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Leak-Free Port to Port System 
Gates
GATES 
INTRODUCTION introduction 
Gates and ERIKS 
Gates produces high-performance 
1. Find what you need, easily 
n Our product range is deliberately 
extensive so you can find the item 
or the solution you need and get it 
quickly and easily 
n Our products are fully integrated so 
you can combine them quickly and 
safely to create hose assemblies 
and systems for all manner of uses 
and industrial environments 
n Furthermore, built-in versatility 
means you can use Gates 
products with a wide range 
of complementary products, 
applications and systems 
Why Gates - 10 Good Reasons: 
2. Trust what you use 
n Gates products are the byword for 
reliability and unrivalled safety. You 
can be sure our components meet 
and often exceed all the necessary 
European and international 
standards 
n Their ease of assembly and use 
means you can put them to work 
quickly and confidently 
n For your more complex situations 
and environments you can rely on 
Gates to give you the technical 
support, advice and expertise you 
need to find a solution 
hydraulic 
hoses, couplings, tube 
fittings, adaptors and 
self-assembly equipment 
for original equipment 
manufacturers and 
replacement market 
customers. Gates 
hydraulic products work 
together to give you 
just one part, or the 
complete solution to your 
fluid power needs. You 
decide. 
With the Gates hydraulic hose and 
fitting portfolio and ERIKS hydraulic 
know how partnership you’ll be able 
to get the job done easily and without 
fuss. Thanks to the Gates Integrated 
Systems Approach you can select, 
combine and integrate all the hydraulic 
components you need to keep your 
operation and equipment running 
smoothly, safely and reliably. Eriks 
customer service dedication offers 
full product support and technical 
assistance and with Eriks being an 
approved Gates training centre we 
can offer hose assembly training to 
customer’s requirements. 
Helping you keep costs down, 
avoiding downtime and loss of 
production, making things easy to use, 
speeding up installation, maintenance 
and repair – these are key parts of 
our philosophy and they underpin the 
reasons why people choose Gates. 
With Gates you can: 
3. Save money, time and effort 
n You can save money with quality 
hydraulic equipment from Gates 
– with hose assemblies that can 
last up to three times longer than 
international standards require, 
giving you the lowest total cost of 
ownership 
n Our self-assembly machinery and 
other systems are simple to set 
up and use, so you can improve 
production performance within a 
safer environment. 
n Our product innovations can really 
make a difference and are driven by 
our philosophy of saving you time, 
cost and effort 
The ISO specification for wire braid hose demands that the product is tested 
to 200,000 impulse cycles. At Gates we believe that this is insufficient to test 
and assess product performance. All Gates wire braided hoses are tested, 
prior to release and from subsequent production batches, to 600,000 leak free 
impulse cycles. 
4X 
TOUGH COAT 
The ISO specification for wire spiral hose demands that the product is tested 
to 500,000 impulse cycles. Gates test as a minimum requirement to 1,000,000 
leak free impulse cycles prior to product release. 
This additional testing and validation ensures that Gates products perform 
better, last longer and provide superior levels of safety for product fitters and 
equipment operatives. 
The Gates coupling range when used in conjunction with Gates hose is 
guaranteed Leak Free. 
The unique and patented Megacrimp fitting range is suitable for fabric braid, 
thermoplastic and wire braid hose. The unique “C” insert provides a 360° 
swage which eliminates the weep from the back of the hose ferrule which is 
common among other traditional designs. 
All Gates fittings from Megacrimp to Global Spiral (GS) are non skive 
couplings. The potential for contamination during the assembly process is 
substantially reduced and assembly time is reduced. 
All Gates hose covers are, as standard, 25x more abrasion resistant than the 
ISO specifications require. For more arduous working conditions Gates also 
offer Xtratuf covers which provide a further 25 x abrasion resistance and 
Megatuf covers which offer in excess of 300 x abrasion resistance. 
Gates hydraulic hose exceed the ISO specifications and provide the lowest 
minimum bend radius within the industry. 
A low minimum bend radius without flexibility is not sufficient without ease of 
bend. The Gates hose range is amongst the most flexible in the market. 
The Gates patented “tough coat” plating provides up to 400 hours corrosion 
resistance. 
The Gates product range provides a simple and “fool proof” system. 
Megacrimp (G) couplings on wire braid, fabric braid and thermoplastic hose, 
GS on wire spiral. 
2 3
GATES 
lifeguard LEAK FREE PORT to PORT SYSTEM 
Gates hydraulics, the 
integrated systems approach 
LifeGuard™ line-of-sight 
sleeving keeping you safe 
ARE YOUR WORKERS PROTECTED ? 
At Gates we take safety very seriously and our 
LifeGuard™ line-of-sight sleeving system is a case 
in point. It lets you safely protect nearby machine 
operators and personnel from catastrophic hydraulic 
hose failure using a revolutionary sleeve system 
developed by our design engineers. 
It’s worth noting that even an invisible pinhole leak in a 
hydraulic hose under pressure can release toxic fluid at more 
than 200 metres per second – close to the muzzle velocity 
of a gun. A jet like this can act like a hypodermic needle, 
penetrating both protective clothing and skin. Other dangers 
from hydraulic bursts or pinhole leaks can lead to personal 
injury from fluid burns and injection, fires, explosions, electric 
shock and mechanical failure. 
Increase your people’s safety 
A LifeGuard™ 4000-sleeved hose will hold back 8,000 psi 
bursts and 4,000 psi pinhole leaks at 100°C for up to 
five minutes on 1/4” to 1” hose sizes.. It does this by 
redirecting the explosive force of a high-pressure burst 
down the length of the specially-designed, triple-layered 
sleeve; dispersing the energy and fluids at the hose ends 
via carefully designed ‘channel’ clamps. The leaked fluid from 
the clamps allows you to spot the failure more easily. 
Install it easily and keep costs down 
LifeGuard™ line-of-sight sleeving is a safe, effective and 
economical alternative to costly metal and plastic 
shielding. The sleeving is compatible with a wide range of 
fluids, including environmentally friendly liquids 
and biodiesel fuel so you can use it in all kinds of situations. 
Lifeguard sleeving conforms to SAE standards, protecting 
users from fluid temperatures of up to 100°c . 
Rigorous testing and product validation have always been 
central to the Gates philosophy. Gates’ Next Generation 
Hydraulics - the Gates Integrated System Approach 
including all components of the MegaSys® hose and 
coupling family - offer a combination of technology, 
performance and flexibility unmatched by anything on the 
market today - or for the foreseeable future! 
Find out more about the Gates Integrated System 
Approach on www.Gates.com/europe/integrated-system 
The Gates programme 
There’s a better way to protect against 
hydraulic hose failure 
LifeGuard Sleeving 
+ 
Superior products, manufactured 
to stringent tolerances 
+ = 
Innovative self-assembly machines 
and dies, rigorously validated 
Optimal crimp data, derived 
from meticulous testing 
Factory-quality performance above and 
beyond all international standards in full 
compliance with EU directives 
4 5
GATES 
hydraulic hosE MegaCrimp® Couplings 
BSP 60° Cone – MegaCrimp couplings 
Male BSP Parallel. 60° Cone 
Part No Hose Thread Pack 
Bore Size Size 
4G4MBSPP 1/4" G1/4" 10 
6G6MBSPP 3/8" G3/8" 10 
8G8MBSPP 1/2" G1/2" 10 
10G10MBSPP 5/8" G5/8" 10 
12G12MBSPP 3/4" G3/4" 10 
16G16MBSPP 1" G1" 5 
Female BSP. 
