 - TABLE 1 IMPORTANT RESERVOIR PARAMETERS FOR MODELLING. 4.7.6 COMPONENTS: Heavy crude oil or extra heavy crude oil is any type of crude oil which does not flow easily. It is referred to as "heavy" because its density or specific gravity is higher than that of light crude oil. Heavy crude oil has been defined as any liquid petroleum with API gravity less than 20° (4) . Physical properties that differ between heavy crudes lighter grades include higher viscosity and specific gravity, as well as heavier molecular composition. In this section we assign the values of the heavy oil, water and gas phases. We import the fluid properties and put the following values initially. The total number of components are 3, water, gas and oil. The total number of components in the oil gas and water phase is 3 while the total number of component in liquid phase is 2. The Table below shows the values of the properties that are used in order to create our model. Property Water Oil Gas Units Cmm 0 0.508 0.01604 Kg/gmole Molden 0 1960.6 42411 Gmole/m3 Cp 0 5.63E-07 9.48E-05 1/KPa ct1 0 8.48E-04 2.30E-02 1/deg C Pcrit 0 1360 4640 Kpa
  • 30. 30 Tcrit 0 624065 -82.49 Deg C cpl1 0 1130 12.83 J/gmole.C cpg1 0 841 35.2 J/gmole. C Hvapr 0 1346 1770 J/gmol Avg 0 0 2.80E-04 Cp Bvg 0 0 0.667 Cp Avisc 0 1.74E-06 1.90E-04 Cp Bvisc 0 6232.74 3432.41 Cp kv1 0 0 4.39E+04 ------ kv1 0 0 0 ----- kv3 0 0 1.97E+00 ----- kv4 0 0 -1.96E+03 ----- kv5 0 0 -2.73E+02 ----- TABLE 2 RESERVOIR PROPERTIES
  • 31. 31 4.7.7 REFERENCE CONDITIONS: Reference Pressure 101.3 Kpa Reference Temperature 21 C C Surface Temperature 101.3 C Surface Pressure 15.6 Kpa TABLE 3 REFERENCE CONDITION After inputting the components properties, following results were obtained. 4.7.8 PRESSURE V/S WATER FORMATION VOLUME FACTOR Figure 4.2 PLOT BETWEEN BW AND PRESSURE
  • 32. 32 Water formation volume factor (Bw) is defined as the ratio between the volume of water at reservoir conditions with the stock tank conditions. Bw is used to convert the flow rate of water to reservoir conditions. (4) It can be measured in the laboratory or using different correlations. Under most conditions it has a value of approximately 1.0. From the graph it can be concluded that as we are increasing the pressure the value of water formation volume factor decreases. 4.7.9 PRESSURE VS WATER DENSITY Figure 4.3 PLOT BETWEEN WATER DENSITY AND PRESSURE The above plot shows the relation between the density and the Pressure, It can be concluded that as we are increasing the pressure the density of water tends to increase keeping at the reference temperature of 21 C
  • 33. 33 4.7.10 ROCK PROPERTIES:  Click Rock Fluid.  Open Create or Edit Rock Type.  Then click on Relative Permeability Tables  Put values of Sw, Krw and Krow ( you can also export the values using DAT. File)
