The document discusses the four stages of fruit and vegetable processing: pre-processing, juice/pulp extraction, processing and preservation, and packaging. It describes various machines used in each stage, including rotary vegetable washers, fruit millers, pulpers, hammer mills, steam boilers, emulsifiers, and vacuum evaporators for extraction and processing, and volumetric filling machines, screw capping machines, and labeling machines for packaging. The overall document provides details on the production process and equipment for fruit and vegetable processing.

2. F&VP
F&VP
Semi
Finished
finished
product
product

3. SEMI FINISHED PRODUCTS
• Tomato puree/paste
• Fruit pulp/concentrate
• Vegetable tit-bit in brine

4. FINISHED PRODUCTS
• Tomato/chilly sauce
• Jam, jelly, squash
• Juice, pickles

5. four stages
F & VP can be divided into three production stages :
• Pre-processing
• Juice/Pulp Extraction
• Processing
• Packaging

6. Pre-processing
• ROTARY VEGETABLE WASHER : SUAN
– Ideal for washing vegetables
– All contact parts are of stainless steel
– Mild steel channel framed structure
– Water spraying arrangement by
motorized pump

7. Pulp/juice extraction
• FRUIT MILLER : SUAN
– Crushes fruits and vegetables
– All contact parts are of stainless steel
– Mild steel angle framed structure
– Capacity : 500 to 2000 kg per hour

8. Pulp/juice extraction
• PULPER : SUAN
– Extracts the fruit pulp by separating out the seeds & fibers
– All contact parts are of stainless steel
– Mild steel angle framed structure
– Capacity : 500 to 2000 kg per hour

9. Pulp/juice extraction
• TWIN PULPER : SUAN
– Mainly for mangoes
– Extracts the fruit pulp by separating out the seeds & fibers
– All contact parts are of stainless steel
– Mild steel angle framed structure
– Capacity : 500 to 2000 kg per hour

10. Pulp/juice extraction
• HAMMER MILL: SUAN
– Mainly for chilies
– Extracts the chilly paste before processing
– All contact parts are of stainless steel
– Mild steel angle framed structure
– Capacity : 50 to 200 kg/hr

11. Processing & preservation
• AUTOMATIC STEAM BOILER : SUAN
– Monobloc, fully automatic
HSD/LDO fired burner
– Pre wired control panel
– Only one person needed to ignite the
burner
– Capacity : 100 kg. to 800 kg. steam per hour

12. Processing & preservation
• STEAM JACKETED KETTLE : SUAN
– For steam cooking
– Double jacketed wall
– Provision for steam inlet and outlet on outer wall
– Tilting mechanism provided with worm gear
– Capacity : 50 to 225 Liters brimful (Tilting type)
450 Liters (Stationary Type)

13. Processing & preservation
• EMULSIFIER : SUAN
– For breaking coarse semi-liquid particles to
make it smoother
– Contact parts of SS 304
– Flange type Motor for high speed shearing
– Variations : 2 HP & 3 HP
– Provided with one 200 liters SS bucket

14. Processing & preservation
• VACUUM EVAPORATOR : SUAN
– For fruit juice/pulp concentration and tomato paste
processing
– Vertical cylindrical reaction kettle
– Hemispherical bottom covered by SS jacket
– Capacity : 200 to 500 Liters

15. Processing & preservation
• HORIZONTAL MIXING MACHINE : SUAN
– For mixing vegetables, ideal for pickles
– All contact parts are of SS 304
– Rotary shaft equipped with SS
arms & paddles
– Capacity :
• 25 kg/batch
• 50 kg/batch
• 100 kg/batch
• 300 kg/batch
• 500 kg/batch

16. packaging
• VOLUMETRIC FILLING MACHINE : SUAN
– Ideal for filling liquid in bottles
– Upper and lowering of filling head with
nozzle
– No spillage
– No bottles, no filling
– Output : 14-16 bottles per min

17. packaging
• SINGLE HEAD SCREW CAPPING MACHINE : SUAN
– Complete with single head screw
capping head up & down system
– External panel box
– Output : 10-12 bottles per min
for 25 mm neck dia

18. packaging
• SEMI-AUTOMATIC LABELLING MACHINE : SUAN
– Output : 1500 to 1800 bottles per hour
– Maximum diameter : 100 mm approx
– Maximum label size : 150 mm x 150 mm
– Coverage : 60% of the circumference
of a round bottle

19. packaging
• FULLY AUTOMATIC BOTTLING PLANT: SUAN

20. Thank you