O-ring Swivel. 60° Cone 
Part No Hose Thread Pack 
Bore Size Size 
4G4FBSPORX 1/4" G1/4" 10 
6G6FBSPORX 3/8" G3/8" 10 
8G8FBSPORX 1/2" G1/2" 10 
10G10FBSPORX 5/8" G5/8" 10 
12G12FBSPORX 3/4" G3/4" 10 
16G16FBSPORX 1" G1" 5 
Female BSP. O-ring Swivel 
60° Cone. 90° Swept Elbow 
Part No Hose Thread Pack 
Bore Size Size 
4G4FBSPORX90 1/4" G1/4" 10 
6G6FBSPORX90 3/8" G3/8" 10 
8G8FBSPORX90 1/2" G1/2" 10 
10G10FBSPORX90 5/8" G5/8" 10 
12G12FBSPORX90 3/4" G3/4" 10 
16G16FBSPORX90 1" G1" 5 
Din Light Series. 24° Cone – MegaCrimp couplings 
Female Straight 
Part No Hose Thread Pack 
Bore Size Size 
4G10FDLORX 1/4" M16x1.5 10 
6G12FDLORX 3/8" M18x1.5 10 
8G15FDLORX 1/2" M22x1.5 10 
10G18FDLORX 5/8" M26x1.5 10 
Female 90° Swept Elbow 
Part No Hose Thread Pack 
Bore Size Size 
4G10FDLORX90 1/4" M16x1.5 10 
6G12FDLORX90 3/8" M18x1.5 10 
8G15FDLORX90 1/2" M22x1.5 10 
10G18FDLORX90 5/8" M26x1.5 10 
Male Straight 
Part No Hose Thread Pack 
Bore Size Size 
4G10MDL 1/4" M16x1.5 10 
6G12MDL 3/8" M18x1.5 10 
8G15MDL 1/2" M22x1.5 10 
10G18MDL 5/8" M26x1.5 10 
Din Heavy Series. 24° Cone – MegaCrimp couplings 
Female Straight 
Part No Hose Thread Pack 
Bore Size Size 
4G10FDHORX 1/4" M18x1.5 10 
6G12FDHORX 3/8" M20x1.5 10 
8G16FDHORX 1/2" M24x1.5 10 
10G20FDHORX 5/8" M30x2.0 10 
Female 90° Swept Elbow 
Part No Hose Thread Pack 
Bore Size Size 
4G10FDHORX90 1/4" M18x1.5 10 
6G12FDHORX90 3/8" M20x1.5 10 
8G16FDHORX90 1/2" M24x1.5 10 
10G20FDHORX90 5/8" M30x2.0 10 
Male Straight 
Part No Hose Thread Pack 
Bore Size Size 
4G10MDH 1/4" M18x1.5 10 
6G12MDH 3/8" M20x1.5 10 
8G16MDH 1/2" M24x1.5 10 
10G20MDH 5/8" M30x2.0 10 
G5K 
CM2T06 MegaFlex® 33.0 MPa (4800 PSI) 3/8” (9.5 mm) ISO 11237 2SC R16 
Selection of hose types 
CM2T 
ISO 11237 2SC R16 
-size DN " " mm PSI MPa PSI MPa mm kg/100m REF. 
-4 6 1/4 0.55 14.1 5800 40.0 23200 160.0 50 31 CM2T04 
-5 8 5/16 0.61 15.5 5000 35.0 20000 140.0 55 35 CM2T05 
-6 10 3/8 0.70 17.7 4800 33.0 19200 132.0 65 42 CM2T06 
-8 12 1/2 0.82 20.8 4000 27.5 16000 110.0 90 51 CM2T08 
-10 16 5/8 0.97 24.6 3625 25.0 14500 100.0 100 70 CM2T10 
-12 19 3/4 1.09 27.8 3100 21.5 12400 86.0 120 81 CM2T12 
-16 25 1 1.41 35.8 2400 16.5 9600 66.0 150 115 CM2T16 
2JC06 JetClean™ 40.0 MPa (5800 PSI) 3/8” (9.5 mm) 155°C (Not For Steam) 
2JC Jetclean™ 
Temperature Range: -40°C - +155°C 
Covers Available: Black, Blue or Grey 
-size DN " " mm PSI MPa PSI MPa mm kg/100m REF. 
-5 8 5/16 0.64 16.3 5800 40.0 20300 140.0 55 38 2JC05 
-6 10 3/8 0.74 18.8 5800 40.0 19200 132.0 65 49 2JC06 
-5 8 5/16 0.64 16.3 5800 40.0 20300 140.0 55 38 2JC05B 
-6 10 3/8 0.74 18.8 5800 40.0 19200 132.0 65 49 2JC06B 
-8 12 1/2 0.86 21.8 5800 40.0 16000 110.0 90 63 2JC08B 
-6 10 3/8 0.74 18.8 5800 40.0 19200 132.0 65 49 2JC06G 
32EFG5K MegaSpiral® 35.0 MPa (5000 PSI) 2” (51.0 mm) ISO3862 R13 Flame Resistant MSHA 2G-11C 
EFG5K 
Megasys 
-size DN " " mm PSI MPa PSI MPa mm kg/100m REF. 
-6 10 3/8 0.80 20.2 5000 35.0 20000 140.0 65 71 6EFG5K 
-8 12 1/2 0.95 24.0 5000 35.0 20000 140.0 90 89 8EFG5K 
-10 16 5/8 1.09 27.6 5000 35.0 20000 140.0 100 115 10EFG5K 
-12 19 3/4 1.24 31.4 5000 35.0 20000 140.0 120 144 12EFG5K 
-16 25 1 1.53 38.7 5000 35.0 20000 140.0 150 223 16EFG5K 
-20 31 1.1/4 1.97 50.0 5000 35.0 20000 140.0 210 399 20EFG5K 
-24 38 1.1/2 2.26 57.4 5000 35.0 20000 140.0 250 482 24EFG5K 
-32 51 2 2.80 71.1 5000 35.0 20000 140.0 315 719 32EFG5K 
6 7
GATES 
MegaCrimp® Couplings 
BSP. 60° Cone – GlobalSpiral couplings 
Female Straight 
Part No Hose Thread Pack 
Bore Size Size 
8GS8FBSPORX 1/2" G1/2"–14 BSP 1 
10GS10FBSPORX 5/8" G5/8"–14 BSP 1 
12GS12FBSPORX 3/4" G3/4"–14 BSP 1 
16GS16FBSPORX 1" G1"–11 BSP 1 
Female 90° Swept Elbow 
Part No Hose Thread Pack 
Bore Size Size 
8GS8FBSPORX90 1/2" G1/2"–14 BSP 1 
10GS10FBSPORX90 5/8" G5/8"–14 BSP 1 
12GS12FBSPORX90 3/4" G3/4"–14 BSP 1 
16GS16FBSPORX90 1" G1"–11 BSP 1 
Male Straight 
Part No Hose Thread Pack 
Bore Size Size 
8GS8MBSPP 1/2" G1/2"–14 BSP 1 
10GS10MBSPP 5/8" G5/8"–14 BSP 1 
12GS12MBSPP 3/4" G3/4"–14 BSP 1 
16GS16MBSPP 1" G1"–11 BSP 1 
DIN Heavy. 24° Cone – GlobalSpiral couplings 
Female Straight 
Part No Hose Thread Pack 
Bore Size Size 
8GS16FDHORX 1/2" M24x1.5 1 
10GS20FDHORX 5/8" M30x2.0 1 
12GS25FDHORX 3/4" M36x2.0 1 
16GS30FDHORX 1" M42x2.0 1 
Female 90° Swept Elbow 
Part No Hose Thread Pack 
Bore Size Size 
8GS16FDHORX90 1/2" M24x1.5 1 
10GS20FDHORX90 5/8" M30x2.0 1 
12GS25FDHORX90 3/4" M36x2.0 1 
16GS30FDHORX90 1" M42x2.0 1 
Male Straight 
Part No Hose Thread Pack 
Bore Size Size 
8GS16MDH 1/2" M24x1.5 1 
10GS20MDH 5/8" M30x2.0 1 
12GS25MDH 3/4" M36x2.0 1 
16GS30MDH 1" M42x2.0 1 
Gates GlobalSpiral Plus 
Gates GlobalSpiral Plus (GSP) is a new range of non-skive 2-piece large 
bore couplings designed for 1 and 2-wire braid hydraulics hose. 
No-Skive Ferrules 
Part No Hose Bore Size 
6GS1F-4 3/8" 
8GS1F-4 1/2" 
10GS1F-4 5/8" 
12GS1F-4 3/4" 
16GS1F-4 1" 
20GS1F-4 1.1/4" (4 spiral hose) 
20GS1F-6 1.1/4" (6 spiral hose) 
Female Straight 
Part No Hose Thread Pack 
Bore Size Size 
24GSP24FBSPORX 1.1/2" G1.1/2"–11BSP 1 
32GSP32FBSPORX 2" G2"–11BSP 1 
Male Straight 
Part No Hose Thread Pack 
Bore Size Size 
24GSP24MBSPP 1.1/2" G1.1/2"–11BSP 1 
32GSP32MBSPP 2" G2"–11BSP 1 
Female 90° Swept Elbow 
Part No Hose Thread Pack 
Bore Size Size 
24GSP24FBSPORX90 1.1/2" G1.1/2"–11BSP 1 
32GSP32FBSPORX90 2" G2"–11BSP 1 
Ferrules for 1 and 2-Wire Hose 
Part No Hose Pack 
Bore Size 
24GSP1F-2 1.1/2" 1 
32GSP1F-2 2" 1 
ERIKS oe Production Centre offering 
Offering You More 
n Approved OE centre for Gates Fluid Power 
n Accredited to The British Fluid Power Distribution 
Association hose assembler program. 
n Hose assembly testing and certification to international 
standards 
n Tailored training programmes covering hose assembly 
installation, inspection and health & safety 
OE Approach 
n Total cost reduction 
n Gates Global provider of performance products 
n EMB Din adaptors and tube fittings 
n Tube manipulation and tube end forming 
n Bespoke fittings and manifold block solutions 
n Onsite application and system design support 
What This Means To You 
n Warranty Cost reduction 
n Improved service life of your machines 
n The Port to Port concept is designed to supply an integral 
program between the hose, coupling, adaptor and the Din 
compression fitting. 
n Application engineering support in the prototype process, 
to reduce the number of components and connections. 