  • 34. 34 4.7.11 VALUES Sw Krw Krow 0.15 0 1 0.2 2.00E-04 0.95 0.25 1.63E-03 0.84 0.3 5.50E-03 0.72 0.35 1.30E-02 0.6 0.4 2.54E-02 0.47 0.45 4.40E-02 0.35 0.5 6.98E-02 0.24 0.55 1.04E-01 0.165 0.6 1.48E-01 9.30E-02 0.65 2.04E-01 7.00E-02 0.7 2.71E-01 4.00E-02 0.75 3.52E-01 1.50E-02 0.8 4.47E-01 0.00E+00 0.85 5.59E-01 0.00E+00 TABLE 4 RELATIVE PERMEABILTY VALUES SI Krg Krog 0.15 1 0 0.2 0.95 2.00E-04 0.25 0.84 1.63E-03 0.3 0.72 5.50E-03 0.35 0.6 1.30E-02
  • 35. 35 0.4 0.47 2.54E-02 0.45 0.35 4.40E-02 0.5 0.24 6.98E-02 0.55 0.165 1.04E-01 0.6 9.30E-02 1.48E-01 0.65 7.50E-02 2.04E-01 0.7 4.50E-02 2.71E-01 0.75 2.70E-02 3.52E-01 0.8 2.00E-02 4.47E-01 0.85 1.00E-02 5.59E-01 0.9 5.00E-03 6.87E-01 0.95 0.00E+00 8.34E-01 1 0.00E+00 1.00E+00 TABLE 5 RELATIVE PERMEABILTY VALUES
  • 36. 36 4.7.12 RELATIVE PERMEABILITY CURVES Figure 4.4 RELATIVE PERMEABILITY CURVE 1 Figure 4.5 RELATIVE PERMEABILITY CURVE 2
  • 37. 37 4.7.12 Relative permeability: Stone's modified model is based on two-phase relative permeability functions .In this model the gas and the water relative permeability functions are given as Krw = Kr,w (Sw) and Krg = Kr,g (Sg) The oil relative permeability function is estimated on basis of the relative permeability in an Oil Water system: Krow = Kr,ow (So) and the relative permeability in an Oil Gas system: Krog = Kr,og (SL) ; Where SL = 1 – So Figure 4.6 STONE RELATIVE PERMEABILITY MODEL
  • 38. 38 4.7.13 NUMERICAL It defines those parameters that control the simulator's numerical activities such as time stepping, Iterative solution of non-linear flow equations and the solution of resulting system of linear equations. In our reservoir model we did not play a lot with the numerical section as most of values are taken as default values saved in the CMG star simulator (8) . Below are some of the snap shots of the values that are used in the numerical section.  Click on Numerical Tab  Click on Time Step Control and start putting the values  After putting the values Press OK.
  • 39. 39
  • 40. 40
  • 41. 41 4.7.14 WELLS & RECURRENT In this model we have two horizontal wells, one producer and one injector. Both horizontal wells are 16m apart.  Single click the WELLS & RECURRENT.  Double click the wells.  Select injector. 4.7.15 INJECTOR WELL 4.7.16 CONSTRAINT PUT:  MAX BHP bottom hole pressure as 5500  MAX STW surface water rate as 150
  • 42. 42 4.7.17 INJECTION FLUID: PUT:  Water as 1.  Gas and Oil as 0. 4.7.18 PERFORATIONS:  Open the wells tree and select Injector.  Select perforations.
  • 43. 43  Put 16 in Length, 100 in Block Top and 116 in Block Bottom. 4.7.19 PRODUCER WELL 4.7.20 CONSTRAINT: PUT:  MIN BHP bottom hole pressure as 500.  MAX STL surface liquid rate as 150.
  • 44. 44  Open the produce tree.  Select perforations.  Put 16 in Length, 116 in Block Top and 132 in Block Bottom.