Logistic Solutions 
n Kitting 
n Line Side feed 
n System supply and sub-assemblies 
n EDI 
n Full inventory management 
8 9
GATES 
CRIMPER starter kits 
Get started with the Gates MC1001, 
MCX20 and MCX30 Starter Kit which 
includes: 
MC1001 Starter Kit 
This simple to use and lightweight machine will be suitable to workshops 
requiring capability to manufacture hydraulic hose assemblies for own use. 
This crimper can accommodate hose assemblies up to 1” wire braid. 
n MC1001 can crimp up to 1" wire braid 
n Dies included ¼", 3/8", ½" and ¾" 
n Compact CM2T Megaflex-wire hydraulic hose from ¼" to ¾" 
n Gates Megacrimp one-piece couplings in BSP, JIC, Metric, ORFS 
Die sets included for the Gates MC1001 crimper 
CRIMPERS 
MCX 25 
Compact crimper for low-volume production. 
Ideal as a starter machine for small workshops. Crimps 
no-skive GlobalSpiral™ couplings up to 1” and no-skive 
MegaCrimp® couplings for wire-braid hose up to 1.1/4”. 
Equipped with a die set storage rack allowing for logically 
organised die storage within easy reach of the operator, 
thus speeding up die selection and assembly. DC power 
pack versions are also available for mobile service vans. 
Ref: 7480-19184: 3 phase / 7480-19183: 1 phase / 
7480-19182: 12V 
MCX 30 
Compact, operator-friendly machine to crimp 
the complete Gates range up to 1.1⁄4” spiral and wire braid 
hose. Equipped with a die set storage rack allowing for 
logically organised die storage within easy reach of the 
operator, thus speeding up die selection and assembly. DC 
power pack versions are also available for mobile service 
vans. Ref: 7480-19187: 3 phase / 7480-19186: 1 phase 
/ 7480-19185: 12V 
CM30 
Finn-Power CM30 cutting machines are hand operated 
and designed especially for use, in workshops and service 
vans. They can be used for cutting up to 2” wire braid hoses 
efficiently, fast and safely. Equipped with a fume exhaust 
connection. 
Part No 
Hose 
Bore 
MC1000-D21 MC1000-D22 MC1000-D33 MC1000-D34 MC1000-D35 
1/4” 5/16”, 3/8” 1/2” 5/8” 3/4” 
MCX20 Starter Kit 
This hand operated crimper allows you to crimp up to 1 ¼” multi spiral, but still 
retains the flexibility to be used in either workshops or mobile applications. 
Comes complete with a separate box for ease of storage for the die sets. 
n MCX20 can crimp up to 1” multi-spiral hose and 1¼” 2-wire hydraulic hose 
n Dies included ¼”, 3/8”, ½”, ¾” and 1” 
n Compact CM2T Megaflex 2-wire hydraulic hose from ¼” to 1” 
n EFG5K 5000 psi multi-spiral hose in ¾” and 1” 
n Gates Megacrimp one-piece couplings in BSP, JIC, Metric, ORFS 
n Gates Globalspiral no-skive couplings in BSP, JIC, Metric 
Die sets included for the Gates MCX20 crimper 
Technical Specifications 
Power 3-ph 1-ph DC 
Maximum hose capacity (inch) 
1-2 wire 
4 wire 
2 
1 1/4 
2 
1 1/4 
1 1/4 
3/4 
Motor (kW) 3 2.2 1.1 
Voltage (V) 230/400 230 12 
Speed of blade (rpm) 
50 Hz 
60 Hz 
2750 
3370 
Blade Diameter (mm) 300 
Overall Dimensions 
length (mm) 
width (mm) 
height (mm) 
CM30 
600 
503 
739 
Part No 
Hose 
Bore 
263-D21 263-D22 263-D33 263-D34 263-D35 263-D37 
1/4” 5/16”, 3/8” 1/2” 5/8” 3/4” 1” 
MCX30 Starter Kit 
This starter kit will allow you to manufacture hose assemblies up to 1 ¼” bore in 
Multi Spiral hose with this powered operated crimper. 
n Dies : ¼”, 3/8”, ½”, ¾”, 1” and 1 ¼” 
n Compact CM2T Megaflex 2-wire hydraulic hose from ¼” to 1 ¼” 
n EFG5K 5000 psi multi spiral hose from ¾” to 1 ¼” 
n Gates Megacrimp one piece couplings in BSP, JIC, Metric and ORFS 
n Gates Globalspiral no-skive couplings in BSP, JIC, Metric, ORFS and SAE Flanges 
n Crimpers available in 1, or 3 phase versions 
n Complete with a die storage system and quick die change tool. 
Die sets included for the Gates MCX30 crimper. 
Part No 
Hose 
Bore 
239-D21 239-D22 239-D33 239-D34 239-D35 239-D37 239-D39 239-D310 
1/4” 5/16”/8” 1/2” 5/8” 3/4” 1” 1 ¼” 1 ¼” 
Detailed listings of contents for the two kits are available on request from your local Eriks Service Centre. Gates will support each starter kit with onsite crimper training and certification. 
Additional end terminations are available, please do not hesitate to contact us. For a free demonstration at your premises call your local ERIKS Service Centre on 0845 006 6000. 
10 11
GATES 
EMB 
Products Overview 
Compression Fittings 
 
Legislation  Training 
Important facts to test your knowledge … 
did you know: 
n You cannot mix and match components of different suppliers that are not validated nor 
tested (2006/42/EC – ISO 4413/2010)? 
n The repair of hose assemblies is forbidden by law (2006/42/ EC – ISO 4413/2010)? 
n Marking hoses, showing the day and year of manufacture, is obligatory (ISO 4413/2010)? 
n The lifetime of hose assemblies is limited? 
n Fluids under pressure can result in serious injuries or even death? 
n The assembler can be held responsible for the consequences of a failed hydraulic 
hose assembly (2006/42/EC – ISO 4413/2010)? 
The power and potential dangers of working with hydraulics mean you can never be 
complacent about people’s safety. You can’t underestimate the power of a hydraulic hose 
assembly under pressure. Having the world’s best hoses and couplings is not enough to 
ensure Font Size the safety 8 
of your hose assemblies. If they’re assembled poorly, installed badly or 
stored in the wrong way you can compromise performance and even human safety. 
The Gates Safe Hydraulics Programme 
We run the Safe Hydraulics Programme, a safety and preventive maintenance training 
seminar, for all our customers because your safety and that of your workforce, your 
customers and the environment is always a top priority for us. 
It’s designed by Gates application engineers and run by experienced and certified trainers. 
During the seminar, which can be tailored to match your needs, our experts will: 
n Teach you how to work safely and how to reduce your risks and protect the 
environment 
n Cover the entire process: storage, selection, installation and inspection 
n Explain how to avoid material and personal hazards and liability issues 
n Give you expert information on safety issues affecting hydraulic hose assemblies 
You can book places on seminars through your authorised Gates distributor or partner 
and you can send people to us from all industries, backgrounds and levels of hydraulic 
knowledge. 
To find out more please go to our website www.safehydraulicseurope.com or 
ask for our Safe Hydraulics pocket guide. 
Bette r safe than sorry 
EMB Introduction 
The EMB product range is the perfect extension to the Gates 
range of high performance hydraulic hose assemblies. The EMB 
product can be used to provide port to port leak free connections 
to high pressure Steel or Stainless Steel tube systems or for 
connection to hydraulic hoses. The EMB product range conforms 
to international standards and specifications and provides a wide 
variety of connection options. 
Products Overview 
Tube to tube with both the standard DS™ double edged cutting 
ring or the DSW™ soft seal double edged cutting ring. Both the 
DS and DSW cutting rings provide both O.E and MRO customers 
with ease of assembly and feature a torque stop which prevents 
over assembly 
Alternatively the coupling bodies and tube nuts can be used with 
either the DIN standard welding Nipple or the unique EMB FS™ 
(Form  seal) tube end forming programme. The FS System 
eliminates the need for skilled and certified welders, and additional 
system cleaning and high inspection costs normally associated 
with welded tube systems used in high pressure circuits. 
In addition the JIC 37° Flare adaptor programme can be used 
to connect between the European DIN and the American JIC 
standard. The EMB bodies may also be used in conjunction 
with the Gates Metric hose coupling programmes to allow direct 
connection to flexible pipework. 
All EMB systems are guaranteed Leak free. 
All EMB fittings in addition to the Chrome 6 Free surface finish 
have an additional protection level – NANO Protect, which 
provides up to 400 hours protection to Red Rust. 
Whilst all sizes can be assembled manually, EMB also offer a full 
range of both pre and final assembly tools and machines to speed 
assembly times and reduce production / maintenance costs. 
DSW Cutting Ring DS Cutting Ring 
Double Edge 
Cutting Ring 
with Soft 
DS 
Double 
Edge 
Cutting 
Ring 
Weld Nipple Assembly 
Nano Protect System 
The DIN 2353 Standard 
Adaptor System for 37° Flare 
DIN Fitting Body 
D 
Single 
edged 
Cutting 
Ring 
DSW 
Seal 
Tube End Forming EMB FS System 
Standard 
DIN nut 
EMB – L Series Fittings Working Pressure up to 500 bar 
EMB – S series Fittings Working pressures up to 800 bar 
Size Range 6mm O.D – 42mm O.D 
12 13
GATES 
compresssion fittings Adaptors 
Metric Tube Compression Fittings 
Manufactured to the highest standards, all compression fittings conform to the international standard EN ISO 8434-1 (DIN 
2353), and conform to the latest EU regulations on the restricted use of hazardous substances. New surface treatments use 
non-harmful alternatives to Chromium-6, selected to offer improved levels of corrosion resistance. 
Male Stud Couplings 
BSP Parallel 
Form E Light Tube BSP 
Series L OD Male 
GE6PLRED 6mm 1/8 
GE8PLRED 8mm 1/4 
GE10PLRED 10mm 1/4 
GE12PLRED 12mm 3/8 
GE15PLRED 15mm 1/2 
GE18PLRED 18mm 1/2 
GE22PLRED 22mm 3/4 
GE28PLRED 28mm 1 
GE35PLRED 35mm 1.1/4 
GE42PLRED 42mm 1.1/2 
Male Stud Couplings 
BSP Parallel 
Form E Heavy Tube BSP 
Series S OD Male 
GE6PSRED 6mm 1/4 
GE8PSRED 8mm 1/4 
GE10PSRED 10mm 3/8 
GE12PSRED 12mm 3/8 
GE14PSRED 14mm 1/2 
GE16PSRED 16mm 1/2 
GE20PSRED 20mm 3/4 
GE25PSRED 25mm 1 
GE30PSRED 30mm 1.1/4 
GE38PSRED 38mm 1.1/2 
Tube to Tube Equal 
Straight Tube to Tube Equal Tee Bulkhead Straight 
Light Series Tube 
L OD 
G6PL 6mm 
G8PL 8mm 
G10PL 10mm 
G12PL 12mm 
G15PL 15mm 
G18PL 18mm 
G22PL 22mm 
G28PL 28mm 
G35PL 35mm 
G42PL 42mm 
Light Series Tube 
L OD 
T6PL 6mm 
T8PL 8mm 
T10PL 10mm 
T12PL 12mm 
T15PL 15mm 
T18PL 18mm 
T22PL 22mm 
T28PL 28mm 
T35PL 35mm 
T42PL 42mm 
Light Series Tube 
L OD 
SV6PL 6mm 
SV8PL 8mm 
SV10PL 10mm 
SV12PL 12mm 
SV15PL 15mm 
SV18PL 18mm 
SV22PL 22mm 
SV28PL 28mm 
SV35PL 35mm 
SV42PL 42mm 
Tube to Tube Equal 
Straight Tube to Tube Equal Tee Bulkhead Straight 
Heavy Series Tube 
S OD 
G6PS 6mm 
G8PS 8mm 
G10PS 10mm 
G12PS 12mm 
G14PS 14mm 
G16PS 16mm 
G20PS 20mm 
G25PS 25mm 
G30PS 30mm 
G38PS 38mm 
Heavy Series Tube 
S OD 
T6PS 6mm 
T8PS 8mm 
T10PS 10mm 
T12PS 12mm 
T14PS 14mm 
T16PS 16mm 
T20PS 20mm 
T25PS 25mm 
T30PS 30mm 
T38PS 38mm 
Heavy Series Tube 
S OD 
SV6PS 6mm 
SV8PS 8mm 
SV10PS 10mm 
SV12PS 12mm 
SV14PS 14mm 
SV16PS 16mm 
SV20PS 20mm 
SV25PS 25mm 
SV30PS 30mm 
SV38PS 38mm 
Stud Standpipe Adaptor 
BSP Parallel 
Heavy Series Tube BSP 
S OD Male 
EVGE6PSRED 6mm 1/4 
EVGE8PSRED 8mm 1/4 
EVGE10PSRED 10mm 3/8 
EVGE12PSRED 12mm 3/8 
EVGE14PSRED 14mm 1/2 
EVGE16PSRED 16mm 1/2 
EVGE20PSRED 20mm 3/4 
EVGE25PSRED 25mm 1 
EVGE30PSRED 30mm 1.1/4 
EVGE38PSRED 38mm 1.1/2 
Stud Standpipe Adaptor 
Bulkhead Elbow 
Heavy Series Tube 
S OD 
WSV6PS 6 
WSV8PS 8 
WSV10PS 10 
WSV12PS 12 
WSV14PS 14 
WSV16PS 16 
WSV20PS 20 
WSV25PS 25 
WSV30PS 30 
WSV38PS 38 
Bulkhead Elbow BSP Parallel 
Light Series Tube 
L OD 
WSV6PL 6 
WSV8PL 8 
WSV10PL 10 
WSV12PL 12 
WSV15PL 15 
WSV18PL 18 
WSV22PL 22 
WSV28PL 28 
WSV35PL 35 
WSV42PL 42 
Light Series Tube BSP 
L OD Male 
EVGE6PLRED 6mm 1/8 
EVGE8PLRED 8mm 1/4 
EVGE10PLRED 10mm 1/4 
EVGE12PLRED 12mm 3/8 
EVGE15PLRED 15mm 1/2 
EVGE18PLRED 18mm 1/2 
EVGE22PLRED 22mm 3/4 
EVGE28PLRED 28mm 1 
EVGE35PLRED 35mm 1.1/4 
EVGE42PLRED 42mm 1.1/2 
Adaptors 
High quality, market leading hydraulic adaptors. 
n Manufactured from steel BS EN 10277:3 1999 230 MOPb and conforming to recognised international standards 
n Surface treatment Chromium-6 free conforming to EU regulations 
Male x Male Adaptors 
BSP Male/Male Equal BSP Male x JIC Male BSP Male x BSP Male Taper 
Part No Thread Thread 
A B 
KB02 1/8 1/8 
KB04 1/4 1/4 
KB06 3/8 3/8 
KB08 1/2 1/2 
KB10 5/8 5/8 
KB12 3/4 3/4 
KB16 1 1 
KB20 1.1/4 1.1/4 
KB24 1.1/2 1.1/2 
KB32 2 2 
Part No Thread Thread 
A B 
KBJ0404 1/4 7/16 
KBJ0405 1/4 1/2 
KBJ0406 1/4 9/16 
KBJ0408 1/4 3/4 
KBJ0604 3/8 7/16 
KBJ0605 3/8 1/2 
KBJ0606 3/8 9/16 
KBJ0608 3/8 3/4 
KBJ0610 3/8 7/8 
KBJ1210 3/4 7/8 
KBJ0808 1/2 3/4 
KBJ0810 1/2 7/8 
KBJ0812 1/2 1.1/16 
KBJ1210 3/4 7/8 
KBJ1212 3/4 1.1/16 
KBJ1216 3/4 1.5/16 
KBJ1616 1 1.5/16 
Part No Thread Thread 
A B 
KB0202T 1/8 1/8 
KB0402T 1/4 1/8 
KB0404T 1/4 1/4 
KB0406T 1/4 3/8 
KB0408T 1/4 1/2 
KB0604T 3/8 1/4 
KB0606T 3/8 3/8 
KB0608T 3/8 1/2 
KB0804T 1/2 1/4 
KB0806T 1/2 3/8 
KB0808T 1/2 1/2 
KB0812T 1/2 3/4 
KB1208T 3/4 1/2 
KB1212T 3/4 3/4 
KB1216T 3/4 1 
KB1220T 3/4 1.1/4 
KB1612T 1 3/4 
KB1616T 1 1 
KB1620T 1 1.1/4 
KB2020T 1.1/4 1.1/4 
KB2024T 1.1/4 1.1/2 
KB2424T 1.1/2 1.1/2 
KB3232T 2 2 
BSP Male/Male Unequal 
Part No Thread Thread 
A B 
KB0204 1/8 1/4 
KB0206 1/8 3/8 
KB0406 1/4 3/8 
KB0408 1/4 1/2 
KB0608 3/8 1/2 
KB0610 3/8 5/8 
KB0810 1/2 5/8 
KB0820 1/2 1.1/4 
KB0412 1/4 3/4 
KB0612 3/8 3/4 
KB0812 1/2 3/4 
KB1012 5/8 3/4 
KB1016 5/8 1 
KB0616 3/8 1 
KB0816 1/2 1 
KB1216 3/4 1 
KB1220 3/4 1.1/4 
KB1620 1 1.1/4 
KB1224 3/4 1.1/2 
KB1624 1 1.1/2 
KB2024 1.1/4 1.1/2 
KB1632 1 2 
KB2032 1.1/4 2 
KB2432 1.1/2 2 
BSP Straight Bulkhead 
BSP Male/Male 
90º Compact Elbow 
Part No Thread Thread 
A B 
KBH02 1/8 1/8 
KBH04 1/4 1/4 
KBH06 3/8 3/8 
KBH08 1/2 1/2 
KBH10 5/8 5/8 
KBH12 3/4 3/4 
KBH16 1 1 
Part No Thread Thread 
A B 
KB040490C 1/4 1/4 
KB060690C 3/8 3/8 
KB080890C 1/2 1/2 
KB101090C 5/8 5/8 
KB121290C 3/4 3/4 
KB161690C 1 1 
14 15
Call 0845 006 6000 
www.eriks.co.uk 
ERIKS UK 
Amber Way, Halesowen, 
West Midlands, B62 8WG 
UNREGISTERED 
EB139/1114 © ERIKS Indistrial Services, all rights reserved.