  • 45. 45 CHAPTER 5 EFFECT OF INJECTION PARAMETERS ON SAGD The injection parameters can have a big effect on the ultimate recovery from the reservoir. Two cases are considered in order to analyse their effects.  BASE CASE  Alternate Case 5.1 BASE CASE In this case the steam temperature was considered as 295 C, bottom hole pressure is 5550 KPa, Flow rate is 150 m3 /day. Using these values the simulation was run and the following graph is obtained. Figure 5.1 PLOT BETWEEN CUMMULATIVE OIL AND TIME (BASE CASE) This is graph between the cumulative oil production with time. From the graph it can be concluded that the production was low in the initial part of the SAGD operation but with time it increases and reaches the value of about 3000m3 /day in 2007. 0 500 1000 1500 2000 2500 0 500 1000 1500 2000 2500 3000 3500 4000 CummulativeProduction(m3/day) Time (Days) BASE CASE Base Case
  • 46. 46 5.2 ALTERNATE CASE 1 In order to perform this task following steps were taken.  Open CMG  Open the model made in the base case  Go to wells section and click it.  Click on injector well  Go to Steam Temperature and change it to 200 C and press OK. Run the simulation again and using the irf. File , see the results Figure 5.2 PLOT BETWEEN CUMMULATIVE OIL AND TIME (ALTERNATE CASE 1) 0 500 1000 1500 2000 2500 3000 3500 0 1000 2000 3000 4000 CummulativeProduction(m3/day) Time (Days) Steam Temperature 295 Steam Temperature 200
  • 47. 47 From the graph it can be concluded that as decrease the Steam Temperature, the cumulative production of the oil decreases. 5.3 ALTERNATE CASE 2 In order to perform this task following steps were taken.  Open CMG  Open the model made in the base case  Go to wells section and click it.  Click on injector well  Go to constrain and change BHP from 5550 KPA to 7000 KPA and press OK. Run the simulation again and using the irf. File , see the results.
  • 48. 48 Figure 5.3 PLOT BETWEEN CUMMULATIVE OIL AND TIME (ALTERNATE CASE 2) From the graph it can be concluded that as we increase the BHP, the cumulative production of the oil decreases. 5.4 ALTERNATE CASE 3 In order to perform this task following steps were taken.  Open CMG  Open the model made in the base case  Go to wells section and click it.  Click on injector well  Go to constrain and change flow rate from 150m3 /day to 100 m3 /day and press OK. 0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 CummulativeProduction(m3/day) Time (Days) BHP 5500 BHP 7000
  • 49. 49 Run the simulation again and using the irf. File, see the results Figure 5.4 PLOT BETWEEN CUMMULATIVE OIL AND TIME (ALTERNATE CASE 3) From the graph it can be concluded that as we decrease the flow rate, the cumulative production of the oil increases. 0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 CummulativeProduction(m3/day) Time (Days) Effect of Flow Rate Flow rate - 150 Flow Rate 125
  • 50. 50 5.5 ALTERNATE CASE 4 In order to perform this task following steps were taken.  Open CMG  Open the model made in the base case  Go to wells section and click it.  Click on injector well  Go to perforations and change the block address from 7,1,2/1,1,1 to 5,1,2/ 1,1, and press OK. Run the simulation again and using the irf. File, see the results Figure 5.5 PLOT BETWEEN CUMMULATIVE OIL AND TIME (ALTERNATE CASE 4) 0 500 1000 1500 2000 2500 3000 3500 0 1000 2000 3000 4000 CummulativeoilProduction (m3/day) Time(Days) Base Case Different well location
  • 51. 51 From the graph it can be concluded that as we change the location of the well, the cumulative production of the oil decreases. 5.6 ALTERNATE CASE 5 In order to perform this task following steps were taken.  Open CMG  Open the model made in the base case  Go to wells section and click it.  Click on Production well Go to constrain and change BHP from 500 KPA to 250 KPA and flow rate from 150 m3 /day to 250 m3/day and press OK. Run the simulation again and using the irf. File , see the results
  • 52. 52 Figure 5.6 PLOT BETWEEN CUMMULATIVE OIL AND TIME (ALTERNATE CASE 5) From the graph it can be concluded that as we decrease the BHP and increase the flow rate in the production well, the cumulative production of the oil increases 5.7 Cumulative Effect 0 2000 4000 6000 8000 10000 12000 14000 0 1000 2000 3000 4000 5000 CummulativeOilproduction(m3/day) Time (Days) Series1 Series2 0 2000 4000 6000 8000 10000 12000 14000 0 1000 2000 3000 4000 CummulativeOilProduction(m3/day) Time (Days) Production Constrains Base Case Steam Temp 200 Bottom Hole Pressure 7000 Flow Rate Location of Well