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Gates Brochure

  • 1. Leak-Free Port to Port System Gates
  • 2. GATES INTRODUCTION introduction Gates and ERIKS Gates produces high-performance 1. Find what you need, easily n Our product range is deliberately extensive so you can find the item or the solution you need and get it quickly and easily n Our products are fully integrated so you can combine them quickly and safely to create hose assemblies and systems for all manner of uses and industrial environments n Furthermore, built-in versatility means you can use Gates products with a wide range of complementary products, applications and systems Why Gates - 10 Good Reasons: 2. Trust what you use n Gates products are the byword for reliability and unrivalled safety. You can be sure our components meet and often exceed all the necessary European and international standards n Their ease of assembly and use means you can put them to work quickly and confidently n For your more complex situations and environments you can rely on Gates to give you the technical support, advice and expertise you need to find a solution hydraulic hoses, couplings, tube fittings, adaptors and self-assembly equipment for original equipment manufacturers and replacement market customers. Gates hydraulic products work together to give you just one part, or the complete solution to your fluid power needs. You decide. With the Gates hydraulic hose and fitting portfolio and ERIKS hydraulic know how partnership you’ll be able to get the job done easily and without fuss. Thanks to the Gates Integrated Systems Approach you can select, combine and integrate all the hydraulic components you need to keep your operation and equipment running smoothly, safely and reliably. Eriks customer service dedication offers full product support and technical assistance and with Eriks being an approved Gates training centre we can offer hose assembly training to customer’s requirements. Helping you keep costs down, avoiding downtime and loss of production, making things easy to use, speeding up installation, maintenance and repair – these are key parts of our philosophy and they underpin the reasons why people choose Gates. With Gates you can: 3. Save money, time and effort n You can save money with quality hydraulic equipment from Gates – with hose assemblies that can last up to three times longer than international standards require, giving you the lowest total cost of ownership n Our self-assembly machinery and other systems are simple to set up and use, so you can improve production performance within a safer environment. n Our product innovations can really make a difference and are driven by our philosophy of saving you time, cost and effort The ISO specification for wire braid hose demands that the product is tested to 200,000 impulse cycles. At Gates we believe that this is insufficient to test and assess product performance. All Gates wire braided hoses are tested, prior to release and from subsequent production batches, to 600,000 leak free impulse cycles. 4X TOUGH COAT The ISO specification for wire spiral hose demands that the product is tested to 500,000 impulse cycles. Gates test as a minimum requirement to 1,000,000 leak free impulse cycles prior to product release. This additional testing and validation ensures that Gates products perform better, last longer and provide superior levels of safety for product fitters and equipment operatives. The Gates coupling range when used in conjunction with Gates hose is guaranteed Leak Free. The unique and patented Megacrimp fitting range is suitable for fabric braid, thermoplastic and wire braid hose. The unique “C” insert provides a 360° swage which eliminates the weep from the back of the hose ferrule which is common among other traditional designs. All Gates fittings from Megacrimp to Global Spiral (GS) are non skive couplings. The potential for contamination during the assembly process is substantially reduced and assembly time is reduced. All Gates hose covers are, as standard, 25x more abrasion resistant than the ISO specifications require. For more arduous working conditions Gates also offer Xtratuf covers which provide a further 25 x abrasion resistance and Megatuf covers which offer in excess of 300 x abrasion resistance. Gates hydraulic hose exceed the ISO specifications and provide the lowest minimum bend radius within the industry. A low minimum bend radius without flexibility is not sufficient without ease of bend. The Gates hose range is amongst the most flexible in the market. The Gates patented “tough coat” plating provides up to 400 hours corrosion resistance. The Gates product range provides a simple and “fool proof” system. Megacrimp (G) couplings on wire braid, fabric braid and thermoplastic hose, GS on wire spiral. 2 3
  • 3. GATES lifeguard LEAK FREE PORT to PORT SYSTEM Gates hydraulics, the integrated systems approach LifeGuard™ line-of-sight sleeving keeping you safe ARE YOUR WORKERS PROTECTED ? At Gates we take safety very seriously and our LifeGuard™ line-of-sight sleeving system is a case in point. It lets you safely protect nearby machine operators and personnel from catastrophic hydraulic hose failure using a revolutionary sleeve system developed by our design engineers. It’s worth noting that even an invisible pinhole leak in a hydraulic hose under pressure can release toxic fluid at more than 200 metres per second – close to the muzzle velocity of a gun. A jet like this can act like a hypodermic needle, penetrating both protective clothing and skin. Other dangers from hydraulic bursts or pinhole leaks can lead to personal injury from fluid burns and injection, fires, explosions, electric shock and mechanical failure. Increase your people’s safety A LifeGuard™ 4000-sleeved hose will hold back 8,000 psi bursts and 4,000 psi pinhole leaks at 100°C for up to five minutes on 1/4” to 1” hose sizes.. It does this by redirecting the explosive force of a high-pressure burst down the length of the specially-designed, triple-layered sleeve; dispersing the energy and fluids at the hose ends via carefully designed ‘channel’ clamps. The leaked fluid from the clamps allows you to spot the failure more easily. Install it easily and keep costs down LifeGuard™ line-of-sight sleeving is a safe, effective and economical alternative to costly metal and plastic shielding. The sleeving is compatible with a wide range of fluids, including environmentally friendly liquids and biodiesel fuel so you can use it in all kinds of situations. Lifeguard sleeving conforms to SAE standards, protecting users from fluid temperatures of up to 100°c . Rigorous testing and product validation have always been central to the Gates philosophy. Gates’ Next Generation Hydraulics - the Gates Integrated System Approach including all components of the MegaSys® hose and coupling family - offer a combination of technology, performance and flexibility unmatched by anything on the market today - or for the foreseeable future! Find out more about the Gates Integrated System Approach on www.Gates.com/europe/integrated-system The Gates programme There’s a better way to protect against hydraulic hose failure LifeGuard Sleeving + Superior products, manufactured to stringent tolerances + = Innovative self-assembly machines and dies, rigorously validated Optimal crimp data, derived from meticulous testing Factory-quality performance above and beyond all international standards in full compliance with EU directives 4 5
  • 4. GATES hydraulic hosE MegaCrimp® Couplings BSP 60° Cone – MegaCrimp couplings Male BSP Parallel. 60° Cone Part No Hose Thread Pack Bore Size Size 4G4MBSPP 1/4" G1/4" 10 6G6MBSPP 3/8" G3/8" 10 8G8MBSPP 1/2" G1/2" 10 10G10MBSPP 5/8" G5/8" 10 12G12MBSPP 3/4" G3/4" 10 16G16MBSPP 1" G1" 5 Female BSP. O-ring Swivel. 60° Cone Part No Hose Thread Pack Bore Size Size 4G4FBSPORX 1/4" G1/4" 10 6G6FBSPORX 3/8" G3/8" 10 8G8FBSPORX 1/2" G1/2" 10 10G10FBSPORX 5/8" G5/8" 10 12G12FBSPORX 3/4" G3/4" 10 16G16FBSPORX 1" G1" 5 Female BSP. O-ring Swivel 60° Cone. 90° Swept Elbow Part No Hose Thread Pack Bore Size Size 4G4FBSPORX90 1/4" G1/4" 10 6G6FBSPORX90 3/8" G3/8" 10 8G8FBSPORX90 1/2" G1/2" 10 10G10FBSPORX90 5/8" G5/8" 10 12G12FBSPORX90 3/4" G3/4" 10 16G16FBSPORX90 1" G1" 5 Din Light Series. 24° Cone – MegaCrimp couplings Female Straight Part No Hose Thread Pack Bore Size Size 4G10FDLORX 1/4" M16x1.5 10 6G12FDLORX 3/8" M18x1.5 10 8G15FDLORX 1/2" M22x1.5 10 10G18FDLORX 5/8" M26x1.5 10 Female 90° Swept Elbow Part No Hose Thread Pack Bore Size Size 4G10FDLORX90 1/4" M16x1.5 10 6G12FDLORX90 3/8" M18x1.5 10 8G15FDLORX90 1/2" M22x1.5 10 10G18FDLORX90 5/8" M26x1.5 10 Male Straight Part No Hose Thread Pack Bore Size Size 4G10MDL 1/4" M16x1.5 10 6G12MDL 3/8" M18x1.5 10 8G15MDL 1/2" M22x1.5 10 10G18MDL 5/8" M26x1.5 10 Din Heavy Series. 24° Cone – MegaCrimp couplings Female Straight Part No Hose Thread Pack Bore Size Size 4G10FDHORX 1/4" M18x1.5 10 6G12FDHORX 3/8" M20x1.5 10 8G16FDHORX 1/2" M24x1.5 10 10G20FDHORX 5/8" M30x2.0 10 Female 90° Swept Elbow Part No Hose Thread Pack Bore Size Size 4G10FDHORX90 1/4" M18x1.5 10 6G12FDHORX90 3/8" M20x1.5 10 8G16FDHORX90 1/2" M24x1.5 10 10G20FDHORX90 5/8" M30x2.0 10 Male Straight Part No Hose Thread Pack Bore Size Size 4G10MDH 1/4" M18x1.5 10 6G12MDH 3/8" M20x1.5 10 8G16MDH 1/2" M24x1.5 10 10G20MDH 5/8" M30x2.0 10 G5K CM2T06 MegaFlex® 33.0 MPa (4800 PSI) 3/8” (9.5 mm) ISO 11237 2SC R16 Selection of hose types CM2T ISO 11237 2SC R16 -size DN " " mm PSI MPa PSI MPa mm kg/100m REF. -4 6 1/4 0.55 14.1 5800 40.0 23200 160.0 50 31 CM2T04 -5 8 5/16 0.61 15.5 5000 35.0 20000 140.0 55 35 CM2T05 -6 10 3/8 0.70 17.7 4800 33.0 19200 132.0 65 42 CM2T06 -8 12 1/2 0.82 20.8 4000 27.5 16000 110.0 90 51 CM2T08 -10 16 5/8 0.97 24.6 3625 25.0 14500 100.0 100 70 CM2T10 -12 19 3/4 1.09 27.8 3100 21.5 12400 86.0 120 81 CM2T12 -16 25 1 1.41 35.8 2400 16.5 9600 66.0 150 115 CM2T16 2JC06 JetClean™ 40.0 MPa (5800 PSI) 3/8” (9.5 mm) 155°C (Not For Steam) 2JC Jetclean™ Temperature Range: -40°C - +155°C Covers Available: Black, Blue or Grey -size DN " " mm PSI MPa PSI MPa mm kg/100m REF. -5 8 5/16 0.64 16.3 5800 40.0 20300 140.0 55 38 2JC05 -6 10 3/8 0.74 18.8 5800 40.0 19200 132.0 65 49 2JC06 -5 8 5/16 0.64 16.3 5800 40.0 20300 140.0 55 38 2JC05B -6 10 3/8 0.74 18.8 5800 40.0 19200 132.0 65 49 2JC06B -8 12 1/2 0.86 21.8 5800 40.0 16000 110.0 90 63 2JC08B -6 10 3/8 0.74 18.8 5800 40.0 19200 132.0 65 49 2JC06G 32EFG5K MegaSpiral® 35.0 MPa (5000 PSI) 2” (51.0 mm) ISO3862 R13 Flame Resistant MSHA 2G-11C EFG5K Megasys -size DN " " mm PSI MPa PSI MPa mm kg/100m REF. -6 10 3/8 0.80 20.2 5000 35.0 20000 140.0 65 71 6EFG5K -8 12 1/2 0.95 24.0 5000 35.0 20000 140.0 90 89 8EFG5K -10 16 5/8 1.09 27.6 5000 35.0 20000 140.0 100 115 10EFG5K -12 19 3/4 1.24 31.4 5000 35.0 20000 140.0 120 144 12EFG5K -16 25 1 1.53 38.7 5000 35.0 20000 140.0 150 223 16EFG5K -20 31 1.1/4 1.97 50.0 5000 35.0 20000 140.0 210 399 20EFG5K -24 38 1.1/2 2.26 57.4 5000 35.0 20000 140.0 250 482 24EFG5K -32 51 2 2.80 71.1 5000 35.0 20000 140.0 315 719 32EFG5K 6 7
  • 5. GATES MegaCrimp® Couplings BSP. 60° Cone – GlobalSpiral couplings Female Straight Part No Hose Thread Pack Bore Size Size 8GS8FBSPORX 1/2" G1/2"–14 BSP 1 10GS10FBSPORX 5/8" G5/8"–14 BSP 1 12GS12FBSPORX 3/4" G3/4"–14 BSP 1 16GS16FBSPORX 1" G1"–11 BSP 1 Female 90° Swept Elbow Part No Hose Thread Pack Bore Size Size 8GS8FBSPORX90 1/2" G1/2"–14 BSP 1 10GS10FBSPORX90 5/8" G5/8"–14 BSP 1 12GS12FBSPORX90 3/4" G3/4"–14 BSP 1 16GS16FBSPORX90 1" G1"–11 BSP 1 Male Straight Part No Hose Thread Pack Bore Size Size 8GS8MBSPP 1/2" G1/2"–14 BSP 1 10GS10MBSPP 5/8" G5/8"–14 BSP 1 12GS12MBSPP 3/4" G3/4"–14 BSP 1 16GS16MBSPP 1" G1"–11 BSP 1 DIN Heavy. 24° Cone – GlobalSpiral couplings Female Straight Part No Hose Thread Pack Bore Size Size 8GS16FDHORX 1/2" M24x1.5 1 10GS20FDHORX 5/8" M30x2.0 1 12GS25FDHORX 3/4" M36x2.0 1 16GS30FDHORX 1" M42x2.0 1 Female 90° Swept Elbow Part No Hose Thread Pack Bore Size Size 8GS16FDHORX90 1/2" M24x1.5 1 10GS20FDHORX90 5/8" M30x2.0 1 12GS25FDHORX90 3/4" M36x2.0 1 16GS30FDHORX90 1" M42x2.0 1 Male Straight Part No Hose Thread Pack Bore Size Size 8GS16MDH 1/2" M24x1.5 1 10GS20MDH 5/8" M30x2.0 1 12GS25MDH 3/4" M36x2.0 1 16GS30MDH 1" M42x2.0 1 Gates GlobalSpiral Plus Gates GlobalSpiral Plus (GSP) is a new range of non-skive 2-piece large bore couplings designed for 1 and 2-wire braid hydraulics hose. No-Skive Ferrules Part No Hose Bore Size 6GS1F-4 3/8" 8GS1F-4 1/2" 10GS1F-4 5/8" 12GS1F-4 3/4" 16GS1F-4 1" 20GS1F-4 1.1/4" (4 spiral hose) 20GS1F-6 1.1/4" (6 spiral hose) Female Straight Part No Hose Thread Pack Bore Size Size 24GSP24FBSPORX 1.1/2" G1.1/2"–11BSP 1 32GSP32FBSPORX 2" G2"–11BSP 1 Male Straight Part No Hose Thread Pack Bore Size Size 24GSP24MBSPP 1.1/2" G1.1/2"–11BSP 1 32GSP32MBSPP 2" G2"–11BSP 1 Female 90° Swept Elbow Part No Hose Thread Pack Bore Size Size 24GSP24FBSPORX90 1.1/2" G1.1/2"–11BSP 1 32GSP32FBSPORX90 2" G2"–11BSP 1 Ferrules for 1 and 2-Wire Hose Part No Hose Pack Bore Size 24GSP1F-2 1.1/2" 1 32GSP1F-2 2" 1 ERIKS oe Production Centre offering Offering You More n Approved OE centre for Gates Fluid Power n Accredited to The British Fluid Power Distribution Association hose assembler program. n Hose assembly testing and certification to international standards n Tailored training programmes covering hose assembly installation, inspection and health & safety OE Approach n Total cost reduction n Gates Global provider of performance products n EMB Din adaptors and tube fittings n Tube manipulation and tube end forming n Bespoke fittings and manifold block solutions n Onsite application and system design support What This Means To You n Warranty Cost reduction n Improved service life of your machines n The Port to Port concept is designed to supply an integral program between the hose, coupling, adaptor and the Din compression fitting. n Application engineering support in the prototype process, to reduce the number of components and connections. Logistic Solutions n Kitting n Line Side feed n System supply and sub-assemblies n EDI n Full inventory management 8 9