  • 53. 53 CHAPTER 6 DISCUSSION AND CONCLUSION: DISCUSSION Economically and environmentally SAGD is a major advance thermal process of all time. It consumes 70% of the steam usually required in other thermal processes. The efficiency of the SAGD models can be increased by the following alterations: Additions of N2 in SAGD make crude less viscous by breaking the liquid/liquid intermolecular forces into liquid/gas intermolecular forces. Moreover, addition of N2 not only restrains the steam to get loss into thief zone but also makes an insulating layer which reduces heat loss. Solubility of N2 into crude oil makes crude less mobile to flow. The mobility of crude oil directly depends upon the solubility of the N2 in it. The higher the solubility of N2 is, the higher the mobility will be. The results have also shown that by decreasing the steam injection, oil steam ration can be increased to improve economic efficiency. CONCLUSION The steam-assisted gravity drainage (SAGD) process is currently the widely used one among the in-situ recovery methods to produce bitumen from Alberta oil sands in Western Canada. A thermal process requires very small grid size to provide the better description in the reservoir simulation model than the coarse grid; however the simulation runtime will take longer. The relationship between the number of grids and runtime is not linear but exponential. It is important to design the proper grid size giving reasonable results with shorter runtime. In this project, we discussed different parameters which cause variation of heavy oil production, SAGD modelling, well spacing between two wells in SAGD, and results after playing with different parameters will also be discussed. For the Conventional SAGD case, oil production rate increased with increasing vertical spacing
  • 54. 54 between the wells; however, the lead time for the gravity drainage to initiate oil production became longer. Efficiency of SAGD is also discussed thoroughly. From our analysis we can conclude the following results.  Additions of N2 in SAGD make crude less viscous by breaking the liquid/liquid intermolecular forces into liquid/gas intermolecular forces.  The well location can have an impact in the overall oil Production.  If the steam temperature is reduced, it will have an adverse affect on the Cumulative oil production.  The mobility of crude oil depends upon the solubility of N2 in it.  Solvent can reduce the viscosity of bitumen and makes it lighter.  Selection of the solvent is very important as it can have a huge impact on the overall cost of the project  Porosity of the formation can have an affect on the SAGD operation. Higher porosity values will result in less Water oil ratio. Less WOR is good from economical point of view.
  • 55. 55 REFERENCES 1. L.A. Bellows, V.E Bohme, Athabasca Oil Sands, Oil and Gas Conservation board of Alberta. ATLA. 2. L.Chow*, R.M. Butler, Numerical simulation of the Steam Assisted Gravity Drainage process, University of Calgary, Volume 35, No 6, June 1996. 3. C.V. Deutsch, J.A.McLennan, Guide to SAGD Reservoir Characterization Using Geostatistics, Centre for Computational Geostatistics, Guide book series Vol 3. 4. Dr. Redford, lecturer of In-situ recovery of Oil sand, University of Alberta, Lectures papers. 5. Ben Nzekwu, Drilling and Completion for Steam Assisted Gravity Drainage Operations JCPT, The Journal for Canadian Petroleum Technology. 6. N.R Edmunds and S.D. Gittins, Article- Effective application of Steam Assisted Gravity Drainage of Bitumen to long horizontal well pairs, JCPT, 93-06-05 7. M. Pooladi-Darvish, L. Mattar. SAGD Operation in the Presence of Overlying Gas Cap and Water layers --- Effect of Shale Layers, JCPT, Paper 2001-178, Vol 41, No 6, June 2002. 8. Computer Modeling Group Limited, User Guide STARS, Advanced process and Thermal Reservoir Simulator, Version 2009, 9. Computer Modeling Group Limited, Calgary. Retrieved from http://cmgl.ca/ 10. Edwin Rodriguez, Jamie Orjuela, Feasibility to apply the SAGD in the country’s Heavy Oil Field, Science Technology and future Colombian Petroleum Institute, 2004.