  • 6. GATES CRIMPER starter kits Get started with the Gates MC1001, MCX20 and MCX30 Starter Kit which includes: MC1001 Starter Kit This simple to use and lightweight machine will be suitable to workshops requiring capability to manufacture hydraulic hose assemblies for own use. This crimper can accommodate hose assemblies up to 1” wire braid. n MC1001 can crimp up to 1" wire braid n Dies included ¼", 3/8", ½" and ¾" n Compact CM2T Megaflex-wire hydraulic hose from ¼" to ¾" n Gates Megacrimp one-piece couplings in BSP, JIC, Metric, ORFS Die sets included for the Gates MC1001 crimper CRIMPERS MCX 25 Compact crimper for low-volume production. Ideal as a starter machine for small workshops. Crimps no-skive GlobalSpiral™ couplings up to 1” and no-skive MegaCrimp® couplings for wire-braid hose up to 1.1/4”. Equipped with a die set storage rack allowing for logically organised die storage within easy reach of the operator, thus speeding up die selection and assembly. DC power pack versions are also available for mobile service vans. Ref: 7480-19184: 3 phase / 7480-19183: 1 phase / 7480-19182: 12V MCX 30 Compact, operator-friendly machine to crimp the complete Gates range up to 1.1⁄4” spiral and wire braid hose. Equipped with a die set storage rack allowing for logically organised die storage within easy reach of the operator, thus speeding up die selection and assembly. DC power pack versions are also available for mobile service vans. Ref: 7480-19187: 3 phase / 7480-19186: 1 phase / 7480-19185: 12V CM30 Finn-Power CM30 cutting machines are hand operated and designed especially for use, in workshops and service vans. They can be used for cutting up to 2” wire braid hoses efficiently, fast and safely. Equipped with a fume exhaust connection. Part No Hose Bore MC1000-D21 MC1000-D22 MC1000-D33 MC1000-D34 MC1000-D35 1/4” 5/16”, 3/8” 1/2” 5/8” 3/4” MCX20 Starter Kit This hand operated crimper allows you to crimp up to 1 ¼” multi spiral, but still retains the flexibility to be used in either workshops or mobile applications. Comes complete with a separate box for ease of storage for the die sets. n MCX20 can crimp up to 1” multi-spiral hose and 1¼” 2-wire hydraulic hose n Dies included ¼”, 3/8”, ½”, ¾” and 1” n Compact CM2T Megaflex 2-wire hydraulic hose from ¼” to 1” n EFG5K 5000 psi multi-spiral hose in ¾” and 1” n Gates Megacrimp one-piece couplings in BSP, JIC, Metric, ORFS n Gates Globalspiral no-skive couplings in BSP, JIC, Metric Die sets included for the Gates MCX20 crimper Technical Specifications Power 3-ph 1-ph DC Maximum hose capacity (inch) 1-2 wire 4 wire 2 1 1/4 2 1 1/4 1 1/4 3/4 Motor (kW) 3 2.2 1.1 Voltage (V) 230/400 230 12 Speed of blade (rpm) 50 Hz 60 Hz 2750 3370 Blade Diameter (mm) 300 Overall Dimensions length (mm) width (mm) height (mm) CM30 600 503 739 Part No Hose Bore 263-D21 263-D22 263-D33 263-D34 263-D35 263-D37 1/4” 5/16”, 3/8” 1/2” 5/8” 3/4” 1” MCX30 Starter Kit This starter kit will allow you to manufacture hose assemblies up to 1 ¼” bore in Multi Spiral hose with this powered operated crimper. n Dies : ¼”, 3/8”, ½”, ¾”, 1” and 1 ¼” n Compact CM2T Megaflex 2-wire hydraulic hose from ¼” to 1 ¼” n EFG5K 5000 psi multi spiral hose from ¾” to 1 ¼” n Gates Megacrimp one piece couplings in BSP, JIC, Metric and ORFS n Gates Globalspiral no-skive couplings in BSP, JIC, Metric, ORFS and SAE Flanges n Crimpers available in 1, or 3 phase versions n Complete with a die storage system and quick die change tool. Die sets included for the Gates MCX30 crimper. Part No Hose Bore 239-D21 239-D22 239-D33 239-D34 239-D35 239-D37 239-D39 239-D310 1/4” 5/16”/8” 1/2” 5/8” 3/4” 1” 1 ¼” 1 ¼” Detailed listings of contents for the two kits are available on request from your local Eriks Service Centre. Gates will support each starter kit with onsite crimper training and certification. Additional end terminations are available, please do not hesitate to contact us. For a free demonstration at your premises call your local ERIKS Service Centre on 0845 006 6000. 10 11
  • 7. GATES EMB Products Overview Compression Fittings Legislation Training Important facts to test your knowledge … did you know: n You cannot mix and match components of different suppliers that are not validated nor tested (2006/42/EC – ISO 4413/2010)? n The repair of hose assemblies is forbidden by law (2006/42/ EC – ISO 4413/2010)? n Marking hoses, showing the day and year of manufacture, is obligatory (ISO 4413/2010)? n The lifetime of hose assemblies is limited? n Fluids under pressure can result in serious injuries or even death? n The assembler can be held responsible for the consequences of a failed hydraulic hose assembly (2006/42/EC – ISO 4413/2010)? The power and potential dangers of working with hydraulics mean you can never be complacent about people’s safety. You can’t underestimate the power of a hydraulic hose assembly under pressure. Having the world’s best hoses and couplings is not enough to ensure Font Size the safety 8 of your hose assemblies. If they’re assembled poorly, installed badly or stored in the wrong way you can compromise performance and even human safety. The Gates Safe Hydraulics Programme We run the Safe Hydraulics Programme, a safety and preventive maintenance training seminar, for all our customers because your safety and that of your workforce, your customers and the environment is always a top priority for us. It’s designed by Gates application engineers and run by experienced and certified trainers. During the seminar, which can be tailored to match your needs, our experts will: n Teach you how to work safely and how to reduce your risks and protect the environment n Cover the entire process: storage, selection, installation and inspection n Explain how to avoid material and personal hazards and liability issues n Give you expert information on safety issues affecting hydraulic hose assemblies You can book places on seminars through your authorised Gates distributor or partner and you can send people to us from all industries, backgrounds and levels of hydraulic knowledge. To find out more please go to our website www.safehydraulicseurope.com or ask for our Safe Hydraulics pocket guide. Bette r safe than sorry EMB Introduction The EMB product range is the perfect extension to the Gates range of high performance hydraulic hose assemblies. The EMB product can be used to provide port to port leak free connections to high pressure Steel or Stainless Steel tube systems or for connection to hydraulic hoses. The EMB product range conforms to international standards and specifications and provides a wide variety of connection options. Products Overview Tube to tube with both the standard DS™ double edged cutting ring or the DSW™ soft seal double edged cutting ring. Both the DS and DSW cutting rings provide both O.E and MRO customers with ease of assembly and feature a torque stop which prevents over assembly Alternatively the coupling bodies and tube nuts can be used with either the DIN standard welding Nipple or the unique EMB FS™ (Form seal) tube end forming programme. The FS System eliminates the need for skilled and certified welders, and additional system cleaning and high inspection costs normally associated with welded tube systems used in high pressure circuits. In addition the JIC 37° Flare adaptor programme can be used to connect between the European DIN and the American JIC standard. The EMB bodies may also be used in conjunction with the Gates Metric hose coupling programmes to allow direct connection to flexible pipework. All EMB systems are guaranteed Leak free. All EMB fittings in addition to the Chrome 6 Free surface finish have an additional protection level – NANO Protect, which provides up to 400 hours protection to Red Rust. Whilst all sizes can be assembled manually, EMB also offer a full range of both pre and final assembly tools and machines to speed assembly times and reduce production / maintenance costs. DSW Cutting Ring DS Cutting Ring Double Edge Cutting Ring with Soft DS Double Edge Cutting Ring Weld Nipple Assembly Nano Protect System The DIN 2353 Standard Adaptor System for 37° Flare DIN Fitting Body D Single edged Cutting Ring DSW Seal Tube End Forming EMB FS System Standard DIN nut EMB – L Series Fittings Working Pressure up to 500 bar EMB – S series Fittings Working pressures up to 800 bar Size Range 6mm O.D – 42mm O.D 12 13
  • 8. GATES compresssion fittings Adaptors Metric Tube Compression Fittings Manufactured to the highest standards, all compression fittings conform to the international standard EN ISO 8434-1 (DIN 2353), and conform to the latest EU regulations on the restricted use of hazardous substances. New surface treatments use non-harmful alternatives to Chromium-6, selected to offer improved levels of corrosion resistance. Male Stud Couplings BSP Parallel Form E Light Tube BSP Series L OD Male GE6PLRED 6mm 1/8 GE8PLRED 8mm 1/4 GE10PLRED 10mm 1/4 GE12PLRED 12mm 3/8 GE15PLRED 15mm 1/2 GE18PLRED 18mm 1/2 GE22PLRED 22mm 3/4 GE28PLRED 28mm 1 GE35PLRED 35mm 1.1/4 GE42PLRED 42mm 1.1/2 Male Stud Couplings BSP Parallel Form E Heavy Tube BSP Series S OD Male GE6PSRED 6mm 1/4 GE8PSRED 8mm 1/4 GE10PSRED 10mm 3/8 GE12PSRED 12mm 3/8 GE14PSRED 14mm 1/2 GE16PSRED 16mm 1/2 GE20PSRED 20mm 3/4 GE25PSRED 25mm 1 GE30PSRED 30mm 1.1/4 GE38PSRED 38mm 1.1/2 Tube to Tube Equal Straight Tube to Tube Equal Tee Bulkhead Straight Light Series Tube L OD G6PL 6mm G8PL 8mm G10PL 10mm G12PL 12mm G15PL 15mm G18PL 18mm G22PL 22mm G28PL 28mm G35PL 35mm G42PL 42mm Light Series Tube L OD T6PL 6mm T8PL 8mm T10PL 10mm T12PL 12mm T15PL 15mm T18PL 18mm T22PL 22mm T28PL 28mm T35PL 35mm T42PL 42mm Light Series Tube L OD SV6PL 6mm SV8PL 8mm SV10PL 10mm SV12PL 12mm SV15PL 15mm SV18PL 18mm SV22PL 22mm SV28PL 28mm SV35PL 35mm SV42PL 42mm Tube to Tube Equal Straight Tube to Tube Equal Tee Bulkhead Straight Heavy Series Tube S OD G6PS 6mm G8PS 8mm G10PS 10mm G12PS 12mm G14PS 14mm G16PS 16mm G20PS 20mm G25PS 25mm G30PS 30mm G38PS 38mm Heavy Series Tube S OD T6PS 6mm T8PS 8mm T10PS 10mm T12PS 12mm T14PS 14mm T16PS 16mm T20PS 20mm T25PS 25mm T30PS 30mm T38PS 38mm Heavy Series Tube S OD SV6PS 6mm SV8PS 8mm SV10PS 10mm SV12PS 12mm SV14PS 14mm SV16PS 16mm SV20PS 20mm SV25PS 25mm SV30PS 30mm SV38PS 38mm Stud Standpipe Adaptor BSP Parallel Heavy Series Tube BSP S OD Male EVGE6PSRED 6mm 1/4 EVGE8PSRED 8mm 1/4 EVGE10PSRED 10mm 3/8 EVGE12PSRED 12mm 3/8 EVGE14PSRED 14mm 1/2 EVGE16PSRED 16mm 1/2 EVGE20PSRED 20mm 3/4 EVGE25PSRED 25mm 1 EVGE30PSRED 30mm 1.1/4 EVGE38PSRED 38mm 1.1/2 Stud Standpipe Adaptor Bulkhead Elbow Heavy Series Tube S OD WSV6PS 6 WSV8PS 8 WSV10PS 10 WSV12PS 12 WSV14PS 14 WSV16PS 16 WSV20PS 20 WSV25PS 25 WSV30PS 30 WSV38PS 38 Bulkhead Elbow BSP Parallel Light Series Tube L OD WSV6PL 6 WSV8PL 8 WSV10PL 10 WSV12PL 12 WSV15PL 15 WSV18PL 18 WSV22PL 22 WSV28PL 28 WSV35PL 35 WSV42PL 42 Light Series Tube BSP L OD Male EVGE6PLRED 6mm 1/8 EVGE8PLRED 8mm 1/4 EVGE10PLRED 10mm 1/4 EVGE12PLRED 12mm 3/8 EVGE15PLRED 15mm 1/2 EVGE18PLRED 18mm 1/2 EVGE22PLRED 22mm 3/4 EVGE28PLRED 28mm 1 EVGE35PLRED 35mm 1.1/4 EVGE42PLRED 42mm 1.1/2 Adaptors High quality, market leading hydraulic adaptors. n Manufactured from steel BS EN 10277:3 1999 230 MOPb and conforming to recognised international standards n Surface treatment Chromium-6 free conforming to EU regulations Male x Male Adaptors BSP Male/Male Equal BSP Male x JIC Male BSP Male x BSP Male Taper Part No Thread Thread A B KB02 1/8 1/8 KB04 1/4 1/4 KB06 3/8 3/8 KB08 1/2 1/2 KB10 5/8 5/8 KB12 3/4 3/4 KB16 1 1 KB20 1.1/4 1.1/4 KB24 1.1/2 1.1/2 KB32 2 2 Part No Thread Thread A B KBJ0404 1/4 7/16 KBJ0405 1/4 1/2 KBJ0406 1/4 9/16 KBJ0408 1/4 3/4 KBJ0604 3/8 7/16 KBJ0605 3/8 1/2 KBJ0606 3/8 9/16 KBJ0608 3/8 3/4 KBJ0610 3/8 7/8 KBJ1210 3/4 7/8 KBJ0808 1/2 3/4 KBJ0810 1/2 7/8 KBJ0812 1/2 1.1/16 KBJ1210 3/4 7/8 KBJ1212 3/4 1.1/16 KBJ1216 3/4 1.5/16 KBJ1616 1 1.5/16 Part No Thread Thread A B KB0202T 1/8 1/8 KB0402T 1/4 1/8 KB0404T 1/4 1/4 KB0406T 1/4 3/8 KB0408T 1/4 1/2 KB0604T 3/8 1/4 KB0606T 3/8 3/8 KB0608T 3/8 1/2 KB0804T 1/2 1/4 KB0806T 1/2 3/8 KB0808T 1/2 1/2 KB0812T 1/2 3/4 KB1208T 3/4 1/2 KB1212T 3/4 3/4 KB1216T 3/4 1 KB1220T 3/4 1.1/4 KB1612T 1 3/4 KB1616T 1 1 KB1620T 1 1.1/4 KB2020T 1.1/4 1.1/4 KB2024T 1.1/4 1.1/2 KB2424T 1.1/2 1.1/2 KB3232T 2 2 BSP Male/Male Unequal Part No Thread Thread A B KB0204 1/8 1/4 KB0206 1/8 3/8 KB0406 1/4 3/8 KB0408 1/4 1/2 KB0608 3/8 1/2 KB0610 3/8 5/8 KB0810 1/2 5/8 KB0820 1/2 1.1/4 KB0412 1/4 3/4 KB0612 3/8 3/4 KB0812 1/2 3/4 KB1012 5/8 3/4 KB1016 5/8 1 KB0616 3/8 1 KB0816 1/2 1 KB1216 3/4 1 KB1220 3/4 1.1/4 KB1620 1 1.1/4 KB1224 3/4 1.1/2 KB1624 1 1.1/2 KB2024 1.1/4 1.1/2 KB1632 1 2 KB2032 1.1/4 2 KB2432 1.1/2 2 BSP Straight Bulkhead BSP Male/Male 90º Compact Elbow Part No Thread Thread A B KBH02 1/8 1/8 KBH04 1/4 1/4 KBH06 3/8 3/8 KBH08 1/2 1/2 KBH10 5/8 5/8 KBH12 3/4 3/4 KBH16 1 1 Part No Thread Thread A B KB040490C 1/4 1/4 KB060690C 3/8 3/8 KB080890C 1/2 1/2 KB101090C 5/8 5/8 KB121290C 3/4 3/4 KB161690C 1 1 14 15
  • 9. Call 0845 006 6000 www.eriks.co.uk ERIKS UK Amber Way, Halesowen, West Midlands, B62 8WG UNREGISTERED EB139/1114 © ERIKS Indistrial Services, all rights reserved.